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ControlsInverterMotorsGearboxesEngineering Tools

Inverter: Servo Drives 9400 HighLine, Inverter Drives8400 TopLine, Servo-Inverter i700

L-force catalogue

Lenze makes many things easy for you.About Lenze

A matter of principle: the right products for every application.

L-force product portfolio

1.1Controller-based AutomationAutomation systems

1.2Drive-based automation

2.1HighLine tasksDrive solutions

2.2StateLine tasks

2.3BaseLine tasks

3.1Panel PC v800VisualisationControls

3.2Monitor v200

3.3Controller 3200 CCabinet Controllers

3.4Controller c300

3.5Controller p500Panel Controllers

3.6Controller p300

3.7I/O System 1000'

4.1Inverter Drives 8400 protecDecentralisedInverter

4.2Inverter Drives 8400 motec

4.3Servo Drives 9400 HighLineCabinet

4.4Inverter Drives 8400 TopLine

4.5Servo-Inverter i700

4.6Inverter Drives 8400 HighLine

4.7Inverter Drives 8400 StateLine

4.8Inverter Drives 8400 BaseLine

5.1MCS synchronous servo motorsServo motorsMotors

5.2MCM synchronous servo motors

5.3MD☐KS synchronous servo motors

5.4MQA asynchronous servo motors

5.5MCA asynchronous servo motors

5.6IE3 three-phase AC motors m540/m550-PThree-phase AC motors

5.7Inverter opt. three-phase AC motors MF

5.8IE2 MH three-phase AC motors

5.9IE1 MD three-phase AC motors

5.10Lenze Smart Motor m300

5.11IE3 three-phase AC motors m240-P

5.12IE1/2 three-phase AC motors Basic MD/MH

6.1g700-P planetary gearboxAxial gearboxesGearboxes

6.2MPR/MPG planetary gearboxes

6.3g500-H helical gearboxes

6.4g500-S shaft-mounted helical gearbox

6.5g500-B bevel gearboxRight-angle gearboxes

6.6Assignment see aboveMotor data

7.1NavigatorEngineering Tools

7.2Drive Solution Designer

7.3Drive Solution Catalogue

7.4Engineer

7.5PLC Designer

7.6VisiWinNET®

7.7EASY Starter

Selected portfolio

Additional portfolio

Contents of the L-force catalogue

Lenze makes manythings easy for you.With our motivated and committed approach, we worktogether with you to create the best possible solutionand set your ideas in motion - whether you are lookingto optimise an existing machine or develop a new one.We always strive to make things easy and seek perfec-tion therein. This is anchored in our thinking, in ourservices and in every detail of our products. It's as easyas that!

321

Implementing solutionsDrafting conceptsDeveloping ideas

Our easy formula for satisfied customers isto establish an active partnership with fast

We see welcome challenges in your machinetasks, supporting you with our comprehens-

Are you looking to build the best machinepossible and already have some initial ideas?

decision making processes and an individu-ive expertise and providing valuable impetusThen get these down on paper together withally tailored offer. We have been using thisfor your innovations. We take a holistic viewus, starting with small innovative details andprinciple to meet the ever more specialisedof the individual motion and control func-stretching all the way to completely newcustomer requirements in the field of ma-chine engineering for many years.

tions here and draw up consistent, end-to-end drive and automation solutions for you

machines. Working together, we will developan intelligent and sustainable concept that

- keeping everything as easy as possible andas extensive as necessary.

is perfectly aligned with your specific require-ments.

54

Ensuring productivityManufacturing machines

Productivity, reliability and new performancepeaks on a daily basis – these are our key

Functional diversity in perfect harmony: asone of the few full-range providers in the

success factors for your machine. After deliv-market, we can provide you with preciselyery, we offer you cleverly devised servicethose products that you actually need for anyconcepts to ensure continued safe operation.machine task – no more and no less. Our L-The primary focus here is on technical sup-force product portfolio, a consistent platformport, based on the excellent application ex-for implementing drive and automation

tasks, is invaluable in this regard. pertise of our highly-skilled and knowledge-able after-sales team.

A matter of prin-ciple:the right productsfor every application.

Lenze's extensive L-force product portfolio follows avery simple principle. The functions of our finely scaledproducts are assigned to the three lines Base-Line, State-Line or High-Line.

But what does this mean for you? It allows you toquickly recognise which products represent the bestsolution for your own specific requirements.

Powerful products with a major impact:• Easy handling• High quality and durability• Reliable technologies in tune with the latest develop-

ments

Lenze products undergo the most stringent testing inour own laboratory. This allows us to ensure that youwill receive consistently high quality and a long servicelife. In addition to this, five logistics centres ensure thatthe Lenze products you select are available for quickdelivery anywhere across the globe. It's as easy as that!

Controls

Engineering Tools


Inverter


Motors


Gearboxes


Servo Drives 9400HighLine0.37 ... 240 kW

Inverter

4.3 - 4Product keyGeneral information

4.3 - 6Product key for power supply modules and regenerativepower supply modules

4.3 - 7List of abbreviations

4.3 - 8Servo Drives 9400 Single Drive and Multi Drive

4.3 - 9Functions and features

4.3 - 10Basic dimensioning of axis modules

4.3 - 11Dimensioning for DC-bus operation

4.3 - 13Standards and operating conditionsTechnical data

4.3 - 14Rated data for Single Drive

4.3 - 28Rated data for Multi Drive

4.3 - 36Mains connectionInterfaces

4.3 - 38Motor connection

4.3 - 39Connection diagrams

4.3 - 40Control connections

4.3 - 42Overview of modules

4.3 - 46Memory module

4.3 - 48Safety modules

4.3 - 50Extension module: digital frequency

4.3 - 52Communication module: CANopen

4.3 - 54DeviceNet communication module

4.3 - 56EtherCAT® communication module

4.3 - 58EtherNet communication module

4.3 - 60EtherNet/IP communication module

4.3 - 62PROFIBUS communication module

4.3 - 64PROFINET communication module

4.3 - 66Installation backplaneAccessories

4.3 - 68Brake modules

4.3 - 70Brake resistors

4.3 - 72Mains chokes

4.3 - 73RFI and mains filters

4.3 - 75Sinusoidal filters

4.3 - 76Rated data for power supply modulesRegenerative power supply modules

4.3 - 78Rated data for regenerative power supply modules


4.3 - 81Brake resistors of the regenerative power supply modules

4.3 - 82Mains chokes of the power supply modules

4.3 - 83Interference suppression of the regenerative power supplymodules

4.3 - 86DC input module'

4.3 - 87DC-bus connection

4.3 - 9024 V power supply unit

4.3 - 90CAN bus connector

4.3 - 91USB diagnostic adapter

4.3 - 92X400 keypad

4.3 - 92X400 diagnosis terminal

4.3 - 92Shield connection kits for motor cable

4.3 - 92Other accessories

Servo Drives 9400 HighLineContents

4.3

Product key

Lenze | V05-en_GB-07/20194.3 - 4

Servo Drives 9400 HighLineGeneral information

4.3

4.3 - 5Lenze | V05-en_GB-07/2019


4.3

Product key for power supplymodules and regenerativepower supply modules

Lenze | V05-en_GB-07/20194.3 - 6


4.3

List of abbreviations

Slot for diagnostic adapterDIAGDimensions[mm]bDeutsches Institut für Normung e.V.DINThermal capacity[KWs]CthEuropean standardENRated switching frequency[kHz]fchDegrees of protection provided by enclosures (IPcode)

EN 60529Dimensions[mm]hRatioi

Classification of environmental conditions; Part 3:Classes of environmental parameters and theirlimit values

EN 60721-3Rated output current[A]IN, outRated mains current[A]IN, ACRated DC-bus current[A]IN, DC Electrical variable speed drives Part 3: EMC require-

ments including special test methodsEN 61800-3

Reduced output current[A]Ired,

out Programmable logic controllers Part 2: Equipmentand tests

IEC 61131-2Reduced DC-bus current[A]Ired, DCMass[kg]m

International Electrotechnical CommissionIECMax. speed[r/min]nmax Functional safety of electrical/electronic/program-

mable electronic safety-related systemsIEC 61508

Typical motor power[kW]PRated power[kW]PN International Mounting CodeIMMax. output power[kW]Pmax, 1 International Protection CodeIPMax. short-time outputpower

[kW]Pmax, 2 Modular memory interface (memory module)MMIModular safety interface (safety module)MSI

Power loss[kW]PV National Electrical Manufacturers AssociationNEMARated resistance[Ω]RN Underwriters Laboratory Listed ProductULMin. brake resistance[Ω]Rmin Underwriters Laboratory Recognized ProductURDimensions[mm]t

Verband deutscher Elektrotechniker (Associationof German Electrical Engineers)

VDEVoltage drop[V]UMains voltage[V]UACDC supply[V]UDCRated voltage[V]UN, ACRated voltage[V]UN, DCOutput voltage[V]Uout

4.3 - 7Lenze | V05-en_GB-07/2019


4.3

Servo Drives 9400 Single Drive and Multi Drive

HighLine - for decentralised control conceptsMany technical advances make our day-to-day life easier.The Servo Drives 9400 HighLine feature intelligence in the drive andare therefore designed for decentralised motion control applicationsas well as for centralised control topologies.

A simply click is all that is needed and• the lights come on• a safety belt is engaged

Lenze provides pre-programmed technology applications, e.g. tablepositioning, electronic gearbox and synchronism with mark registra-

• you can surf the Internet• you can take a snapshot of your family.

tion for solving various applications simply by parameter setting. Thefunction block editor integrated into the L-force Engineer HighLevelThe Servo Drives 9400 will revolutionise your servo technology – with

simple clicks. (PC setup tool) enables you to adapt the functions in an easy andflexible manner.The HighLine Servo Drive comes with the CANopen fieldbus, conven-tional I/Os, diagnostic LEDs, a diagnostic interface, a resolver and auniversal encoder input on board.

Single driveOur single-axis devices combine mains supply, DC bus and inverterin a single unit. The filter elements and the brake chopper are integ-

In addition, the HighLine is equipped with two extension slots forcommunication or extension modules as well as one slot each for a

rated in the servo inverter and allow autonomous use in distributedcontrol cabinet installations. By using corresponding footprint filters

memory module and a safety module, so that the drive can be optim-ally adapted to your requirements.

(up to 55 kW), greater interference suppression can be achievedwithout additional mounting area.

Multi DriveOur multi-axis drives are particularly suitable for centralised, compactmulti-axis installations. The energy exchange via the DC bus reducesthe power requirement on the mains side. The axes share the samemains supply, brake chopper and EMC filter. The parts requirementsand installation work are thus significantly reduced. The integratedDC busbar system provides for compact installations for drives ratedup to 15 kW.

Servo Drives 9400 Single Drive and Servo Drives 9400 Multi Drive

Lenze | V05-en_GB-07/20194.3 - 8


4.3

Functions and features

Mode

Servo Drives 9400 HighLineConrol types, motor control

For synchronous servo motors, asynchronous servo motors and three-phaseasynchronous motors

Field-oriented servo control (SC)

For synchronous servo motorsSensorless control (SLPSM)

For three-phase AC motors and asynchronous servo motor (linear or square-law)V/f control (VFCplus)Basic functions

Freely assignable user menuFree function block interconnection with extensive function libraryParameter change-overDC brake functionBrake management for brake control with low rate of wearFlying restart circuitS-shaped ramps for smooth accelerationPID controller

- Homing modeOperating modes to CiA 402Interpolated position modeCyclic synchronous position (csp) - cyclic position setpointCyclic synchronous velocity (csv) - cyclic velocity setpointCyclic synchronous torque (cst) - cyclic torque setpoint

For Lenze servo motorsEvaluation of ENP (ETS)Technology applications

Speed actuating driveTorque actuating driveElectronic gearboxSynchronism with mark registrationTable positioningPositioning sequence control

Function blocks for cam functionAdvanced functionsMonitoring and protective measures

Short circuitEarth faultOvervoltageUndervoltageMotor phase failureOvercurrentI² x t-Motor monitoringOvertemperatureMotor overtemperatureBrake chopper, brake resistanceFanMotor stalling

Diagnostics

Data logger, logbook, oscilloscope functions

6 LEDsStatus display

IntegratedDiagnostic interfaceFor USB diagnostic adapter or keypad (diagnosis terminal)

Braking operation

Integrated in Single DrivesBrake chopper

ExternalBrake resistor

4.3 - 9Lenze | V05-en_GB-07/2019


4.3

Basic dimensioning of axis modules

The most important steps for dimensioning Single Drive and MultiDrive axis modules are listed here:

• Selecting the axis moduleThe axis modules are selected on the basis of the maximum cur-rents and power required.Depending on the drive, the 9400 Servo Drives and the powersupply modules can be operated for overload time tol with maxim-

• Motor power requiredFirst, the maximum torque required Mmax, the maximum speednmax, the effective torque Meff and - for geared motors - thetransmission ratio i are determined from the system data.

um output current Imax, provided that the drive is then operatedfor recovery time tre with a reduced output current.The switching frequency is automatically adapted to the rate ofutilisation.• Motor selection

Based on these values, the appropriate servo motor can be selectedfrom the MCS (synchronous motors), MCA, MQA or MDFQA (asyn-chronous motors) ranges.

