Automation platform Modicon Premium and PL7 software ...trinetgrup.ro/cat_schneider/pdf/Automate/Premium/... · Using 1 TSK RKY 4EX/6EX/8EX/12EX (1) extendable racks, a PLC station

Automation platformModicon Premiumand PL7 software

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General contents Modicon Premium automation platform and PL7 software

1 - Modicon Premium automation platformSelection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/2

b Racks, bus X remote rackmaster module, power supply modules . . . . . page 1/4

b Premium processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/14

b Atrium coprocessors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/20

2- Discrete I/O modulesb 2.1 - Discrete I/O modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/2

b 2.1 - Use of Preventa safety modules . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/22

b 2.2 - Telefast® 2 pre-wired system . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/34

b 2.2 - Tego Dial and Tego Power installation system . . . . . . . . . . . . . . . page 2/46

b 2.3 - Phaseo regulated switch mode power supplies . . . . . . . . . . . . . . page 2/52

3 - Distributed I/O system b 3.1 - Discrete I/O IP 20 modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/2

b 3.2 - IP 65/67 splitter boxes and modules . . . . . . . . . . . . . . . . . . . . . . page 3/26

4 - Application-specific modulesb 4.1 - Analog I/O modules and process control . . . . . . . . . . . . . . . . . . . . page 4/2

b 4.2 - Application-specific counter modules . . . . . . . . . . . . . . . . . . . . . . page 4/18

b 4.3 - Application-specific motion control modules . . . . . . . . . . . . . . . . . page 4/34

b 4.4 - Weighing application-specific modules and solutions . . . . . . . . . . page 4/60

b 4.5 - Warm Standby redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/66

5 - CommunicationSelection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/2

b 5.1 - Ethernet TCP/IP network, Transparent Ready . . . . . . . . . . . . . . . . page 5/8

b 5.2 - CANopen and AS-Interface buses . . . . . . . . . . . . . . . . . . . . . . . . page 5/66

b 5.3 - Modbus Plusnetwork/Modbus bus . . . . . . . . . . . . . . . . . . . . . . . . page 5/74

b 5.4 - X-Way networks and buses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/82

b 5.5 - Fieldbuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/114

6 - PL7 softwareb PL7 Micro/Junior/Pro software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/2

b PL7 SMC, PL7 DIF, SDKC, PL7 FUZ et OFS optional software . . . . . . page 6/22

7 - Terminals, industrial PCs and HMI softwareSelection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/2

8 - Servicesb Documentation, power supply module selection document . . . . . . . . . . page 8/2

b Standards, certifications, community regulations . . . . . . . . . . . . . . . . . . page 8/6

b Product reference index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8/16

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Contents 1 - Modicon Premium automation platform 1

1 - Modicon Premium automation platformSelection guide processors and coprocessors . . . . . . . . . . . . . . . . . . . page 1/2

b Racks and fan modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/4

b Bus X remote rackmaster module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/8

b Power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/10

b Premium processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/14

b Atrium coprocessors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/20

b PCMCIA memory extension cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/24

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1

Selection guide Modicon Premium automation platform 1

Premium processors and Atrium coprocessors

Platforms with PL7 Junior/Pro development software Single network modular Premium PLCs

Number of racks (depending on model)

4/6/8 slots 4 1612 slots 2 8

“In rack” inputs/outputs (1)

Discrete I/O 512 channels (8, 16, 32 or 64 ch./module) 1024 channels (8, 16, 32 ou 64 channels/module)

Analogue I/O 24 channels (4, 8 or 16 channels/module) 80 channels (4, 8 or 16 channels/module)

Integrated process control – Parameterizable loops (10 channels of 3 loops max.)

“In rack” application-specific channels(1)

Max. number of channels 8 24Counting Modules 2/4 x 1 MHz max. counting channels , module electronic cam 1 channel

Motion (2) Modules 1/2 axes for stepper motors, modules 2/3/4 axes for servomotors with analog setpoint, Weighing Modules 2 channels pour 8 weighing sensors

Bus connexions AS-Interface sensors/actuators bus

Master V2 “In rack” module, 2 modules max. Master V2 “In rack” module, 4 modules max.

CANopen machine bus Master V4.02 PCMCIA card to insert in processor slot

INTERBUS field bus – Master V2 “In rack” module (1 field bus module max., 0 module if CANopen used)

Profibus DP field bus – Master V0 Class 1 and Class 2 “In rack” module (1 field bus module max., 0 module if CANopen used)

Bus and serial link connexions

Modbus Master/slave “In rack” modules RS 485, master/slave PCMCIA cards RS 232D, RS 485 or CL

Uni-Telway 1 master/slave integrated channel RS 485, master/slave “In rack” module RS 485, master/slave PCMCIACharacter mode 1 integrated channel RS 485, “In rack” module RS 485, PCMCIA cards RS 232D, RS 485 or CL

Network connexions Max. number of networks 1

Ethernet TCP/IP Multiprotocol “In rack” modules (Modbus, Uni-TE, TCP Open), Web server, FactoryCast service and Network modules PCMCIA cards Fipway and Modbus Plus, “In rack” modules Ethway and Jnet

Memory capacity Without PCMCIA extension 32 K words program and data 48/64 K words program and data (4)

With PCMCIA extension 32 K words data64 K words program

32 K words data 160 K words program

Data storage 128 K words 2688 K wordsSymbols storage – 128 K words

Power supply Modules a 100…240V, c 24 V non-isolated or c 24…48 V isolated. Each rack requires a power supply

Type of processors and coprocessors

Without integrated port TSX P57 103M TSX P57 203MIntegrated Ethernet TSX P57 2623MIntegrated Fipio TSX P57 153M (3) TSX P57 253MIntegrated Ethernet and Fipio

TSX P57 2823M

Pages 1/19 (1) The maximun values of number of discrete I/O, analogue I/O and application-specific channels are cumulative.(2) 1 axis = 1 application-specific channel, except for SERCOS modules (each module = 2…32 channels, depending on the configuration).

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Multinetwork modular Premium PLCs Atrium coprocessors

2040 channels (8, 16, 32 ou 64 channels/module)

1024 channels (8, 16, 32 ou 64 channels/module)

128 channels (4, 8 or 16 channels/module)




Parameterizable loops (15 channels of 3 loops max.)




32 64 24 32

modules 8/16 axes with SERCOS digital link

Master V2 “In rack” module, 8 modules max. Master V2 “In rack” module, 4 modules max.

Master V2 “In rack” module, 8 modules max.

Master V2 “In rack” module (2 field bus modules max., 1 module if CANopen used)

Master V2 “In rack” module (1 field bus module max., 0 module if CANopen used)

Master V2 “In rack” module (2 field bus modules max., 1 module if CANopen used)

Master V0 Class 1 and Class 2 “In rack” module (2 field bus modules max., 1 module if CANopen used)

Master V0 Class 1 and Class 2 “In rack” module (1 field bus module max., 0 module if CANopen used)

Master V0 Class 1 and Class 2 “In rack” module (2 field bus modules max., 1 if CANopen used)

cards RS 232D, RS 485 or CL

3 4 1 3

Factory Cast HMI service

64/80 K words program and data (4) 96 K words program and data 48 K words program and data 80 K words program and data

32 K words data384 K words program




256 K mots 128 K mots

TSX P57 303M T PCX 57 203MTSX P57 3623MTSX P57 353M TSX P57 453M T PCX 57 353M

TSX P57 4823M

1/23(3) The TSX P57 153M processor does not accept the CANopen PCMCIA card.(4) The second value corresponds to processor with Fipio integrated link (manager function).

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Presentation,description

Modicon Premium automation platform 1

Racks and fan modules

TSX RKY ppp racks form the basic elements of the Premium control system platform.

These racks provide the following functions:

b Mechanical function: they enable all the modules of a PLC station (power supply, processor, discrete I/O, analogue I/O, application-specific modules) to be fitted.b Electrical function: they enable connection to the bus (Bus X) and provide distribution of:v power supplies required for each module in the same rack,v data and service signals for the entire PLC station where this has several racks.

To meet user requirements, several types of rack are available in order to make up PLC stations comprising 1 to 16 racks maximum distributed over Bus X with a maximum cumulative length of 100 meters.

TSX FAN ppP fan modules installed above the racks of Premium PLCs provide forced air convection, in order to maintain an even ambient temperature inside the enclosure and to eliminate the various hot spots that may exist.

Fan modules are required whenever the ambient temperature is between 60 °C and 70 °C (forced ventilation enables the ambient temperature in the enclosure to be lowered by 10 °C) (1).Three types of fan module are available: c 24 V, a 110 V and a 220 V. According to the modularity of the racks used, one fan module is required for a 4 or 6 position rack, two fan modules for an 8-position rack and three fan modules for a 12 position rack.

(1) For an ambient temperature between 25 °C and 60 °C, the use of fan modules increases the MTBF.

TSX RKY ppp racks comprise:

1 Metal frame.2 Slots for anchoring the module pins.3 48-way female 1/2 DIN connectors for module-rack connections (the first

connector is reserved for the power supply module).4 Locating slot for the power supply module.5 Tapped holes for fixing the module.6 Four holes for fixing the rack.7 Position for rack address label.8 Position for station network address label.9 Two earth terminals for earthing the rack.10Microswitches for coding the rack address (on extendable racks).11Two 9-way female SUB-D connectors for the remote connection of bus X to

another rack (on extendable racks).

TSX FAN ppP fan modules comprise:

1 Connection terminal for the fan module power supply, the internal temperature probe and the associated LED or preactuator.

2 Earth terminal.3 Two fixing holes for the fan module.4 Shuttered air outlets.

Presentation

TSX FAN ppP

Description

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Functions:page 1/5

References:page 1/6

Dimensions:page 1/7

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Using TSX RKY 6/8/12 standard racks, it is possible to constitute a PLC station with Premium processors, with just a single rack.Using 1 TSK RKY 4EX/6EX/8EX/12EX (1) extendable racks, a PLC station can be constituted which comprises up to:b 4 racks for a station with TSX 57 10 processor,b 16 racks for a station with TSX 57 20, 57 30, 57 40 or PCX 57 20/30 processor.The racks are connected to each other by Bus X extension cables 2.

The racks distributed on Bus X are connected to each other via Bus X extension cables whose total length is 100 m maximum. Using TSX REY 200 Bus X remote modules enables the length of Bus X to be increased to a maximum of 2 x 350 m (see page 1/8).

The racks are connected to each other using TSX CBY pp0K Bus X extension cables which are connected to one of the two 9-way SUB-D connectors on each extendable rack. The incoming cable from another rack can be connected to either the right 4 or left-hand 3 connector.

Line terminationsThe two extendable racks located at the ends of the line must have a TSX TLY EX line terminator 5 fitted on the unused 9-way SUB-D type connector, except when using PCX 57 coprocessors where the line terminator is supplied with the coprocessor module.

Address 0: this address is always assigned to the rack which holds the processor. This rack can be located in any position on the line.Addresses 1 to 7: these can be assigned in any order to all the other extendable racks of the station.As the two racks with 4,6, or 8 slots which make up each pair can have the same address on the bus X, position numbers are defined as follows:Rack n “less-significant”: position 00 to xx (02, 04 or 06); rack n “most-significant”: position 08 to yy (10, 12 or 14).b Each rack with 12 slots holds an address (with position 00 to 10). Installing the various modules on the standard or extendable rack with address 0The rack with address 0 must contain a power supply module and the processor module. For Premium PLCs which have two types of power supply (standard or double format), the position of the processor (standard or double format) will depend on the type of power supply used.

Using a standard format power supply module:b The power supply module systematically occupies position PS.b The processor module must be installed in position 00/01 (00 with TSX P57 1p3M processor). b The other modules are installed from position 02 (01 with TSX P57 1p3M processor).

Using a double format power supply module:b The power supply module systematically occupies positions PS and 00.b The processor module must be installed in position 01/02 (01 with TSX P57 1p3M processor).b The other modules are installed from position 03 (02 with TSX P57 1p3M processor). Installing the various modules on extendable racks with addresses 1 to 7Each rack must have either a standard format or double format power supply module.Using a standard format power supply module:b The power supply module systematically occupies position PS.b The other modules are installed from position 00 onwards.Using a double format power supply module:b The power supply module systematically occupies positions PS and 00.b The other modules are installed from position 01 onwards.

Composition of a PLC station

5

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Bus X

Addressing the racks

01 02 03 04PS 00 09 10 11 12PS 08

Address rack n (with power supply standard format)“less-significant” “most-significant”

01 02 03 04 05 06PS 00

02 03 04 05 0601PS 00

01 02 03 04 05 06PS 00

01 02 03 04 05 06PS 00

Presentation:page 1/4

References:page 1/6

Dimensions:page 1/7

Functions

1/6

TSX RKY 6

TSX RKY 6EX

TSX TLY EX

TSX FAN ppP

(1) Limits of electromagnetic emissions, see (3) page 8/7.(2) 16 racks TSX RKY 4EX/6EX/8EX maximum (4, 6 or 8 slots). Using the TSX RKY 12EX

(12 slots) is the same as occupying 2 racks with 4, 6 or 8 slots.(3) One fan module for rack with 4 or 6 positions, two fan modules for rack with 8 positions and

three fan modules for rack with 12 positions. Product supplied with bilingual Quick Reference Guide: English and French.

(4) 2 x 350 m maximum when using the TSX REY 200 Bus X remote module (see page 1/8). (5) Installation of connectors on the cable also requires a wire stripper, a pair of scissors and a

digital ohmmeter.

Non-extendable racksDescription Type of modules to

be installedCapacity Reference Weight

kgNon-extendable racks, for single rack configuration

TSX PSY power supply, TSX P57 processor, I/O modules, application-specific modules

6 positions TSX RKY 6 (1) 1.4708 positions TSX RKY 8 (1) 1.750

12 positions TSX RKY 12 2.310

Extendable racksDescription Type of modules to

be installedCapacity Reference Weight

kgExtendable racks for multi-racks configuration (maximum 16 racks)(2)

TSX PSY power supply, TSX P57 processor (main rack), I/O modules, application-specific modules

4 positions TSX RKY 4EX 1.1606 positions TSX RKY 6EX 1.500

8 positions TSX RKY 8EX 1.78012 positions TSX RKY 12EX 2.340

Fan modulesDescription Use Power supply Reference Weight

kgFan modules(3)

For TSX RKY p or TSX RKY pEX racks

c 24 V TSX FAN D2P 0.500a 100…120 V TSX FAN A4P 0.500a 200…240 V TSX FAN A5P 0.500

Connection accessoriesDescription Use Comprising Length Unit reference Weight

kgDaisy chaining cables Bus X (total length 100 m maxi mum)(4)

Between TSX RK Y pEX racks

2 x 9-way SUB-D connectors

1 m TSX CBY 010K 0.160

3 m TSX CBY 030K 0.2605 m TSX CBY 050K 0.36012 m TSX CBY 120K 1.260



Cable on reel Length to be fitted with TSX CBY K9 connectors

Cable with free ends, 2 line testers

100 m TSX CBY 1000 12.320

Line terminators (sold in lots of 2)

Compulsory on the 2 TSX RKY pEX end racks

2 x 9-way SUB-D connectors labelled A and B

TSX TLY EX 0.050

Protective covers (Sold in lots of 5)

Unoccupied position on TSX RKY p or TSX RKY pEX racks

5 screw-on covers TSX RKA 02 0.050

Bus X connectors (Sold in lots of 2)

For TSX CBY 1000 cable ends


TSX CBY K9 0.080

Installation of connectors

Mounting of TSX CBY K9 connectors

2 crimping pliers,1 pen (5)

TSX CBY ACC 10 –

Fixing screws M6 x 25 (Sold in lots of 50)

Fixing for TSX RKY p or TSX RKY pEX racks

Captive screw and washer with hexagonal slotted head

TSX ACC VA625 0.350


Functions:page 1/5

Dimensions:page 1/7



References

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TSX RKYCommon side view Front view: TSX RKY 6/6EX example

TSX RKY a4EX 187.96/6EX 261.6

8/8EX 335.312/12EX 482.6

(1) With screw terminal bloc

(2) With HE 10 or SUB-D type connectors

TSX FAN ppPFan module mounting

Mounting of racks on AM1 PA perforated plate Installation rules

Mounting of racks on AM1 ED profiles

151,

5

200 (2)

160 (1) a

165

(1)

110 146

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88,9

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8,75

88,9

31,3

31,3

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4 holes (1)

(2)

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≥150

(3)

≥150

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(2)

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≥100a

aa

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≥100

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AF1-CF56


Functions:page 1/5

References:page 1/6

TSX RKY a b a ≥ 50 mm

4EX 170.4 187.9 (1) Equipment or enclosure6/6EX 244.1 261.6 (2) Cable ducting or clip8/8EX 317.8 335.3 (3) ≥ 130 mm with TSX FAN ppP fan module

12/12EX 465.1 482.6 (4) TSX RKY 4EX/6/6EX 1 fan module per rack(1) For mounting on panel: the diameter of the fixing holes must

be sulficient for an M6 screwTSX RKY 8/8EX 2 fan module per rackTSX RKY 12/12EX 3 fan module per rack

Dimensions,mounting

1/8

1Bus X for Premium PLCs can be used to connect eight 12 position racks or sixteen 4, 6 or 8 position racks, distributed over a maximum length of 100 metres (see page 1/5).For applications requiring longer distances between racks, the Bus X remote rackmaster module: TSX REY 200 can be used to increase this distance up to a maximum of 350 metres without reducing performance.The Bus X remote system is electrical. Using the Bus X remote rackmaster module will not result in any loss of performance in reading or controlling I/O.The Bus X remote system comprises:b One TSX REY 200 module called the “Master” 1 located on the rack at address 0 (rack supporting the processor 2 and the main Bus X 3). This module has 2 channels used to locate 2 Bus X segments 5 remotely at a maximum distance of 250 metres.b One or two TSX REY 200 modules 4 called “Slaves” located on each extendable rack. b Each Slave module is connected to the Master module by a TSX CBRY 2500 cable 5, which the user should cut and fit with TSX CBRY K5 connectors as required (cabling does not require any special equipment). Each end of the Bus should be fitted with a TSX TLY EX line terminator 6.

From one remote system, the maximum permitted distances from the processor are shown in the table below:

Presentation

Maximum distances for remote location

Types of modules References Bus X remote system 5

Discrete inputs(1) TSX DEY ppp 250 mDiscrete outputs TSX DSY pppPreventa safety module TSX PAY pppDiscrete I/O (2) TSX DMY 175 m less then the

lenght of Bus XAnalogue I/O (3) TSX AEY ppp/ASY pppCounting/motion modules(4) TSX CTY pA/CTY 2C/CAY 21/CAY41/

CFY p1

Weighing module TSX ISP Y101/Y111AS-Interface bus module TSX SAY 100/1000SERCOS motion module TSX CSY 84/164 Remote location of

Bus X not permittedCommunication module TSX SCY 21601/11601Ethernet modules TSX ETY ppppThird-party Bus modules TSX IBY 100/PBY100

(1) TSX DEY 16FK (version ≥ 06) 225 m less then the lenght of Bus X(2) TSX DMY 28FK/28RFK

(3) TSX AEY 810/1614

TSX ASY 410 (version ≥ 11)(4) TSX CTY 2C/CCY 1128

TSX CAY 22/42/33

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66

34

3

5

2

Bus X100 m

Bus X100 m

Bus X100 m

6 6

Remote location of Bus X at 250 m max.

Remote location of Bus X at 250 m max.

Description:page 1/9

References:page 1/9


Bus X remote rackmaster module

Presentation

1/9

1

TSX REY 200

The rules for installing the Bus X remote rackmaster module, TSX REY 200, are as follows:

b Bus X remote rackmaster module acting as a Master. It is installed on the rack at address 0 supporting the processor with:v The power supply module systematically occupying position(s) PS (and 00). The processor module must be installed in position 01 (and 02 if it is a double format processor).v The Bus X remote rackmaster module, TSX REY 200, can be installed in any position after 02 (or 03 if it is a double format processor).

b Bus X remote rackmaster module acting as a Slave. It is installed in an extendable rack (located on an extendable Bus X segment) in any position apart from the positions dedicated to the power supply module.

The front panel of the Bus X remote rackmaster module TSX REY 200 comprises:

1 A display block with 6 indicator lamps:v RUN indicator: module runningv ERR indicator: module has internal faultv I/O indicator: module has external faultv MST indicator: module acting as Master or Slavev CH0 indicator: channel 0 operatingv CH1 indicator: channel 1 operating

2 9 to 5-way SUB-D 9 connector for the connection of channel 0.

3 9 to 5-way SUB-D 9 connector for the connection of channel 1.

Implantations

Description1

2

3

ReferencesDescription Operation Number of channels Reference

(1)Weight

kgBus X remote rackmaster module

Master/slave 2 TSX REY 200 –

Connection cables and accessoriesDescription Use Length Reference Weight

kgBus X cables supplied on a drum

Connection of two TSX REY 200 modules Class C1 flame resistance

250 m TSX CBRY 2500 –

Cable for daisy chain mounting (2)

250 m TSX CBRY 2500F –

5-ways SUB-D 9 connectors (sold in lots of 5)

Connections for bus X cable

– TSX CBRY K5 –

Description Use Composition Reference Weightkg

Line terminators (sold in lots of 2)

Must be fitted on eachTSX RKY pEX end rack


TSX TLY EX 0.050

(1) Product supplied with multilingual Quick Reference Guide.(2) Mobile installations: cables as per VDE 472, part 603/H:

- for use on cable drag chain with minimum bend radius of 75 mm, - for use on gantry crane (strikethrough: portal support), subject to compliance with conditionsfor use such as acceleration, speed, length etc: contact our regional branch office for furtherinformation. - not authorized for use on robots, or multi-axis applications.


Description,references


Bus X remote rackmaster module

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TSX PSY 2600M

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7 6

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TSX PSY 5500M

TSX PSYppp0M power supply modules provide the power supply for each rack and the modules installed on it.

The power supply module is selected according to:

b The mains electrical supply: c 24 V, c 24...48 V, a 100...120, a 200...240 Vb The required power: standard format or double format model, see power consumption table on page 8/4.

TSX PSYppp0M power supply modules comprise:

1 Display block comprising:v OK lamp (green), on if voltages are present and correct.v BAT lamp (red), on if the battery is faulty or missing.v 24 V lamp (green), on when the sensor voltage is present (according to model).

2 RESET pencil-point pushbutton causing a warm restart of the application.

3 Slot for a battery which protects the internal RAM memory of the processor.

4 Cover to protect the front panel of the module.

5 Screw terminal for connecting:v To mains supply.v The alarm relay contact.v The sensor power supply for a.c. supplies (according to model).

6 Opening for cable clamp.

7 Fuse located beneath the module and protecting:v 24 VR voltage on the non-isolated d.c. supply with TSX PSY 3610.v Primary voltage on the other power supplies.

8 110/220 voltage selector (according to model).

Description

Characteristics:page 1/11

Functions:page 1/12

References:page 1/13

Description Modicon Premium automation platform 1

Power supply modules

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1



Characteristics

(1) When supplying modules with relay outputs, the range is reduced to 21.6…26.4 V.(2) These values should be taken into account when starting several devices simultaneously and

for sizing protection devices.(3) Output c 24 V for supplying relays of modules with relay outputs.(4) Output c 24 VR, cannot be accessed by the user and is protected by a fuse located beneath

the module (5 x 20, 4 A, type Medium).(5) 77 W at 60 °C, 85 W at 55 °C, or 100 W at 55 °C using TSX FAN fan modules.