Maximum output current cycle

• Braking operationIf high moments of inertia are to be braked or if extended operationin generator mode is to be executed, braking energy can be transferredto an external brake resistor or converted into heat with Single Driveaxis modules or with power supply modules via the integrated brakechopper.The brake chopper can dissipate the continuous braking power PN ona continual basis (case A) or the peak braking power Pmax for therunning time ton followed by the recovery time tre (case B).

Brake chopper output power

Lenze | V05-en_GB-07/20194.3 - 10


4.3

Dimensioning for DC-bus operation

Dimensioning of DC-bus operation for axis modules

The most effective way of determining the correct power supplymodule for a multi-axis application is if the time/power diagrams forthe complete machine cycle are available for all axis modules. Addingtogether the simultaneous individual power levels gives the requiredoverall power and thereby the minimum power of the power supplymodule. The necessary braking power or regenerative power can bedetermined in the same way.

ƒ The axis modules in the interconnection can be easily implemen-ted using DSD. Including an energy analysis and Energy Perform-ance Certificate.

0

P3

0

P2

0

P1

12 13111 2 3 4 5 6 7 8 9 10

t0

P res

t0

P4

13111 2 3 4 5 6 7 8 9 10 12

P res

Time/power diagram of a multi-axis servo systemP 1…P4 = individual power of axis 1…axis 4Pres = addition of individual powersPres 1-4 = mean value of individual powers

4.3 - 11Lenze | V05-en_GB-07/2019


4.3

Lenze | V05-en_GB-07/20194.3 - 12


4.3

Standards and operating conditions

Conformity

Low-Voltage DirectiveCE

2006/95/EC

TP TC 004/2011 (TR CU 004/2011)EACTP TC 020/2011 (TR CU 020/2011)

Approval

Power Conversion Equipment (file no. E132659)UL 61800-5-1Degree of protection

IP20 1)EN 60529

Type 1NEMA 250Climatic conditions

1K3 (temperature: -25 °C ... +60 °C)Storage (EN 60721-3-1)

2K3 (temperature: -25 °C ... +70 °C)Transport (EN 60721-3-2)

3K3 (temperature: -10°C … +55°C)Operation (EN 60721-3-3)Site altitude

4000[m]HmaxAmsl

5[%/1000m]

Current derating at over 1000 m

Vibration resistance

2M2Transport (EN 60721-3-2)

5 Hz ≤ f ≤ 13.2 Hz: ± 1 mm amplitudeOperation (Germanischer Lloyd)13.2 Hz ≤ f ≤ 100 Hz: 0.7 g

Not in the wire range of the on the motor-side terminals1)

Supply form

Systems with earthed star point (TN and TT systems)Systems with high-resistance or isolated star point (IT systems) 2)

Discharge current to PE

> 3.5 mA, fixed installation required, PE must be reinforced[mA]lEN 61800-5-1Noise emission

Cable-guided disturbance:EN 61800-3Max. shielded motor cable lengths for compliance with EMC protection

requirement C2 without external filtersE94AS☐E0024 to E94AS☐E0244: 10 mE94AS☐E0324 to E94AS☐E1044: 50 m

Max. shielded motor cable lengths for compliance with EMC protectionrequirement C3 without external filters

E94BS☐E1454 up to E94BS☐E4604: 150 mNoise immunity

Category C3EN 61800-3Insulation resistance

Overvoltage category IIIEN 61800-5-1Above 2000 m amsl overvoltage category II

Degree of pollution

2EN 61800-5-1Protective insulation of control circuits

for digital inputs and outputsEN 61800-5-1Safe mains isolation: double/reinforced insulation

For the device sizes 366 A and 460 A on request2)

4.3 - 13Lenze | V05-en_GB-07/2019

Servo Drives 9400 HighLineTechnical data

4.3

Rated data for Single Drive

ƒ The data is valid for operation at 3/PE AC 400 V or DC 565 V.ƒ Unless otherwise specified, the data refers to the default setting.

Typical motor power

3.001.500.750.37[kW]P4-pole asynchronous motorProduct key 2)

E94AS☐E0074E94AS☐E0044E94AS☐E0034E94AS☐E0024Single DriveMains voltage range

3/PE AC 340 V-0% ... 528 V+0 %, 45 Hz-0 % ... 65 Hz+0 %[V]UACRated mains current

7.03.92.51.5[A]IN, ACWith mains choke

9.95.53.52.1[A]IN, ACWithout mains chokeRated output current

7.04.02.51.5[A]IN, outRated switching frequency

8[kHz]fchOutput current

8.8 3)5.0 3)3.1 3)1.9 3)[A]Iout2 kHz

8.8 3)5.0 3)3.1 3)1.9 3)[A]Iout4 kHz

7.04.02.51.5[A]Iout8 kHz

5.33.01.91.1[A]Iout16 kHz

Data for 60 s overload

Max. output current 1, 4)

13.17.54.72.8[A]Imax, outReduced output current 1, 4)

6.603.802.301.40[A]Ired, outOverload time 1, 4)

60.0[s]tolRecovery time 1, 4)

120.0[s]tre

Data for 0.5 s overload

Max. short-time output current 1, 4)

21.016.010.06.0[A]Imax, outReduced output current 1, 4)

6.603.802.301.40[A]Ired, outOverload time 1, 4)


4.5[s]tre

2) Please refer to the Product key section1 -

1) See diagram10 -

Operation only permitted with mains choke or mains filter3)

Mains filter necessary. Without a mains filter, the indicated values for Imaxand Ired decrease

4)

Lenze | V05-en_GB-07/20194.3 - 14


4.3


ƒ The data is valid for operation at 3/PE AC 400 V or DC 565 V.ƒ Unless otherwise specified, the data refers to the default setting.ƒ IN, DC: R.m.s. value, consisting of DC current and harmonic current.

Typical motor power


E94AS☐E0074E94AS☐E0044E94AS☐E0034E94AS☐E0024Single DriveDC supply

DC 460 -0% ... 740 V +0%[V]UDCRated DC-bus current

12.16.74.32.6[A]IN, DCPower loss

0.2100.1600.1300.110[kW]PVDimensions

350[mm]hHeight

481[mm]hHeight, including fastening

9060[mm]bWidth

288[mm]tDepthMass

5.34.0[kg]mMax. cable length

25[m]lmaxshielded C1 with external measures

10[m]lmaxshielded C2 without external measures


Brake chopper rated data

Rated power, Brake chopper 1)

2.61.91.3[kW]PNMax. output power, Brake chopper 1)

11.26.4[kW]Pmax, 1Running time 1)

1.0[s]tonRecovery time 1)

4.24.44.3[s]treMin. brake resistance 1)

47.082.0[Ω]Rmin


1) See diagram10 -

4.3 - 15Lenze | V05-en_GB-07/2019


4.3



Typical motor power

11.07.505.50[kW]P4-pole asynchronous motorProduct key 1)

E94AS☐E0244E94AS☐E0174E94AS☐E0134Single DriveMains voltage range


20.515.011.8[A]IN, ACWith mains choke

29.021.016.8[A]IN, ACWithout mains chokeRated output current

23.516.513.0[A]IN, outRated switching frequency


29.4 3)20.6 3)16.3 3)[A]Iout2 kHz

29.4 3)20.6 3)16.3 3)[A]Iout4 kHz

23.516.513.0[A]Iout8 kHz

17.612.49.8[A]Iout16 kHz


Max. output current 2, 4)

44.130.924.4[A]Imax, outReduced output current 2, 4)

22.115.512.2[A]Ired, outOverload time 2, 4)


120.0[s]tre


Max. short-time output current 2, 4)

58.849.539.0[A]Imax, outReduced output current 2, 4)

22.115.512.2[A]Ired, outOverload time 2, 4)


4.5[s]tre


2) See diagram10 -


Mains filter necessary. Without a mains filter, the indicated values for Imaxand Ired decrease

4)

Lenze | V05-en_GB-07/20194.3 - 16


4.3



Typical motor power


E94AS☐E0244E94AS☐E0174E94AS☐E0134Single DriveDC supply


35.525.720.6[A]IN, DCPower loss

0.5000.3800.320[kW]PVDimensions

350[mm]hHeight


120[mm]bWidth

288[mm]tDepthMass

8.1[kg]mMax. cable length










18.027.0[Ω]Rmin


1) See diagram10 -

4.3 - 17Lenze | V05-en_GB-07/2019


4.3



Typical motor power


E94AS☐E0594E94AS☐E0474E94AS☐E0324Single DriveMains voltage range






59.047.038.4[A]Iout2 kHz

59.047.038.4[A]Iout4 kHz

41.032.0[A]Iout8 kHz

21.516.8[A]Iout16 kHz


Max. output current 2)

88.570.557.6[A]Imax, outReduced output current 2)

44.335.328.8[A]Ired, outOverload time 2)

60.0[s]tolRecovery time 2)

120.0[s]tre


Max. short-time output current 2)




4.5[s]tre


2) See diagram10 -

Lenze | V05-en_GB-07/20194.3 - 18


4.3



Typical motor power


E94AS☐E0594E94AS☐E0474E94AS☐E0324Single DriveDC supply




556[mm]hHeight


206[mm]bWidth

294[mm]tDepthMass









430.0320.0260.0[s]tonRecovery time 1)


15.018.0[Ω]Rmin


1) See diagram10 -

4.3 - 19Lenze | V05-en_GB-07/2019


4.3



Typical motor power

55.045.0[kW]P4-pole asynchronous motorProduct key 1)

E94AS☐E1044E94AS☐E0864Single DriveMains voltage range


95.079.0[A]IN, ACWith mains choke

95.079.0[A]IN, ACWithout mains chokeRated output current

104.086.0[A]IN, outRated switching frequency


104.086.0[A]Iout2 kHz

104.086.0[A]Iout4 kHz


41.038.3[A]Iout16 kHz



156.0129.0[A]Imax, outReduced output current 2)

78.064.5[A]Ired, outOverload time 2)


120.0[s]tre






4.5[s]tre


2) See diagram10 -

Lenze | V05-en_GB-07/20194.3 - 20


4.3



Typical motor power


E94AS☐E1044E94AS☐E0864Single DriveRated DC-bus current

116.496.8[A]IN, DCPower loss

1.8001.500[kW]PVDimensions

655[mm]hHeight


266[mm]bWidth

370[mm]tDepthMass






46.337.9[kW]PNMax. output power, Brake chopper 1)

70.1[kW]Pmax, 1Running time 1)

400.0320.0[s]tonRecovery time 1)

200.0280.0[s]treMin. brake resistance 1)

7.5[Ω]Rmin


1) See diagram10 -

4.3 - 21Lenze | V05-en_GB-07/2019


4.3



Typical motor power

135 4)125 3)105110 4)105 3)90.095.0 4)85.0 3)75.0[kW]P4-pole asynchronous motorProduct key 1)

E94BS☐E2024E94BS☐E1724E94BS☐E1454Single DriveMains voltage range


192.0164.0138.0[A]IN, ACWith mains chokeRated output current



260.0240.0202.0212.0195.0172.0177.0160.0145.0[A]Iout2 kHz

202.0172.0145.0[A]Iout4 kHz

131.0120.0102.0[A]Iout8 kHz

[A]Iout16 kHz



286.0303.0233.0258.0195.0218.0[A]Imax, outReduced output current 2)

247226152201180129168145109[A]Ired, outOverload time 2)


120.0[s]tre



286.0303.0364.0233.0258.0310.0195.0218.0261.0[A]Imax, outReduced output current 2)

247226152201180129168145109[A]Ired, out


2) See diagram10 -

This column applies to an ambient temperature of 40 °C and a fixed switchingfrequency of 2 kHz.