CharacteristicsType of power supply module TSX PSY 1610M TSX PSY 3610M TSX PSY 5520M

Primary Voltage Nominal V c 24 c 24 c 24...48

Limit (ripple included) V c 19.2...30 (1) (possible up to 34 V for 1 h in evry 24 h) c 19.2...60Frequency Nominal/limit Hz – – –Currency Nominal input 1 rms A ≤ 1.5 at c 24 V ≤ 2.7 at c 24 V ≤ 3 at c 24 V

≤ 1.5 at c 48 VInitial start up at 25 °C (2)

1 inrush A 100 at c 24 V 150 at c 24 V 15 at c 24 V 15 at c 48 V

I²t on activation A²s 12.5 20 50 at c 24 V 55 at c 48 V

It on activation As 0.2 0.5 7 at c 24 V 6 at c 48 V

Duration of micro breaks

Main supply (accepted) ms ≤ 1 ≤ 1 ≤ 1

Integrated protection By fuse 5 x 20, time-delayed 3.5 A

No By fuse 5 x 20, time-delayed 5 A

Secondary Power Total useful (typical) W 30 50 50

Output c 5 V Nominal voltage V 5 5 5Nominal current A 3 7 7Power (typical) W 15 35 35

Output c 24 VR (3)

Nominal voltage V U mains - 0.6 U mains - 0.6 24 Nominal current A 0.6 0.6 0.8Power (typical) W 15 19 19

Output c 24 V sensors – – –Integrated protection on outputs (4) Yes, against overloads, short-circuits and overvoltages

Conformity to standards IEC 1131 2

Isolation Dielectric withstand

Primary/secondary and primary/earth

V eff Non isolated, internal 0 V connected to PLC earth 2000 - 50/60 Hz - 1 min

Insulation resistance


MΩ – ≥ 10

Type od power supply module TSX PSY 2600M TSX PSY 5500M TSX PSY 8500MPrimary

Voltage Nominal V a 100...240 a 100...120/200...240

Limit (ripple included) V a 85...264 a 85...140/190...264 a 85...140/170...264Frequencys Nominal/limit Hz 50…60/47…63Current Nominal input 1 rms A 0.5 at a 100 V

0.3 at a 240 V1.7 at a 100 V 0.5 at a 240 V

1.7 at a 100 V 0.5 at a 240 V

Initial start up at 25 °C (2)

I inrush current A 37 at a 100 V 75 at a 240 V

38 at a 100 V 38 at a 240 V

30 at a 100 V 60 at a 240 V

I²t on activation A²s 0.63 at a 100 V 2.6 at a 240 V

4 at a 100 V 2 at a 240 V

15 at a 100 V 8 at a 240 V

It on activation As 0.034 at a 100 V 0.067 at a 240 V

0.11 at a 100 V 0.11 at a 240 V

0.15 at a 100 V 0.15 at a 240 V

Duration of micro breaks

Mains supply (accepted) ms ≤ 10 ≤ 10 ≤ 10

Integrated protection By fuse 5 x 20, time-delayed, 4 A

Secondary Power Total useful (typical) W 26 50 77 (5)Output c 5 V Nominal voltage V 5 5 5

Nominal current A 5 7 15

Power (typical) W 25 35 75Output c 24 VR (3)

Nominal voltage V 24 24 –Nominal current A 0.6 0.8 –

Power (typical) W 15 19 –Output c 24 VC

Sensors A 0.5 0.8 1.6 (TBTS)

Integrated protection on outputs (4) Yes, against overloads, short-circuits and overvoltagesConformity to standards IEC 1131 2

Isolation Dielectric withstand


V eff 2000 - 50/60 Hz - 1 min 3000 - 50/60 Hz - 1 min

Insulation resistance


MΩ ≥ 100


Functions:page 1/12


1/12

1



Functions

The alarm relay located in each power supply module has a volt-free contact which can be accessed on the connection screw terminal of the module.

The operating principle is as follows:

b Module alarm relay located on the processor rack (rack 0): in normal operation, PLC in RUN, the alarm relay is activated and its contact is closed (state 1). Whenever the application stops, even partially, occurrence of a blocking fault, incorrect output voltages or loss of mains power, the relay de-energizes and the associated contact opens (state 0).b Alarm relay of power supply modules located on other racks (racks 1 to 7): when the module is powered up and if the output voltages are correct, the relay is activated and its contact is closed (state 1). When the mains power is lost or if the output voltages are incorrect, the relay de-energizes (state 0).

Each power supply module has a slot reserved for a battery which provides the power supply to the internal RAM memory located in the processors, in order to ensure that data is saved when the PLC is switched off. The duration of data back-up is one year. The battery must be changed as soon as the BAT lamp (red) on the front panel lights up.

Pressing this pushbutton, which is located on the front panel of the power supply module, triggers a sequence of service signals which is the same as that for:

b A power break when the pushbutton is pressedb A power up when the pushbutton is released

These operations are expressed by the application as a warm restart.

The TSX PSY 2600M/5500M/8500M a.c. power supply modules have an integrated power supply which provides a voltage of c 24 V to supply the input sensors. Connection to this sensor power supply can be accessed via the module screw terminal. The available power on c 24 V depends on model (0,5/0,8/1,6 A), see characteristics page 1/11.

FunctionsAlarm relay

Back-up battery

RESET pushbutton

Sensor power supply




1/13

1Each TSX RKY p/pEX rack must be equipped with a single or double format power supply module (slot marked PS).The power required to supply each TSX RKY rack depends on the type and number of modules installed in the rack. It is therefore necessary to establish a power consumption table rack by rack in order to determine the TSX PSY power supply module most suitable for each rack (see pages 8/4 and 8/5).

(1) Voltages c 5 V and c 24 VR for power supply to Premium modules, voltage c 24 VC for supplying power to input sensors. The sum of absorbed power on each voltage (c 5 V, c 24 VR and c 24 VC) should not exceed the total power of the module. See power consumption table on page 8/4.

(2) Product supplied with a RAM memory backup battery and multilingual installation guide (racks and power supplies) English, French, German, Spanish and Italian.

(3) The internal 0 V of the module is connected to the PLC earth.

References

Power supply modulePower supply

Available power (1) Format Reference(2)

Weightkgc 5 V c 24 VR c 24 VC Total

c 24 V non isolated (3)

15 W 15 W – 30 W Standard TSX PSY 1610M 0.540

35 W 19 W – 50 W Double TSX PSY 3610M 0.780

c 24...48 V isolated

35 W 19 W – 50 W Double TSX PSY 5520M 0.890

a 100…240 V

25 W 15 W 12 W 26 W Standard TSX PSY 2600M 0.510

a 100…120 V a 200…240 V

35 W 19 W 19 W 50 W Double TSX PSY 5500M 0.620

75 W – 38 W (TBTS)

77 W Double TSX PSY 8500M 0.740

AccessoriesDescription Use Quantity Reference Weight

kgBattery Internal RAM memory backup (position

in power supply modules)1 battery TSX PLP 01 0.010

10 batteries

TSX PLP 101 0.100

TSX PSY 2600M

TSX PSY 5500M



Functions:page 1/12

References Modicon Premium automation platform 1


1/14

1

Presentation Modicon Premium automation platform 1

Processors

Premium TSX P57 pp3M control system platform processors manage the entire PLC station comprising discrete I/O modules, Preventa safety modules, analog I/O modules and application-specific modules which can be distributed over one or more racks connected on Bus X or on a fieldbus.

The types of processor available are divided into various capacities according to memory, in-rack I/O, communication and processing speed. According to the model:b 4 to 16 extendable racks (TSX RKY ppEX).b 512 to 2048 discrete I/Os.b 24 to 256 analog I/Os.b 8 to 64 application-specific channels. Each application-specific module (counter, motion control, communication or weighing) comprises n application-specific channels.b 1 to 4 networks (Ethernet TCP/IP, Fipway, Modbus Plus), 2 to 8 AS-Interface buses and 0 to 2 third-party buses (CANopen, INTERBUS, Profibus).b 10 to 20 regulation channels.

According to the model, Premium processors include:b A TCP/IP Ethernet port (RJ 45 connection).b A Fipio bus link (bus manager).b Communication via 2 terminal ports (TER and AUX) using Uni-Telway or character mode protocol (typically a programming terminal and operator dialog terminal).Each processor has a slot for a type III PCMCIA card pour for accepting a network card (Fipway, Modbus Plus) or bus (Modbus, Fipio Agent, Uni-Telway, CANopen (1) and serial links).

The new version V4.4 of the PL7 TSX Micro/Junior/Pro software licenses, including a one year subscription, are offered according to requirements, in different versions: b Single station, b Multi station in the form of independent local stations (Junior/Pro), remote stations connected to a server via a network (Pro OpenTeam for 3 to 10 stations or Pro OpenSite for u to 10 stations), or as a Client/Server architecture via Thin Client PC terminals (Pro Servi).These licenses are compatible with PC terminals running Windows 98, Windows NT4 (Service Pack 6+), Windows Millenium, Windows 2000 (Service Pack 2+) (2) or Windows XP operating systems (2).

(1) Except with TSX P57 153M.

Presentation

11 types of TSX P57 processor

Integrated communication

Application design and installation


Characteristics: pages 1/16 and 1/17

Functions:page 1/18

References: page 1/19

1/15

1

Description Modicon Premium automation platform 1

Processors

Standard format TSX P57 1p3M processors and TSX P57 2p3/3p3/453M double format processors feature, on the front panel:

1 A display block with 5 indicator lamps:v RUN lamp (green): processor in operation (program execution).v ERR lamp (red): fault in the processor or its on-board devices (PCMCIA memory card and PCMCIA communication card).v I/O lamp (red): fault from another module of the station or configuration fault.v TER lamp (yellow): activity on the terminal port.v FIP lamp (red): activity on the integrated Fipio bus.2 RESET button causing a cold restart of the PLC when it is activated.3 A female 8-way mini-DIN connector marked TER for connecting a programming

or adjustment terminal.4 A female 8-way mini-DIN connector marked AUX for connecting a peripheral

device.5 Slot for a type I PCMCIA format memory extension card.6 Slot for a type III PCMCIA format communication card. Can receive the 2 Mb

SRAM memory extension data storage card (TSX MRP DS 2048P).7 A 9-way SUB-D connector (on TSX P57 P57 153/253/353/453M) for Fipio bus

manager communication.

Double format TSX P57 2623/2823M and TSX P57 3623/4823M processors with integrated Ethernet ports feature, on the front panel:

1 A display block with 5 indicator lamps:v RUN lamp (green): processor in operation (program execution).v ERR lamp (red): fault in the processor or its on-board devices (PCMCIA memory card and PCMCIA communication card).v I/O lamp (red): fault from another module of the station or configuration fault.v TER lamp (yellow): activity on the terminal port.v FIP lamp (red): activity on the integrated Fipio bus.2 A display block relating to the integrated Ethernet port featuring 5 lamps:v RUN lamp (green): Ethernet port ready.v ERR lamp (red): fault in Ethernet port.v COL lamp (red): collision detection.v STS lamp (yellow): Ethernet link diagnostics.v Two TX and RX lamps (yellow): transmission/reception activity.3 RESET button causing a cold restart of the PLC when it is activated.4 A female 8-way mini-DIN connector marked TER for connecting a programming

or adjustment terminal.5 A female 8-way mini-DIN connector marked AUX for connecting a peripheral

device.6 An RJ 45 type connector for connecting to the Ethernet network.7 Slot for a type I PCMCIA format memory extension card.8 Slot for a type III PCMCIA format communication card. Can receive the 2 Mb

SRAM memory extension data storage card (TSX MRP DS 2048P).9 A 9-way SUB-D connector (on TSX P57 2823/4823/M models) for Fipio bus

manager communication.

Description of TSX P57pp3M processors without integrated Ethernet ports

TSX P57 1p3M

TSX P57 2p3/3p3/453M

1234

5

6

7

1234

5

6

7

Description of TSX P57pp23M processors with integrated Ethernet ports

TSX P57 2623/3623M

1 3 2

6

8

54

9

7

TSX P57 2823/4823M

1 3 2



Functions:page 1/18


1/16

1

Characteristics Modicon Premium automation platform 1

Processors

Premium PLCs have been developed to comply with the main national and international standards on electronic industrial automation equipment, see pages 8/6 to 8/9 “Standards, certifications and environment conditions”.

Characteristics and performancesType of processor TSX P57

103MTSX P57 153M

TSX P57 203M

TSX P57 2623M

TSX P57 253M

TSX P57 2823M

Maximum configuration

No. of racks 4/6/8 slots 4 16 12 slots 2 8

Maximum number of slots for modules 32 128

Functions Maximum number (1)

Discrete I/O 512 1024Analog I/O 24 80Control channels – 10 (up to 30 simple loops)

App-spec channels (counting, axis and weighing)

8 24

Integrated connections

Ethernet TCP/IP – 1 – 1

Fipio manager – 1 (63 agents) – 1 (127 agents)Serial link 1 link with 2 connectors (TER and AUX) 19.2 Kbit/s

Maximum number of connections

Network (Ethernet TCP/IP, Fipway, Modbus Plus)

1 1 1, 0 if integrated Ethernet used

1 1, 0 if integrated Ethernet used

AS-Interface 2 4CANopen bus 1 – 1

INTERBUs, Profibus DP buses

– 1, 0 if CANopen used

Memory Maximum capacity

Protected internal RAM

K words 32 48 64

Programs and constants on PCMCIA card

K words 64 160

Data storage K words 128 2688Maximum size of object zones

Internal bits (% Mi) Bits 4096 8132Located internal data K words 30.5 for internal words %Mpi

32 for constants words %KpiApplication structure Master task 1 1

Fast task 1 1Event processing 32 (of which 1 has priority) 64 (of which 1 has priority)

Execution time for one instruction

Without PCMCIA memory card

Boolean µs 0.50 0.19

On word or fixed-point arithmetic

µs 0.62 0.25

On floating points µs 44 2.6With PCMCIA memory card

Boolean µs 0.60 0.21On word or fixed-point arithmetic

µs 0.87 0.42

On floating points µs 44 2.6

No. of K instructions executed by ms


100 % Boolean Kinst/ms

1.52 4.76

65 % Boolean and 35 % numerical

Kinst/ms

1.05 3.57

With PCMCIA memory card


1.18 3.70

65 % Boolean and 35 % simple num.

Kinst/ms

0.85 2.50

System overhead

MAST task ms 1.5 3.1 (3) 1 1.2 (3)FAST task ms 0.80 0.35

(1) For “In rack” modules. The maximum numbers of discrete I/O, analog I/O and application-specific channels are cumulative. The remote I/O on a bus or network (CANopen, AS-Interface, Uni-Telway, Fipio, Modbus Plus…) or field bus are not taken into account in this maximum number.

(2) Threshold values according to the type of instruction.(3) If the Fipio integrated link is used. If not, the value will be the same as for the model without Fipio integrated link.



Functions:page 1/18


1/17

1

Characteristics (continued) Modicon Premium automation platform 1

Processors

Characteristics and performances (continued)

Type of processor TSX P57 303M TSX P57 3623M TSX P57 353M TSX P57 453M TSX P57 4823M


No. of racks 4/6/8 slots 16 12 slots 8

Maximum number of slots for modules 128Functions Maximum

number in rack (1)

Discrete I/O channels 1024 2048Analog I/O channels 128 256

Control channels 15 (up to 45 simple loops) 20 (up to 45 simple loops)App-spec channels (counting, axis and weighing)

32 64

Integrated connections

Ethernet TCP/IP – 1 – 1Fipio manager – 1 (127 agents)Serial link 1 link with 2 connectors (TER and AUX) 19.2 or 115 Kbit/s

Maximum number of connections

Network (Ethernet TCP/IP, Fipway, Modbus Plus)

3 3, 2 if integrated Ethernet used

3 4 4, 3 if integrated Ethernet used

AS-Interface 8

CANopen bus 1INTERBUs, Profibus DP buses

2, 1 if CANopen used

Memory Maximum capacity

Protected internal RAM

K words 64/80 (2) 80/96 (3) 96/176 (2)

Programs and constants on PCMCIA card

K words 384 512

Data storage K words 2688Maximum size of object zones

Internal bits (% Mi) Bits 16 384 32 768

Located internal data K words 30.5 for internal words %Mpi32 for constants words %Kpi

Application structure Master task 1Fast task 1Event processing 164 (of which 1 has priority)

Execution time for one instruction


Boolean µs 0.12 0.06On word or fixed-point arithmetic

µs 0.17 0.08

On floating points µs 2.2 1.5With PCMCIA memory card

Boolean µs 0.17 0.06

On word or fixed-point arithmetic

µs 0.33 0.08

On floating points µs 2.3 1.5No. of K instructions executed by ms



6.66 14.28

65 % Boolean and 35 % numerical

Kinst/ms

4.76 9.09



4.55 14.28

65 % Boolean and 35 % simple num.

Kinst/ms

3.12 9.09

System overhead

MAST task ms 1 1FAST task ms 0.25 0.19

(1) For “In rack” modules. The maximum numbers of discrete I/O, analog I/O and application-specific channels are cumulative. The remote I/O on a bus or network (CANopen, AS-Interface, Uni-Telway, Fipio, Modbus Plus…) or field bus are not taken into account in this maximum number.

(2) The second value corresponds to the capacity of the integrated memory when the processor is fitted with a PCMCIA memory card.



Functions:page 1/18


1/18

1

Functions,references


Processors

The application memory is divided into memory zones, shared physically between the internal RAM memory and the PCMCIA memory extension card(s):b Application data zone always in the internal RAM.b Application program zone in the internal RAM or in the PCMCIA memory card.b Constants zone in the internal RAM or in the PCMCIA memory card.There are two ways of organizing the application memory for TSX P57 1p3/2p3/2p23/3p3/3623/453/4823 processors with or without a memory extension fitted in the form of a PCMCIA format card:

Application in internal RAMThe application is entirely loaded in the protected internal RAM (1) of the processor, whose capacity depends on the processor model (32 to 96 K words).For example, the TSX P57 1p3 processor has 7.5 Kwords of application data and 24.5 K words of program, constants and system data (2).This memory space (32 Kwords) is shared between the application data, the program, the constants and the system data (2).

Application in the PCMCIA cardThe internal RAM is reserved for the application data.The PCMCIA memory card contains the program and constants (32 to 512 K words).The file storage zone of 0, 128 K or 640 Kwords (depending on the model of PCMCIA card) can be used in remote applications, for storing production data information, production recipes, etc. The symbol storage zone of 0, 128 K or 256 Kwords (depending on the model of PCMCIA card) enables the application symbol database to be held on the PLC.

File storage zone extensionThis zone, containing between 0, 128 or 640 K words, can be extended to up to 2048 K words by using a SRAM TSX MRP DS 2048P PCMCIA memory card. This type III card is placed in the lower slot of the TSX P57 2p3/2p23/303/3623/453/4823 processors, and can be used in conjunction with memory extension cards (type I in the upper slot).

Data in internal RAMThe data zone can be extended to 30.5 K words. It is only supported by the PLC's internal RAM memory.PL7 TSX Micro/Junior/Pro software assists the application designer with the management of structure and the occupation of memory space for the Premium PLC.

Whatever the PLC memory structure: application located in internal RAM or in the PCMCIA card, it is possible to protect this in order to prohibit its access (read or modify program) in online mode under PL7 Junior/Pro.A memory protection bit, set in configuration mode, is also available in order to lock any program modifications (via the programming terminal or download).

TSX P57 p03/p53/p623/p823M processors are equipped with:b A slot for memory extension (type I PCMCIA card).b A slot for communication card (type III PCMCIA card).b Two terminal ports (8-way female mini-DIN connector) Uni-Telway or character mode.TSX P57 processors are double format modules (except TSX P57 1p3 processors which are single format). TSX P57 3p3/3623/453/4823M processors enable program loading, via the terminal port, at a maximum speed of 115 Kbit/s (limited to 19.2 Kbit/s for TSX P57 1p3/2p3/2p23M processors.The Fipio integrated link (bus manager) on TSX P57 253/2823/353/453/4823M processors enables a maximum of 127 connection points. The link on the TSX P57 153 processor is limited to 63 connection points. (1) The internal RAM is protected by an optional battery, with 3 years battery life, located in the

power supply module.(2) The system reserves a minimum RAM memory zone in the order of 5 Kwords. Please refer to

the PL7 TSX Micro/Junior/Pro TLX DOC PL7 44M reference manual.

Memory structure

1

2

3

Internal RAM

Data

Program

Constants

32 to

96

Kw

ords

Processor without PCMCIA card

1 Application data (30.5 Kwords max.).2 Task descriptor and executable code.3 Constant words, initial values and configuration.

4

4

1

2

3

Internal RAM

PCMCIA card

Data

Program

Constants

File storage

Symbol storage

32 to

176

Kw

ords

30.5

Kw

ords

32 to

512

32 K

wor

ds12

8/64

0 K

wor

ds12

8/25

6 K

wor

ds

Processor with PCMCIA card

1 Application data (30.5 Kwords max.).2 Task descriptor and executable code.3 Constant words, initial values and configuration.4 Depending on the model of PCMCIA card.

Protecting the application

Premium processor references




1/19

1

References (continued) Modicon Premium automation platform 1

Processors

Premium modules can receive up to 2 memory extension cards, one type I and one type III. However, useful memory capacity is limited to the maximum size defined for the processor model. See pages 1/24 and 1/25.

(1) Cumulative maximum values. The number of remote I/Os on the bus is not counted.(2) Product supplied with multilingual installation guide (processors and discrete I/O): English,

French, German, Spanish and Italian.(3) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the

TSX RKY 12 EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots.(4) Using the CANopen bus reduces by 1 the possible number of third party buses

(InterBus/Profibus DP).(5) The second value corresponds to the capacity of the integrated memory when the processor

is fitted with a type I PCMCIA memory card.

TSX 57 processorsI/O capacity (1) Capacity Maximum number of

bus/network modulesIntegrated Ethernet TCP/IP

Reference(2)

WeightkgIntegrated Control

channels

TSX 57 10 4 racks (3) 512 discrete I/O24 analog I/O8 application-specific channels

32 integrated K wordsMax. 64 K words on PCMCIA

0 1 network2 AS-Interface buses1 CANopen bus

– TSX P57 103M 0.380

1 integrated Fipio1 network2 AS-Interface buses1 CANopen bus

– TSX P57 153M 0.420

TSX 57 20 16 racks (3)

1024 discrete I/O80 analog I/O24 application-specific channels


10 1 network4 AS-Interface buses1 CANopen bus (4)1 third-party bus (4)

– TSX P57 203M 0.520

4 AS-Interface buses1 CANopen bus (4)1 third-party bus (4)

1 port TSX P57 2623M –


10 1 integrated Fipio1 network4 AS-Interface buses1 CANopen bus (4)1 third-party bus (4)

– TSX P57 253M 0.560

1 integrated Fipio4 AS-Interface buses1 CANopen bus (4)1 third-party bus (4)


TSX 57 30 16 racks (3) 1024 discrete I/O128 analog I/O32 application-specific channels

64/80 integrated K words (4)Max. 384 K words on PCMCIA

15 3 networks8 AS-Interface buses1 CANopen bus (4)2 third-party buses (4)

– TSX P57 303M 0.520

15 3 networks8 AS-Interface buses1 CANopen bus (4)2 third-party buses (4)



15 1 integrated Fipio3 networks8 AS-Interface buses1 CANopen bus (4)2 third-party buses (4)

– TSX P57 353M 0.560

TSX 57 40 16 racks (3)

512 discrete I/O24 analog I/O8 application-specific channels


20 1 integrated Fipio4 networks8 AS-Interface buses1 CANopen bus (4)2 third-party buses (4)

– TSX P57 453M 0.560


Memory extension cards (PCMCIA type I and type III)

TSX P57 103M TSX P57 153M

TSX P57 203/303M

TSX P57 253/353/453M

TSX P57 2623/3623M

TSX P57 2823/4823M




Functions:page 1/18

1/20

1 T PCX 57 pp3M Atrium coprocessors are PC format cards (16 bit ISA bus) to be integrated in a PC running under Windows 95/98, Windows 2000 or Windows NT. This PLC/PC association optimizes performance in applications requiring, for example, a higher level of communication, control or supervision functions. The coprocessors manage the entire PLC station which comprises the same I/O modules as Premium processors (discrete, analog, application-specific and communication), and these modules can be distributed in one or more racks connected on the bus X.

Two types of Atrium coprocessor are available to meet various user requirements:b 16 TSX RKY ppEX extendable racks maximumb 1024 discrete I/O maximumb 80 or 128 analogue I/O.b 24 or 32 application-specific channels. Each application-specific module (counter, motion control, communication or weighing) comprises n application-specific channels.b 1 or 3 networks (Ethernet TCP/IP, Fipway, Modbus Plus), 4 or 8 AS-Interface buses and 1 or 2 third party buses (CANopen, INTERBUS, Profibus-DP).b 10 or 15 regulation channels.

Depending on the model, the Atrium coprocessors include:b A Fipio link (bus manager) for model T PCX 57 353M.b Communication via a terminal port (TER) using Uni-Telway or character mode protocol (typically a programming terminal or operator dialog terminal).

Each processor has a slot for a type III PCMCIA card for accepting a network card (Fipway, Modbus Plus) or bus (Modbus, Fipio Agent, Uni-Telway, CANopen and serial links). This slot can also receive a 2 M word SRAM memory card TSX MRP DS 2048P, used for storing data (see page 1/24).

The application is designed using PL7 Junior/Pro software. The new version of these, version V4.3, is compatible with PC stations running Windows 98, Windows NT4, Windows Millenium, Windows 2000 or Windows XP operating systems. For further details, see pages 6/4 and 6/19.

By integrating a T PCX 57 pp3M (1) coprocessor card, the following architecture can be created using any compatible PC (equipped with 16 bit ISA bus slots), Magelis iPC industrial PC stations.

This solution can provide a PLC solution in which I/Os are: b Remotely located close to the machine or process via the Fipio fieldbus or Modbus Plus (Momentum or TBX I/O).b And/or centralized in the extendable racks.

TSX RKY ppEX extendable racks connected on the bus X allow the use of application-specific modules and the installation of AS-Interface bus segments (see page 1/8).

(1) Some Magelis iPC industrial PC models include an Atrium coprocessor as standard.

Presentation

Integrated communication

Application design and installation

Ethernet TCP/IP

Magelis iPCType D “Atrium Pro” CPU pack:- TPCX 57 203M Atrium coprocessor- Vijeo Look and PL7 Pro software

Altivar

Momentum

Fipio/Modbus Plus

Premium I/O extension racks

Configuration




Atrium coprocessors

Presentation, configuration

1/21

1 T PCX 57 pp3M coprocessors mechanically occupy two consecutive slots (standard pitch of 20.32 mm) on the ISA bus but only use one electrically.

1 A slot for a type I PCMCIA format memory extension card.2 A slot for a type III PCMCIA format communication card.3 A 9-way female SUB-D connector enables the X bus to be connected to an

extendable rack.4 A TER terminal port for the connection of a programming terminal or adjustment

of a peripheral device.5 A 9-way male SUB-D connector for connection to the Fipio bus

(with T PCX 57 353M).6 An ISA bus connector for connection to the host PC.7 A slot for the coprocessor's internal RAM memory backup battery.8 An additional plate (supplied as standard) fitted with a 9-way female SUB-D

connector enables a second remote bus X to be connected.

To receive a T PCX 57 pp3M coprocessor, the host PC must:b Operate under Windows 95/98, Windows 2000 or Windows NT.b Have a 16 bit ISA bus, 8 MHz.b Have two consecutive slots (standard pitch of 20.32 mm) available on the ISA bus.

One PC can take a maximum of 2 T PCX coprocessors.The coprocessor is completely independent of the application executed on the PC, in particular:b The standard PC command “CTRL + ALT + DEL” has no effect on the coprocessor operating modes.b Switching the PC off and then on again, causes a warm restart of the application being managed by the coprocessor.

The installation of a communication driver (ISAway 95/NT) supplied with the coprocessor enables transparent communication between the host PC and the coprocessor. The host PC, equipped with PL7 Junior/Pro software, can be used as a programming terminal for the T PCX 57 Atrium coprocessor.

The T PCX 57 Atrium coprocessor logically occupies 1 slot. The slot in the TSX RKY rack with address 0 following the TSX PSY power supply module must therefore remain unoccupied (see page 1/5). A bus X line terminator is integrated in the PCX coprocessor.The additional plate 8 enables two X buses to be connected, providing a Y structure.

Description

Premium extension Premium extension

Bus X Bus X

Magelis iPC or PC with an Atrium PCX coprocessor

1

7 6

2

3

4

5

8

SetupIntegration in the host PC

Logical location on the bus X




Atrium coprocessors

Description, installation

1/22

1 There are two ways of organizing the application memory for T PCX 57 203M/353M coprocessors with or without a memory extension fitted in the form of a type 1 PCMCIA format card:

Application in internal RAMThe application is loaded entirely within the internal RAM of the coprocessor, battery protected (3 years battery life). For the maximum capacity of the internal RAM memory, see characteristics below.

Application in the PCMCIA cardThe internal RAM is thus reserved for application data and system data (1). The PCMCIA memory card contains the program and constants.

The PL7 Junior/Pro software assists the application designer with the management of structure and the occupation of memory space for the Atrium coprocessor.

(1) The system reserves a minimum RAM memory zone of the order of 5 K words. Please refer to the PL7 Micro/Junior/Pro TLX DOC PL7 43M reference manual.

(2) In addition, there are certain models of PCMCIA card available which provide memory zones for storing files and symbols (see page 1/25).

Memory structure

InternalRAM

Coprocessor without PCMCIA card

Data 1

Program 2

Constants 3

InternalRAM

PCMCIAcard

(2)

Data 1

Program 2

Coprocessor with PCMCIA card

Constants 3



CharacteristicsType of coprocessor T PCX 57 203M T PCX 57 353M


No. of racks 16 (1)Maximum number of slots per module

128

FunctionsDiscrete I/Os 1024 (2)Maximum

number of channels

Analog I/Os 80 (2) 128 (2)

application specific 24 (2) 32 (2)Maximum number of connections

Integrated Uni-Telway (terminal port)

1

Network (Ethway, Fipway, Modbus Plus)

1 3

Fipio bus manager (integrated) – 1Third-party fieldbus 1 2

AS-Interface fieldbus 4 8Control channels 10 15Real-time clock Yes

Memory (3)K words 48 80/96 (4)Maximum

capacityProtected internal RAMPCMCIA memory card K words 160 384

Maximum size of zones (5)

Internal words (% MWi/MDi/MFi) K words 30,5Constants (% KWi/KDi/KFi) K words 32Internal bits (%Mi) bits 8192 16 384

Application structure

Master task 1Fast task 1Event processing 64 (of which 1 has priority)

Execution time A basic Boolean instruction µs 0.19/0.21 (6) 0.12/0.17 (6)A basic digital instruction µs 0.25/0.42 (6) 0.17/0.33 (6)An instruction using floating points µs 2.6 2.2/2.3

No. of K instructions executed by msWithout PCMCIA memory card

100 % Boolean Kinst/ms 4.76 6.6665 % Boolean and 35 % numerical Kinst/ms 3.57 4.76


100 % Boolean Kinst/ms 3.70 4.55 65 % Boolean and 35 % simple num. Kinst/ms 2.50 3.12

System overhead MAST task ms 1

FAST task ms 0.35 0.25(1) Maximum number of TSX RKY racks. Using the TSX RKY 12EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots.(2) The maximum number of discrete I/Os, analog I/Os and application-specific channels are cumulative. The remote I/Os on bus or network

(AS-Interface/Uni-Telway/Fipio/Modbus Plus, etc.) or third-party bus (CANopen, INTERBUS or Profibus DP) are not taken into account in this maximum number.(3) Memory capacity for storing data or symbols on a PCMCIA card, see page 1/24.(4) The second value corresponds to the memory capacity when the processor is fitted with an integrated memory card.(5) The sum of the program memory, data and constants zones is limited by the total memory capacity.(6) The second value corresponds to the execution time when the coprocessor is fitted with a PCMCIA memory card.

1 Application data (including internal words, system words, function blocks, DFB blocks, etc.).

2 Task descriptor and executable code.3 Constant words, initial values and configuration.


Atrium coprocessors

Memory structure, characteristics

1/23

1 T PCX 57 pp3M coprocessors, which are compatible with the PC ISA bus, have:b A type I PCMCIA card slot for memory extension.

b A type III PCMCIA card slot for communication card.

b A terminal port (8-way female mini-DIN) Uni-Telway mode or character mode.

b A bus X remote system for extendable racks.

b A male connector (9-way SUB-D) for Fipio bus link (bus manager) (for model T PCX 57 353M).

b A bus X end of line terminator.

b OFS data server software (see page 6/33).

b ISAway 95/NT communication driver software, (see page 5/87: all X-Way drivers TSX CD DRV 12M).

The coprocessor mechanically occupies 2 consecutive slots but only uses one slot electrically on the ISA bus (long slot).

The T PCX 57 pp3 coprocessors can receive 1 type I memory extension card. However, useful memory capacity is limited to the maximum size defined for the processor model. See pages 1/24 and 1/25.

(1) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the TSX RKY 12EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots.

(2) Cumulative maximum values. The number of remote I/Os on the bus is not counted.(3) Product supplied with multilingual Quick Reference Guide (processors and discrete I/Os):

English, French, German, Spanish and Italian.(4) Using the CANopen bus reduces by 1 the possible number of third party buses

(InterBus/Profibus DP).(5) The second value corresponds to the memory capacity when the processor is fitted with an

integrated PCMCIA memory card (type I).

ReferencesPCX 57 coprocessors

PCX 57 20 16 racks (1)I/O capacity (2) Capacities Maximum

number of bus/network modules

Reference(3)

WeightkgMemory Control

channels

1024 discrete I/Os80 analogue I/Os24 application- specific channels

48 integrated K wordsMaximum 160 K words using PCMCIA

10 1 network4 AS-Interface buses1 CANopen bus (4)1 third-party bus

T PCX 57 203M 0.310

T PCX 57 353M

T PCX 57 203M PCX 57 30 16 racks (1)I/O capacity (2) Capacities Maximum

number of bus/network modules

Reference(3)

WeightkgMemory Control

channels

1024 discrete I/Os128 analogue I/Os32 application- specific channels

80/96 K integrated work (5)Maximum 384 K words using PCMCIA

15 1 integrated Fipio3 networks8 ASi buses1 CANopen bus (4)2 third-party buses (4)

T PCX 57 353M 0.340



Memory extension cards (type I PCMCIA)


Atrium coprocessors

References

1/24

1


PCMCIA memory extension cards

Type I and III PCMCIA cards are used to extend the internal RAM capacity for Premium processors and Atrium coprocessors (1). Depending on the model, these memory extension cards are designed to receive the program and constants, and to back up data files and various application object symbols.

(1) Atrium coprocessors cannot take type III memory extension cards.(2) For the same type of processor, internal RAM size is bigger in models with an integrated Fipio

bus link in order to handle greater configuration needs.(3) Intended for the storage of production recipes and data. Capacity depending upon PCMCIA

card model (type I and/or type III).(4) On the PLC, provides access to the symbols database connected to the application objects.

Capacity depends on the PCMCIA card model.

These removable cards, located in the upper slot of the processors, store the application program and constants as well as, depending on the model, files and the application symbol database.

Two types of memory card are available:b Protected RAM cardUsed particularly in the application program design and debug phases, it allows all the services for application transfer and modification in online mode. The memory is protected by a removable battery integrated in the memory card.b Flash EPROM memory cardUsed when debugging of the application program is complete, it only allows one global transfer of the application and overcomes problems of battery protection.

Two other types of card enable the following to be stored in addition to the application program and constants:b DataThis card is used to store data in protected RAM (copies of the data to provide production and production recipe traceability, etc.). b SymbolsIn addition, this type of card has an area for saving the symbols of various application objects. In this way, when the user connects to a programming terminal (for debugging or modifying an application) he does not have to download the relevant symbol file to his terminal before working on the application.

One final type of PCMCIA memory card is available:b Backup memory cardPreviously loaded with the application program, it reloads the program in the internal RAM memory and internal Flash EPROM memory of the processor without requiring the use of a programming terminal.This function is restricted to applications whose program does not exceed 32 K words when completely loaded in the internal RAM of the processor.

Presentation

Memory capacity (in K words) without PCMCIA memory extension card (data, program and constants in internal RAM memory):

Processors/coprocessors TSX P57 103M

TSX P57 153M

TSX 57 203/2623M

T PCX 57 203M

TSX P57 253/2823M

TSX P57 303/3623M

TSX P57 353M

T PCX 57 353M

TSX P57 453/4823M

Internal RAM 32 32 48 48 64 64 80 80 96

Memory capacities (in K words) with PCMCIA extension card(s) (data in internal RAM memory, program, constants, data and symbol storage on PCMCIA card) Processors/coprocessors TSX P57

103MTSX P57 153M

TSX P57 203/2623M

T PCX 57 203M

TSX P57 253/2823M

TSX P57 303/3623M

TSX P57 353M

T PCX 57 353M

TSX P57 453/4823M

Internal RAM memory (2) 32 32 48 48 64 80 96 96 176

PCMCIA extension 64 64 160 160 160 384 384 384 512Data storage (3) 128 Kwords 128, 640,

2048, 2176 or 2688 K mots

128 or 640 Kwords

128, 640, 2048, 2176 or 2688 K mots 128 or 640 Kwords

128, 640, 2048, 2176 or 2688 K mots

Data storage (4) – 128 Kwords 128 or 256 Kwords

Type I PCMCIA memory extension cards


1/25

1

Presentation (continued), references


PCMCIA memory extension cards

This TSX MRP DS 2048P SRAM card enables the file storage areas to be increased by 2048 K mots (currently limited to 640 K words with TSX MRP 3256P/3384P type 1 PCMCIA cards. The maximum total storage area is thus 2688 words, accessible in initialization/write/read mode using PL7 instructions (requires a version of PL7 Junior/Pro softwareu 4.2.)The TSX MRP DS 2048P card is mounted in the lower slot of the processors TSX P57 2p3/2p23/3p3/3623/453/4823M (not authorized with Atrium coprocessors).

Premium TSX P57 20/30/40 processors and Atrium coprocessors can take the following extension cards. However, the useful memory capacity is limited to the maximum size specified for the processor model (see maximum memory capacity, extension on PCMCIA, page 1/24). TSX P57 10 processors can take only 32/64 K words application extension cards.

(1) For the upper slot on TSX P57 processors or slot on the T PCX 57 coprocessor card.(2) File storage zone in protected RAM memory.(3) For lower slot on TSX P57 processors.

Presentation (continued)

Type III PCMCIA memory extension cards

TSX MRP DS 2048P

Reference numbers

TSX MRP pppP

PCMCIA type I (1) RAM memory extensionUse on processor

Memory size Reference WeightkgApplication Data storage Symbol

storageAll Premium and Atrium types

32 K words – – TSX MRP 032P 0.060128 K words – TSX MRP 232P 0.060

64 K words – – TSX MRP 064P 0.060

128 K words – TSX MRP 264P 0.060TSX P57 2p3/2p23M,303/3623M, 453/4823MT PCX 57203/363M

128 K words – – TSX MRP 0128P 0.060

128 K words 128 K words TSX MRP 2128P 0.060256 K words – – TSX MRP 0256P 0.060

640 K words 128 K words TSX MRP 3256P 0.060

384 K words 640 K words – TSX MRP 3384P 0.060

TSX P57 453/4823M

512 K words – 256 K words TSX MRP 0512P 0.060

Flash EPROM PCMCIA type I memory extensions (2)

All Premium and Atrium types

32 K words – – TSX MFP 032P 0.060128 K words – TSX MFP 232P 0.060

64 K words – – TSX MFP 064P 0.060128 K words – TSX MFP 264P 0.060

TSX P57 2p3/2p23M,303/3623M, 453/4823MT PCX 57203/363M

128 K words – – TSX MFP 0128P 0.060

PCMCIA type III SRAM memory extension (3) TSX P57 2p3/2p23M,303/3623M, 453/4823M

– 2048 K words – TSX MRP DS 2048P 0.090

Replacement partsDescription Use Reference Weight

kgBackup battery Type I RAM PCMCIA memory card TSX BAT M01 0.010

Handle Type I PCMCIA memory card TSX P CAP 0.030


2/0

2

2/1

2

Contents 2 - Discrete I/O modules 2

2.1 - Discrete I/O modulesSelection guide discrete I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/2

b Discrete I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/6

v Presentation, description, functions . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/6

v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/10

v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/14

v Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/17

b Preventa safety modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/22

2.2 - Pre-wired and installation systemsSelection guide Telefast® 2 pre-wired sytem . . . . . . . . . . . . . . . . . . . . page 2/28

b Telefast 2 wired system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/34

v Presentation, compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/34

v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/36

v Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/44

b Installation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/46

v Tego Dial for Human-Machine interfaces . . . . . . . . . . . . . . . . . . . . . page 2/46

v Tego Power for motor power-stater components . . . . . . . . . . . . . . . page 2/48

v Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/50

2.3 - Phaseo power supplies for d.c control circuitsSelection guide power supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/52

b Presentations, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/54

b Selections, references, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/62

2/2

2

2.1

Selection guide (continued) Modicon Premium automation platform 2

Discrete I/O modules

Applications Connecting inputs to screw terminal blocks for bare wires fitted with either cable ends or

Type c c or a aVoltage 24 V 48 V 24 V 48 V 100…120V

Modularity

(Number of channels) 8 isolated channels

16 isolated channels

Connection Via 20-way screw terminals: TSX BLY 01

Compatibility with Telefast 2

Sub-bases

Input adaptor sub-bases

Compatibility with Tego system

Tego Dial

Tego Power

Isolated inputs IEC 1131 2 conformity Type 2 –

Logic Positive Negative –Sensor compatibility acc. to IEC 947 5 2 standard

2 wire c/a, 3 wire PNP c any type 2 wire c/a,3 wire NPN c any type

2 wire c/a

Isolated outputs Fallback

IEC 1131 2 conformityProtectionLogic

Type of discrete input and I/O modules TSX DEY 08D2

TSX DEY 16D2

TSX DEY 16D3

TSX DEY 16A2

TSX DEY 16A3

TSX DEY 16A4

Pages 2/9

2/3

2

2.1

2

open/closed cable tags Connecting inputs to HE 10 connectors with preformed cables with flying leads, rolled ribbon cables or multicore cables

Connecting inputs to HE 10 connectors with preformed cables with flying leads, rolled ribbon cables or multicore cables

c200…240 V 24 V 48 V 24 V

16 fast isolated channels




16 isolated inputs and 12 isolated outputs 0.5 A

Event-triggered fast inputs

Programmable reflex inputs and outputs

Via 20-way HE 10 connectors

8 ou 16 channels, with or without LED, with commom or 2 terminals per channel

16 channels c 5 V TTL, c 24 V, c 48 V, a 115 V or 230 V, 2 terminals per channel

Yes (see pages 2/36 and 2/51)

Type 1 Type 1

Positive2 wire c/a , 3 wire PNP c any type

Output fallback may be configured, with continuous monitoring of output control and output reset in case of internal fault

YesProtectedPositive

TSX DEY 16A5 TSX DEY 16FK TSX DEY 32D2K TSX DEY 64D2K TSX DEY 32D3K TSX DMY 28FK TSX DMY 28RFK

2/9 2/10

2/4

2

2.1

Discrete output selection guide



Applications Connecting ouptuts to screw terminal blocks for bare wires or wires fitted with either cable ends or

Type c transistor c our a relay

Voltage 24 V 48 V c 24 V,a 24…240 V

Current 0.5 A 2 A 0.5 A 1 A 0.25 A 3 A (lth)

Modularity(number of channels)

8 channels, protected 16 channels, protected

8 channels, protected

16 channels, protected

8 channels not protected

16 channels not protected

Connection Via 20-way screw terminals: TSX BLY 01

Compatibility with Telefast 2 sub-bases

Connection sub-bases

Output adaptor sub-bases

Compatibility with Tego systems

Tego Dial

Tego Power

Isolated outputs Fallback Output fallback may be configured, with continuous monitoring of output control and output reset in cse of internal fault

Output fallback may be configured

IEC 1131 2 conformity Yes

Protection Protected Not protected

Logic Positive –

Types of discrete output module TSX DSY 08T2

TSX DSY 08T22

TSX DSY 16T2

TSX DSY 08T31

TSX DSY 16T3

TSX DSY 08R5

TSX DSY16R5

Pages 2/9

2/5

2

2.1

2

open/closed cable tags (minimum cross-section 0.28 mm2, maximum 1.5 mm2) Connecting outputs to HE 10 connectors with preformed cables with flying leads (cross-section 3.324 mm2), rolled ribbon cables (cross-section 0.08 mm2) or multicore cables (cross-section 0.324 mm2)

c relay a triac c transistor

c 24…48 Va 24…240V 24…120 V 48…240 V 24…120 V

24 V

5 A (lth) 5 A (lth) 2 A per channel

1 A per channel

1 A per channel

0.1 A per channel


16 channels, not protected


Via 20-way HE 10 connectors

8 or 16 channels, with or without LED, with common or 2 terminals per channel

8 or 16 relay channels with 1 “N/O”, 1 or 2 “C/O” or transistor, c 5…48 V, c 24 V, a 24…240 V 1 or 2 terminals per channel

Yes (see pages 2/36 and 2/51)

– Output fallback may be configured, with continuous monitoring of output control and output reset in case of internal fault

Protected Not protected

Protected

Positive

TSX DSY 08R5A

TSX DSY 08R4D

TSX DSY 08S5

TSX DSY 16S5

TSX DSY 16S4

TSX DSY 32T2K TSX DSY 64T2K

2/9

2/6

2

2.1

Discrete I/O module terminal blocks have a device for automatically transferring the coding when first used. This prevents manipulation errors when a module is replaced. This coding ensures electrical compatibility for the type of module.Each terminal can accept bare wires or wire with cable ends with open tags.The capacity of each terminal is:b Minimum: 1 x 0.2 mm2 wire (AWG 24) without cable end.b Maximum: 1 x 2 mm2 wire (AWG 14) without cable end or 1 x 1.5 mm2 wire (AWG 15) with cable end.Screw connection terminal blocks are equipped with captive screws. The maximum terminal block capacity is 16 x 1 mm2 (AWG 17) wires + 4 x 1.5 mm2 (AWG 15) wires.

Used for simple and direct wire to wire connection of the I/O of the module with connectors 1 to the sensors, preactuators or terminals.This preformed cable 3 comprises: b An insulated HE10 2 connector at one of the ends, with 20 x 0.34 mm2 cross-section sheathed wires.b At the other end 4, flying leads differentiated by a colour code conforming to standard DIN 47100.

TSX CDP 301: 3 metres long,TSX CDP 501: 5 metres long,TSX CDP 1001: 10 metres long.

Used for connecting I/O of modules with HE 10 connectors 1 to Telefast 2 fast wiring 2 connection and adaptation interfaces. This cable 3 has 2 HE 10 connectors 4 and a rolled ribbon cable with sheath with 0.08 mm2 cross-section wires.Given the small cross-section of the wires, it is recommended for use with low current I/O only (100 mA maximum per output).

TSX CDP 102: 1 metre long,TSX CDP 202: 2 metres long,TSX CDP 302: 3 metres long.

Used for connecting the I/O of modules with HE 10 connectors 1 to Telefast 2 fast wiring 2 connection and adaptation interfaces. This cable 5 has 2 insulated HE 10 connectors 6 and a cable for carrying higher currents (500 mA maximum).

TSX CDP 053: 0.5 metres long,TSX CDP 103: 1 metre long,TSX CDP 203: 2 metres long,TSX CDP 303: 3 metres long,TSX CDP 503: 5 metres long.TSX CDP 1003: 10 metres long.

Connecting modules with screw terminal blocks

Connecting modules with HE 10 connectorsPreformed cable with 20 wires, 22-gauge (0.324 mm2)

1

2

3

1 4

3

5

6

4

2

6

1

Preformed cable

Rolled ribbon and connection cable

Rolled ribbon cable with sheath, 28-gauge (0.08 mm2)

Connection cable, 22-gauge (0.324 mm2)

Characteristics:pages 2/9 to 2/12

References:pages 2/13 and 2/14

Connections:pages 2/15 and 2/17



Principle

2/7

2

2.1

1

2

2

4

3

1

1

2 543

TSX DEY 16FK/32D2K/64D2K input modules and TSX DSY 32T2K/64T2K output modules 1 are specially designed for use in conjunction with Tego Dial and Tego Power systems (1).The modules are easily connected using a TSX CDP pp3 connecting cable 2 to the Dialbase sub-base APE 1B24M 3 installed on the Dialpack terminal 4 equipped with a panel 5 which enables operator dialogue.

(1) See pages 2/46 to 2/51.

Discrete I/O modules are standard format (1 slot). They have a plastic case which ensures IP 20 protection of the electronics.

1 A display block for channels and module diagnostics.

2 A removable screw terminal for direct connection of the I/O to the sensors and preactuators, TSX BLY 01 (connectors to be ordered separately).

3 A pivoting cover for accessing the terminal block screws and holding the identification label.

4 A rotating support containing the module locating device.

1 A display block for channels and module diagnostics.

2 HE 10 connectors, protected by a cover. They are used to connect the I/O to sensors and preactuators either directly, or via Telefast 2 connection sub-bases.

Connection to Tego Dial and Tego Power systems

Description

I/O modules with screw terminal connection

I/O modules with connection via HE 10 connector






Principle (continued), description

2/8

2

2.1

Each module is functionally organised into groups of 8 channels. Each group of channels can be assigned a specific application task.

If a fault has caused an output to trip, the output can be reactivated if no other terminal fault is present. The reactivation command, defined during configuration, can be automatic (reactivation every 10 seconds) or controlled via the program. Reactivation is carried out in groups of 8 channels. This function can be accessed on modules with solid state d.c. outputs. For relay and triac output modules protected by fuse, the same type of reactivation (automatic or via program) is necessary after replacement of one or more fuses.