3)

The column is valid at an ambient temperature of 40 degrees Celsius, with afixed switching frequency of 2 kHz and a max. mains voltage of AC 440 V.

4)

Lenze | V05-en_GB-07/20194.3 - 22


4.3



Typical motor power


E94BS☐E2024E94BS☐E1724E94BS☐E1454Single DriveRated DC-bus current



923[mm]hHeight


345285[mm]bWidth

395[mm]tDepthMass







150.2122.2105.1[kW]Pmax, 1Running time 1)


540.0[s]treMin. brake resistance 1)

3.54.35.0[Ω]Rmin


1) See diagram10 -

4.3 - 23Lenze | V05-en_GB-07/2019


4.3



Typical motor power

210 4)190 3)150165 4)160 3)130[kW]P4-pole asynchronous motorProduct key 1)

E94BS☐E2924E94BS☐E2454Single DriveMains voltage range


285.0236.0[A]IN, ACWith mains chokeRated output current



395.0361.0292.0315.0302.0245.0[A]Iout2 kHz

251.0209.0[A]Iout4 kHz

191.0160.0[A]Iout8 kHz

[A]Iout16 kHz



435.0438.0347.0368.0[A]Imax, outReduced output current 2)



120.0[s]tre




375330219299275184[A]Ired, out


2) See diagram10 -


3)


4)

Lenze | V05-en_GB-07/20194.3 - 24


4.3



Typical motor power

210190150165160130[kW]P4-pole asynchronous motorProduct key 2)

E94BS☐E2924E94BS☐E2454Single DriveRated DC-bus current



1063923[mm]hHeight


345[mm]bWidth

395[mm]tDepthMass









540.0[s]treMin. brake resistance 1)

2.32.8[Ω]Rmin


1) See diagram10 -

4.3 - 25Lenze | V05-en_GB-07/2019


4.3



Typical motor power

315 4)290 3)240250 4)235 3)190[kW]P4-pole asynchronous motorProduct key 1)

E94BS☐E4604E94BS☐E3664Single DriveMains voltage range


436.0349.0[A]IN, ACWith mains chokeRated output current



600.0550.0460.0480.0443.0366.0[A]Iout2 kHz

368.0313.0[A]Iout4 kHz

260.0240.0[A]Iout8 kHz

[A]Iout16 kHz



660.0690.0528.0549.0[A]Imax, outReduced output current 2)



120.0[s]tre




570522345456415275[A]Ired, out


2) See diagram10 -


3)


4)

Lenze | V05-en_GB-07/20194.3 - 26


4.3



Typical motor power

315290240250235190[kW]P4-pole asynchronous motorProduct key 2)

E94BS☐E4604E94BS☐E3664Single DriveRated DC-bus current



1522[mm]hHeight


500[mm]bWidth

544[mm]tDepthMass








30.060.0[s]tonRecovery time 1)

270.0540.0[s]treMin. brake resistance 1)

1.41.8[Ω]Rmin


1) See diagram10 -

4.3 - 27Lenze | V05-en_GB-07/2019


4.3

Rated data for Multi Drive

ƒ The data is valid for operation at DC 565 V.ƒ Unless otherwise specified, the data refers to the default setting.

Typical motor power

1.500.750.37[kW]P4-pole asynchronous motorProduct key -1)

E94AM☐E0044E94AM☐E0034E94AM☐E0024Multi DriveDC supply

DC 460 -0% ... 740 V +0%[V]UDCRated output current



5.03.11.9[A]Iout2 kHz

5.03.11.9[A]Iout4 kHz

4.02.51.5[A]Iout8 kHz

3.01.91.1[A]Iout16 kHz






120.0[s]tre






4.5[s]tre


2) See diagram10 -

Lenze | V05-en_GB-07/20194.3 - 28


4.3


ƒ The data is valid for operation at DC 565 V.ƒ Unless otherwise specified, the data refers to the default setting.ƒ IN, DC: R.m.s. value, consisting of DC current and harmonic current.

Typical motor power


E94AM☐E0044E94AM☐E0034E94AM☐E0024Multi DriveRated DC-bus current



350[mm]hHeight


60[mm]bWidth

288[mm]tDepthMass






4.3 - 29Lenze | V05-en_GB-07/2019


4.3



Typical motor power






16.311.78.8[A]Iout2 kHz

16.311.78.8[A]Iout4 kHz

13.09.37.0[A]Iout8 kHz

9.87.05.3[A]Iout16 kHz






120.0[s]tre






4.5[s]tre


2) See diagram10 -

Lenze | V05-en_GB-07/20194.3 - 30


4.3



Typical motor power





350[mm]hHeight


12090[mm]bWidth

288[mm]tDepthMass






4.3 - 31Lenze | V05-en_GB-07/2019


4.3



Typical motor power






40.029.420.6[A]Iout2 kHz

40.029.420.6[A]Iout4 kHz

32.023.516.5[A]Iout8 kHz

24.017.612.4[A]Iout16 kHz






120.0[s]tre






4.5[s]tre


2) See diagram10 -

Lenze | V05-en_GB-07/20194.3 - 32


4.3



Typical motor power





350[mm]hHeight


120[mm]bWidth

288[mm]tDepthMass






4.3 - 33Lenze | V05-en_GB-07/2019


4.3



Typical motor power

30.022.0[kW]P4-pole asynchronous motorProduct key -1)

E94AM☐E0594E94AM☐E0474Multi DriveDC supply






41.0[A]Iout8 kHz

21.5[A]Iout16 kHz






120.0[s]tre






4.5[s]tre


2) See diagram10 -

Lenze | V05-en_GB-07/20194.3 - 34


4.3



Typical motor power


E94AM☐E0594E94AM☐E0474Multi DriveRated DC-bus current



556[mm]hHeight


206[mm]bWidth

294[mm]tDepthMass






4.3 - 35Lenze | V05-en_GB-07/2019


4.3

Mains connection

ƒ The mains fuse and cable cross-section specifications are for amains connection of 1 x 230V or 3 x 400V.

ƒ Class gG/gl fuses or class gRL semiconductor fuses.ƒ The cable cross-sections apply to PVC-insulated copper cables.ƒ Use for installation with UL-approved cables, fuses and brackets.

Operation with mains choke

Mains connectionFuseCircuit breakerProduct keyMainsvoltage

Typicalmo-tor power

Cross-section (withmains choke)

ULEN 60204-1Single Drive4-poleasynchron-ous motor

qIIIUACP

[mm2][A][A][A][V][kW]

1.51010C10

E94AS☐E0024

3 AC 340 …528

0.37

E94AS☐E00340.75

E94AS☐E00441.50

2.51516C16E94AS☐E00743.00

2020C20E94AS☐E01345.50

4.02532

C25E94AS☐E01747.50

10.030C32E94AS☐E024411.0

Lenze | V05-en_GB-07/20194.3 - 36

Servo Drives 9400 HighLineInterfaces

4.3

Mains connection



Operation without mains choke


Typicalmo-tor power

Cross-section(without mains

choke)

ULEN 60204-1Single Drive4-poleasynchron-ous motor

qIIIUACP

[mm2][A][A][A][V][kW]

1.51010C10

E94AS☐E0024

3 AC 340 …528

0.37

E94AS☐E00340.75

E94AS☐E00441.50

2.51516C16E94AS☐E00743.00

2020C20E94AS☐E01345.50

4.02532C25E94AS☐E01747.50

10.04050C40E94AS☐E024411.0

E94AS☐E032415.0

16.06063E94AS☐E047422.0

25.08080E94AS☐E059430.0

50.0100100E94AS☐E086445.0

70.0125125E94AS☐E104455.0

200E94BS☐E145475.0

95.0250E94BS☐E172490.0

150.0315E94BS☐E2024105

350E94BS☐E2454130

185.0400E94BS☐E2924150

240.0500

E94BS☐E3664190

150.0E94BS☐E4604240

4.3 - 37Lenze | V05-en_GB-07/2019


4.3

Motor connection

ƒ Keep motor cables as short as possible, as this has a positive effecton the drive behaviour.

ƒ With group drives (multiple motors on one inverter), the resultingcable length is the key factor. This can be calculated using thehardware manual.

ƒ Electric strength of the motor cable: 1 kV as per VDE 250-1.

Max. cable lengthProduct keyMainsvoltage

Typicalmo-tor power

shielded C3 withoutexternal measures

shielded C2 with ex-ternal measures

shielded C2 withoutexternal measures

shielded C1 with ex-ternal measures

Single Drive4-poleasynchron-ous motor

lmaxlmaxlmaxlmaxUACP

[m][m][m][m][V][kW]

50

1025

E94AS☐E0024

3 AC 340 …528

0.37

E94AS☐E00340.75

100

E94AS☐E00441.50

E94AS☐E00743.00

E94AS☐E01345.50

E94AS☐E01747.50

E94AS☐E024411.0

5050

E94AS☐E032415.0

E94AS☐E047422.0

E94AS☐E059430.0

E94AS☐E086445.0

E94AS☐E104455.0

150150

E94BS☐E145475.0

E94BS☐E172490.0

E94BS☐E2024105

E94BS☐E2454130

E94BS☐E2924150

E94BS☐E3664190

E94BS☐E4604240

Lenze | V05-en_GB-07/20194.3 - 38


4.3

Connection diagrams

Wiring example for connecting Servo Drives 9400 HighLine to 3 x 400V

4.3 - 39Lenze | V05-en_GB-07/2019


4.3

Control connections

Mode

Servo Drives 9400 HighLineAnalog inputs

2Number

11 bits + signResolution

+/- 10VValue range1 x switchable 20mA

Analog outputs

2Number


+/- 10VValue rangemax. 2 mA

Digital inputs

8Number

8Touch-probe-capable

PLC (IEC 61131-2)Switching level

8mAMax. input currentDigital outputs

4Number


50mAMax. output current

>480 Ω at 24 VLoad capacityExternal DC supply

24 V in accordance with IEC 61131-2Rated voltage

19.2 … 28.8 V, max. residual ripple ± 5%Voltage range

Single Drive: approx. 1.2 A during operation, max. 3 A starting current for 100 ms1)

Current

Multi Drive: approx. 2.4 A during operation, max. 4 A starting current for 100 msInterfaces

IntegratedCANopen

Via slot MXI 2: extension 2ExtensionsVia slot MXI 1: extension 1

IntegratedState bus

Slot MMIMemory

Slot MSISafety engineeringDrive interface

IntegratedResolver inputSub-D, 9-pin

Sub-D, 15-pinEncoder inputMultiple encoder input for: SinCos/TTL incremental encoder, SinCos absolute valueencoder single-turn/multi-turn (HIPERFACE® / Endat V2.1)SSI encoder with Stegmann SSI protocol as position encoder or master encoderwith minimum cycle time of 1 ms

Input on the device: PTC evaluationMotor temperatureVia feedback: KTY evaluation

Optional, in installation backplane up to 32 A or in axis module from 32 AMotor brake

The supply voltage for the control electronics comes from the mains voltage.Alternatively, it can be provided by a 24 V supply that is independent of themains (available as an option).

1)

Lenze | V05-en_GB-07/20194.3 - 40


4.3

Control connections

Connection of analog inputs and outputs

Connection of digital inputs and outputsConnection of digital inputs and outputs

Encoder connectionResolver connection

4.3 - 41Lenze | V05-en_GB-07/2019


4.3

Overview of modules

For adaptation to the machine requirements, up to four differentmodules can be used to adjust the Servo Drives 9400 and regenerativepower supply modules. The following slots are available:• memory modules:

(slot MMI) required for operation,• safety modules:

(slot MSI) required for operation• extension modules:

(slot MXI 1 and/or MXI 2)

The tables below show the modules available for Servo Drive 9400and the regenerative power supply modules.

Axis module with module slots MXI, MMI and MSI

Memory module

ModeProduct keyModeSlot

Regen. moduleHighLineMemory module

StandardStandardE94AYM22Motion control

HighLevelMMIMM220

OptionE94AYM33Motion control

TopLevelMMIMM330

OptionE94AYM43Motion control

TopLevelMMIMM430

Lenze | V05-en_GB-07/20194.3 - 42


4.3

Overview of modules

Safety modules


Regen. moduleHighLineSafety module

StandardStandardE94AYAASM0MSI

OptionE94AYABSM100MSI

OptionE94AYAESM301MSI

OptionE94AYAFSM302MSI

4.3 - 43Lenze | V05-en_GB-07/2019


4.3

Overview of modules

Extension modules


Regen. moduleHighLineExtension module

OptionE94AYFLFDigital frequencyMXI1MXI2

Communication modules


Regen. moduleHighLineCommunication module

OptionOptionE94AYCCACANopenMXI1MXI2

OptionOptionE94AYCDNDeviceNetMXI1MXI2

OptionOptionE94AYCETEtherCATMXI1MXI2

OptionOptionE94AYCENEthernetMXI1MXI2

OptionOptionE94AYCEOEtherNet/IPMXI1MXI2

OptionOptionE94AYCPMPROFIBUSMXI1MXI2

OptionOptionE94AYCERPROFINETMXI1MXI2

Lenze | V05-en_GB-07/20194.3 - 44


4.3

Overview of modules

Assignment of extension modules and module slots (HighLine)

Two module slots on the Servo Drives 9400 are intended for exten-sions. The following table lists the possible combinations.