An input can be configured to control the RUN/STOP mode for the PLC.The command is accepted on a rising edge. A STOP command via an input takes priority over a change to RUN via the terminal or via a network command.

When an application is placed in STOP mode, outputs must be set to a state which is not harmful to the application. This state, known as the fallback position, is defined for each module when its outputs are configured.This configuration enables the choice between: b fallback: channels are set to state 0 or 1 depending on the fallback value entered.b maintain: outputs retain the state they were in before the PLC stopped.

b module diagnostics: any exchange fault preventing normal operation of an output module or fast input module is signalled. Similarly, any internal module fault is signalled.b process diagnostics: sensor/preactuator voltage check, terminal block presence check, short-circuit and overload check, sensor voltage check, preactuator voltage check.

b Latching: accepts particularly short pulses with a duration of less than the PLC scan time.b Event input: enables events to be accepted and ensures their immediate processing (processing on interrupt). These inputs are associated with event processing (EVTi) and defined in configuration mode where: i = 0 to 31 for TSX P57 10 processors, i = 0 to 63 for TSX P57 20/30/40 and coprocessors Atrium T PCX.b Event processing can be triggered on a rising edge (0→1) or falling edge (1→0) of the associated input. A masking/unmasking function for TSX DEY 16FK/DMY 28FK inputs is available in online mode.b Programmable input filtering: inputs are equipped with filtering which can be configured for each channel. Inputs are filtered by a fixed analogue filter which ensures a maximum immunity of 0.1 ms for filtering line interference and by a digital filter which can be configured from 0.1 to 7.5 ms in increments of 0.5 ms.

Can be used to create applications which require a faster response time than the FAST task or event processing (< 500 µs). These control system functions are executed in the module and are independent of the PLC task. They are programmed using PL7 Junior/Pro software in configuration mode.

Due to their integrated devices, I/O modules (including application-specific modules) can be removed and connected while powered up.

FunctionsI/O assignment

Reactivation of outputs

RUN/STOP command

Output fallback

Diagnostic functions

Specific functions of the TSX DEY 16FK and TSX DMY 28 FK module inputs

Reflex and timer functions for the TSX DMY 28RFK module

Removal when powered up






Functions

2/9

2

2.1



Functions (suite)

2/3 wire compatibilityType of input c 24 V

type 1positive logic

c 24/48 Vtype 2positive logic

c 24 V

negative logic

a 24/48 Va 100…120 Vtype 2

a 200…240 V

type 2All 3 wire c sensors, PNP

All 3 wire c sensors, NPN

Telemecanique 2-wire c sensor or others with the following characteristics:- residual voltage, closed < 7 V- minimum switching current < 2.5 mA- residual current, open < 1.5 mA

2-wire c/a sensor (1)

2-wire a sensor (1)

(1) In nominal voltage range a 220…240 V.Compatible

CharacteristicsEnvironment

Conformity to standards NFC 63 850, IEC 664, IEC 1131 2, UL 508, UL7 46C, CSA 22 2 n° 142Temperature derating Characteristics at 60 °C are ensured for 60 % of inputs and 60 % of outputs at state 1

Characteristics of input modules c 24/48 VType of module TSX DEY

08D2/16D2TSX DEY16D3

TSX DEY16A2

TSX DEY16FK

TSX DEY32D2K

TSX DEY64D2K

TSX DEY32D3K

Number of inputs 8/16 16 16 16 32 64 32

Connections Screw terminal

Screw terminal

Screw terminal

HE 10 connector

HE 10 connector

HE 10 connector

HE 10 connector

Nominal input values Voltage V c 24 (pos. logic)

c48 (pos. logic)

c24 (neg. logic)

c24 (pos. logic)Fast inputs

c24 (pos. logic)

c24 (pos. logic)

c48 (pos. logic)

Current mA 7 7 16 3.5 3.5 3.5 7

Sensor supply (ripple included)

V 19…30 38…60 19…30 19…30 19…30 19…30 38…60

Input limit values

At state 1 Voltage V ≥ 11 ≥ 30 ≤ Ual-14 V ≥ 11 ≥ 11 ≥ 11 ≥ 30

Current mA ≥ 6,5 ≥ 6.5 ≥ 6.5 ≥ 3 ≥ 3 ≥ 3 ≥ 6.5 (pour U = 30 V)

At state 0 Voltage V ≤ 5 ≤ 10 ≥ Ual-5 ≤ 5 ≤ 5 ≤ 5 ≤10

Current mA ≤ 2 ≤ 2 ≤ 2 ≤ 1.5 ≤ 1.5 ≤ 1.5 ≤ 2

Impédance d'entrée à l'état 1 KΩ 4 7 1.6 6.3 6.3 6.3 4

Temps de réponse Typique ms 4 4 10 Configurable from 0.1 to 7.5

4 4 4

Maximum ms 7 7 20 7 7 7

Conformité IEC 1131 2 Type 2 Type 2 Type 2 Type 1 Type 1 Type 1 Type 2Compatibility 2-wire/3-wire prox. sensor IEC 947 5 2 IEC 947 5 2 IEC 947 5 2 See table on page 2/9 IEC 947 5 2

Isolation resistance MΩ >10 at c 500 VDielectric strength Veff 1500 - 50/60 Hz for 1 minuteType of input Current sink Resistive Current sink

Consumption See page 8/4Dissipated powerNo. = No. of channels

W 1 + 0.15 Nb 1 + 0.3 Nb 1 + 0.4 Nb 1.2 + 0.1 Nb 1 + 0.1 Nb 1.5 + 0.1Nb 2+ 0.1 Nb



Functions (continued),

characteristics

2/10

2

2.1

Characteristics of a.c. input modulesType of module TSX DEY 16A2 TSX DEY 16A3 TSX DEY 16A4 TSX DEY 16A5

Number of inputs 16 16 16 16

Nominal input values Voltage V a 24 a 48 a 110 a 220Current mA 15 16 12 15

Frequency Hz 47…63 47…63 47…63 47…63Sensor supply (ripple included)

V 20…26 40…52 85…132 170…264

Input limit values

At state 1 Voltage V 10 29 74 159Current mA 6 6 6 6

At state 0 Voltage V 5 10 20 40Current mA 4 4 4 4

Input impedance at state 1 for 24 V KΩ 1.6 3.2 9.2 20

Response time Typical ms 15 10 10 10

Maximum ms 20 20 20 20

IEC 1131 2 conformity Type 2 Type 2 Type 2 Type 2

Compatibility 2-wire/3-wire prox. sensor IEC 947 5 2

Isolation résistance MΩ > 10 at c 500 V

Dialectic strength Veff 1500 - 50/60 Hz for 1 minute

Type of input Resistive Capacitive

Consumption See page 8/4

Dissipated power W 0,89 0.86 0.83 0.97

Characteristics of solid state modules with terminal blockType of module TSX DSY 08T2/16T2 TSX DSY 08T22 TSX DSY 08T31 TSX DSY 16T3

Output nominal values Voltage V c 24 c 24 c 48 c 48

Current A 0.5 2 1 0.250

Output limit values Voltage V 19…30 19…30 38…60 38…60

Current/channel A 0.625 2.5 1.25 0.31

Current/module A 4/7 14 7 4

Leakage current At state 0 mA < 0.5 < 1 < 1 < 0.5

Residual voltage V < 1.2 < 0.5 < 1 < 1.5

Min. load impedance W 48 12 48 192

Response time 1.2 ms 200 µs 200 µs 1.2 ms

Switching frequency on inductive load Hz 0.5/LI2

Built-in protection Against overvoltages Yes, by Transil diode

Against inversions Yes, by reverse mounted diode, use a fuse on the + 24 V or + 48 V of the preactuators

Against short-circuits and overloads

Electronic tripping on reactivation (automatic or via program)

Preactuator voltage detection threshold V 16 34Isolation resistance MΩ > 10 sous c 500 V

Dielectric strength Veff 1500 - 50/60 Hz for 1 minuteConsumption See page 8/4Nominal power Dissipated W 1/1.1 1.3 2.2 2.4

Per output x module current + (0.75 W) + (0.2 W) + (0.55 W) + (0.85 W)





Characteristics (continued)

2/11

2

2.1

(1) For 0.1 x 106 operating cycles.(2) For 0.15 x 106 operating cycles.(3) For 0.3 x 106 operating cycles.(4) For 0.5 x 106 operating cycles.(5) For 0.7 x 106 operating cycles.(6) For 1 x 106 operating cycles.(7) For 1.5 x 106 operating cycles.(8) For 2 x 106 operating cycles.(9) For 3 x 106 operating cycles.(10)For 5 x 106 operating cycles.(11)For 10 x 106 operating cycles.

Characteristics of 50 VA relay output modulesType of module TSX DSY 08R5/16R5

Voltage a.c. Nominal V a 24…240

Limit V a 20…264

d.c. Nominal V c 12…24

Limit V c 10…34

Thermal current A 3

Voltage V 24 48 110 220

a.c. load AC-12 duty, resistive

Power VA 50 (5) 50 (6), 110 (4) 110 (6), 220 (4) 220 (6)

AC-14 and AC-15 duty, inductive

Power VA 24 (4) 10 (10), 24 (8) 10 (11), 50 (7), 110 (2) 10 (11), 50 (9)110 (6), 220 (1)

d.c. load DC-12 duty, resistive

Power W 24 (6), 40 (3) –

DC-3 duty, inductive

Power W 10 (8), 24 (6) –

Response time Activation ms < 8

Deactivation ms < 10

Type of contact Normally open

Built-in protection

Against averloads and short-circuits None, each channel or group of channels must have a fast blow fuse

Against a.c. inductive overvoltages None, an RC circuit MOV (ZNO) peak limiter circuit appropriate to the voltage must be mounted in parallel across the terminals of each preactuator

Against d.c. inductive overvoltages None, a discharge diode must be fitted across the terminals of each preactuator

Isolation resistance MΩ > 10 at c 500 V

Dielectric strength Veff 2000 - 50/60 Hz for 1 minute


Dissipated nominal power W 0.25 W + (0.2 W x No. of outputs at 1)






2/12

2

2.1

(1) For 0.1 x 106 operating cycles.(2) For 0.15 x 106 operating cycles.(3) For 0.3 x 106 operating cycles.(4) For 0.5 x 106 operating cycles.(5) For 0.7 x 106 operating cycles.(6) For 1 x 106 operating cycles.(7) For 1.5 x 106 operating cycles.(8) For 2 x 106 operating cycles.(9) For 3 x 106 operating cycles.(10)For 5 x 106 operating cycles.(11)For 10 x 106 operating cycles.

Characteristics of 100 VA relay output modulesType of module TSX DSY 08R4D TSX DSY 08R5A

Operating voltage

a.c. Nominal V – a 24…240

Limit V – a 20…264

d.c. Nominal V c 24…130 c 24…48

Limit V c 19…143 c 19…60

Thermal current A 5 5

Voltage V – 24 48 100…120 220…240a.c. load AC-12 duty,

resistivePower VA – 100 (5) 100 (6)

200 (4)220 (6)440 (4)

440 (6)

AC-14 and AC-15 duty, inductive

Power VA – 50 (4) 20 (10)50 (8)

20 (11)110 (7)220 (2)

20 (11)110 (9)220 (6)440 (1)

Voltage V 24 48 100…130 24 48d.c. load DC-12 duty,

resistviePower W 50 (6)

100 (3)100 (6)200 (3)

220 (6)440 (3)

24 (6)50 (3)

50 (6)100 (3)

DC-3 duty, inductive

Power W 20 (8)50 (6)

50 (8)100 (6)

110 (8)220 (6)

10 (8)24 (6)

24 (8)50 (6)

Response time Activation ms < 10

Deactivation ms < 15Type of contacts 2 x 2 “O/F”, 2 x 2 “F”Built-in protection

Against averloads and short-circuits Interchangeable 6.3 A fast blow fuse per common

Against overvoltages RC circuit and Ge-Mov


Dielectric strength Veff 2000 - 50/60 Hz


Dissipated nominal power

No: number of outputs at 1 W 0.25 + 0.24 Nb

Characteristics of triac output modulesType of module TSX DSY 08S5 TSX DSY 16S5 TSX DSY 16S4

Operating voltage

a.c. Nominal V a 48…240 a 24…120

Limit V a 41…264 a 20…132

Permissible current A 2 A per channel - 12 A per module

1 A per channel - 12 A per module

1 A per channel - 12 A per module

Response time Activation ms ≤ 10

Deactivation ms ≤ 10

Built-in protection

Against overvoltages Ge-Mov

Against averloads and short-circuits Fast blow fuse per common < 5 A Non interchangeable fireproof protection per common, 10 A


Dielectric strength Veff 2000 - 50/60 Hz

Consumption See page 8/4 See page 8/4

Dissipated power 0.5 W + 1 W/A per output 0.85 W + 1 W/A per output 0.85 W + 1 W/A per output






2/13

2

2.1

(1) 34 V possible for 1 hour in every 24 hour period. (2) All outputs are equipped with an electro-magnet rapid demagnetisation circuit. Discharge time

for electro-magnets < L/R. (3) This characteristic enables several inputs to be wired in parallel on the same module, or on

different modules for input redundancy.

Characteristics of solid state output modules with connectorType of module TSX DSY 32T2K TSX DSY 64T2K

Logic Positive

Operating voltage (ripple included)

d.c. Nominal V c 24Limit V c 19…30, possible up to 34 V, limited to 1 hr per 24 hr period

Permissible current A 0.1 A per channel, - 3.2 A per module 0.1 A per channel, - 5 A per module

Filament lamp max power W 1.2Residual voltage V < 1.5 for I = 0.1 AResponse time ms 1.2

Paralleling of outputs Yes: 3 maxLeakage current mA < 0.1 for U = 30 VCompatibility with d.c. inputs IEC 1 and 2

Built-in protection

Against overvoltages Yes, transil diodeAgainst overloads and short-circuits Automatic trip after 15 msAgainst polarity inversion Reverse diode (place a 3 A fuse on the 24 V)

Load impedance At state 1 W > 220Isolation resistance MΩ > 10 at c 500 VDielectric strength Veff 1500 - 50/60 Hz for 1 minute

Consumption See page 8/4Dissipated power W 1.6 W + 0.1 W/output 2.4 W + 0.1 W/output

Characteristics of I/O mixed modules with connectorType of module TSX DMY 28FK/TSX DMY 28RFK

Fast inputs c 24 V Solid state outputs c 24 VNominal values Voltage V c 24 c 24

Current mA 3.5 500Filament lamp max power W – 6

Output limit values

At state 1 Voltage V ≥ 11 –Current mA ≥ 3 –

At state 0 Voltage V ≤ 5 –

Current mA ≤ 1.5 –Sensor power supply (ripple included) V 19…30 (possible up to 30 V, limited to 1 in

every 24 hours)–

Output limit values

Voltage V – 19…30 (1)

Current/channel A – 0.5

Current/module A – 4Leakage current At state 0 mA – < 1Residual voltage At state 1 V – < 1.2

Minimum load impedance W – 48Filter time Default ms 4 –

Configurable ms 0.1…7.5 (at intervals of 0.5) –

Response time (2) ms – 0.6 Type of input Current sink –Paralleling of inputs (3) Yes –

Switching frequency on Hz – 0.5/LF IEC 1131-2 conformity Yes type 1 –Built-in protection

Against overvoltages – Yes, by transil diode

Against inversions – Yes, by inverted diode. Fuse required on + 24 V of preactuators

Against short-circuits and overloads ms – 15

Compatibility 2-wire proximity sensor Yes (Telemecanique sensor and < 1.5 mA leakage current)

–

3-wire proximity sensor Yes –

Preactuator voltage detection threshold V – 16Isolation resistance MΩ > 10 at c 500 VDielectric strength Veff 1500 - 50/60 Hz for 1 minute

Consumption See page 8/4Dissipated power W 1.2 + 0.1 x no. of inputs at 1 –Temperature derating

Characteristics at 60 °C Ensured for 60 % of inputs at state 1 Ensured for 60 % of the maximum current of the module






2/14

2

2.1

(1) By connector: module supplied with cover. By screw terminal block: connection block to be ordered separately.

(2) Multilingual Discrete I/O Quick Reference Guide included with each TSX P57 p0M processor. TSX DM 57p installation manual to be ordered separately (see page 8/2).

(3) Module with isolated fast inputs (filtering from 0.1 to 7.5 ms) which can activate the event task.

ReferencesDiscrete input modules Type of current

Input voltage

Connection (1)

IEC 1131 2 conformity

Modularity (no. of channels)

Reference (2) Weightkg

c 24 V (pos. log.)

Screw terminal block

Type 2 8 isolated inputs TSX DEY 08D2 0.300

16 isolated inputs

TSX DEY 16D2 0.300

48 V (pos. log.)


Type 2 16 isolated inputs

TSX DEY 16D3 0.300

24 V (pos. log.)

HE 10 connector

Type 1 16 isolated fast inputs (3)

TSX DEY 16FK 0.300

32 isolated inputs

TSX DEY 32D2K 0.300

64 isolated inputs

TSX DEY 64D2K 0.370

24 V (neg. log.)



TSX DEY 16A2 0.310

48 V (pos. log.)

HE 10 connector


TSX DEY 32D3K 0.310

a 50/60 Hz

24 V Screw terminal block


TSX DEY 16A2 0.310

48 V Screw terminal block


TSX DEY 16A3 0.320

100...120 V Screw terminal block


TSX DEY 16A4 0.320

200...240 V Screw terminal block


TSX DEY 16A5 0.360

TSX DEY 08D2

TSX DEY 16FK

TSX DEY 32D3K





References

2/15

2

2.1

(1) By connector: module supplied with cover. By screw terminal block: connection block to be ordered separately.

(2) Multilingual Discrete I/O Quick Reference Guide included with each TSX P57 p0M processor. TSX DM 57p installation manual to be ordered separately (see page 8/2).

References (continued)

Discrete output modules (screw terminal block not supplied)Type of current

Output voltage

Connection (1)


Modularity (no. of channels)


csolid state

24 V/0.5 A(pos. log.)


Yes 8 protected outputs

TSX DSY 08T2 0.320

24 V/2 A (pos. log.)



TSX DSY 08T22 0.410

24 V/0.5 A(pos. log.)



TSX DSY 16T2 0.340

48 V/1 A(pos. log.)



TSX DSY 08T31 0.320

48 V/0.25 A(pos. log.)



TSX DSY 16T3 0.340

24 V 0.1A per channel (pos. log.)

HE 10 connector


TSX DSY 32T2K 0.300

64 protected outputs

TSX DSY 64T2K 0.360

c ou a relay

c 24 V/3 A, a 24 to 240 V/3 A


Yes 8 outputs, not protected

TSX DSY 08R5 0.330

16 outputs, not protected

TSX DSY 16R5 0.380

c 24 to 48 V/5 A, a 24 to 240 V/5 A



TSX DSY 08R5A 0.420

crelay

24...120 V 5 A



TSX DSY 08R4D 0.370

a triac

24...120 V 1 A/channel


Yes 16 outputs, not protected

TSX DSY 16S4 0.380




TSX DSY 16S5 0.310




TSX DSY 08S5 0.340

TSX DSY 16T2

TSX DSY 64T2K






2/16

2

2.1

(1) By connector: module supplied with cover.(2) Multilingual discrete I/O Quick Reference Guide included with each Premium processor.

TSX DM 57 2p installation manual to be ordered separately (see page 8/2).(3) Module with isolated fast inputs (filtering from 0.1 to 7.5 ms) which can activate the event task.

Discrete I/O modulesNumber of I/O

Connection (1)

No. and type of inputs

No. and type of outputs



28 HE 10 connector

16 fast(pos. log.) (3)

12, solid statec 24 V/0.5 A protected

Input, type 1 Output, Yes

TSX DMY 28FK 0.320

12 reflex or time-delayedc 24 V/0,5 A protected

Input, type 1 TSX DMY 28RFK 0.350

Connection terminal blockDesignation Use Reference Weight

kgScrew connection terminal block20-way

To be ordered separately with each I/O module with screw terminal block connection

TSX BLY 01 0.100

Connecting cables for I/O modules fitted with HE 10 connectorsDescription Constitution

UseSection Length Reference Weight

kg20-wire pre-formed cable

1 HE 10 connector with colour coded flying leads

0.324 mm2 3 m TSX CDP 301 0.400

5 m TSX CDP 501 0.660

10 m TSX CDP 1001 1.210

Rolled ribbon connecting cable

2 HE 10 connectors for Telefast 2 system

0.08 mm2 1 m TSX CDP 102 0.090

2 m TSX CDP 202 0.170

3 m TSX CDP 302 0.250

Connecting cables 2 HE 10 connectors for Telefast 2 system

0.324 mm2 0.5 m TSX CDP 053 0.085

1 m TSX CDP 103 0.150

2 m TSX CDP 203 0.280

3 m TSX CDP 303 0.410

5 m TSX CDP 503 0.670

10 m TSX CDP 1003 1.180

Simulator sub-baseDesignation Use Reference Weight

kg16-channel Telefast 2 simulator sub-base for discrete I/O

Comprises 2 HE 10 connectors which allow it to be inserted between the PLC I/O module and the Telefast I/O sub-base ABE 7H/P/R/S.Enables display, forcing, inhibiting or continuity of discrete I/O

ABE 7TES160 0.350

TSX BLY 01

TSX CDP p01

TSX CDP p02

TSX CDP p03

TSX DMY 28FK/28RFK

2

2

0 1

0123456

7

8910

11

12

13

14

15

0 1

ABE 7TES160






2/17

2

2.1

20-wire preformed cable TSX CDP pp1: correspondence between HE 10 connector pin and colored of wire, see table on page 2/19.

TSX DEY 08D2 TSX DEY 16D2 TSX DEY 16D3 TSX DEY 16FK

FU1: 0.5 A fast-blow fuse FU1: 0.5 A fast-blow fuse FU1: 0.5 A fast-blow fuse FU1: 0.5 A fast-blow fuse

TSX DEY 32D2K/64D2K/32D3K TSX DEY 16A2 (negative logic) TSX DEY 16A2/16A3/16A4/16A5

FU1: 0.5 A fast-blow fuse

FU1: 0.5 A fast-blow fuse UV: a 24 V for TSX DEY 16A2 a 48 V for TSX DEY 16A3 a 110 V for TSX DEY 16A4 a 220 V for TSX DEY 16A5FU1: 0.5 A fast-blow fuse

5

7

1

3

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

+

4

6

0

2

–c + 24 V

0 VFU1

SensorInputs

1415

5

7

11

13

9

1

3

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

0 V

c + 24 V

FU1

4

6

10

12

8

0

2

+ –

Sensor Inputs

1415

5

7

11

13

9

1

3

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

0 V

c + 48 V

FU1

4

6

10

12

8

0

2

+ –

Sensor Inputs I00->15

4

6

10

12

8

0

2

1415

5

7

11

13

9

1

3

0 V

+–

FU1

+ 24 V

2

43

6

8

12

14

10

5

7

11

13

9

2019

1615

17 18

1blanc

marron

vertjaune

grisrose

bleurouge

noirviolet

gris-roserouge-bleu

blanc-vertmarron-vert

blanc-jaunejaune-marron

blanc-grisgris-marronblanc-rose

rose-marron

Capteurs EntréesSensor

Inputs

C

36

38

42

44

40

32

34

4647

37

39

43

45

41

33

35

0 V

FU1

c UV

A

4

6

10

12

8

0

2

1415

5

7

11

13

9

1

3

D

52

54

58

60

56

48

50

6263

53

55

59

61

57

49

51

B

20

22

26

28

24

16

18

3031

21

23

27

29

25

17

19

2

43

6

8

12

14

10

5

7

11

13

9

2019

1615

17 18

1 2

43

6

8

12

14

10

5

7

11

13

9

2019

1615

17 18

1

2

43

6

8

12

14

10

5

7

11

13

9

2019

1615

17 18

1 2

43

6

8

12

14

10

5

7

11

13

9

2019

1615

17 18

1

0 V

FU1

c

0 V

FU1

c

0 V

+FU1

c UV

UV

UV

–

+–

+–

+–

SensorInputs

Sensor

SensorInputs

1415

5

7

11

13

9

1

3

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

FU1

4

6

10

12

8

0

2

+ - 24 V0 V

Sensor Inputs

1415

5

7

11

13

9

1

3

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

a UVFU1

4

6

10

12

8

0

2

a

Sensor Inputs

TSX UV A B C DDEY 32D2K c 24V I00 V 15 I16 V 31 – –

DEY 32D3K c 48V I00 V 15 – I32 V 47 –DEY 64D2K c 24V I00 V 15 I16 V 31 I32 V 47 I48 V 63





Connections

2/18

2

2.1



20-wire preformed cable TSX CDP pp1: correspondence between HE 10 connector pin and colored of wire, see table on page 2/19.