MXI 1

E94AYCERE94AYCPME94AYCEOE94AYCENE94AYCETE94AYCDNE94AYCCAE94AYFLFMXI 2

●●●●●●●E94AYFLF

●●●●●●E94AYCCA

●●●●●E94AYCDN

●●●●●E94AYCET

●●●●●●●E94AYCEN

●●●●●●●E94AYCEO

●●●●●●E94AYCPM 1)

●●●●●●●E94AYCER 1)

Module slot MXI 1 must be used for PROFIsafe.1)

Assignmentof extensionmodules and themodule slot for the regen-erative power supply module

Two module slots on the regenerative power supply modules are in-tended for extensions. The following table lists the possible combin-ations.

MXI 1

E94AYCERE94AYCPME94AYCEOE94AYCENE94AYCETE94AYCDNE94AYCCAMXI 2

●●●●●E94AYCCA

●●●●E94AYCDN

●●●●E94AYCET

●●●●●●E94AYCEN

●●●●●●E94AYCEO

●●●●E94AYCPM

●●●●●E94AYCER

4.3 - 45Lenze | V05-en_GB-07/2019


4.3

Memory module

Various memory modules are available for the Servo Drives 9400:• Motion Control HighLevel (MM220)• Motion Control TopLevel (MM330 and MM430)With these modules, the functions described below are activated.The functions can be loaded into the drive using L-force Engineer.In addition to the different functions of the Runtime software ver-sions, different memory sizes or a real-time clock function (battery-backed) are available, depending on which memory module is used.

MM330memory module

Product keySlotFeaturesMode

Memory module

E94AYM22MMIMotion controlHighLevelMM220

• Application and parameter storage• -• Address switch and baud rate setting for onboard system bus

CANopen

E94AYM33MMIMotion controlTopLevelMM330


CANopen

Lenze | V05-en_GB-07/20194.3 - 46


4.3

Memory module


Memory module

E94AYM43MMIMotion controlTopLevelMM430


CANopen• Real-time clock (battery-buffered)

Product key

E94AYM43E94AYM33E94AYM22Mode

Motion controlMotion controlMotion controlMemory moduleTopLevelTopLevelHighLevelMM430MM330MM220

Storage medium

8.004.002.00[MB]Flash memoryAdditional function

YesNoReal-time clock

YesSystem bus addressingswitch (CAN)

4.3 - 47Lenze | V05-en_GB-07/2019


4.3

Safety modules

For virtually any application, the provision of extensive safety engin-eering is one of the most important tasks of the plant constructor.However, this issue can only be solved with the help of complicatedwiring. Thanks to the "Drive-based Safety" solution that can be integ-rated in servo drives 9400, this can be implemented using axis mod-ules. The safety engineering, which can be integrated as an option,has a modular structure.The range of functions begins with the "safe torque off" function(formerly "safe standstill") and extends as far as integration in safetybus systems. The modular approach of drive-based safety also providesthe option for expanding systems in future and, at the same time,ensures flexibility.

The following modules are available with safety functions in accord-ance with IEC 61800-5-2:

SM301 safety module

• SM0 (necessary for the MSI slot if no safety functions are required)• SM100• SM301• SM302

Mode

SM302SM301SM100Safety moduleFunction

●●●Safe torque off (STO)

●●●Safety sensor connection

●●Safe stop 1 (SS1)

●●Safe stop 2 (SS2) 1)

●●Safe operational stop (SOS) 1)

●●Safely limited speed (SLS) 1)

●●Safe maximum speed (SMS) 1)

●●Safe speed monitoring (SSM) 1)

●●Safe direction (SDI) 1)

●●Operation mode selector (OMS) with enableswitch (ES)

●●Safely limited increment (SLI) 1)

●●Cascading of the STO safety function

●Safe limited position (SLP) 1)

●Position-dependent safely limited speed (PDSS)1)

●Safe cam (SCA) 1)

PROFINET IOPROFIBUS DPSafety bus PROFIsafe(optionally via MXI1)PROFINET IO

(optionally via MXI1)

EtherCATSafety bus FSoE(optionally via MXI1)

OptionalOptionalOperation with safety PLC

PROFIsafe or FSoETransmission of position and speed data to safetycontrol

Cat 4Cat 3Cat 4Certification according to IEC 61508PL e / SIL 3PL e / SIL 3PL e / SIL 3

For speed-dependent safety functions, the motor-feedback system combina-tions listed on the following page are available.

1)

Lenze | V05-en_GB-07/20194.3 - 48


4.3

Safety modules

Product key

E94AYAFE94AYAEE94AYABE94AYAAMode

SM302SM301SM100SM0Safety moduleCertification

Category 4Category 3Category 4EN 954-1

PLePLePLeEN ISO 13849-1Fail-safe state

Safe torque offSafe torque offSafe torque offSafe inputs/outputs

4, choice betweenactive or passive


1Number of connectable active safetysensors



Number of connectable passive safetysensors

1Monitor (1-channel output)Diagnostics

6 LEDs6 LEDs2 LEDsStatus displayRated voltage

24.024.024.0[V]UN, DC

Speed-dependent safety functions in connection withthe safety modules SM301 and SM 302

For the following speed-dependent safety functions, the motor-feedback system combinations listed in the following table areavailable:

• Safe direction (SDI)• Operation mode selector (OMS) with enable switch (ES)• Safe speed monitor (SSM)

• Safe stop 1 (SS1) • Safely limited increment (SLI).• Position-dependent safely limited speed (PDSS)• Safe stop 2 (SS2)

• Safe operational stop (SOS) • Safely limited position (SLP)• Safe cam (SCA)• Safely limited speed (SLS)

• Safe maximum speed (SMS)

Safe speed monitor-ing

Product keyEncoder typeEncoder type

PL d/SIL 2AS1024-8V-K2Single-turn

SinCos absolute valueSynchronous servo

motors (MCS, MDXKS)AM1024-8V-K2Multi-turn

PL e/SIL 3RV03Resolver

up to PL e / SIL 32-encoder concept

Safe speed monitor-ing

Product keyEncoder typeEncoder type

PL e/SIL 3IG1024-5V-V3Multi-turnSinCos incremental

Asynchronous servomotors (MCA, MQA)

RV03Resolver

up to PL e / SIL 32-encoder concept

A "2-encoder concept" is a resolver as motor feedback unit and, atthe same time, an absolute value encoder (SinCos), and incremental

Please refer to the servo motors catalogue for details on the concreteassignments of the individual motor frame sizes and the correspond-ing technical properties. encoder (TTL), an SSI encoder or bus encoder as position encoder at

the machine

4.3 - 49Lenze | V05-en_GB-07/2019


4.3

Extension module: digital frequency

Some applications require several axes to be operated in synchronism.What was formerly implemented by means of the line shaft, can nowbe achieved in the Servo Drives 9400 HighLine with the digital fre-quency extension module.The extension module provides a digital frequency input and output.The signals of the different axes can thus be looped through andsimulated.



Communication module

E94AYFLFMXI1MXI2

• Digital frequency 0 to 500 kHz• Up to three slave drives connect-

able• Sub-D connection for LFin and

LFout


Product key

E94AYFLFMode

Communication moduleDegree of protection

IP20EN 60529Vibration resistance

Sinusoidal vibrationAmplitude/Acceleration

Acceleration resistant up to 0.7 g acc. to Germanischer Lloyd10 Hz ≤ f ≤ 57 Hz: ±0.075 mm amplitude,

Site altitude

4000[m]HmaxAmslClimatic conditions



3K3 (temperature: -10°C ... +55 °C)Operation (EN 60721-3-3)Insulation voltage to reference earth/PE

50.0[V]UAC

Lenze | V05-en_GB-07/20194.3 - 50


4.3


Rated data

Product key

E94AYFLFMode

Type: EYDSystem cablesDigital frequency

0 to 500 (TTL)[kHz]fInput

0 to 500 (TTL)[kHz]fOutputFeedback

TTL encoderIncremental encoder type

2 signals of 5 V offset by 90°Incremental encoder signalSequence connections

3 drivesIn parallel

For 250 kHz 20 drivesIn seriesFor 500 kHz 10 drives

Max. cable length

50[m]lmaxbetween two nodesRated voltage

24.0[V]UN, DC

4.3 - 51Lenze | V05-en_GB-07/2019


4.3

Communication module: CANopen

The Servo Drives 9400 HighLine and the regenerative power supplymodules have a CANopen interface on board as a standard feature.It enables the axis modules to communicate with each other andwith other system bus components (e.g. I/O systems or HMIs).If a second CANopen interface is necessary for system networking,the CANopen communication module can be used for this purpose.CANopen is a communication protocol based on CAN physics. Itsspecifications are determined by the CiA user group (CAN inAutoma-tion). Compatibility with the Lenze system bus (CAN) can be estab-lished by means of configuration.

Communication module: AS-Interface



E94AYCCAMXI1MXI2

CANopen

• CANopen profile DS301, V4.02Lenze system bus

• Automatic baud rate detection• 2 LEDs for communication status

display• DIP switch for selecting baud rate

and address• Sub-D connection


Product key

E94AYCCAMode

CANopenCommunication moduleDegree of protection



Acceleration resistant up to 0.7 g acc. to Germanischer Lloyd5 Hz ≤ f ≤ 13.2 Hz ± 1 mm amplitude,

13.2 Hz ≤ f ≤ 100 Hz:10 Hz ≤ f ≤ 57 Hz: ±0.075 mm amplitude,

Site altitude





50.0[V]UAC

Lenze | V05-en_GB-07/20194.3 - 52


4.3

Communication module: CANopen

Rated data

Product key

E94AYCCACommunication

DIN ISO 11898Medium

CANopen, DS301 V4.02Communication profileLenze system bus

Baud rate

10[kBit/s]b2050

125250500800

1000Node

SlaveMulti-master

Network topology

Line with terminating resistors (120 ohm) at both endsNumber of logical process data channels

4 (each with 1 - 8 bytes)Number of logic parameter data channels

5Number of bus nodes

127Without repeaters: 110

Max. cable length

100[m]lmaxbetween two nodes

17 for 1000 kbps[m]lmaxper bus segment 1)

40 for 800 kbps110 for 500 kbps290 for 250 kbps630 for 125 kbps1500 for 50 kbps3900 for 20 kbps8000 for 10 kbps

Rated voltage

24.0[V]UN, DC

Max. bus cable lengths also depend on the number of nodes and the cablecross-section used.

1)

4.3 - 53Lenze | V05-en_GB-07/2019


4.3

DeviceNet communication module

The American automation specialist Allan Bradley developed theDeviceNet fieldbus based on the CAN controller. This communicationprofile is published by the ODVA (Open DeviceNet Vendor Association)user organisation. A large number of sensors and actuators areavailable. Similar to CANopen, a DeviceNet master is used to controlthe DeviceNet.




E94AYCDNMXI1MXI2

DeviceNet

• "Group 2 Only Server" functionality(slave)

• DIP switch for selecting baud rateand address

• 1 LED for communication statusdisplay

• Push-on terminal strip with screwconnection, 5-pin


Product key

E94AYCDNMode

DeviceNetCommunication moduleDegree of protection




Site altitude





50.0[V]UAC

Lenze | V05-en_GB-07/20194.3 - 54


4.3


Rated data

Product key

E94AYCDNCommunication

DIN ISO 11898Medium

DeviceNetCommunication profileBaud rate

125[kBit/s]b250500

Node

SlaveNetwork topology

Line with terminating resistors (120 ohm) at both endsProcess data words (PCD)

3216 BitNumber of bus nodes

Max. 64Max. cable length

100 for 500 kbps, Thick Cable[m]lmaxper bus segment250 for 250 kbps, Thick Cable500 for 125 kbps, Thick Cable100 for 500 kbps, Thin Cable100 for 250 kbps, Thin Cable100 for 125 kbps, Thin Cable

Rated voltage

24.0[V]UN, DC

4.3 - 55Lenze | V05-en_GB-07/2019


4.3

EtherCAT® communication module

Physically speaking, EtherCAT® is a ring system that uses a one-total-frame protocol, where the device manipulates the data during thecycle. It has two physical variants, the E-bus and Ethernet. E-bus isonly suitable for short distances within a device; only the Ethernetversion offers the benefits of an Ethernet system.




E94AYCETMXI1MXI2

EtherCAT

• CANopen over EtherCAT (CoE)• Distributed clock• 2 RJ45 connections with LEDs for

link and activity• 2 LEDs for communication status

display• External voltage supply possible


Product key

E94AYCETMode

EtherCATCommunication moduleDegree of protection




Site altitude





50.0[V]UAC

Lenze | V05-en_GB-07/20194.3 - 56


4.3


Rated data

Product key

E94AYCETCommunication

CAT5e S/FTP according to ISO/ICE11801 (2002)Medium

CoE (CANopen over EtherCAT)Communication profilePROFIsafe in combination with SM302

Baud rate

100[MBit/s]bNode


Line (internal ring)Numberof logical process data channels

1Process data words (PCD)

1 ... 3216 BitNumber of bus nodes



24.0[V]UN, DC

4.3 - 57Lenze | V05-en_GB-07/2019


4.3

EtherNet communication module

Initially the EtherNet network was reserved for the office, but todaythis communication system is also often used for system paramet-erisation. The Servo Drives 9400 can be expanded for this purposeusing an EtherNet module.The EtherNet module can be integrated into general IT infrastructures(e.g. control centres, production data acquisition) and is suitable forremote maintenance applications. It is intended for parameter setting,but not for real-time transmission of process data.




E94AYCENMXI1MXI2

Ethernet

• Automatic setting of baud rate andtransmission mode

• 2 RJ45 connections with LEDs forlink and activity

• Automatic detection of wiring er-rors and polarity reversal

• Integrated 2-port switch• Electrical isolation from the bus• Automatic switching between

transmit and receive paths (auto-crossing)


Product key

E94AYCENMode

EthernetCommunication moduleDegree of protection




Site altitude





50.0[V]UAC

Lenze | V05-en_GB-07/20194.3 - 58


4.3


Rated data

Product key

E94AYCENCommunication

Twisted Pair, CAT5e to IEEE802.3Medium

GCI, based on TCP/IPCommunication profileBaud rate

100[MBit/s]bSignalling

LinkActivity

Max. cable length

100[m]lmaxbetween two nodesNetwork topology

StarUse of hubs/switches

Transmission

Half duplex/full duplexModeRated voltage

24.0[V]UN, DC

4.3 - 59Lenze | V05-en_GB-07/2019


4.3

EtherNet/IP communication module

The communication module serves to connect the Servo Drives 9400to an Ethernet/IP network.It can be both supplied internally by the standard device and externallyby a separate voltage source. The access to all Lenze parameters canbe configured via TCP/IP with the Engineer engineering tool. Furtheradvantages of the EtherNet/IP:• Support of multicast messages,• "IGMP snooping" (V2 according to RFC 2236),• UCMM, ACD, BOOTP/DHCP and VLAN-Tagging/DSCP.




E94AYCEOMXI1MXI2

EtherNet/IP

• EtherNet/IP adapter with "Level 2"functionality

• Integrated 2-port switch• Up to zu 3 TCP/IP socket connec-

tions for communication with theLenze »Engineer« Support of the "IPConfig Pending

• Support of the redundancy protocolDLR (Device Level Ring) as "Beacon-based Ring Node"


Product key

E94AYCEOMode

EtherNet/IPCommunication moduleDegree of protection




Site altitude





50.0[V]UAC

Lenze | V05-en_GB-07/20194.3 - 60


4.3


Rated data

Product key

E94AYCEOCommunication

S/FTP (Screened Foiled Twisted Pair), ISO/IEC 11801 or EN 50173, CAT 5eMedium

EtherNet/IPCommunication profileBaud rate

10/100[MBit/s]bSignalling

LinkActivity

CIP™ statesMax. cable length

100[m]lmaxbetween two nodesNetwork topology

StarUse of hubs/switches

Transmission

Half duplex/full duplexModeRated voltage

24.0[V]UN, DC

4.3 - 61Lenze | V05-en_GB-07/2019


4.3

PROFIBUS communication module

One of the most commonly used industrial communication channelsis PROFIBUS. The Servo Drives 9400 range offers the correspondinginterface module for this communication.The PROFIBUS module is a slave connection module with thePROFIBUS-DP communication profile. It is used for networkingbetween control and inverter at fast processing speeds. This allowsthe inverter to be easily and conveniently integrated into the install-ation's entire network.




E94AYCPMMXI1MXI2

PROFIBUS

• Electrical isolation from the bus• 2 LEDs for communication status

display• Address can be set via DIP switch• Compatibility switch for communic-

ation module EMF2133 IB


Product key

E94AYCPMMode

PROFIBUSCommunication moduleDegree of protection




Site altitude





50.0[V]UAC

Lenze | V05-en_GB-07/20194.3 - 62


4.3


Rated data

Product key

E94AYCPMCommunication

RS 485, shielded twisted pairMedium

PROFIBUS-DP-V1Communication profilePROFIBUS-DP-V0

PROFIsafe in combination with SM301

Lenze device controlDevice profileBaud rate

9.6 ... 12 000 (automatic detection)[kBit/s]bNode


Linewith repeater:

Line or treewithout repeater:

Process data words (PCD)

1 ... 3216 BitDP user data length

Optional parameter channel (4 words) + process data wordsNumber of bus nodes

31 slaves + 1 master per bus segmentWith repeaters: 125

Max. cable length

1200 (depending on the baud rate and the cable type used)[m]lmaxper bus segmentRated voltage

24.0[V]UN, DC

4.3 - 63Lenze | V05-en_GB-07/2019


4.3

PROFINET communication module

The Ethernet-based PROFINET bus system, the successor to PROFIBUS,is often used. There are currently various versions of PROFINET avail-able, which differ with regard to deterministics and thereby alsopossible cycle times. The most commonly used system is the RT versionof PROFINET I/O, which is suitable for networking between controland inverter, although not for motion control applications.




E94AYCERMXI1MXI2

PROFINET

• 2 RJ45 connections with LEDs forlink and activity

• Integrated 2-port switch• PROFINET I/O device• Soft Real Time (RT)• 2 LEDs for communication status

display• External voltage supply possible


Product key

E94AYCERMode

PROFINETCommunication moduleDegree of protection




Site altitude





50.0[V]UAC

Lenze | V05-en_GB-07/20194.3 - 64


4.3


Rated data

Product key

E94AYCERCommunication


PROFINET I/O (RT)Communication profilePROFIsafe in combination with SM301 and SM302

Baud rate

100[kBit/s]bNode

PROFINET I/O deviceNetwork topology

StarUse of switches


1 ... 3216 BitMax. cable length


24.0[V]UN, DC

4.3 - 65Lenze | V05-en_GB-07/2019


4.3

Installation backplane

A

B

C

A

B

C

A

B

C

A

B

C

A

B

C

A

B

C

A

B

C

A

B

C

Up to a rated current of 23.5 A, the Servo Drives 9400 consist of anaxis module and an installation backplane. The backplane can initiallybe mounted in the control cabinet without the axis module. Thismechanical structure is also used for power supply modules up to arated power of 17.5 kW and for regenerative power supply modulesfor a supply power of up to 27 kW, which simplifies installation. Thisalso offers additional advantages in terms of reduced spare part in-ventories and time savings in the event of drive replacements. Furtherfeatures of the installation backplane:• A brake module for a 24 V DC, 2.5 A brake can be installed as an

option• Shields for power and control cables can be connected

Installation backplane for Single Drive:

A: mains connectionB: brake module (optional)

C: motor connection

Assignment of Single Drive axes and backplanes

ModeProduct keyMains voltageTypical motor power

Installation backplaneInstallation backplaneSingle Drive4-pole asynchronousmotor

UACP

[V][kW]

Without brake moduleE94AZPS0034NE94AS☐E0024

3 AC 340 … 528

0.37With brake moduleE94AZPS0034H☐0051

Without brake moduleE94AZPS0034NE94AS☐E00340.75

With brake moduleE94AZPS0034H☐0051











DC busbar set for Single Drive installation backplane

Running the Single Drive axis module in a DC-bus connection (multi-axis application) requires retrofitting the DC busbar system and usingDC fuses.

Product key

DC fusesDC busbar mountingset


Mechanical coupling is possible with the following components:

EFSAR0016ARHNE94AZJA003E94AZPS0034N• Power supply module

E94AZPS0034H☐0051• DC input module• Single Drive axis modules

EFSAR0040ARHNE94AZJA007E94AZPS0074N• Multi Drive axis modules

E94AZPS0074H☐0051For retrofitting the DC busbar system and the DC fuse have to be in-stalled in the axis module's installation backplane, which is providedwith the appropriate fixtures. EFSAR0100ARZNE94AZJA024

E94AZPS0244N

E94AZPS0244H☐0051The DC fuse required is part of the DC busbar set. Spare fuses are notcontained in the scope of supply.

Lenze | V05-en_GB-07/20194.3 - 66

Servo Drives 9400 HighLineAccessories

4.3


Assignment of Multi Drive axes and backplanes

ModeProduct keyMains voltageTypical motor power

Installation backplaneMulti Drive4-pole asynchronousmotor

UACP

[V][kW]

Without brake moduleE94AZPM0044NE94AM☐E0024

3 AC 340 … 528

0.37With brake moduleE94AZPM0044H☐0051

Without brake moduleE94AZPM0044NE94AM☐E00340.75

With brake moduleE94AZPM0044H☐0051















Assignment: power supply modules /regenerative power supplymodules and mounting backplane

Product keyMains voltageRated power

Installation backplaneSupply- / regenerative modulePower supply moduleWith mains fil-ter/mains choke

UACPN

[V][kW]

E94AZPP0104E94APNE0104

3 AC 340 … 528

4.90

E94AZPP0364

E94APNE036417.5

E94ARNE013415.0

E94ARNE024427.0

Replacement DC fuses for Multi Drive installation backplane

If you need to replace the DC fuse in the Multi Drive installationbackplane, the available types are listed in the table below.

Product key

DC fusesInstallation backplane

EFSAR0016ARHNE94AZPM0044N

E94AZPM0044H☐0051

EFSAR0040ARHNE94AZPM0094N

E94AZPM0094H☐0051

EFSAR0100ARZN

E94AZPM0244N

E94AZPM0244H☐0051

E94AZPM0324N

E94AZPM0324H☐0051

4.3 - 67Lenze | V05-en_GB-07/2019


4.3

Brake modules

Internal activation

An intelligent motor brake logic system is included as standard in theaxis modules' device software in the form of a function block.The brake modules are available in numerous designs.The optionally integrable brake modules enable a DC 24 V, DC 180 Vor DC 205 V brake to be easily connected and this logic to be used.• For axis modules up to 23.5 A, the brake module is integrated into

the installation backplane.• For axis modules above 32 A, the brake module is integrated into

the axis modules.

Brake module, can be integrated into installation backplane

Product keyFeaturesMode

Brake module

E94AZHX005124 V DC/0.3 - 2.5 A

• 24 V DC external supply voltage• Monitoring of power supply and brake cable for open circuit and short circuit• Polarity reversal protection for supply voltage• Can be integrated into the installation backplanes, up to 32 A

E94AZHY010124 V DC/1.0 - 5.0 A

• 24 V DC external supply voltage• Monitoring of power supply and brake cable for open circuit and short circuit• Polarity reversal protection for supply voltage• Can be integrated into the axis modules, from 32 A

E94AZHY0026180 V DC/0.1 - 0.61A

• 400 V AC external supply voltage• Monitoring of power supply and brake cable for open circuit and short circuit• Polarity reversal protection for supply voltage• Can be integrated into the axis modules, from 32 A

E94AZHY0025205 V DC/0.1 - 0.75A

• External supply voltage 230 V AC• Monitoring of power supply and brake cable for open circuit and short circuit• Polarity reversal protection for supply voltage• Can be integrated into the axis modules, from 32 A

External activation

Due to their functional principle, the motor brake in Single Drivescannot be released if there is no mains or DC-bus voltage. Brakemodules which can be activated externally are therefore providedfor a 24V brake.