TSX DSY 08T2 TSX DSY 08T22 TSX DSY 16T2/16T3 TSX DSY 08T31

FU2: 6.3 A fast-blow fuse FU2: 16 A fast-blow fuse UV: c 24 V for TSX DSY 16T2 c 48 V for TSX DSY 16T3FU2: fast-blow fuse 6.3 A for TSX DSY 16T2 10 A for TSX DSY 16T3

FU2: 10 A fast-blow fuse

TSX DSY 32T2K/64T2K TSX DSY 08R5/16R5 TSX DSY 08R5A/08R4D

FU: fuse to be rated according to loadFor protection of integrated outputs, see page 2/11

UV: a 19…240 V or c 19…60 V for TSX DSY 08R5A c 24…130 V for TSX DSY 08R4DFU: 6.3 A fast-blow fuse(1) Connection must be made for c 24 V or a 24 V power supply

FU2: 2 A fast-blow fuseA B C D

TSX DSY 32T2K Q00 V 15 Q16 V 31 – –TSX DSY 64T2K Q00 V 15 Q16 V 31 Q32 V 47 Q48 V 63

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

FU2

5

7

1

34

6

0

2

–+

0 V

01

23

45

67

OutputsPreactuors

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

FU2

7

2

3

5

6

4

0

1

0 V

0

1

2

3

4

5

6

7

– +

OutputsPreactuors

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

FU2

1415

5

7

11

13

9

1

34

6

10

12

8

0

2

0 V

01

23

45

67

89

1011

1213

1415

– + UV

OutputsPreactuors

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

FU2

7

2

3

5

6

4

0

1

0 V

0

1

2

3

4

5

6

7

– +

OutputsPreactuors

D

C

52

54

58

60

56

48

50

6263

53

55

59

61

57

49

51

c + 24 V

0 V

FU2

36

38

42

44

40

32

34

4647

37

39

43

45

41

33

35

+

3233

3435

3637

3839

4041

4243

4445

4647

4849

5051

5253

5455

5657

5859

6061

6263

B

A

20

22

26

28

24

16

18

3031

21

23

27

29

25

17

19

4

6

10

12

8

0

2

1415

5

7

11

13

9

1

3

01

23

45

67

89

1011

1213

1415

1617

1819

2021

2223

2425

2627

2829

3031

2

43

6

8

12

14

10

5

7

11

13

9

20

1615

17 18

1

19

2

43

6

8

12

14

10

5

7

11

13

9

20

1615

17 18

1

19

2

43

6

8

12

14

10

5

7

11

13

9

20

1615

17 18

1

19

2

43

6

8

12

14

10

5

7

11

13

9

20

1615

17 18

1

19

c + 24 V

0 V

FU2+

c + 24 V

0 V

FU2+

c + 24 V

0 V

FU2+

--

--

Outputs Outputs

Outputs Outputs

Preactuors Preactuors

PreactuorsPreactuors

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

Q0123C0-34567C4-7891011C8-1112131415C12-15

1415

5

7

11

13

9

1

3

4

6

10

12

8

0

2

FU

FU

FU

FU

OutputsPreactuors

a 19…240V ou c 24 V

Q0

Q1

C0-1

C2-3

Q2

Q3

Q4C4-5Q5

Q6C6-7Q7

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

176

T2

4

R3

R0

R1

5

T3

T0

T1

R2

7

FU

FU

FU

FU

(1)(1)

(1)

(1)

UV

OutputsPreactuors



Connections (continued)

2/19

2

2.1

TSX DSY16S4 TSX DSY 16S5 TSX DSY 08S5

FU: Fusible 6.3 A fast-blow fuse FU: interchangeable 5 A fast-blow fuse FU: interchangeable 5 A fast-blow fuse

TSX DMY 28FK/28RFK

FU2: 2 A fast-blow fuse FU1: Fusible 0.5 A fast-blow fuse

20-wire preformed cable TSX CDP pp1: correspondence between HE 10 connector pin and colored of wire

1 white

2 brown3 green4 yellow

5 grey6 rose7 blue

8 red9 black10 violet

11 grey/rose12 red/blue13 white/green

14 brown/green15 white/yellow16 yellow/brown

17 white/grey18 grey/brown19 white/rose

20 rose/brown

P NFU

FU

FU

FU

Q0

2

C0-3

4

6

2

8

10

12

14

01

3

1

3

4

6

C4-7

5

7

5

7

8

10

C8-11

9

11

9

11

12

14

C12-15

13

15

13

1518

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

Preactuors Outputs

PN48… 240 V

Q0

2

C0-3FU

FU

FU

FU

4

6

2

8

10

12

14

01

3

1

3

4

6

C4-7

5

7

5

7

8

10

C8-11

9

11

9

11

12

14

C12-15

13

15

13

1518

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

Preactuors Outputs Q0

1

C0-1

18

20

6

8

12

14

10

16

21

45

7

11

13

9

15

3

19

17

0

FU

2

3

C2-3 FU

2

3

4

5

C4-5 FU

1

4

5

6

7

C6-7 FU

6

7

P N 48…240 V

Preactuors Outputs

+ 24 V

0 V

FU2

20

22

26

24

16

18

21

23

27

25

17

19

–+

Q16Q16 -> 27

1718

1920

2122

2324

2526

27

2

43

6

8

12

14

10

5

7

11

13

9

20

1615

17 18

1

19

PreactuorsOutputs

+ 24 V

I00->15

0 V

FU1

–+ 20

17 18

19

4

6

10

8

0

2

5

7

11

9

1

3

12

14

13

15

6

8

12

14

10

5

7

11

13

9

1615

2

4

1

3

SensorInputs





Connections (continued)

2/20

2

2.1


Use of Preventa safety modules

Production workshops and technical building installations are subject to increasing requirements in terms of machine safety.

A good machine is a safe machine, combining:b Safety of personnel (machine is not dangerous).b Availability of the production tool (machine operational at any time).b Safety is achieved by:v simultaneously optimising safety and availability,v using basic principles: redundancy, self-monitoring, etc,v considering reliability (failure determining the behavior of the machine in a specified position, positive safety features),v ease of maintenance.

A machine manufacturer is required to conform to the machinery directive. The machinery directive (89/392/EEC, 91/36/EEC, 93/44/EEC and 93/68/EEC) is designed to ensure the free circulation of machinery and safety components in European Union countries and to improve the level of safety for personnel.Harmonised European standards establish technical specifications which comply with the minimum safety requirements defined in the corresponding directive.Manufacturers must produce machinery which conforms to safety requirements.

The user is required to ensure that his range of machines conforms to the use of work equipment by workers at work directive. Directive 89/655/EEC lays down the minimum objectives for protection in the working environment and in particular concerns the use of products. The directive specifies the general framework of preventative measures which should be taken in the workplace.

All dangerous areas must be identified and have restricted access, controlled in a secure manner, ie. any breakdown or careless operation must leave the automated system in a safe position.It should be noted that the use of safety products does not necessarily mean that the machine conforms to the machinery directive. It is the operation, wiring, compatibility and scheme used, which make the entire machine safe. It is more important to think in terms of safety solutions rather than safety products.

Groupe Schneider, specialists in safety, has a range of several thousand products, all concerned directly or indirectly with safety. Some of these products are exclusively designed for safety.

For further details on components for safety applications, please consult our catalogue “Safety solutions using Preventa”.

Safety

The machinery directive and the work equipment directiveThe machinery directive

The work equipment directive

Safety and automated systems

Groupe Schneider, safety specialists

“Mushroom head” emergency stop button

Two-handel control

Safety module integrated in PLC

Preventa safety module

2/21

2

2.1

Presentation (continued) Modicon Premium automation platform 2

Use of Preventa safety modules

The control signal from the protection device (emergency stop pushbutton illustrated to the left) acts directly on the power contactor of the machine.

In this type of scheme, the risks of simple faults are:b emergency stop button being shorted.b KM1 contactor sticking.When the operator presses an emergency stop button, the instruction is not processed, and another sequence can begin following the emergency stop, despite the presence of the fault.

(1) A safety function is a function whose non-execution or untimely execution results in the immediate placement of the equipment into a non-hazardous position.

Non-controlled safety systems

In the case of failure, the safety function (1) is compromised. Therefore, a reliable intermediate relay system must be used.

M

KM1

KM1

KM1

Safety system controlled by a Preventa safety module

KM6

M

KM5KM6 KM5

KM5

KM6

KM6

KM5

Independent safety circuits

Feedback loop

RedundancyPreventa safety module

RunEmergency stop

KM5 and KM6 contactors with mechnically linked contacts

Preventa safety modules provide a reliable interposing relay function by eliminating the risks of:

b A control circuit fault (inputs).b A power circuit fault (outputs).b A fault on an internal safety module component.

The safety function remains operative whenever any one of these faults occur.For the use of mechanically linked contacts CA2-DN22/DN31, LC1-D09/D18/D25, LP1-D09/D18/D25 with contacts which can be used in the feedback loop, please consult your Regional Sales Office.

2/22

2

2.1

Presentation, functions 2

Modicon Premiumautomation platform 2

Safety automation system solutionsPreventa safety modules type TSX PAY

TSX PAY safety modules integrated in the Premium PLC combine :v the simplicity of use of Preventa safety modulesv the high performance of PLC diagnostics in addition to the advantages of a standard PLC (extended choice of I/O, simplicity of setup, flexibility for hardware and software developments, etc).

TSX PAY safety modules incorporate in a single module, a Preventa (XPS) hard-wired safety block and an electronic data acquisition unit for complete diagnostics of input contacts and the state of outputs in the safety system.

TSX PAY safety modules are used to safely interrupt one or more Emergency stop or safety stop control circuits according to the standards EN 60204 1 and EN 418.

The proven safety of hard-wired technology and the performance of Premium PLCs make the TSX PAY modules the optimum solution for creating machines which are more available, safer, more compact and lower in cost.

The solution, integrated safety modules, enables complete diagnostics on the entire safety system. This diagnostics quickly locates the faulty contact, pushbutton cables, or limit switch, without additional contacts on the inputs and without any additional wiring.

TSX PAY safety modules have their own power supplies and operate independently of the PLC processor.

TSX PAY modules are suitable for Emergency stop and limit switch monitoring applications, demanding a level of safety up to category 4 according to standard EN 954 1 (parts of control systems relating to safety).

TSX PAY modules offer the following functions:

b Monitoring of 1 to 12 double or single pushbutton contacts, Emergency stop and limit switches for safety guards for an Emergency stop or immediate stop safety system (Emergency stop category 0 according to standard EN 418).b Hard-wired safety block identical to Preventa XPS safety modules:v 2 or 4 N/O (normally open) safety outputs, v 12 double contact inputs.b Safety block independent of the Premium PLC processor: the PLC does not operate on the safety module.b 28 LEDs on the module display block: for complete diagnostics of the safety system.b Electronic data acquisition units for complete diagnostics of the safety system:v read the status of the 24 inputs (image of the status of the 12 pushbuttons or limit switches)v read the enable input,v read the feedback loop,v read the safety outputs control,v monitor the external power supply of the module.

This electronic data acquisition is designed so that the safety function is not compromised by any failure. If the safety system uses more sensors, it is possible to connect several TSX PAY modules.

Presentation

MK3

K4

Premium + TSX PAY

Solution for applications requiring safety systems and high-performance diagnostics

Functions



Connections:page 2/27

2/23

2

2.1

Operation 2 Modicon Premiumautomation platform 2


To ensure the safety function irrespective of the first failure, it is compulsory to use:b For the inputs: Emergency stop pushbuttons or safety limit switches with double contactsb For the outputs: if relaying is necessary, use a guided contact relayb On the module power supply : an F1 protection fuse (see page 2/25 characteristics).

TSX PAY 262 module schematic

13-14 et 23-24Y1-Y2/S33:Y2/S33-S34:Y3-Y4:S121 à S232:S01 à S112:A1-A2:B1:

Safety outputs, volt-freeFeedback loopRun enableChoice of reactivation mode, see page 2/2712 contacts on (+) input channel 12 contacts on (+) input channel c 24 V external power supplySelection of double or single contact wiring

K3

F1

S12

S13

S23

S11

S0

S1

Ix,23

Ix,11

Ix,0

S112

Y4

Y3

S34

Y2/S33

Y1

S111/S102

S11/S02

S01

S121

S131/S122

S141/S132

S231/S222

S232

23

13

14

24

B1

A2

A1

K4

K3N(-)

24 V

0 V

K4

K2 K1

K2 K1

F2L1(+)

TSX PAY 262

Ix,1

S21/S12

Ix,12

Ix,13

Bus

Safety logic

Bus

inte

rfac

e

Isolation



Functional diagramsEmergency stop function

Input channel (+) (S121 to S232)Input channel (-) (S01 to S112)Feedback loop Y1-Y2/S33

Start-up buttonY2/S33-S34 N/O

Output 23-24 N/O

Output 13-14 N/O

On

Key 0

1

Power supply voltage

Emergency stop not activated

Emergency stop activated

Protective function with automatic start-up

Input channel (+) (S121 to S232)Input channel (-) (S01 to S112)

Feedback loop Y1-Y2/S33

Shunt to Y2/S33-S34 N/OOutput 13-14 N/O

Output 23-24 N/O 200 ms

max

Power supply voltage

Guard opens

1st switch 2nd switch

Key 0

1

Guard closed

2/24

2

2.1

Description, connection principle 2

Modicon Premiumautomation platform 2


TSX PAY safety modules comprise on the front panel :

1 A rigid IP 20 casing to hold and protect the electronic card.

2 A display block (32 LEDs) showing operating modes, faults and the status of the safety system.

3 A high density 44-way SUB-D connector for connecting the safety system.

4 A 6-way removable screw terminal block for connecting the safety outputs.

5 Marking for labelling the safety outputs.

6 Marking for the external power supply of the module.

Two types of connection for TSX PAY safety modules are available:

A TSX CPP 301 three metre cable is fitted with a 44-way SUB-D moulded, elbow connector at one end, and flying leads differentiated by a colour code at the other end.

This wiring system conforms to the standard EN 954 1.

Using the Telefast 2 pre-wired system facilitates the installation of TSX PAY safety modules by giving access to inputs on the safety system via screw terminals.

Connection is carried out using TSX CPP p02 cables fitted with 44-way SUB-D moulded, elbow connectors at both ends.

The Telefast ABE 7CPA13 sub-base enables the connection of 12 double or single contact inputs, the power supply, reset inputs and the feedback loop.

This wiring system conforms to the standard EN 954 1.

Description

1

2

6

3

4

5

Connection principle

Standard wiring

Fast wiring




2/25

2

2.1

Characteristics 2 Modicon Premiumautomation platform 2


Standards and certificationsType of modules TSX PAY 262 TSX PAY 282

Standards Machine Machine electrical equipment

EN 60204 1 ou IEC 204 1, EN 292

Emergency stop equipment EN 418

Product Machine safety-parts of control systems relating to safety

EN 954 1 category 4, EN 1088pr IEC 61508 (SIL 3)

PLC Specific requirements IEC 61131 2 (EN 61131 2), CSA 22 2, UL 508

Product certifications BG, UL, CSA

General characteristicsPower supply Nominal voltage V c 24

Operating voltage limit V c 19,2…30

Fault indication V c < 20Maximum consumption mA 200

Protection by external F1 fuse

Conforming to IEC 947 5 1 A 1 gG

Consumption on internal 5 V mA < 150

Isolation kV 4 (overvoltage category III, degree of pollution 2)

Characteristics of discrete inputsModularity Emergency stop or limit

switch discrete inputs12 double or single contacts

Reset PB input 1

Feedback loop input 1Reset PB monitoring input 1Double or single contact selection input

1

Logic PositiveIEC 1131 conformity Type 1Courant d'appel Maximum A 0,5

Isolation between input and earth V eff 500 - 50/60 Hz for 1 min

Power Dissipated in the module W < 5

Characteristics of safety relay outputsModularity 2 volt-free outputs 4 volt-free outputs

Operating voltage limit a.c V a 19…250d.c V c 17…127

Maximum thermal current (Ithe) A 2,5

Minimum current mA 30a.c. load Inductive

AC-15 duty Voltage V a 24 a 48 a 110 a 220Power VA 60 120 280 550

d.c. load Inductive DC-13 duty (L/R = 100 ms)

Voltage V c 24Power VA 60

Response timee ms < 10

Type of contact AgCdO gold plated

External protection of outputs by F2 fuse

Conforming to IEC 947 5 1 A 4 gG

Cross-section of connecting cables

Without cable end mm2 0.2…2.5

With cable end mm2 1,5Isolation between input and earth

Insulation voltage conforming to DIN VDE 0110 part 2

V 300

Test voltage V eff 1500 - 50/60 Hz for 1 min

EnvironmentTemperature Operation °C 0 °C …+ 60 °C

Storage °C - 25 °C …+ 70 °CDegree of protection Conforming to IEC 529 IP 20



2/26

2

2.1

References 2 Modicon Premiumautomation platform 2


Safety modules Type of input c 24 V

Safety outputs Connections Reference (1) Weightkg

12 Emergency stops or limit switches (double or single contacts), 1 reset button, 1 feedback loop, 1 reset monitor

2 N/O (volt-free) 2.5 A (Ithe)

Inputs: 44-way SUB-D connector Outputs: screw terminal (supplied)

TSX PAY 262 0.430

4 N/O (volt-free) 2.5 A (Ithe)

Inputs: 44-way SUB-D connectorOutputs: screw terminal (supplied)

TSX PAY 282 0.490

Connection accessoryDescription For

connection on screw terminal

Type of connector on TSX PAY 2p2

Reference Weightkg

Telefast 2 sub-base for TSX PAY 2p2 modules

Safety system, reset, monitoring and loop inputsPower supply c 24 V

SUB-D, 44-way ABE 7CPA13 0.290

Connecting cablesUse From

TSX PAY 2p2 module

To Length Reference Weightkg

For fast wiring 44-way SUB-D connector

ABE 7CPA13 sub-base

1 m TSX CPP 102 0.160

2 m TSX CPP 202 0.260

3 m TSX CPP 302 0.360

For standard wiring

44-way SUB-D connector

Flying leads with colour-coded wires

3 m TSX CPP 301 0.330

(1) Product supplied with a multilingual quick reference guide.



TSX PAY 262

TSX PAY 282

ABE 7CPA13

2/27

2

2.1

Connections 2 Modicon Premiumautomation platform 2


Input channel connection schemesWiring 1 input channel: single contact Wiring 2 input channels: double contacts

Single contact wiring is not suitable for applications which require a category 3 or 4 safety level.Not all faults are detected, a short-circuit on a contact is not detected.When using less than 12 single contacts, connect the input terminals which are not being used.For applications with more than 12 single contacts, it is possible to use several TSX PAY modules by wiring the outputs in series.

Double contact wiring of the inputs is necessary for creating applications which require a category 3 or 4 safety level.When prompted, all the first faults are detected and located. A short-circuit between the 2 inputs is detected.When using less than 12 double contacts, connect the input terminals which are not being used.For applications with more than 12 double contacts, it is possible to use several TSX PAY modules by wiring the outputs in series.Safety output connection schemes Reset function configurations

Automatic start-up Manual reset without start button monitoring

The design of a category 3 or 4 immediate stop system requires redundancy andchecking, on request, of the power supply breaker devices.

The wiring of N/C contacts (K3 and K4) enables this check on each request. Relays K3 and K4 must be mechanically linked contact relays.

When TSX PAY modules cut the power directly, it is necessary to connect the terminals Y1 and Y2/S33.

Manual reset with start button monitoring

S12

S13

S14

S15

S16

S17

S18

S19

S20

S21

S22

S23

S01

S112

S121

S122/S131

S132/S141

S142/S151

S152/S161

S162/S171

S172/S181

S182/S191

S192/S201

S202/S211

S212/S221

S222/S231

S232

B1

(—)

(+)

A1

A2

F1 + 24 V

0 V

S0

S1

S2

S3

S4

S5

S6

S7

S8

S9

S10

S11

S23

S22

S21

S20

S19

S18

S17

S16

S15

S14

S13

S12

S01

S11/S02

S21/S12

S31/S22

S41/S32

S51/S42

S61/S52

S71/S62

S81/S72

S91/S82

S101/S92

S111/S102

S112

S232

S231/S222

S221/S212

S211/S202

S201/S192

S191/S182

S181/S172

S171/S162

S161/S152

S151/S142

S141/S132

S131/S122

S121

B1

A1

A2

(—)

(+)

F1 + 24 V

0 V

24

14

23

13

K3)

K4

K2

F2L1(+)

Y2/S33

Y1K4 K3K1

Y1

Y2/S33

S34

Y3

Y4

Y1

Y2/S33

S34

Y3

Y4

44

34

24

14

33/43

13/23

K5 K6K3 K4

K2

L1(+)

F2

F2

L2(+)

Y2/S33

Y1K4 K3

K6 K5

K1Y1

Y2/S33

S34

Y3

Y4



2/28

2

2.2

Selection guide Modicon Premiumautomation platform 2

Telefast® 2 pre-wired systemDiscrete input and/or output sub-bases

Applications Discrete input or output

Relay amplification –

Equipped with relay –

Control voltage c 24 V

Output voltage c 24 V

Output current per channel 0.5 A

Modularity 16 8 -12 -16

No. of terminals per channel 1 1 to 3 1 2

Type of connection terminals Signal Signal, common(configurablec 24 V or 0 V)

Signal Signal, Common(configurable c 24 V or 0 V)

Connectors 20-way HE10 connector

Terminal blockremovable No No

type of terminals Screw Screw or spring

Additional or optional*function

Low cost versionfitted with cable

Miniature sub-bases Compact size * Type 2 input *(1)

Isolator *

Device type ABE-7H20Eppp 7H32Eppp

ABE-7H16Cpp

ABE-7HppR1p 7HppR50

ABE-7HppR2p

ABE-7HppS21

Pages 2/36 2/37

(1) For TSX Micro and Premium PLCs.

8174

37

8174

38

8174

36

2/29

2

2.2

2

Discrete input and output

– Removable electromechanical or solid state

– No Yes

c 24 V

c 24 V c 24 V (solid state)c 5... 24 V, a 230 V (electromechanical)

0.5 A 0.5 A 5 A (E.M.), 2 A (solid state) 5 A (th)

16 168 passive inputs8 relay outputs

1 2 1

Signal,2 common connections betweenthe inputs and the outputs.

Signal, common,2 common connections betweenthe inputs and the outputs.

1 N/O contact and common, 4 output channels2 input connection points

20-way HE10 connectors

No

Screw

Miniature sub-baseSynergy with Tego Power and API Micro PLC

Miniature sub-base - Common per 4 channelsSynergy with Tego Power and API Micro PLC

ABE-7H16CM11 ABE-7H16CM21 ABE-7P16M111 ABE-7R16M111

2/36 2/40 2/39

8174

32

5215

00

2/30

2

2.2

Selection guide Modicon Premiumautomation platform 2

Telefast® 2 pre-wired systemDiscrete input and output sub-bases

Applications Discrete output

Relay amplification Electromechanical, fixed Electromechanical or solid state

Equipped with relay Yes Yes No No


Output voltage c 5 V... 30 Va 230 V

c 5 V... 150 Va 230 V

c 24 V (solid state)c 5 V... 24 V, a 230 V (E.M.)

c 5 V... 150 Va 230 V

Output current per channel 2 A (th) 3 A (th) 5 A (th) 2 A (solid state),6 A (electromechanical)

Depends onrelay mounted0.5 to 10 A

Modularity 8 8 - 16 16 8 or 16

No. of terminals per channel 2 1 2 1 2 to 3

Type of connection terminals 1 N/O contactand commonVolt-free

1 N/O contact 1 N/O contactand common

1 N/O contact Signal,Polarities

Connectors 20-way HE 10 connector

Terminal blockremovable Yes Yes Yes No No

type of terminals Screw or spring Screw Screw or spring

Additional or optional*function

Miniaturesub-baseBistable relay

Volt-freeor common per 8 channels

Miniature sub-basesCommon per 4 channels

Isolator and fuse

Device type ABE-7R08S216p

ABE-7RppS1pp

ABE-7RppS2pp

ABE-7R16T111

ABE-7P16T111

ABE-7P16T2ppp7P08T3ppp

Pages 2/38 2/39 2/40

(1) For TSX Micro and Premium PLCs.