Brake module

E94AZHA005124 V DC/0.3 - 2.5 A

• 24 V DC external supply voltage• Monitoring of power supply and brake cable for open circuit and short circuit• Polarity reversal protection for supply voltage• Can be integrated into the installation backplanes, up to 32 A

E94AZHB010124 V DC/1.0 - 5.0 A

• 24 V DC external supply voltage• Monitoring of power supply and brake cable for open circuit and short circuit• Polarity reversal protection for supply voltage• Can be integrated into the axis modules, from 32 A

Lenze | V05-en_GB-07/20194.3 - 68


4.3

Brake modules

External brake modules

The external brake modules are provided for DIN rail installation andcan be used if axis modules up to 23.5A require brake voltages of180V DC and 205V DC.


Brake module

E94AZHN0026180 V DC/0.1 - 0.75A

• 400 V AC external supply voltage• Monitoring of power supply and brake cable for open circuit and short circuit• Polarity reversal protection for supply voltage• Preconfigured for DIN rail mounting

E94AZHN0025205 V DC/0.1 - 0.75A

• External supply voltage 230 V AC• Monitoring of power supply and brake cable for open circuit and short circuit• Polarity reversal protection for supply voltage• Preconfigured for DIN rail mounting

4.3 - 69Lenze | V05-en_GB-07/2019


4.3

Brake resistors

The assignment of brake resistors to the Single Drive axis modules isshown in the table below.

Brake resistor 82 ohms

MassDimensionsThermalcapacity

Ratedpower

Rated resist-ance

Product keyMainsvoltage

Typical mo-tor power

Brake resistorSingle Drive4-pole asyn-chronous

motormh x b x tCthPNRNUACP

[kg][mm][KWs][kW][Ω][V][kW]

1.0320 x 41 x 12230.00.2082.0ERBP082R200W

E94AS☐E0024

3 AC 340 …528 1)

0.37

E94AS☐E00340.75

47.0

ERBP047R200W

E94AS☐E00441.50 2.3400 x 110 x 10560.00.40ERBS047R400W

3.9710 x 110 x 1051200.80ERBS047R800W

1.0320 x 41 x 12230.00.20ERBP047R200W

E94AS☐E00743.00 2.3400 x 110 x 10560.00.40ERBS047R400W

3.9710 x 110 x 1051200.80ERBS047R800W

1.0320 x 41 x 12230.00.20

27.0

ERBP027R200W

E94AS☐E01345.50 3.1550 x 110 x 10590.00.60ERBS027R600W

5.61020 x 110 x 1051801.20ERBS027R01K2

1.4240 x 41 x 12230.00.30

18.0

ERBP018R300W

E94AS☐E01747.50 3.9710 x 110 x 1051200.80ERBS018R800W

12.01110 x 200 x 1054202.80ERBS018R02K8

1.4240 x 41 x 12230.00.30ERBP018R300W

E94AS☐E024411.0 5.61020 x 110 x 1051801.20ERBS018R01K2

12.01110 x 200 x 1054202.80ERBS018R02K8

3.9710 x 110 x 1051200.80ERBS018R800W

E94AS☐E032415.0 6.21110 x 110 x 1052101.40ERBS018R01K4

13.5380 x 426 x 3026454.30ERBG018R04K3

3.9710 x 110 x 1051200.80

15.0

ERBS015R800W

E94AS☐E047422.0 10.01020 x 200 x 1054202.40ERBS015R02K4

17.0380 x 526 x 3028836.20ERBG015R06K2

5.61020 x 110 x 1051801.20ERBS015R01K2

E94AS☐E059430.0 12.6486 x 326 x 3024803.30ERBG015R03K3

22.0380 x 736 x 302144010.0ERBG015R10K0

For 230 V mains voltage a different brake resistor assignment applies.1)

Lenze | V05-en_GB-07/20194.3 - 70


4.3

Brake resistors

The assignment of brake resistors to Single Drive axis modules isshown in the table below.

• Two resistors should be connected in parallel for the followingcombinations:E94BS☐E3664 and ERBG035D03K3E94BS☐E4604 and ERBG028D04K1.

3.5 ohm brake resistor


Ratedpower

Rated resist-ance



Brake resistorSingle Drive4-pole asyn-chronous

motormh x b x tCthPNRNUACP


9.5486 x 236 x 3022851.907.5ERBG075D01K9E94AS☐E0864

3 AC 340 …528 1)

45.0

E94AS☐E104455.0

12.6

486 x 326 x 302

3902.605.0ERBG005R02K6E94BS☐E145475.0

11.84503.004.3ERBG043D03K0E94BS☐E172490.0

12.64953.303.5ERBG035D03K3E94BS☐E2024105

12.8486 x 426 x 302

6154.102.8ERBG028D04K1E94BS☐E2454130

15.98405.602.3ERBG023D05K6E94BS☐E2924150

12.6486 x 326 x 3024953.303.5ERBG035D03K3E94BS☐E3664190

12.8486 x 426 x 3026154.102.8ERBG028D04K1E94BS☐E4604240


4.3 - 71Lenze | V05-en_GB-07/2019


4.3

Mains chokes

A mains choke is an inductive resistor which is connected in the mainscable of the power supply module. The use of a mains choke providesthe following advantages:• Fewer effects on the mains:

The wave form of the mains current is a close approximation to asine wave.

• Reduction in the effective mains current:Reduction of mains, cable and fuse loads

Mains chokes can be used without restrictions in conjunction withRFI filters and/or sinusoidal filters.

Please note:Mains choke: The use of a mains choke slightly reduces the mains voltage at the

input of the inverter - the typical voltage drop across the mains chokeat the rated values is around 4%.

MassDimensionsRated currentProduct keyMainsvoltage

Typical motorpower

Mains chokeSingle Drive4-pole asynchron-ous motor

mh x b x tINUACP

[kg][mm][A][V][kW]

0.556 x 77 x 1002.00EZAELN3002B153E94AS☐E0024

3 AC 340 …528

0.37

1.360 x 95 x 1154.00EZAELN3004B742E94AS☐E00340.75

1.569 x 95 x 1206.00EZAELN3006B492E94AS☐E00441.50

2.085 x 120 x 14010.0EZAELN3010B292E94AS☐E00743.00

3.895 x 155 x 16520.0EZAELN3020B152E94AS☐E01345.50

5.8110 x 155 x 170

25.0EZAELN3025B122E94AS☐E01747.50

6.035.0EZAELN3035B841E94AS☐E024411.0

ƒ The mains choke is integrated in the Single Drives as of a 32 Arated current.

Lenze | V05-en_GB-07/20194.3 - 72


4.3

RFI and mains filters

RFI filters

RFI filters are capacitive accessory components which can be connec-ted directly upstream of the axis modules. This measure enablescompliance with the corresponding conducted noise emission require-ments according to EN61800-3.

MassDimensionsMax. cable lengthPower lossRated cur-rent


Typicalmotorpower

shieldedC2 with

shieldedC1 with

RFI filterSingle Drive4-poleasynchron-ous motor external

measuresexternal

measuresmh x b x tlmaxlmaxPVINUACP

[kg][mm][m][m][kW][A][V][kW]

1.8522 x 60 x 60

500

0.0043.50E94AZRS0044E94AS☐E0024

3 AC 340 …528

0.37

E94AS☐E00340.75

2.3522 x 90 x 600.00810.0E94AZRS0104E94AS☐E00441.50

E94AS☐E00743.00

3.6522 x 120 x 600.02229.0E94AZRS0294

E94AS☐E01345.50

E94AS☐E01747.50

E94AS☐E024411.0

9.0670 x 201 x 60

10050

0.05054.0E94AZRS0544

E94AS☐E032415.0

E94AS☐E047422.0

E94AS☐E059430.0

13.0780 x 261 x 600.07095.0E94AZRS0954E94AS☐E086445.0

E94AS☐E104455.0

Typicalmotorpower

24019015013010590.075.0[kW]P4-poleasynchron-ous motorMainsvoltage

3 AC 340 … 528[V]UACProductkey

E94BS☐E4604E94BS☐E3664E94BS☐E2924E94BS☐E2454E94BS☐E2024E94BS☐E1724E94BS☐E1454SingleDrive

E94AZRS4154E94AZRS3004E94AZRS1804RFI filterRated cur-rent

415300180[A]INPower loss

0.0270.0210.014[kW]PVMax. cablelength

150[m]lmaxshieldedC2 withexternalmeasuresDimen-sions

4.3 - 73Lenze | V05-en_GB-07/2019


4.3

264 x 135 x 265[mm]h x b x tMass

12.07.9[kg]m

ƒ Filter name for E94B:Type: E94AZRS1804 - filter name: 3F480-180.290EMType: E94AZRS3004 - filter name: 3F480-300.290EMType: E94AZRS4154 - filter name: 3F480-415.290EM

Lenze | V05-en_GB-07/20194.3 - 74


4.3

RFI and mains filters

Mains filters

A mains filter is a combination of mains choke and RFI filter in a singlehousing. It reduces line-bound noise emission into the mains, thusensuring that the line-bound interference voltage is reduced to apermissible level according to EN61800-3.

Mains filter, can be mounted besideor below the axis module

MassDimensionsMax. cable lengthVoltagedrop

Rated cur-rent


Typicalmotorpower

shieldedC2 with

shieldedC1 with

Mains filterSingle Drive4-poleasynchron-ous motor external

measuresexternal

measuresmh x b x tlmaxlmaxUINUACP

[kg][mm][m][m][V][A][V][kW]

3.3522 x 60 x 6050

25

10.0

3.20E94AZMS0034E94AS☐E0024

3 AC 340 …528

0.37

E94AS☐E00340.75

3.9522 x 90 x 60

100

9.00E94AZMS0094E94AS☐E00441.50

E94AS☐E00743.00

8.4522 x 120 x 60

7.418.0E94AZMS0184E94AS☐E01345.50

E94AS☐E01747.50

8.87.331.0E94AZMS0314E94AS☐E024411.0

Lenze | V05-en_GB-07/20194.3 - 74


4.3

Sinusoidal filters

A sinusoidal filter in the motor cable limits the rate of voltage riseand the capacitive charge/discharge currents that occur during invert-er operation. In combination with the specified line filter, the EMCrequirements of the limit class C2 for conducted noise emissions arestill met, even if longer shielded or even unshielded motor cables areused.Application range:• Only use a sinusoidal filter with standard 0 to 550 V asynchronous

motors• Operation only with V/f or V/f22 characteristic control• Set the switching frequency permanently to the specified value• Limit the output frequency of the Servo Drives 9400 to the specified

value Sinusoidal filters

MassSwitching fre-quency

Rated induct-ance



Sinusoidal filterMains filterRFI filterSingle Drive4-pole asyn-chronous

motormfchLNUACP

[kg][kHz][mH][V][kW]

4.0

48

11.0EZS3-004A200E94AZMS0034E94AS☐E0024

3 AC 340 …528

0.37

E94AS☐E00340.75

5.55.10EZS3-010A200E94AZMS0094E94AS☐E00441.50

E94AS☐E00743.00

14.52.50EZS3-024A200E94AZMS0184E94AS☐E01345.50

E94AS☐E01747.50

21.01.70EZS3-037A200E94AZMS0314E94AS☐E024411.0

25.51.20EZS3-048A200

E94AZRS0544

E94AS☐E032415.0

33.51.00EZS3-061A200E94AS☐E047422.0

37.00.95EZS3-072A200E94AS☐E059430.0

66.024

0.70EZS3-115A200E94AZRS0954

E94AS☐E086445.0

69.00.50EZS3-150A200E94AS☐E104455.0


Rated inductanceMax. output fre-quency



Sinusoidal filterSingle Drive4-pole asyn-chronous

motormfchLNfmax, 2UACP

[kg][kHz][mH][Hz][V][kW]

64.0

24

0.40EZS3-180A200 2)E94BS☐E1454

3 AC 340 …528

75.0

77.00.35EZS3-250A200 2)

E94BS☐E172490.0

E94BS☐E2024105

0.21EZS3-350A200 2)E94BS☐E2454130

80.0E94BS☐E2924150

189.00.14EZS3-480A200 2)E94BS☐E3664190

0.21EZS3-350A200 2)E94BS☐E4604 1)240

Two sinusoidal filters must be connected in parallel1)

If the parameters for devices over 75 kW/145 A are set for operation with"increased rated output current" (code C01199), different assignments maybe necessary.