8174

40

2/31

2

2.2

2

Discrete input

Electromechanical, removable Solid state, fixed – – Solid state, fixed Solid state,removable

Yes Yes – – Yes No

From c 24 Vto a 230 V

From 5 V TTLto a 230 V

c 5 V... 150 Va 230 V

c 24 V

5A (th) 8 A (th) from 0.5 to 2 A 125 mA 0.5 A 125 mA 12 mA

16

2 to 3 2 to 6 2 3 2

1 C/O contact or1 N/O contactand common

1 C/O contact or2 C/O contactsand common

Signal and 0 V Signalc 24 V and 0 V

Signal can beisolated, Protectedcommon

Signal Signaland common

No Yes No No Yes No

Screw Screw or spring Screw Screw or spring

Volt-free or common per: Fault signal Isolator and fuse(indicator)

3-wire proximitysensor

Isolator and fuse(indicator)

–

8 channels 4 channels

ABE-7R16T2pp

ABE-7R16T3pp

ABE-7SppS2Bp

ABE-7H16F43

ABE-7H16R3p

ABE-7H16S43

ABE-7S16E2pp

ABE-7P16F31p

2/39 2/38 2/37 2/38 2/41

8174

39

2/32

2

2.2

Selection guide (continued) Modicon Premiumautomation platform 2

Telefast® 2 pre-wired systemAnalogue sub-bases

Applications Analogue signals and special functions

Compatibility TSX Micro Premium Standard

Type of signal Counter inputsand analogue I/O

Counter inputsAxis controlPosition control

Analogue inputsCurrentVoltagePt 100

Analogue outputsCurrentVoltage

Functions Passive connection, point-to-point with shield continuity

Modularity 1 counter channel or 8 analogue inputs + 2 analogue outputs 8 channels 4 channels


Output voltage c 24 V

Output currentper channel

25 mA

Number of terminalsper channel

2 2 or 4 2 or 4

Type of connector 15-way SUB-D + 9-way SUB-D 25-way SUB-D

Terminal blockremovable No No

type of terminals Screw Screw

Device type ABE-7CPA01 ABE-7CPA02 ABE-7CPA21

Pages 2/42

8174

31

2/33

2

2.2

2

PremiumTSX AEY810

PremiumTSX CAYp1TSX CTY2C

PremiumTSX AEY1614

PremiumTSX PAY2p2

Analogue inputsCurrentVoltagePt 100

Isolated analogue inputs InputsCounter

Inputs for thermocouples I/O

Distribution of sensorpower supplies per limiter(25 mA)

Distribution of isolated sensorpower supplies per converter

Acquisition of value froman absolute encoder

Connection of16 thermocouples withcold junction compensation

Safety module(BG)

8 channels 8 channels 1 channel 16 channels 12 Emergency stops

–

– 2 or 4 1

25-way SUB-D 25-way SUB-D 15-way SUB-D 25-way SUB-D 50-way SUB-D

No No No No No

Screw Screw or spring Screw Screw Screw

ABE-7CPA03 ABE-7CPA31p ABE-7CPA11 ABE-7CPA12 ABE-7CPA13

8174

35

8174

34

8174

35

2/34

2

2.2


Telefast® 2 pre-wired systemConnection cables for Premium

1 Input and output modules fitted with HE 10 connectors available for 16, 32 and 64 I/O.2 A single type of cable fitted with 20-way HE 10 connectors, whether the modularity is 8,

12 or 16 channels. The HE 10 connectors can be moulded, TSX CDPppp (AWG 22)or self-perforating, ABF H20Hppp (AWG 28).These cables are available in 0.5, 1, 2, 3 and 5 metre lengths (the same as those usedwith the Modicon TSX Micro). AWG 28 gauge (0.08 mm2) enables 100 mA input andoutput sub-bases to be connected directly, as well as sub-bases fitted with relays.The ABE 7ACC02 adaptor is used to connect 8-channel sub-bases.

3 All analogue signal connections are made using a TSX CAP030 pre-wired cable fittedwith 25-way SUB-D connectors, which ensure the continuity of the shielding.

4 There are several types of sub-base for counter and analogue channels :- ABE 7CPA02 for connecting current, voltage or PT100 inputs to screw terminals- ABE 7CPA03 with 4…20 mA sensor circuit supply and 25 mA limiter for each channel- ABE 7CPA21 for connecting 4-channel analogue output modules to screw terminals- ABE 7CPA31 with isolated 4…20 mA sensor circuit supply for 8 individually isolatedchannels - ABE 7CPA11 for connecting an absolute encoder with parallel outputs- ABE 7CPA12 for connecting 16 thermocouple probes

5 16-channel Telefast sub-bases.6 Splitter sub-bases for the parallel connection of discrete I/O from a Telefast 2 sub-base

to 2 different PLCs :- ABE 7ACC10 for output redundancy- ABE 7ACC11 for input redundancy

(1) The c 24 V power supply is connected using Telefast sub-bases only. The c 0 Vconnections must be equipotential.

Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15

+24Vdc

0Vdc

Fus I = 1A max

PLC

Q0 Q1 Q2 Q3

ABE7P16T214

16 Relays Outputs

Q4 Q5 Q6 Q7

200 201 202 203 204 205 206 207

100 101 102 103 104 105 106 107

1 2

5 6

3 4

7 8

208 209 210 211 212 213 214 215

108 109 110 111 112 113 114 115

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1

2

2

6

5

5

4

3

8165

73

Presentation

2/35

2

2.2


Telefast® 2 pre-wired system

Premium PLC I/O modulesAxis Fast Safety

c 24 V discrete Analogue control Counting countingInputs Out-

putsInputs/outputs

Inputs Outputs Thermocoupleinputs

Speedrefe-rence

Auxi-liaryinput

Auxi-liaryinputs

Coun-ter

Auxi-liaryinputs

Coun-ter

4x16 I

4x16 Q

2x16 I

2x16 I

1x16 I

2x16 Q

1x16 I

1x12 Q

2x8 I 8 I 4 I 4 Q 8Q 2x8 I

With modules TSX DEY DEY DEY DSY DMY AEY AEY AEY AEY ASY ASY AEY CAYp1/

CFYpA

CTYp A CTY2C PAY

64D2K 32D3K 16FK 64T2K 28 FK 1600 800 810 420 410 800 1614 2p232D2K 32T2K 28 RFK

Cables with connectors

TSX CDPpp 3 or ABF H20Hpp0 TSX CAP030 – TSX CAP030 TSX CDPpp3

TSX TSX TSX

CAP030

CDPpp3

CAP030

Cabled conn. with PLC term. blk. supplied

– (4) –

Connection sub-base H08

8 channels ABE 7H08Rpp (1) (1) (1) (1) R10(2)

ABE 7H08S21 (1) (1) (1) (1)12 channels ABE 7H12Rpp16 channels

ABE 7H16Rpp/H16Cpp/H20Eppp

H16 H16 H16 H16R20 R20 R20 R20

(3) (3)

ABE 7H16S21

ABE 7H16R23

ABE 7H16F43

ABE 7H16S43

Input adaptor sub-bases16 channels

ABE 7S16E2pp/7P16F3pp

Output adaptor sub-bases8 channels

ABE 7S08S2pp/7R08Sppp

(1)

ABE 7P08T330 (1)16 channels

ABE 7S16Sppp/7R16SpppABE 7R16Tppp/7P16Tppp

Sub-bases for analogue/counter inputs

ABE 7CPA01

ABE 7CPA11 (5)

ABE 7CPA02

ABE 7CPA21 (4)

ABE 7CPA03 (6)

ABE 7CPA31

ABE 7CPA12

ABE 7CPA13Pre-wired cables

(1) Via splitter sub-base ABE 7ACC02, which allows 16 channels to be split into 2 x 8 channels.(2) 1-channel connection.(3) 2-channel connection.(4) ABF Y25S200 cabled connector fitted with a TSX BLY terminal block.(5) Can only be used with the CAYp1 module.(6) Only the first 4 channels are used.

Compatibility

2/36 Schneider Electric

2

2.2


Telefast® 2 pre-wired systemPassive connection sub-bases

Passive connection sub-bases for discrete signals

"Low cost" sub-basesFunction No. No. of terminals For PLCs Length Type Reference Weight

of per on of PLC ofchan- chan- row connection connectionnels nel number cable

m kg

Input 16 1 2 Modicon TSX 1 Screw ABE-7H20E100 0.330or Micro/PremiumOutput

2 Screw ABE-7H20E200 0.410

3 Screw ABE-7H20E300 0.480

Siemens S7 1.5 Screw ABE-7H32E150 0.360

3 Screw ABE-7H32E300 0.460

"Miniature" sub-basesFunction No. No. of terminals LED Polarity Type Reference Weight

of per on per distribution ofchan- chan- row chan- connectionnels nel number nel kg

Input 16 1 1 No No Screw ABE-7H16C10 0.160orOutput

Yes No Screw ABE-7H16C11 0.160

2 2 Yes 0 or 24 V Screw ABE-7H16C21 0.205

3 3 Yes 0 and 24 V Screw ABE-7H16C31 0.260

Input 16 1 1 Yes No Screw ABE-7H16CM11 0.160andOutput (1)

2 2 Yes 0 or 24 V Screw ABE-7H16CM21 0.200

(1) 8 I + 8 Q : these products have 2 commons connections which enable inputs and outputs to be connected to the samesub-base at the same time.

8164

61

ABE-7H20Eppp

8164

60

ABE-7H16C21

8164

62

ABE-7H16CM21

8164

63

2/37Schneider Electric

2

2.2


Telefast® 2 pre-wired systemPassive connection sub-bases

(2) With LED to indicate blown fuse.

Passive connection sub-bases for discrete signals (continued)

Function No. No. of terminals LED Polarity Isolator (I) Type of Reference Weightof per on per distribution Fuse (F) connectionchan- chan- row chan- pernels nel number nel channel kg

Input 8 1 1 No No – Screw ABE-7H08R10 0.187orOutput Yes No – Screw ABE-7H08R11 0.187

2 2 Yes 0 or 24 V – Screw ABE-7H08R21 0.218

I Screw ABE-7H08S21 0.245

12 1 1 No No – Screw ABE-7H12R10 0.274

Yes No – Screw ABE-7H12R11 0.274

2 No No – Screw ABE-7H12R50 0.196

2 2 No 0 or 24 V – Screw ABE-7H12R20 0.300

Yes 0 or 24 V – Screw ABE-7H12R21 0.300


16 1 1 No No – Screw ABE-7H16R10 0.274

Yes No – Screw ABE-7H16R11 0.274

Spring ABE-7H16R11E 0.274

2 No No – Screw ABE-7H16R50 0.196


2 2 No 0 or 24 V – Screw ABE-7H16R20 0.300

Yes 0 or 24 V – Screw ABE-7H16R21 0.300



Spring ABE-7H16S21E 0.375

3 3 No 0 and 24 V – Screw ABE-7H16R30 0.346

Yes 0 and 24 V – Screw ABE-7H16R31 0.346

Type 2 16 2 2 Yes 0 and 24 V – Screw ABE-7H16R23 0.320input (1)

Input 16 2 1 Yes 24 V I, F (2) Screw ABE-7H16S43 0.640

Output 16 2 1 Yes 0 V I, F (2) Screw ABE-7H16F43 0.640

(1) For Modicon TSX Micro, Premium and Numerical Controller NUM 1020/1060.

8164

6481

6465

8164

66

References

ABE-7H16R50

ABE-7H16R31

ABE-7H16p43


2

2.2


Telefast® 2 pre-wired systemConnection sub-bases with soldered relays and plug-in terminal blocks

Sub-bases with soldered solid state inputs, plug-in terminal blocks

Number No. of Isolation Voltage Type Reference Weightof terminals PLC/application ofchannels per channel V connection kg

16 2 Yes c 24 Screw ABE-7S16E2B1 0.370

Spring ABE-7S16E2B1E 0.370

c 48 Screw ABE-7S16E2E1 0.370

Spring ABE-7S16E2E1E 0.370

a 48 Screw ABE-7S16E2E0 0.386

Spring ABE-7S16E2E0E 0.386

a 110 Screw ABE-7S16E2F0 0.397

Spring ABE-7S16E2F0E 0.397

a 230 Screw ABE-7S16E2M0 0.407

Spring ABE-7S16E2M0E 0.407

Sub-bases with soldered solid state outputs, plug-in terminal blocks

No. of Isolation Output Output Fault Type Reference Weightchannels PLC/ voltage current detection of

application V A signal (1) connection kg

8 No c 24 0.5 Yes (2) Screw ABE-7S08S2B0 0.252

Spring ABE-7S08S2B0E 0.252

2 Yes (2) Screw ABE-7S08S2B1 0.448


16 No c 24 0.5 Yes (2) Screw ABE-7S16S2B0 0.405


No Screw ABE-7S16S1B2 0.400


Sub-bases with soldered electromechanical relays, plug-in terminal blocks

No. of Relay No. of Output Polarity Type Reference Weightchannels width contacts current distribution/ of

mm A application connection kg

8 5 1 “N/O” 2 Contact common Screw ABE-7R08S111 0.244per groupof 4 channels Spring ABE-7R08S111E 0.244

Bistable 2 Volt-free Screw ABE-7R08S216 0.250

Spring ABE-7R08S216E 0.250

10 1 “N/O” 5 Volt-free Screw ABE-7R08S210 0.352

Spring ABE-7R08S210E 0.352

16 5 1 “N/O” 2 Contact common Screw ABE-7R16S11 0.352per groupof 8 channels Spring ABE-7R16S111E 0.352

10 1 “N/O” 5 Volt-free Screw ABE-7R16S210 0.547Spring ABE-7R16S210E 0.547

Common per Screw ABE-7R16S212 0.547group of 8 chan. Spring ABE-7R16S212E 0.547on both poles

(1) A fault on a sub-base output Qn will set PLC output Qn to safety mode which will be detected by the PLC.(2) Can only be used with modules with protected outputs.

ABE-7S16E2pp

8164

67

ABE-7R08S216

8164

68


2

2.2


Telefast® 2 pre-wired systemPlug-in relay sub-bases

Sub-bases for plug-in solid state input relays (1)

No. of Term- For Isolation Input Type Reference Weightchan- inals/ relay PLC/ connection ofnels channel type application connection kg

16 2 ABS-7E Yes Volt-free Screw ABE-7P16F310 0.850ABR-7ABS-7S33E

Spring ABE-7P16F310E 0.850

Polarity distribution Screw ABE-7P16F312 0.850

Output sub-bases, equipped with plug-in electromechanical relays (2)

No. of Relay Type No. and Polarity Reference Weightchan- width of type of distribution/nels mm relay contacts application kg

16 5 ABR-7S11 1 N/O Contact common ABE-7R16T111 0.600per group of 4 channels

Contact common ABE-7R16M111 (3) 0.600per group of 4 output channels+ 2 input common terminals

10 ABR-7S21 1 N/O Volt-free ABE-7R16T210 0.735

Common ABE-7R16T212 0.730on both poles (4)

ABR-7S23 1 C/O Contact common (4) ABE-7R16T231 0.730

Volt-free ABE-7R16T230 0.775

12 ABR-7S33 1 C/O Volt-free ABE-7R16T330 1.300

Common ABE-7R16T332 1.200on both poles (5)

ABR-7S37 2 C/O Volt-free ABE-7R16T370 1.300

(1) Not equipped with relays.(2) Both technologies (electromechanical and solid state) may be combined on the same sub-base.(3) 2 connection methods are available, enabling inputs and outputs to be connected to the same sub-base at the sametime. (4) Per group of 8 channels.(5) Per group of 4 channels.

ABE-7R16M111

8164

71

ABE-7R16T210

8164

69

References


2

2.2


Telefast® 2 pre-wired systemPlug-in relay sub-bases

Sub-bases for solid state and/or electromechanical output relays, plug-in (1)

No. of Relay For Isolator Fuse Polarity Type Reference Weightchan- width relay per per distribution/ ofnels type channel channel application connection

mm kg

16 5 ABR-7S11 No No Contact common ABE-7P16T111 0.550ABS-7SC1B per group of 4 channels

Contact common ABE-7P16M111 (2) 0.550per group of 4 output channels and 2 commoninput terminals

10 ABR-7S2p No No Volt-free Screw ABE-7P16T210 (3) 0.615ABS-7SA2pABS-7SC2p ABE-7P16T230 (3) 0.655ABE-7ACC20

Spring ABE-7P16T230E (3) 0.655

Yes Volt-free Screw ABE-7P16T214 0.675

No Common Screw ABE-7P16T212 0.615on bothpoles (4)

Yes Common Screw ABE-7P16T215 0.670on bothpoles (4)

8 12 ABR-7S33 No No Volt-free Screw ABE-7P08T330 0.450ABS-7SA3pABS-7SC3ppABE-7ACC21

Spring ABE-7P08T330E 0.450

16 12 ABR-7S33 No No Volt-free Screw ABE-7P16T330 0.900ABS-7SA3pABS-7SC3ppABE-7ACC21


Common Screw ABE-7P16T332 0.900on bothpoles (5)

ABR-7S33 No Yes Volt-free Screw ABE-7P16T334 0.900ABS-7SA3MABS-7SC3EABE-7ACC21

Yes Yes Common Screw ABE-7P16T318 1.000on bothpoles (5)


(1) Not equipped with relays(2) 2 connection methods are available, enabling inputs and outputs to be connected to the same sub-base at the same time.(3) With relay ABR-7S21 for sub-base ABE-7P16T210, with relay ABR-7S23 for sub-base ABE-7P16T230p.(4) Per group of 8 channels.(5) Per group of 4 channels.

ABE-7P16T2pp

8164

73References


2

2.2


Telefast® 2 pre-wired systemPlug-in relays

(1) See characterics table for specifications of relays in the sub-bases

Plug-in solid state relays (Order in multiples of 4)

Relay Func- Input circuit Output circuit Unit Weightwidth tions Current Nominal Current (1) Nominal reference

voltage voltagemm V A V kg

5 Output c 24 2 c 24 ABS-7SC1B 0.010

10 Output c 24 0.5 c 5…48 ABS-7SC2E 0.016

a 24…240 ABS-7SA2M 0.016

12 Input c 5 TTL c 24 ABS-7EC3AL 0.014

24 Type 2 – c 24 ABS-7EC3B2 0.014

48 Type 2 – c 24 ABS-7EC3E2 0.014

a 50 Hz 48 – c 24 ABS-7EA3E5 0.014

a 60 Hz 110…130 – c 24 ABS-7EA3F5 0.014

a 50 Hz 230…240 – c 24 ABS-7EA3M5 0.014

Output c 24 2 c 24 ABS-7SC3BA 0.016Self-protected

1.5 c 5…48 ABS-7SC3E 0.016

1.5 a 24…240 ABS-7SA3MA 0.016

Plug-in electromechanical relays

Relay Control Output No. of Order in Unit Weightwidth voltage current (1) contacts multiples of referencemm V A (Ith) kg

5 c 24 5 1 N/O 4 ABR-7S11 0.005

10 c 24 5 1 N/O 4 ABR-7S21 0.008

1 C/O 4 ABR-7S23 0.008

12 c 24 10 1 C/O 4 ABR-7S33 0.017

8 2 C/O 4 ABR-7S37 0.017

c 48 8 1 C/O 4 ABR-7S33E 0.017

Accessory

Description Reference Weightkg

Extractor for 5 mm miniature relays ABE-7ACC12 0.010

ABS-7SC1B

8164

75

ABR-7S2p

8164

76

ABR-7S3p

8164

74

References


2

2.2


Telefast® 2 pre-wired systemConnection sub-bases for analogue and counter channels

(1) See installation procedure in TSX 37E manual

Connection sub-base for counter and analogue channels

Functions For Compatible Type of Type of Reference WeightPLCs modules connection connection

Telefast 2 side kg

Counting and Modicon TSX Integrated 15-way SUB-D Screw ABE-7CPA01 (1) 0.300analogue Micro analogue

and counterTSX 37.22TSX CTZpA

Counting Modicon TSX CTYpA 15-way SUB-D Screw ABE-7CPA01 (1) 0.300Axis control Premium TSX CAYp1Position control

Parallel output Modicon TSX CTYpA 15-way SUB-D Screw ABE-7CPA11 0.330absolute Premium TSX CAYp1encoderconnection

Distribution Modicon TSX AEY1614 25-way SUB-D Screw ABE-7CPA12 0.300of 16 Premiumthermocouples

Passive TSX 47/107 TSX AEM8p1 25-way SUB-D Screw ABE-7CPA02 0.290distribution Modicon TSX AEM16ppof 8 channels Premium TSX ASY810on screw TSX AEY1600terminal block TSX ApY800with shielding continuity

Distribution Modicon TSX ASY410 25-way SUB-D Screw ABE-7CPA21 0.210of 4 analogue Premium TSX AEY420outputchannels

Distribution TSX 47/107 TSX AEM8p1 25-way SUB-D Screw ABE-7CPA03 0.330and supply Modicon TSX AEM16ppof 8 analogue Premium TSX AEY800channels TSX AEY1600with limitationof eachcurrent loop

Distribution and Modicon TSX AEY810 25-way SUB-D Screw ABE-7CPA31 0.410supply of 8 Premium analogue inputchannels isolated from each other with 25 mA/ Spring ABE-7CPA31E 0.410channel limiter

Safety Modicon TSX PAY2p2 25-way SUB-D Screw ABE-7CPA13 0.290Premium

ABE-7CPA02

8164

77References


2

2.2


Telefast® 2 pre-wired system Accessories for connection sub-bases

blocks

Software

Description Operating system Reference Weightkg

Software for Under Windows ABE-7LOGV10 0.350client label marking version 3.1 or 95

Pack of 25 pre-cut label – ABE-7LOGF25 0.200sheets (160 labels)

Accessories

Description No. of Characteristics Order in Unit Weightchannels multiples of reference kg

Kit for fixingon solid plate – – 10 ABE-7ACC01 0.008

Splitter sub-base – 16 as 2 x 8 channels 1 ABE-7ACC02 0.075Redundant output sub-base – 16 as 2 x 16 channels 1 ABE-7ACC10 0.075

Redundant input sub-base 16 as 2 x 16 channels 1 ABE-7ACC11 0.075

Removable continuity – 10 mm wide 4 ABE-7ACC20 0.007

ABE-7ACC02

8164

83

– 12 mm wide 4 ABE-7ACC21 0.010Locating device for removable terminal block – – 100 ABE-7ACC30 0.100

Enclosure feedthrough 32 40-way 1 ABE-7ACC80 0.300with industrial connector

Plug-in 40-way 32 For mounting on 1 ABE-7ACC81 0.370male connector ABE-7ACC80

Enclosure feedthrough 16 19-way 1 ABE-7ACC82 0.150with CNOMO M23 connector (1 x 20-way HE 10 8 and 12 19-way 1 ABE-7ACC83 0.150connector, PLC end)

Impedance adaptor – Used with ABE-7ACC821 ABE-7ACC85 0.012for Type 2 compatibility and ABE-7ACC83

IP 65 cable gland – For 3 cables 1 ABE-7ACC84 0.300

Additional snap-on 8 10 screw terminals 5 ABE-7BV10 0.030terminal blocks(shunted terminals) 10 spring terminals 5 ABE-7BV10E 0.030

16 20 screw terminals 5 ABE-7BV20 0.060

20 spring terminals 5 ABE-7BV20E 0.060

I/O simulator 16 Display, forcing 1 ABE-7TES160 0.350sub-base inhibition, continuity

Adhesive label holder – For 6 characters 50 AR1-SB3 0.001

Fast blow fuses – 0.125 A 10 ABE-7FU012 0.0105 x 20, 250 V, UL 0.5 A 10 ABE-7FU050 0.010

1 A 10 ABE-7FU100 0.0102 A 10 ABE-7FU200 0.0104 A 10 ABE-7FU400 0.0106.3 A 10 ABE-7FU630 0.010

ABE-7ACC80 + ABE-7ACC81

8164

80

ABE-7BV20

8164

81

2

2

0 1

0123456

7

8910

11

12

13

14

15

0 1

ABE-7TES160

8164

82

AR1-SB3

8164

79

“Flexible commoning links” accessories

Description For Colour Distance between Reference Weightcommon cable ends kg

cm

Flexible Coil White 12 ABF-C08R12W 0.020commoning 2 ABF-C08R02W 0.010links a Red 12 ABF-C08R12R 0.020Modularity 2 ABF-C08R02R 0.0108 x 1 mm2 c Blue 12 ABF-C08R12B 0.020

2 ABF-C08R02B 0.010

ABF-C08Rppp

8164

84

References


2

2.2

70

5867

35

143

89

150

55

bb

c

c + 9

35

b1

15841

a

1

11

77

206

70

b +

12

b

125

c

c1

35

b1

15

1

74

83

35

15 272

58

89

89

64

73

35

15 211

58



Common side view

Common side view ABE-7H20Eppp ABE-7H16R50, ABE-7H12R50, ABE-7H16Cpp/ABE-7H16CMpp, ABE-7H32Eppp ABE-7H08R1p, ABE-7H08R21, ABE-7p16M111/ABE-7p16T111

ABE-7R08S111/S111E,ABE-7H08S21, ABE-7CPA21

ABE- 7H20E/7H32Eppp 7Hppppp/CPA21 7R08S111p ABE- 7H16Cpp/CMpp 7p16M111/T111b 67 70 77 a 106 110b1 56 58 58 b 49 89c 59 58 58 b1 41,5 58

c 60 541 Additional shunt terminal block ABE-7BV10/7BV20Common side view ABE-7H16R2p, ABE-7H12R2p, ABE-7H16R3p, ABE-7R16S21p, ABE-7H16p43

ABE-7H16R1p, ABE-7H12R1p, ABE-7H12S21, ABE-7S16S2B0/S2B02E, ABE-7H16S2p, ABE-7R16S11p, ABE-7R08S210, ABE-7S16E2pp/S16E2ppE, ABE-7S08S2B0, ABE-7CPA02, ABE-7CPA03 ABE-7S08S2B1/S08S2B1EABE7S16S1B2, ABE-7R08S216 ABE-7CPA31

ABE- 7pppppp 7pR08S210p, 7S16S1B2p, 7R08S216 All sub-basesb 70 77 b1 58b1 58 58 c 58c 58 581 Additional shunt terminal block ABE-7BV10/7BV20ABE-7R16T2pp, ABE-7P16T2pp ABE-7CPA01, ABE-7CPA11/CPA12/CPA13

Note :details of the front view are the same as for the ABE-7CPA01.