2)

4.3 - 75Lenze | V05-en_GB-07/2019


4.3

Rated data for power supply modules

ƒ The data is valid for operation at 3/PE AC 400 V.

Product key

E94APNE2454E94APNE1004E94APNE0364E94APNE0104Power supply moduleRated power

11948.617.54.90[kW]PNWith mains filter/mains choke

88.636.213.03.60[kW]PNWithout mains filter/mains chokeMains voltage range


200.082.029.08.0[A]IN, ACRated DC-bus current

245.0100.036.010.0[A]IN, DC


Max. DC-bus current

368.0150.054.015.0[A]ImaxReduced DC-bus current

183.575.027.07.5[A]Ired, DCOverload time

120.0[s]tolRecovery time

60.0[s]treMax. output power 1)

179.072.926.37.4[kW]Pmax, 1


Max. short-time DC-bus current




4.5[s]treMax. short-term output power 1)

357.0146.052.519.6[kW]Pmax, 2

Mains filter required; if no mains filter is installed, the stated values for Pmaxdecrease

1)

Lenze | V05-en_GB-07/20194.3 - 76


4.3



Product key



88.636.213.03.60[kW]PNWithout mains filter/mains chokeRated DC-bus current

245.0100.036.010.0[A]IN, DCPower loss

0.5500.2300.1100.055[kW]PVDimensions

383350[mm]hHeight


39021012060[mm]bWidth

288[mm]tDepthMass

28.513.55.32.6[kg]m


Rated power, Brake chopper

30.317.08.72.6[kW]PNMax. output power, Brake chopper

187.7105.143.819.5[kW]Pmax, 1Running time

1.0[s]tonRecovery time

3.12.53.8[s]treMin. brake resistance

2.85.012.027.0[Ω]Rmin

4.3 - 77Lenze | V05-en_GB-07/2019


4.3

Rated data for regenerative power supply modules

ƒ The data is valid for operation at 3/PE AC 400 V.ƒ Mains filter required, please refer to the following pages

Product key

E94ARNE0244E94ARNE0134Supply- / regenerative moduleOperating mode

FeedbackFeedFeedbackFeedRated power

13.527.07.5015.0[kW]PNWith mains filter/mains chokeMains voltage range



29.057.016.032.0[A]IN, DC


Max. DC-bus current




120.0[s]treMax. output power

20.240.511.222.4[kW]Pmax, 1




18.035.09.820.0[A]Ired, DCMax. short-term output power

40.581.122.444.9[kW]Pmax, 2

59.635.1[kW]Pmax, 2with brake chopper support

Lenze | V05-en_GB-07/20194.3 - 78


4.3



Product key



13.527.07.5015.0[kW]PNWith mains filter/mains chokeRated DC-bus current


0.1900.2300.1100.150[kW]PVDimensions

350[mm]hHeight


120[mm]bWidth

288[mm]tDepthMass

6.0[kg]m



9.34.7[kW]PNMax. output power, Brake chopper

29.219.5[kW]Pmax, 1Running time


3.94.2[s]treMin. brake resistance

18.027.0[Ω]Rmin

4.3 - 79Lenze | V05-en_GB-07/2019


4.3

Control connections

Mode

Regenerative power supply modulesPower supply modulesAnalog inputs

2Number



Analog outputs

2Number



Digital inputs

81NumberPermanently configured



44Numberfest konfiguriert


50mA per outputMax. output current




Approx. 1.2 A during operation, max. 3A starting current for 100 ms 1)

Approx. 1.4 A during operation, max. 4A starting current for 100 ms

Current

Interfaces

IntegratedCANopen


IntegratedState bus

Slot MMIMemory


Integrated (no function)Resolver input

IntegratedMains synchronisation inputSub-D, 15-pin

The supply to the control electronics comes from the mains voltage. Altern-atively, it can be provided by a 24 V supply that is independent of the mains(available as an option).

1)

Lenze | V05-en_GB-07/20194.3 - 80


4.3

Brake resistors of the regenerative power supply mod-ules

Assignment of brake resistors to the supply and regenerative powersupply modules is shown in the tables below.


Brake resistors for power supply modules

MassDimensionsThermalcapa-city

Rated powerRated resist-ance


Rated power

Brake resistorPower supplymodule

Withoutmains fil-ter/mains

chokemh x b x tCthPNRNUACPN


1.0320 x 41 x 12230.00.20

27.0

ERBP027R200W

E94APNE0104

3 AC 340 …528 1)

3.60 3.1550 x 110 x 10590.00.60ERBS027R600W

5.61020 x 110 x 1051801.20ERBS027R01K2

13.0486 x 236 x 3022851.9012.0

ERBG012R01K9E94APNE036413.0

28.0486 x 426 x 3027505.20ERBG012R05K2

12.6486 x 326 x 3023902.605.0ERBG005R02K6E94APNE100436.2

12.8486 x 426 x 3026154.102.8ERBG028D04K1E94APNE245488.6


Brake resistors for regenerative power supply modules


Ratedpower

Rated resist-ance


Ratedpower

Brake resistorSupply- / regen-erative module

Withmains fil-ter/mains



1.0320 x 41 x 12230.00.20

27.0

ERBP027R200W

E94ARNE0134

3 AC 340 …528 1)

15.0 3.1550 x 110 x 10590.00.60ERBS027R600W

5.61020 x 110 x 1051801.20ERBS027R01K2

1.4240 x 41 x 12230.00.30

18.0

ERBP018R300W

E94ARNE024427.0 5.61020 x 110 x 1051801.20ERBS018R01K2

12.01110 x 200 x 1054202.80ERBS018R02K8


4.3 - 81Lenze | V05-en_GB-07/2019


4.3

Mains chokes of the power supply modules








Rated power

Mains chokePower supply moduleWith mains fil-ter/mains choke

mh x b x tINUACPN

[kg][mm][A][V][kW]

1.985 x 120 x 1408.00EZAELN3008B372E94APNE0104

3 AC 340 …528

4.90

5.9110 x 155 x 16730.0EZAELN3030B982E94APNE036417.5

12.5125 x 210 x 24080.0EZAELN3080B371E94APNE100448.6

32.0352 x 144 x 264200EZAELN3200B151E94APNE2454119

Lenze | V05-en_GB-07/20194.3 - 82


4.3

Interference suppression of the regenerative powersupply modules

RFI filters and mains filters enable compliance with the interferencevoltage categories of the European standard EN 61800-3. There adistinction is drawn between category C1 and category C2.Category C1 describes the use on public supply networks.CategoryC2describes the use of drives which are intended to be usedfor industrial purposes in areas also comprising residential areas.For Multi Drives external filters must be used to comply with the EMCDirective.

RFI filter, can be mounted besidethe power supply module

RFI filters

RFI filters are primarily capacitive accessory components which canbe connected directly upstream from the power supply modules. Thismeasure enables compliance with the corresponding conducted noiseemission requirements according to EN 61800-3.



Rated power

Reference group C2RFI filterPower supplymodule


chokemh x b x tlmaxPVINUACPN

[kg][mm][m][kW][A][V][kW]

4.2485 x 60 x 261

6 axes of 10 m each

0.0208.00E94AZRP0084E94APNE0104

3 AC 340 …528

3.60

4.50.05029.0E94AZRP0294E94APNE036413.0

18.5490 x 209 x 272

0.08082.0E94AZRP0824E94APNE100436.2

20.50.150200E94AZRP2004E94APNE245488.6

The following diagram shows the possible number of axes and thepossible sum of motor cable lengths to ensure compliance with inter-ference suppression according to category C2.

Number of axes (n) / sum of the motor cable length (l)

5

15

20n

10 20 30 40 50 l [m]mot

10

60 70

4.3 - 83Lenze | V05-en_GB-07/2019


4.3


Mains filters


Mains filter, can be mounted beside the power supply modules (right) or theregenerative power supply modules (left)

RFI filters


Rated cur-rent


Rated power

Reference group C2Mains filterPower supplymodule

With mainsfilter/mains

chokemh x b x tlmaxUINUACPN

[kg][mm][m][V][A][V][kW]

8.6485 x 90 x 261

10 axes of 50 m each

10.08.00E94AZMP0084E94APNE0104

3 AC 340 …528

4.90

16.5485 x 120 x 2617.329.0E94AZMP0294E94APNE036417.5

29.0490 x 270 x 2726.482.0E94AZMP0824 1)E94APNE100448.6

52.0490 x 330 x 2726.3200E94AZMP2004 1)E94APNE2454119

External 24 V supply from a safely separated power supply unit (SELV/PELV)required for integrated fan.

1)



5

15

20n

100 200 300 400 500 l [m]mot

10

600 700

Lenze | V05-en_GB-07/20194.3 - 84


4.3


Mains filters for regenerative power supply modules

MassDimen-sions

Max. cable lengthVoltagedrop

Rated cur-rent


Ratedpower

Reference group C2Mains filterSupply- / regen-erative module




25.0485 x 149x 272

6 axes of 10 m each6.326.0

E94AZMR0264SDB 1)

E94ARNE01343 AC 340 …

528

15.026.010 axes of 50 m eachE94AZMR0264LDB 1)

36.0485 x 209x 272


E94AZMR0474SDB 1)

E94ARNE024427.037.010 axes of 50 m eachE94AZMR0474LDB 1)

External 24 V supply through safely separated power supply unit (SELV/PELV)required for integrated mains voltage recording.

1)

4.3 - 85Lenze | V05-en_GB-07/2019


4.3

DC input module

Via a DC input module, an axis module interconnection can be sup-plied with power from a central DC source (power supply module,Single Drive axis modules, Multi Drive axis modules). This is requiredfor example if a drive system with a multi-level structure installed ina control cabinet is to be supplied via a central DC power supply unit.The rated current of the DC input module is defined to be 100 A (DC).The DC input module can be connected at the top or bottom, offeringgreat flexibility with regard to integration into the system wiring.This provides an ideal way of connecting multi-row axis modules inparticular.

DC input module100 A

MassDimensionsProduct keyMode

Input module

mh x b x t

[kg][mm]

0.9422 x 60 x 95E94AZEX100DC input module 100 A

Wiring example for multi-rowmounting of axis modules

Lenze | V05-en_GB-07/20194.3 - 86


4.3

DC-bus connection

The Servo Drives 9400 HighLine can be operated in a DC-bus connec-tion. The 400 V devices have a direct connection for this.The components listed here are used to interconnect the individualdevices for operation with or without a regenerative power supplymodule. With a DC-bus connection, energy can be exchanged betweenthe individual devices. This makes particular sense with cyclic opera-tion of multiple devices.The design of a DC-bus connection requires extremely precise dimen-sioning of the devices' energy requirements among one another.Lenze Sales is happy to advise you here to ensure the most energy-efficient drive dimensioning. The components listed here form thebasis for this.

ƒ Two DC fuses are always required.ƒ The fuse holders EFH10005 and EFH10004 are single-pole, while

the holders EFH20005 and EFH20007 are 2-pole.ƒ The DC fuses are not UL-approvedƒ Please consult Lenze Sales to ensure the right dimensioning.