ABE-7R16T3pp, ABE-7P16T3pp, ABE-7P16F31p ABE-7P08T330

Dimensions


2

2.2

G = a-12 6

H =

b+

12

b

a

88

89

BA C D

48

57

35

15

58

25 34

88

65 5250

48

57

50

7035

15

A B C

58

66

89

BA

C D

48

57

35

15

58

64,5

43

54

42

74

140

112

130

32

35

80 103

32

304372

54

120

59

50

35

15 170

89

58



ABE-7ACC02 ABE-7ACC03 ABE-7ACC04, ABE-7ACC05ABE-7ACC10, ABE-7ACC11

Note : Drawing representing ABE-7ACC04 and ABE-7ACC05

ABE-7ACC80 ABE-7ACC82, ABE-7ACC83

ABE-7ACC84 ABE-7TES160

Fixing centres for sub-bases using mounting kit ABE-7ACC01

ABE-7 G H ABE-7 G H ABE-7 G HACC02 38 82 H12R1p 113 82 H16F43 194 82ACC03 53 101 H12R2p 113 82 H16S43 194 82ACC04 53 101 H16R1p 113 82 S16E2pp 194 82ACC05 53 101 H16R2p 113 82 S16S1B2 113 82ACC10/11 53 101 H16R3p 113 82 S16S2pp 194 82H08Rpp 72 82 H12S21 113 82 R16T2pp 199 101H08S21 72 82 H16S21 113 82 P16T2pp 199 101H12R50 72 82 R08S210 113 82 R16T3pp 260 101H16R50 72 82 R16S111 113 82 P08T330 150 101R08S111 72 82 R16S21p 194 82 P16T3pp 260 101CPA01 131 82 S08S2B0 113 82 P16F3pp 260 101CPA02 113 82 S08S2B1 194 82CPA1p 131 82CPA03 113 82

Dimensions

2/46

2

2.2

H = 50 mm, L = 75 mm

4 L

4 L

4 L 2 L

9 H

6 H

3 H

9 H

6 L

9 H

6 L

3 H


Installation systemTego Dial for Human-Machine interfaces

The modular Tego Dial system is used to define human-machine interfaces. It facilitates the installation of Ø 22, Ø 16 and Ø 30 mm control and signalling units, DIN format display units, Magelis terminals and display units, XBL keypads and other products.Tego Dial simplifies an HMI application by :definition of the application by Tego Dial Design software,quick assembly of dialogue and display units, through the use of modular elements,standard connections from the dialogue units to PLCs, bus and other products,facilitates the integration of the dialogue application into the machine, control panel, enclosure, machine housing or intermediate suspension arm.

Presentation

Description

b Tego Dial Design definition softwareThis software on CD-ROM facilitates graphical definition of the dialogue application in relation to the control units, pilot lights and display units necessary for the device.It selects the correct Tego Dial components that are required for the application and also features a legend design and printing function, both for the front panel and the connections.

b Dialboard front panels 1The front panels basically comprise a grey, RAL 7016, painted aluminium frame which is covered by a polycarbonate film.Six sizes are available based on a modular pattern of height H = 50 mm and width W = 75 mm 2. The sizes are 3H x 4W, 3H x 6W, 6H x 4W, 9H x 2W, 9H x 4W and 9H x 6W.

b Dialpack control console enclosers 3Four control consoles are available in the following modular sizes : 3H x 4W, 6H x 4W, 9H x 4W and 9H x 6W.The Dialpack console is an assembly comprising a Dialboard type front panel and a sheet steel folded and welded enclosure, painted with textured grey RAL 7016.The front panel is hinged and can be opened to 120°. Closing is by a 1/4-turn device, with stop, and locking by Ronis key no. 455. Double bar or CNOMO triangular key locks are also available. A customising component in 2 versions - yellow or unpainted - enhances the Dialpack unit and makes it more ergonomic. A Dialpack S version in stainless steel type 304 is available for corrosive environments. This version conforms to enclosure standard EN 50298.

b Plates and cross-pieces 4A range of modular dimensioned plates facilitates the installation of all combinations of control and signalling units, operator dialogue terminals and other devices. These plates are attached directly to the framework of the front panel.The plates, made from sheet steel and painted grey RAL 7016, are designed for the following product ranges :v Ø 22, Ø 16 and Ø 30 control and signalling units,v DIN format display units,v Electronic operator terminals and displays

(Magelis and others),v keypads,v other units : joystick controllers, cam switches, etc.

Cross-pieces aid vertical mounting of several rows of plates.Cut-outs in the plates are dimensioned to suit the dialogue or display units that are to be installed. Some plate versions for Ø 22 units are available with knock-outs, which need to be removed before mounting the unit. Other versions incorporate cut-outs for the transparent polycarbonate legend holders (included with the plate). Alternatively, solid plates are also available for mounting any special equipment required.

b Toolkit 5The installation of dialogue and display units requires cut-outs to be made through the polycarbonate film. To simplify this operation, the plate is marked with cut-out guides and a toolkit is available, comprising : a mallet, cutting tools and replacement blades.

b Pre-assembled kitsDialboard and Dialpack with pre-assembled plates and cross-pieces are available.

Presentation, description

1 3

2

45

2/47

2

2.2

P O N M L K J I H G F E D C B A

P O N M L K J I H G F E D C B A

APE1B230 Dialbase 16 points Ue = 230Vac

105108

104101

1

201301

204 205206

4Q1

Q4

Other products

AS-i Bus

2

3

7

5

5

5

1

1

4

6


Installation systemTego Dial for Human-Machine interfaces

Standard connections

Tego Dial offers a range of interface components and cabling accessories that simplify connections between control and signalling units and PLCs, buses and other products.The main components which make up this range are :v prefabricated connection cables and insulation

displacement connectors 1, 5 mm pitch, for connecting control and signalling units to Dialbase interfaces,

v Dialbase 8I/8O or 16I interfaces 2 with integrated commons, for connecting control and signalling units to PLCs via prefabricated Telefast connection cables 5,

v an active splitter block 7 for connecting a Dialbase 8I/8O interface to PLCs with a connection modularity greater than 8I/8O,

v a Dialbase 230 V interface 3 for connecting control and signalling units to any product up to 230V,

v a Dialbase AS-i 4I/4O interface 4 with integrated commons, for connecting control and signalling units to the AS-i bus.

The selection guide on page 2/40 indicates the type and quantity of components (Dialbase interfaces, active splitter block, Telefast connection cables) required to connect the control and signalling units to the various types of PLC. The most efficient connection is achieved using the Dialbase 8I/8O interface and the Telemecanique TSX Micro PLC TSX DMZ16DTK card 6.

Dialfix and Dialmove suspension arms

Dialpack control consoles can be fitted directly using 4 adjustable lugs, ref. AE3-FX122. However, for improved ergonomy, they are usually mounted on a suspension arm. This can either be fixed (Dialfix) or moving (Dialmove).

Dialfix fixed armsTwo versions are available :v a straight fixed arm kit, comprising a straight Ø 70 mm

tube, 500 or 1000 mm in length, and a pair of clamps (one for each end). Depending on the positioning of the clamps, an inclination of ±15° from the natural position can be achieved,

v an elbowed (90°) fixed arm kit, 500 mm in length. This kit also includes the pair of clamps described above.

Arms for corrosive environmentsThe arms are in 304 type stainless steel and provide 350° rotation on the Dialpack fixing side. Two models are available:v straight arm kit, length 1000 mm,v 90° elbowed arm kit, length 500 mm.

Dialmove moving armThis arm enables an extensive choice of mounting configurations. The cabling runs through the elements, which have removable side covers for easy access.Numerous configuration possibilities can be achieved by combining the following components:v straight tubes (100 to 1000 mm long),v fixed 90° joint,v wall fixing bracket (straight or elbowed, fixed or mobile),v straight fixing plates (one fixed, other rotating) for

Dialpack, v 15° tilted joints,v pivoting joint (-90° to +90° in the same plane).

Presentation

2/48

2

2.2

7

2

2

5

4

1 63

1

2

3

Tego Power is a modular system which standardises and simplifies the implementation of motor power-starters with its prewired control and power circuits. Hence, installation of a motor power-starter is quick, simple, safe and flexible with no wires needed for connection. In addition, this system enables the motor power-starter to be customised at a later date. The system reduces maintenance time and optimises panel space, by reducing the number of terminals, the amount of ducting and intermediate interfaces. Two solutions are offered :b A solution using Quickfit technology for TeSys motor power-starter components with spring terminals : model d contactors (9 to 32 A) and the GV2-ME motor circuit-breaker.b A solution for TeSys motor power-starter components with screw terminals : model d (9 to 18 A) and model k (6 to 12 A) contactors and GV2 motor circuit-breakers.Tego Power Design definition softwareThis software on CD-ROM enables the motor power-starter application to be graphically defined according to the circuit-breakers and contactors used. It determines which Tego Power products are required for the application. Referencing labels can also be created for the starters.

The motor power-starters concerned are those formed by combining :b GV2-M circuit-breakers, b with 9 to 32 A model d (LC1) contactors.Consisting of simple parts, Tego Power Quickfit technology is used to create motor starter assemblies up to 15 kW/400 V.The main components which make up this range are :For the power circuit b a power kit comprising, for each starter, a plate 1 for mounting the contactor and the circuit-breaker, and the two power connection modules 2,b a power splitter box 5 for 2 or 4 starters,b an upstream terminal block 6 for a power supply up to 63 A (16 mm2), b a downstream terminal block 7 for connecting the motor power supply cables and the earth cables (6 mm2).For the control circuit b a control splitter box 3 for 2 or 4 starters, with control-command data on HE 10 connector. The data on 4 to 8 starters can be fed back directly to the PLC via an 8I/8O or 16I/8O Telefast cable or to a fieldbus module (AS-i, Fipio, CANopen, DeviceNet, INTERBUS, Profibus) (see opposite page). b a control circuit connection module 4 which plugs directly into the contactor and the circuit-breaker on each starter. This module concentrates the motor starter control-command data. It integrates the circuit-breaker status data in the prewiring of the contactor control circuit.

The motor power-starters concerned are those formed by combining :b GV2 circuit-breakers (mainly GV2-ME and GV2 P),b with 6 to 12 A model k contactors (LC1, LP1, LC2, LP2, LP4, LP5) and 9 to 18 A model d contactors (LC1).

The main components which make up this range are :b modular sub-bases 1 for 2 or 4 direct or reversing contactors, consisting of a prefabricated power busbar system and a control-command circuit. These sub-bases can be combined to form a variable configuration of 2, 4, 6 or 8 direct starters. b the sub-base interconnection kit to interconnect the control and power circuits on two sub-bases.b connection blocks 2 and 3 which perform the following three functions : v ensure the mechanical fixing of the motor starter to the modular sub-base,v connect the power terminals of the contactor and circuit-breaker,v connect the auxiliary contact and A1-A2 coil terminals to the modular sub-base.

General presentation

System for Quickfit technology TeSys motor power-starters with spring terminals

System for TeSys motor power-starters with screw terminals


Installation systemTego Power for motor power-stater components

Presentation

2/49

2

2.2

1 32

4

Communication modules are used to send I/O data from a Tego Power motor power-starter configuration to the PLC.The communication modules is selected according to the type of connection required: b in parallel mode (modules, terminal blocks or HE 10), b or in serial mode on the bus (AS-i bus, INTERBUS, Fipio, Profibus DP, CANopen or DeviceNet modules).The communication modules are the same, whether the TeSys motor power-starter system uses spring or screw terminals.

Motor power-starters can be connected to a PLC or a bus in two ways :b by direct connection from the control circuit splitter box 3 with 4 starters, with an HE 10 connector (8I/8O) or two HE 10 connectors (16 I and 8 O), b by a Tego Power module 1 using an APP-2CX adaptor plate 2.

A module 4 is mounted by direct mechanical assembly on the modular sub-base , with no screws or accessories.The electrical connection between the modular sub-base and the communication module is made using an HE 10 connector.

Communication modulesGeneral

Modules in a TeSys motor power-system with spring terminals

Modules in a TeSys motor power-starter system with screw terminals


Installation systemTego Power for motor power-starter components

Presentation (continued)

2/50

2

2.2

Compatibility Modicon Premium automation platform 2

Tego Dial/Tego Power installation system

Tego Dial for Human-Machine interfaces and Tego Power for motor power-starter componentsAutomation platform Tego Dial components Tego Power components

Type Modularity of connection to the PLC

Compatible I/O modules

Tego Dialbase 8 I/8 O Tiego Dialbase 16 I Communication module or control splitter box with 8 I/8 O

APE 1B24M APE 1B24E APP 1CH, APP 2R4H1/H3

TSX Micro platform

Tego Dial 8 inputs+ 8 outputs

TSX DMZ 16DTK 1

16 inputs + 16 outputs

TSX DMZ 64DTK 1 (1)

16 inputs TSX DMZ 64DTK/28DTK

1

Tego Power 8 inputs+ 8 outputs

TSX DMZ 16DTK 1

16 inputs + 16 outputs

TSX DMZ 64DTK 1

Premium platform

Tego Dial 16 inputs + 16 outputs

TSX DEY 16FK/32D2K/64D2KTSX DSY 32T2K/64T2K

1 (1)

16 inputs TSX DEY16FK/32D2K/64D2K

Tego Power 16 inputs + 16 outputs

TSX DEY32D2K/64D2K/16FK

1

TSX DSY32T2K/64T2K

Quantum platform

Tego Dial 32 inputs + 32 outputs

140 DDI 353 00/10, 140 DDI 853 00, 140 DD0 353 00/10

1 (1)

32 inputs 140 DDI 353 00/10, 140 DDI 853 00

1

Tego Power 32 inputs + 32 outputs

140 DDI 353 00/10, 140 DDI 853 00,

1

140 DD0 353 00/10

Advantys STB discrete I/O

Tego Power 16 inputs+ 8 outputs

STB EPI 1145

(2) For the connection of a second Dialbase APE 1B24M, use 2 x TSX DP pp3 connecting cables.

2/51

2

2.2

2

Connection accessories

Control splitter box 16 I/16 O

Control splitter box Splitter box 16 I + 16 O in 2 x (8E+8S)

Splitter box 16 to 2 x 8

Telefast connecting cables

APP 2RH2/H4 APE 1R1628 ABE 7ACC 02 TSX CDP pp3 ABF M32Hpp0 STB XCA 300p

1

1 2

1

1

1 (2) 3

1 1 (3) 3

1 2

2

1 (2) 3

1 1 (3) 3

1 1 2

1

1 (2) 1 2

1 1 (3) 1 2

APP 2R2E (2 motor-starters)

APP 2R4E (4 motor-starters) (4)

1

(3) 8 I + 8 O remain available. To connect a second APP-1CH module or APP-2ppp 8 E + 8 S control splitter box, use a additional TSX CDP pp4 cable.(4) 8 O remain available on ABE-7ACC02. To connect them a second AAP-2ppp 16 I/8 O control splitter box, use a additional TSX CDP pp3 cable.(5) For 8 motor-starters, to use 2 APP 2R4E control and power splitters.


2

2.3

Selection guide Modicon Premium automation platform 2

Power supplies for d.c. control circuits

Functions Supplies for d.c. control circuits

Type of product Single-phase, modularswitch mode power supplies

Single-phase, regulated switch mode power supplies

Applications Industrial, commercial or residential applications.Modular format allowing integration into panels.

Simple,low power equipment.

Industrial applications,low and medium power.Machine equipment applications.

Industrial or commercial applications on sites sensitive to mains interference. Protection against accidental restarting.

Nominal power 22 W 30 W 7 W…30 W 48…240 W 60…240 W

Input voltage a 100…240 V single-phase a 100…240 V single-phase c 110…220 V compatible (1)

a 100…240 V single-phase

a 100…240 V single-phase, c 110…220 V compatible (1)

Output voltage c 12 V adjustable

c 24 V adjustable

c 24 V adjustable

c 24 V adjustable

c 12, 24 V or 48 V adjustable

Technology Primary switch mode electronic power supplies.

Secondary protection Integrated, against overloads and short-circuits, with automatic reset. Integrated, against overloads and short-circuits,with manual and automatic reset.

Signalling Output indicator lamp. Output and input indicator lamp.

Other characteristics – Connection by lug-clamps possible

– Anti-harmonic distortion filter

Mounting Direct on 7 rail Direct, on 7 rail and on panel

Direct on 7 rail

Disturbance (conforming to EN55011/22)

conducted and radiated cl.B cl.A (7/15 W)cl.B (30 W)

cl.B

Conforming to standards EN 50081-1, IEC 61000-6-2(EN 50082-2), IEC 950, EN61131-2/A11

EN 50081-2, IEC 61000-6-2, EN 60950

EN 50081-1, IEC 61000-6-2, (EN 50082-2), IEC 950

EN 50081-1, IEC 61000-6-2, (EN 50082-2), IEC 950, 61000-3-2

Approvals UL, CSA, TÜV cULus, TÜV UL, CSA, TÜV, CTick

Device type ABL-7RM ABL-7CEM ABL-7RE ABL-7RP

Pages – 2/54(1) Compatible input voltage, not indicated on the product.


2

2.3

2

2-phase regulated switch mode power supplies 3-phase regulated switch mode power supplies Regulated switch mode power suppliesfor AS-i

Industrial applications. Industrial applications. In-line continuous process equipment, machine tools, injection presses, etc.

Industrial applications.Supply of d.c. voltage necessary for AS-i systems.

120 and 240 W 240 and 480 W 120 W 240…960 W 72 W 145 W 2 x 72 W

a 2 x 380…415 V 2-phase a 3 x 380…415 V3-phase

a 3 x 400…520 V3-phase

a 3 x 400…520 V3-phase

a 100…240 V single-phase

c 24 V adjustable

c 30 V c 24 V adjustable

Primary switch mode electronic power supplies.

Integrated, against overloads and short-circuits, with manual and automatic reset. Integrated, against overloads and short-circuits, overvoltage and undervoltage.

Output indicator lamp. Output and input indicator lamps.

– – Anti-harmonic distortion filter

–

Direct on 7 rail Direct on 7 rail(except ABL-7UPS 24200 and ABL-7UPS24400)

Direct on 7 rail

cl.B cl.B cl.B

EN 50081-1, EN 50082-2, EN 60950 EN 50081-1, EN 50082-2, EN 60950

EN 50081-1, EN 50082-2, EN 60950,IEC 61000-3-2

EN 50081-1, IEC 61000-6-2, EN 55022 class B

– – cULus, c us UL, CSA, TÜV

ABL-7REQ ABL-7UEQ ABL-7UES ABL-7UPS ASI-ABL

2/54 –

2/54

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2.3



ABL-7 power suppliesThe ABL-7 range of power supplies is designed to provide the d.c. voltage necessary for the control circuits of automation system equipment. Split into three families, this range meets all the needs encountered in industrial, commercial and residential applications. Single-phase or 3-phase, of the electronic switch mode type, they provide a quality of output which is suitable for the loads supplied and compatible with the mains supply available in the equipment. Clear guidelines are given for selecting protection devices which are often used with them and thus a comprehensive solution is provided, which can be used in total safety.

Phaseo switch mode power supplies

These switch mode power supplies are totally electronic and regulated. The use of electronics makes it possible to significantly improve the performance of these power supplies, which offer:- very compact size,- integrated overload, short-circuit, overvoltage and undervoltage protection,- a very wide range of permissible input voltages, without any adjustment,- a high degree of output voltage stability,- good performance,- LED indicators on the front panel.

Phaseo power supplies are available in single-phase and 3-phase versions. They deliver a voltage which is precise to 3%, whatever the load and whatever the type of mains supply, within a range of 85 to 264 V for single-phase, or 360 to 550 V for 3-phase. Conforming to IEC standards and UL and CSA certified, they are suitable for universal use. The inclusion of overload and short-circuit protection makes downstream protection unnecessary if discrimination is not required.

ABL-7 RE and ABL-7 RP supplies are also equipped with an output undervoltage control which causes the product to trip if the output voltage drops below 19 V, in order to ensure that the voltage delivered is always usable by the actuators being supplied. All the products are fitted with an output voltage adjustment potentiometer in order to be able to compensate for any line voltage drops in installations with long cable runs. Most of our power supplies are designed for direct mounting on 35 and 75 mm 7 rails.

These power supplies are available in single-phase and 3-phase versions and are split into three families:Compact single-phase supply ABL-7CEM:b power less than or equal to 30 W (1.2 A),b compact size,b for all low power equipment,b suitable for use in automation system environments based on the Nano and Twido platforms, or in any automation system configuration requiring a c 24 V supply.

Universal single-phase supplies ABL-7RE and ABL-7RP: b ABL-7REv power between 48 W (2 A) and 240 W (10 A),v compact size,v for all machine equipment,v suitable for use in automation system environments based on the Micro and Premium platforms, or in any automation system configuration requiring a c 24 V supply.b ABL-7RPv power between 60 W (2.5 A) and 240 W (10 A),v output voltage available: c 12, 24 and 48 V,v input filter (PFC) for commercial and residential environments (conforming to standard EN 61000-3-2),v two operating modes possible for handling of overload and short-circuit faults:- "AUTO" mode which provides automatic restarting of the power supply on elimination of the fault,- "MANU" mode which requires manual resetting of the power supply to restart. Resetting is achieved by switching off the mains power.

ABL 7CEM

1087

00-1

3-M

ABL-7RP

4336

7-15

-M

Characteristics :pages 2/58 to 2/61

References :page 2/63

Dimensions :page 2/64

Schemes :page 2/65

2/55

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2.3

Presentation (continued) Modicon Premium automation platform 2


Phaseo switch mode power supplies (continued)3-phase and single-phase process supplies ABL-7U and ABL-7REQ: b ABL-7UEv power between 120 W (5 A) and 480 W (20 A),v compact size,v voltages between 3 x 380 V and 3 x 500 V,v for use in industrial applications, for all in-line or continuous process equipment, machine tools and injection presses, etc.v suitable for use in automation system environments based on the Premium and Quantum platforms, or in any automation system configuration requiring a c 24 V supply.b ABL-7UPSv power between 120 W (10 A) and 960 W (40 A).Identical to the ABL-7UE range, this power supply differs in that it includes a filter (PFC) which means that it can be connected directly to the public mains supply, in compliance with standard EN 61000-3-2. This product, for world-wide use, is UL certified.b ABL-7 REQv power between 120 W (5 A) and 240 W (10 A),v compact size,v can be connected to 2-phase input voltages between 380 V and 415 V, to replace older power supplies connected by only two wires. Economical, more competitive, yet with a smaller input voltage range it can, in certain cases, be used in place of the 3-phase versions.

Using c 24 Vb Using c 24 V enables so-called protection installations (PELV) to be built. Using PELV is a measure designed to protect people from direct and indirect contact. Measures relating to these installations are defined in publication NF C 12-201 and in standard IEC 364-4-41.b The application of these measures to the electrical equipment in machines is defined in standard NF EN 60204-1 and requires:v that the voltage used is below 60 V d.c. in dry environments and below 30 V in damp environments,v the connection of one side of the PELV circuit, or one point of the source, to the equipotential protection circuit associated with higher voltages,v the use of switchgear and control gear on which measures have been taken to ensure "safety separation" between power circuits and control circuits.b A safety separation is necessary between power circuits and control circuits in PELV circuits. Its aim is to prevent the appearance of dangerous voltages in c 24 V safety circuits.b The reference standards involved are:v IEC 61558-2-6 and EN 61558-2-6 (safety transformers),v IEC 664 (coordination of isolation).Telemecanique power supplies meet these requirements.b Moreover, to ensure that these products will operate correctly in relation to the demands of their reinforced isolation, it is recommended that they be mounted and wired as indicated below:v they should be placed on an earthed mounting plate or rail,v they should be connected using flexible cables, with a maximum of two wires per connection, and tightened to the nominal torque,v conductors of the correct insulation class must be used.b If the d.c. circuit is not connected to an equipotential protection conductor, an earth leakage detector will indicate any accidental earth faults (please consult your Regional Sales Office).

Operating voltageb The permissible tolerances for the operating voltage are listed in publications IEC 1131-2 and DIN 19240.b For nominal voltage Un = c 24 V, the extreme operating values are from - 15 % to + 20 % of Un, whatever the supply fluctuations in the range -10 % to + 6 % (defined by standard IEC 38) and load variations in the range 0-100 % of In.All Telemecanique c 24 V power supplies are designed to provide a voltage within this range.b It may be necessary to use a voltage measurement relay to detect when the normal voltage limits are being surpassed and to deal with the consequences of this (please consult your Regional Sales Office).

ABL-7UPS

1083

87-2

5-M

ABL-7REQ

5308

94




Schemes :page 2/65

2/56

2

2.3

Selection Modicon Premium automation platform 2


Selection of power suppliesThe characteristics to be taken into account when selecting a power supply are:- the required output voltage and current,- the mains voltage available in the installation.An initial selection can be made using the table opposite. This may however result in several products being selected as suitable.Other selection criteria must therefore be taken into account.

b The quality of the mains power supplyThe Phaseo range is the solution because it guarantees precision to 3% of the output voltage, whatever the load current and the input voltage. In addition, the wide input voltage range of Phaseo power supplies allows them to be connected to all mains supplies within the nominal range, without any adjustment.The Phaseo RP family can also be connected to c 110 and 220 V emergency supplies.

b Harmonic pollution (power factor)The current drawn by a power supply is not sinusoidal. This leads to the existence of harmonic currents which pollute the mains supply. European standard EN 61000-3-2 limits the harmonic currents produced by power supplies. This standard covers all devices between 75 W and 1000 W, drawing up to 16 A per phase, and connected directly to the public mains power supply. Devices connected downstream of a private, low voltage general transformer are therefore excluded.Regulated switch mode supplies always produce harmonic currents; a filter circuit (Power Factor Correction or PFC) must therefore be added to comply with standard EN 61000-3-2.Phaseo ABL-7RP and ABL-7UPS power supplies conform to standard EN 61000-3-2 and can therefore be connected directly to public mains power supplies.

b Electromagnetic compatibilityLevels of conducted and radiated emissions are defined in standards EN 55011 and EN 55022.The majority of products in the Phaseo range have class B certification and can be used without any restrictions due to their low emissions.ABL-7CEM24003 and ABL-7CEM24006 power supplies have class A certification. It is recommended that they should not be used in the following equipment: trains, aircraft, nuclear applications and in any environment where malfunctioning could cause serious injuries or lead to death. These products are designed for use in industrial equipment and are not suitable for use in residential environments.

b Behaviour in the event of short-circuitsPhaseo power supplies are equipped with an electronic protection device. This protection device resets itself automatically on elimination the fault (around 1 second for ABL-7 RE/RP, around 3 seconds for ABL-7 UE/UP/REQ) which avoids having to take any action or change a fuse. In addition, the Phaseo ABL-7RP/U/REQ ranges allow the user to select the reset mode in the event of a fault: - in the "AUTO" position, resetting is automatic,- in the "MANU" position, resetting occurs after elimination of the fault and after switching the mains power off and back on.This feature allows Phaseo ABL-7RP/U/REQ power supplies to be used in installations where the risks associated with untimely restarting are significant.

b Behaviour in the event of phase failureIn the event of failure of one phase, all Phaseo 3-phase power supplies switch to relaxation mode for as long as the input voltage is < 450 V.For operation on higher voltages (e.g. 480 V), use of an upstream GV2 type residual current protection device is recommended.

b Selection of reset modev on the ABL-7RP family of products:By microswitch on the front panel of the product.v on the ABL-7U/REQ family of products:By jumper on the front panel. Warning: selection of the function is only possible after the mains power supply has been switched off for at least 5 minutes. The jumper is moved using a pair of insulated, flat-nose pliers.

Presentation :pages 2/54 and 2/55




Schemes :page 2/65

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2.3

Selection (continued) Modicon Premium automation platform 2


Selection according to application characteristicsType of mains supply Single-phase 2-phase 3-phase

Rated mains supply voltage

a 100…240 V 50/60 Hzc 110… 220 V (1)Wide range

100…240 V50/60 HzWide range

2 x 380…415 V50/60 Hz

3 x 380…415 V50/60 Hz

3 x 400…520 V50/60 HzWide range

3 x 380…520 V50/60 HzWide range

Permissible variation 85…264 V, 47…63 Hz c 100...250 V (1), c 105...370 V (2)

85…264 V47…63 Hz

340…460 V47…63 Hz

340…460 V47…63 Hz

360…550 V47…63 Hz

340…550 V47…63 Hz

Output voltage 12 V 48 V 24 V 24 V 24 V 24 V 24 V 24 V

Output current 0.3 A ABL-7CEM24003

0.6 A ABL-7CEM24006

1.2 A ABL-7CEM24012

2 A ABL-7RE2402

2.5 A ABL-7RP4803

3 A ABL- ABL-7RP2403 7RE2403

5 A ABL- ABL- ABL- ABL- ABL-7RP1205 7RP2405 7RE2405 7REQ24050 7UES24050

10 A ABL- ABL- ABL- ABL- ABL-7RP2410 7RE2410 7REQ24100 7UEQ24100 7UPS24100

20 A ABL- ABL-7UEQ24200 7UPS24200

40 A ABL-7UPS24400

Conforming to EN 61000-3-2 Yes (not applicable for ABL-7CEM) No No No No Yes

Integrated automatic protection

YesAutomatic or manual restart on ABL-7RPAutomatic restart only on ABL-7CEM

YesAutomatic restart

YesAutomatic or manual restart

(1) Values for ABL-7RP power supplies, not indicated on the product.(2) Values for ABL-7CEM power supplies, not indicated on the product.



References : page 2/63

Dimensions :page 2/64 and 2/65

Schemes :page 2/65

2/58

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2.3

Characteristics Modicon Premium automation platform 2

Power supplies for d.c. control circuitsPhaseo regulated switch mode power supplies

Technical characteristicsType of power supply ABL-7CEM ABL-7RE ABL-7RP

Product certifications cULus, TÜV UL, CSA, TÜV, CTick

Conforming to standards UL 508 UL 508, CSA 22.2 n° 950Safety IEC/EN 60950 IEC/EN 61496-1-2EMC EN 50081-2, EN 50082-2 EN 50081-1, IEC 61000-6-2 (EN 50082-2)

Low frequency harmonic currents – – EN 61000-3-2

Input circuitLED indication – Orange LED Orange LED

Input voltages Rated values V a 100…240, c 110…220 compatible (1)

a 100…240 a 100…240, c 110…220 compatible (1)

Permissible values V a 85…264, c 105…370 compatible (1)

a 85…264 single-phase a 85…264, c 100…250 compatible (1)

Permissible frequencies Hz 47…63Efficiency at nominal load > 70 % > 85 %Current consumption

Ue = 240 V A 0.1 (7 W)/0.2 (15 W)/0.45 (30 W)

0.6 (48 W)/0.83 (72 W)1.2 (120 W)/2.5 (240 W)

0.4 (72 W)/0.6 (120 W)1.3 (240W)

Ue = 100 V A 0.17 (7 W)/0.3 (15 W)/0.68 (30 W)

1.2 (48 W)/1.46 (72 W)1.9 (120 W)/3.6 (240 W)

0.8 (72 W)/1 (120 W)/2.8 (240 W)

Current at switch-on A < 50 < 30

Power factor 0.45 approx. 0.65 approx. 0.98 approx.

Output circuitLED indication Green LED Green LED Green LED

Nominal output voltage (U out) V c 24 12, 24 and 48Nominal output current A 0.3/0.6/1.2 2/3/5/10 2.5/5/10Precision Output voltage Adjustable from 90 to 110 % Adjustable from 100 to 120 %

Line and load regulation 2 % max ± 3 %Residual ripple - interference mV < 200 (peak-peak)

Micro-breaks Holding time at I max and Ve min ms > 20 > 10 > 20Temporary overloads Permissible inrush current (U out >19V) See curves page 2/61Protection Short-circuit Permanent/automatic

restartPermanent/automatic restart

Permanent/automatic restart or restart after switching off mains power

Overload 1.05 In 1.1 InOvervoltage U > 1.2 Tripping if U > 1.5 Un

Undervoltage – Tripping if U < 0.8 Un

Operating and environmental characteristicsConnections Input mm2 2 x 2.5 + earth

Output mm2 2 x 2.5 2 x 2.5 + earth, multiple output, depending on modelAmbient conditions Storage temperature °C - 25… + 70

Operating temperature °C - 10… + 60 (derating as from 50° C, mounted vertically)

0… + 60 (derating as from 50° C, mounted vertically)

Max. relative humidity 20…90 % 95 % without condensation or dripping waterDegree of protection IP 20 conforming to IEC 529

Vibrations Conforming to IEC 61131-2Operating position Vertical and horizontal

(see derating curve, page 2/60)

Vertical

MTBF at 40° > 100 000 h Connections Series Possible (see page 2/61)

Parallel No Possible (max. temperature 50° C)

Dielectric strength Input/output 3000 V/50 and 60 Hz 1 min 3000 V/50 and 60 Hz 1 minInput/earth 2000 V/50 and 60 Hz 1 min 3000 V/50 and 60 Hz 1 minOutput/earth (and output/output) 500 V/50 and 60 Hz 1 min 500 V/50 and 60 Hz 1 min

Input fuse incorporated Yes (not interchangeable)Disturbance EN 50081-2 (generic) EN 50081-1

Conducted EN 55011/EN 55022 class A (7 and 15 W) EN 55011/EN 55022 class B (30W)

EN 55011/EN 55022 class B

Radiated EN 55011/EN 55022 class BImmunity IEC 61000-6-2 (generic)

Electrostatic discharge EN 61000-4-2 (4 kV contact/8 kV air)Electromagnetic EN 61000-4-3 level 3 (10 V/m)Conducted interference EN 61000-4-4 level 3 (2 kV) , EN 61000-4-5, EN 61000-4-6 level 3, EN 61000-4-8 level 4

Mains interference EN 1000-4-11 (voltage drops and cuts)(1) Compatible input voltage, not indicated on the product.




Schemes :page 2/65

2/59

2

2.3

Characteristics (continued) Modicon Premium automation platform 2


Technical characteristicsType of power supply ABL-7REQ24p ABL-7UEQ24p ABL-7UES24p ABL-7UPS24pProduct certifications – cULus, c us

Conforming to standardsSafety EN 60950 EMC EN 50081-1, EN 50082-2

Low frequency harmonic currents – EN 61000-3-2

Input circuitLED indication –

Input voltagesRated values V a 2 x 380…415 a 3 x 380…415 a 3 x 400…520 a 3 x 400…520Permissible values V a 2 x 340…460 a 3 x 340…460 a 3 x 360…550 a 3 x 360…550

Permissible frequencies Hz 50…60Efficiency at nominal load > 85 % > 90 %Current consumption

Ue = 400 V A 0.65 (120 W)/1.2 (240 W)

0.75 (240 W)/1.5 (480 W)

0.7 (240 W)/1.2 (480 W)/1.7 (960 W)

Current at switch-on A <35Power factor 0.6 0.55 0.7 0.7/0.9 (960 W)

2-phase operating mode V – Relaxation if input voltage < a 450

Output circuitLED indication Green LEDNominal output voltage (U out) V c 24

Nominal output current A 5/10 10/20 5 10/20/40Precision

Output voltage Adjustable from 100 to 116%

Line and load regulation 1 % maxResidual ripple - interference mV < 200 (peak-peak)

Micro-breaksHolding time for I max and Ve min ms 15 10 Between 8 and 13

Temporary overloadsPermissible inrush current (U out >19V) See curves, page 2/61

ProtectionShort-circuit Permanent/automatic or normal restart

Overload 1.20 In < 50 msOvervoltage V 28.5 typicalUndervoltage V 19 typical

Operating and environmental characteristicsConnections Input mm2 2 x 1.5…2.5 mm2 + earth

Output mm2 4 x 1.5…2.5 mm2 4 x 4…6 mm2 4 x 1.5…2.5 mm2 4 x 1.5…2.5 mm2 + earth (240 W)4 x 4…6 mm2 + earth (480 W)4 x 4…10 mm2 + earth (960 W)

Ambient conditions

Storage temperature °C - 25…+ 70Operating temperature °C 0° C…+ 60° CMaximum relative humidity 30…90 %

Degree of protection IP 20 or IP XXBVibrations Conforming to IEC 61131-2

Operating position Vertical

MTBF > 100 000 h Connections Series Possible

Parallel See page 2/61

Dielectric strength

Input/output 3750 V/50 and 60 Hz 1 minInput/earth 3500 V/50 and 60 Hz 1 min

Output/earth (and output/output) 500 V/50 and 60 Hz 1 minInput fuse incorporated NoDisturbance Conducted/radiated EN 55011/EN 5022 - class B

Immunity Electrostatic discharge EN 61000-4-2 (4 kV contact/8 kV air)Electromagnetic EN 61000-4-3 level 3 (10 V/m)Conducted interference EN 61000-4-4 level 3 (2 kV) , EN 61000-4-5, EN 61000-4-6 level3, EN 61000-4-8 level 4 (for

ABL-7RE/RP)Mains interference EN 61000-4-11 (voltage drops and cuts)




Schemes :page 2/65

2/60

2

2.3

Output characteristics Modicon Premium automation platform 2


The ambient temperature is a determining factor which limits the power that an electronic power supply can deliver continuously. If the temperature around the electronic components is too high, their life will be significantly reduced. Conversely, a power supply can deliver more than its nominal power if the ambient temperature remains largely below the rated operating temperature.

The rated ambient temperature for Phaseo power supplies is 50 °C. Above this, derating is necessary up to a maximum temperature of 60 °C.

The graph below shows the power (in relation to the nominal power) which the power supply can deliver continuously, according to the ambient temperature.

1 ABL-7RE, ABL-7RP, ABL-7U mounted vertically2 ABL-7CEM mounted vertically3 ABL-7CEM mounted horizontally

Derating should be considered in extreme operating conditions:

- intensive operation (output current permanently close to the nominal current, combined with a high ambient temperature),- output voltage set above 24 V (to compensate for line voltage drops, for example), - parallel connection to increase the total power.

In all cases, there must be adequate convection round the products to ensure easier cooling. There must be a clear space of 50 mm above and below Phaseo power supplies and of 15 mm at the sides.

Derating

00 10 20 30 40 50 60 70

20

40

50

60

80

100

120

140

123

Maximum operating temperature (°C)

General rules to be complied with

Intensive operation See derating on above graph.Example for ABL-7RE:- without derating, from 0 °C to 50 °C,- derating of nominal current by 2%, per additional °C, up to 60 °C.

Rise in output voltage

The nominal power is fixed.Increasing the output voltage means that the current delivered must be reduced

Parallel connection to increase the power (except ABL-7CEM)

The total power is equal to the sum of the power supplies used, but the maximum ambient temperature for operation is 50 °C.To improve heat dissipation, the power supplies must not be in contact with each other




Schemes :page 2/65

P/Pn (%)

2/61

2

2.3

Output characteristics (continued)



Load limitABL-7CEM24ppp ABL-7RE24pp/ABL-7RPpppp

ABL-7Upp24pp/ABL-7REQpppp

1 ABL-7RE24pp/ABL-7RPpppp2 ABL-7Upp24pp/ABL-7REQpppp

Temporary overloadsABL-7CEM ABL-7RE/ABL-7RP

ABL-7U

Example: For an ABL-7UPS24ppp power supply with 50 % loading. (I out = 50 %), this power supply can absorb a current peak of 1.6 x In for 250 ms with an output voltage u 19 V.

Series or parallel connectionSeries connection Parallel connection

Family Series Parallel

ABL-7CEM 2 products max (1) No

ABL-7RE/RP 2 products max 2 products max

ABL-7U/REQ 2 products max 2 products max

(1) 2 Shottky diodes 2 A/100 V on ABL-7CEM only.

1,2 x InIn

I out

U out (%)100 %

50 %

1,2 x In1,1 x In I out

U out

19 V

1 2

x In

01,8 2 2,2 2,4 2,6

10

20

30

40

50

60

70

80

90

100T (ms)

I out:(0...100%)

I out

1,2 1,3 1,4 1,5 1,6 1,7 1,8x In

0

10

12

14

16

18

20T (ms)

I out:(0...100%)

I out

0

100

1,2 1,3 1,4 1,5 1,6 1,7 1,8x In

200250300

400

500

600

700

800T (ms)

I out=0%

I out=50%

I out=80%

I out=100%

+ +

ABL 7 ABL 7

(1) (1)

2 x c 24 V / I out

+ +

ABL 7 ABL 7

c 24 V / 2 x I out




Schemes :page 2/65

2/62

2

2.3

Selection Modicon Premium automation platform 2

Phaseo regulated switch mode power suppliesUpstream protection

ABL-7CEM, ABL-7RE and ABL-7RP power supplies: protection of the power supply lineType of mains supply a 115 V single-phase a 230 V single-phase

Type of protection Thermal-magnetic circuit-breaker gG fuse Thermal-magnetic circuit-breaker gG fuse

GB2 C60N GB2 C60N

ABL-7CEM24003 GB2-CD06 24183MG24516 (1)

2A GB2-CD07 24184MG24517 (1)

2 A

ABL-7CEM24006 GB2-CD07 24184MG24517 (1)

2A GB2-CD08 24185MG24518 (1)

2 A

ABL-7CEM24012 GB2-CD07 24184MG24517 (1)

2A GB2-CD08 24185MG24518 (1)

2 A

ABL-7RE2402 GB2-pB07 MG24517 (1) 2A GB2-DB06 MG24516 (1) 2 A

ABL-7RE2403 GB2-pB07 MG24517 (1) 2 A GB2-DB06 MG24516 (1) 2 A



ABL-7RP2403 GB2-pB07 MG24517 (1) 2 A GB2-DB07 MG24516 (1) 2 A




ABL-7REQ power supplies: protection of the power supply lineType of mains supply a 400 V 2-phase

Type of protection Thermal-magnetic circuit-breaker gG fuse

2-pole GB2-DBpp C60N

ABL-7REQ24050 DB07 24100 10 A

ABL-7REQ24100 DB08 24100 10 A

ABL-7UEQ, ABL-7UES and ABL-7UPS power supplies: protection of the power supply lineType of mains supply a 400…480 V 3-phase

Type of protection Thermal-magnetic circuit-breaker gG fuse

2-pole GV2-MEpp C60N

ABL-7UEQ24100 GV2-ME08 (1) 24212 4 A

ABL-7UEQ24200 GV2-ME08 (1) 24213 6 A

ABL-7UES24050 GV2-ME08 (1) 24210 2 A

ABL-7UPS24100 GV2-ME08 (1) 24210 2 A

ABL-7UPS24200 GV2-ME08 (1) 24211 3 A

ABL-7UPS24400 GV2-ME08 (1) 24212 4 A

(1) UL certified circuit-breaker.



Dimensions : page 2/64

Schemes : page 2/65

2/63

2

2.3


Phaseo regulated switch mode power supplies

ABL 7CEM single-phase regulated switch mode power suppliesMainsinput voltage47...63 Hz

Output voltage

Nominal power

Nominal current

Auto-protect reset

Conforming to standardEN 61000-3-2

Reference Weight

V c V W A kg

a 100…240 24 7 0.3 auto no ABL-7CEM24003 0.150

single-phasewide range 15 0.6 auto no ABL-7CEM24006 0.180c 110…220 (1)

30 1.2 auto no ABL-7CEM24012 0.220

ABL-7RE single-phase regulated switch mode power suppliesMains input voltage47...63 Hz

Output voltage

Nominal power

Nominal current

Auto-protect reset


Reference Weight

V c V W A kg

a 100…240 24 48 2 auto no ABL-7RE2402 0.520single-phasewide range 72 3 auto no ABL-7RE2403 0.520

120 5 auto no ABL-7RE2405 1.000

240 10 auto no ABL-7RE2410 2.200

ABL-7RP single-phase regulated switch mode power suppliesMainsinput voltage47...63 Hz

Output voltage

Nominal power

Nominal current

Auto-protect reset


Reference Weight

V c V W A kg

a 100...240 12 60 5 auto/man yes ABL-7RP1205 1.000single-phase

wide range 24 72 3 auto/man yes ABL-7RP2403 0.520c 110...220 (1)

120 5 auto/man yes ABL-7RP2405 1.000

240 10 auto/man yes ABL-7RP2410 2.200

48 144 2.5 auto/man yes ABL-7RP4803 1.000

ABL-7REQ 2-phase regulated switch mode power suppliesMains input voltage47...63 Hz

Output voltage

Nominal power

Nominal current

Auto-protect reset


Reference Weight

V c V W A kg

a 380…415 24 120 5 auto/man no ABL-7REQ24050 0.850

240 10 auto/man no ABL-7REQ24100 1.200

ABL-7U 3-phase regulated switch mode power suppliesMains input voltage47...63 Hz

Output voltage

Nominal power

Nominal current

Auto-protect reset


Reference Weight

V c V W A kg

a 3x380…415 24 240 10 auto/man no ABL-7UEQ24100 1.200

480 20 auto/man no ABL-7UEQ24200 2.100

a 3x400…520 24 120 5 auto/man no ABL-7UES24050 1.300

240 10 auto/man yes ABL-7UPS24100 1.300

480 20 auto/man yes ABL-7UPS24200 2.300

960 40 auto/man yes ABL-7UPS24400 4.500(1) Compatible input voltage, not indicated on the product.

ABL-7CEM

1087

00-1

3-M

ABL-7RE2405ABL-7RP2405ABL-7RP4803

4336

7-15

-M

ABL-7REQ

5308

94

ABL-7UPS

1083

87-2

5-M


Characteristics : pages 2/58 to 2/61

Dimensions : page 2/64

Schemes : page 2/65

2/64

2

2.3

Dimensions Modicon Premium automation platform 2


ABL-7RE24pp/ABL-7RPpppp ABL-7RE2402/2403 ABL-7RE2405 ABL-7RE2410Common side viewMounting on 35 and 75 mm rails

ABL-7RP2403 ABL-7RP1205/2405/4803 ABL-7RP2410

ABL-7CEM24pppABL-7CEM24003

ABL-7CEM24006/ABL-7CEM24012

Common front view

ABL-7REQ24ppp/ABL-7UEQ24100/ABL-7UES24050/ABL-7UPS24100

Panel mounting

ABL- P mm

amm

7REQ24050 130 –

7REQ24100 154 –7UEQ24100 154 –7UES24050 171 15

7UPS24100 171 15(1) 2 x M4 or 2 x Ø4.5ABL-7UEQ24200 ABL-7UPS24200

ABL-7UPS24400

120 27

120

54

120

135

120

70

120

(1)

60

(62,

5)

35 (38,5)

95 45

75

P 6a

127

68

170

84201 6 240

197

209

84

60

242

81

275 106

230




Schemes :page 2/65

2/65

2

2.3

Schemes Modicon Premium automation platform 2


ABL-7RE2402/2403 ABL-7RE2405 ABL-7RE2410

ABL-7RP2403 ABL-7RP1205/2405/4803 ABL-7RP2410

ABL-7CEM24ppp

ABL-7REQ24ppp ABL-7UEppppp ABL-7UPppppp

+LN

++

LN

++ +

LN

+L/

+

N/

Filter+–+ –

L/+

N/

Filter

+–+ – + –

L/+

N/

Filter

+

LNN

C

+

L

N

++

L2

L1

L3

++

L2

L1

L3

+




Schemes :page 2/64

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