Components for DC-bus connection

DesignRated currentProduct keyDesignRated currentProduct key

DC fuses DC fuses

ININ[A] [A]

22x58 without indic-ator

12.0EFSGR0120AYIN


6.00EFSGR0060AYHN

10.0EFSGR0100AYHN 16.0EFSGR0160AYIN

20.0EFSGR0200AYIN16.0EFSGR0160AYHN





63.0EFSGR0630AYIN

14x51 with indicator

6.00EFSGR0060AYHK

10.0EFSGR0100AYHK 80.0EFSGR0800AYIN

100EFSGR1000AYIN16.0EFSGR0160AYHK

20.0EFSGR0200AYHK


12.0EFSGR0120AYIK

16.0EFSGR0160AYIK25.0EFSGR0250AYHK

32.0EFSGR0320AYHK 20.0EFSGR0200AYIK


32.0EFSGR0320AYIKNH1

100EFSGR1000ANVN

200EFSGR2000ANVN 40.0EFSGR0400AYIK

50.0EFSGR0500AYIK

NH2

250EFSGR2500ANVN

350EFSGR3500ANVN 63.0EFSGR0630AYIK

80.0EFSGR0800AYIK400EFSGR4000ANVN

500EFSGR5000ANVN 100EFSGR1000AYIK


EWZ0036DC busbar

• Busbar system 14 x 51• DC busbar length 1m, cross-section 25 mm 2

EWZ0037• Busbar system 22 x 58• DC busbar length 1m, cross-section 25 mm 2

EWZ0038End cap • End caps for DC busbar (packaging unit 10 pcs)

EWZ0039Terminal • Single-pole terminal for internal supply

4.3 - 87Lenze | V05-en_GB-07/2019


4.3

DC-bus connection

DC fuses size 14 x 51 mm


Typical motorpower

DC fusesMulti DriveSingle Drive4-pole asynchron-ous motor

UACP

[V][kW]

EFH10005

EFSGR0200AYHK

EFH20005

EFSGR0200AYHN

E94AS☐E0024

3 AC 340 …528

0.37E94AM☐E0024

E94AS☐E00340.75

E94AM☐E0034

EFSGR0320AYHKEFSGR0320AYHNE94AS☐E00441.50

EFSGR0200AYHKEFSGR0200AYHNE94AM☐E0044

EFSGR0320AYHKEFSGR0320AYHN

E94AS☐E00743.00

E94AM☐E0074

E94AM☐E00944.00



Typical motorpower


UACP

[V][kW]

EFH10004

EFSGR0200AYIK

EFH20007

EFSGR0200AYIN

E94AS☐E0024

3 AC 340 …528

0.37E94AM☐E0024

E94AS☐E00340.75

E94AM☐E0034

EFSGR0320AYIKEFSGR0320AYINE94AS☐E00441.50

EFSGR0200AYIKEFSGR0200AYINE94AM☐E0044

EFSGR0320AYIKEFSGR0320AYIN

E94AS☐E00743.00

E94AM☐E0074

E94AM☐E00944.00


E94AS☐E01345.50

E94AM☐E0134

E94AS☐E01747.50

E94AM☐E0174


E94AS☐E024411.0

E94AM☐E0244

E94AS☐E032415.0

E94AM☐E0324

E94AS☐E047422.0

Lenze | V05-en_GB-07/20194.3 - 88


4.3

DC-bus connection

NH1 and NH2 DC fuses


Typical motorpower


UACP

[V][kW]

EFSGR1000ANVN

E94AS☐E0244

3 AC 340 …528

11.0

E94AS☐E032415.0

E94AS☐E047422.0

EFSGR2000ANVNE94AS☐E059430.0

E94AS☐E086445.0

EFSGR2500ANVNE94AS☐E104455.0

ƒ The inverters E94BS☐E1454, E94BS☐E1724, E94BS☐E2024,E94BS☐E2454, E94BS☐E2924, E94BS☐E3664, E94BS☐E4604 comewith an integrated DC fuse.

4.3 - 89Lenze | V05-en_GB-07/2019


4.3

24 V power supply unit

Multi-axis applications with Multi Drive axis modules require an ex-ternal power supply unit to feed the control electronics. Dependingon the number of axis modules, power supply units with a ratedcurrent of 5, 10 or 20 A can be selected with a voltage supply of 1 x230 V AC or 3 x 400 V AC.Single Drive axis modules generally do not require the use of thepower supply unit. If, however, separate power supplies are neededfor the control electronics and power section in a single-axis applica-tion, the same power supply units can be used.


Rated data

Product key

EZV4800-001EZV2400-001EZV1200-001EZV4800-000EZV2400-000EZV1200-000Rated voltage

400230[V]UN,

ACRated mains current

1.00.60.32.31.20.8[A]IN, ACOutput voltage

DC 22.5 ...28.5[V]UoutRated current

20.010.05.0020.010.05.00[A]INDimensions

130[mm]hHeight

16085731578555[mm]bWidth

125[mm]tDepthMass

1.91.11.02.51.20.8[kg]m

CAN bus connector

The connector is used to connect the CAN to inverters which areprovided with a Sub-D connection for the CAN bus. An integratedCAN terminating resistor can be switched on/off. Internal springterminals make the use of special mounting tools superfluous. Theswitch setting can be read from two sides.

CAN bus connector

Product keyMode

EWZ0046CAN bus connector: Switch

Lenze | V05-en_GB-07/20194.3 - 90


4.3

USB diagnostic adapter

The operation, parameter setting and diagnostics of the InverterDrives 8400 and the Servo Drives 9400 via the L-force diagnostics ismade with the keypad X400 or a PC. The connection of a PC can bemade via a USB interface and the USB diagnostic adapter.

For connecting the USB diagnostic adapter with the L-force diagnosticsinterface (DIAG) tat the inverter, three different connecting cablesare separately available in the lengths 2.5 m, 5 m and 10 m. Theconnection can be established during operation. The engineeringtools EASY Starter or Engineer can be used to carry out the operation,parameter setting or diagnostics of the inverters. Both tools havesimple intuitive surfaces. This enables a quick and easy commission-ing.

Optionally to the USB diagnostic adapter, the PC system bus adaptercan be used. For this purpose, a CANopen interface must be availableat the inverter.

USB diagnostic adapter incl.connecting cable to the PC

ƒ The engineering tools EASY Starter or Engineer are used for oper-ation, parameter setting and diagnostics of the inverters.


E94AZCUSUSB diagnostic adapter

• Input-side voltage supply via USB connection on PC• Output-side voltage supply via inverter's diagnostic

interface• Diagnostic LEDs• Electrical isolation of PC and inverter• Hot-pluggable

Connecting cables for USB diagnostic adapter


EWL0070

Connecting cable for USB diagnostic adapter

• Length: 2.5 m

EWL0071• Length: 5 m


4.3 - 91Lenze | V05-en_GB-07/2019


4.3

Inverter Drives 8400TopLine0.25 to 45 kW

Inverter


4.4 - 5Equipment


4.4 - 7Inverter Drives 8400


4.4 - 9Operating modes


4.4 - 12Rated data 230 V

4.4 - 18Rated data 400 V

4.4 - 30"Cold plate" design

4.4 - 32Push-through technique design





4.4 - 45Memory module

4.4 - 45Safety system (STO)

4.4 - 46EtherCAT® communication module

4.4 - 48EtherNet/IP communication module

4.4 - 50POWERLINK communication module

4.4 - 52PROFIBUS communication module

4.4 - 54PROFINET communication module

4.4 - 57Brake resistorsAccessories

4.4 - 59Operation at rated powerMains chokes

4.4 - 60Operation with increased power output

4.4 - 61Available RFI and mains filtersInterference suppression

4.4 - 62Operation at rated power


4.4 - 66Operation at rated powerSinusoidal filters


4.4 - 68Rated data for power supply modulesRegenerative power supply modules

4.4 - 70Rated data for regenerative power supply modules


4.4 - 73Brake resistors of the regenerative power supply modules

4.4 - 74Mains chokes of the power supply modules

4.4 - 75Interference suppression of the regenerative power supplymodules

4.4 - 78DC input module'

4.4 - 79DC-bus connection

4.4 - 8124 V power supply unit

4.4 - 81Brake switch

4.4 - 82USB diagnostic adapter

4.4 - 83X400 keypad

4.4 - 83X400 diagnosis terminal

4.4 - 84PC system bus adapter

4.4 - 84Shield mounting

4.4 - 85Terminal strips

4.4 - 86Setpoint potentiometer

Inverter Drives 8400 TopLineContents

4.4

Product key

Lenze | V08-en_GB-07/20194.4 - 4

Inverter Drives 8400 TopLineGeneral information

4.4

Equipment

4.4 - 5Lenze | V08-en_GB-07/2019


4.4


Asynchronous motorASMDimensions[mm]bSlot for diagnostic adapterDIAGThermal capacity[KWs]CthDeutsches Institut für Normung e.V.DINSwitching frequency[kHz]fchEuropean standardENDimensions[mm]hDegrees of protection provided by enclosures (IPcode)

EN 60529Site altitude[m]HmaxMax. DC-bus current[A]Imax


EN 60721-3Max. output current[A]Imax, outRated mains current[A]IN, ACRated DC-bus current[A]IN, DC Electrical variable speed drives Part 3: EMC require-


Rated output current[A]IN, outMax. cable length[m]lmax International Electrotechnical CommissionIECMass[kg]m

Functional safety of electrical/electronic/program-mable electronic safety-related systems

IEC 61508Typical motor power[kW]PMax. output power[kW]Pmax, 1 International Mounting CodeIMPower loss[kW]PV International Protection CodeIPRated power[kW]PN Slot for communication module (module commu-

nication interface)MCI

Min. brake resistance[Ω]RminRated resistance[Ω]RN National Electrical Manufacturers AssociationNEMADimensions[mm]t Underwriters Laboratory Listed ProductULMains voltage[V]UAC Underwriters Laboratory Recognized ProductURDC supply[V]UDC Verband deutscher Elektrotechniker (Association

of German Electrical Engineers)VDE

Rated voltage[V]UN, ACMax. output voltage[V]Uout

Lenze | V08-en_GB-07/20194.4 - 6


4.4

Inverter Drives 8400

8400 TopLine - for servo applicationsCost-efficiency, time savings and quality enhancement are the chal-lenges of the future. Lenze is facing these challenges with its L-force 8400 TopLine – the inverter with servo qualities within the 8400

range. Equipped with everything needed for high dynamic perform-product portfolio – the holistic solution portfolio with preciselyance and accuracy in complex applications. Alongside a resolver input,matched interfaces and components. For faster configuration and

commissioning, better performance and more flexibility in production. a multiple encoder input (which can be used at the same time) is alsoprovided which optimally supplements the range of feedback systems

As such, the four versions of Inverter Drives 8400 - BaseLine, StateLine,HighLine and TopLine - have been designed for consistent process

that can be used. Cross communication between multiple TopLineunits requires minimum wiring (3-core), as it runs via the separate

optimisation – throughout your entire value-added chain. They reduce axis bus. Alongside asynchronous motors, TopLine also supports dy-namic synchronous motors via feedback.your costs, from component selection, through project planning,

manufacturing and commissioning, all the way up to servicing. Wecall this "rightsizing". Benefit from precisely tailored, cost-optimised Lenze drive units,

consisting of prepared system cables, motors and gearboxes, feedback,brakes, fans and of course the 8400 TopLine.Rightsized for versatile applicationsThe 8400 TopLine is, for example, recommended for storage and re-trieval units, synchronised line drives and pick-and-place applications.

Are you looking to control a three-phase AC motor or perform posi-tioning with or without feedback? Then select exactly the inverteryou need from the scaled solution space of the Inverter Drives 8400with units in the power range from 0.25 kW to 45 kW. You are sureto find exactly what you are looking for here, as the modular 8400range of inverters offers the right solution for a broad spectrum ofapplications.

While the BaseLine is excellent for basic applications, the TopLineoffers servo qualities and thereby fulfils with the strict requirementsin terms of dynamics and accuracy.

4.4 - 7Lenze | V08-en_GB-07/2019


4.4


Mode

8400 TopLineConrol types, motor control

For synchronous servo motors, asynchronous servo motors and three-phase asynchronousmotors


For synchronous servo motorsSensorless control (SLPSM)

For three-phase asynchronous motorsSensorless vector control (SLVC)

For three-phase AC motors and asynchronous servo motor (linear or square-law)V/f control (VFCplus)

For three-phase asynchronous motorsEnergy saving function (VFC eco)Basic functions

Freely assignable user menuFree function block interconnection with extensive function libraryParameter change-overDC brake functionBraking operation without brake resistorBrake management for brake control with low rate of wearFlying restart circuitS-shaped ramps for smooth accelerationPID controller15 fixed frequenciesMasking frequenciesInversion of motor phase sequence

Technology applications

Speed actuating driveSwitch-off positioning without feedbackTable positioning without feedback (with sequential positioning)

Function blocks for positioning sequence controlAdvanced functionsFunction blocks for electrical shaft (speed and angular synchronism)Function blocks for dancer controlFunction blocks for mains failure control

Monitoring and protective measures

Short circuitEarth faultOvervoltageMotor phase failureOvercurrentI² x t-Motor monitoringMotor overtemperatureMains phase failureProtection against restart for cyclic mains switchingMotor stalling

Diagnostics

Data logger, logbook, oscilloscope functions

6 LEDsStatus display

IntegratedDiagnostic interfaceFor USB diagnostic adapter or keypad (diagnosis terminal)

Braking operation

IntegratedBrake chopper

ExternalBrake resistor

Lenze | V08-en_GB-07/20194.4 - 8


4.4

Operating modes

An inverter enables energy-efficient operation of a system in virtuallyall application cases. The various operating modes, which can becreated by making just a few simple settings, facilitate this. The fol-lowing characteristics and corresponding specifications listed on thefollowing pages can be used to calculate the optimum operatingmode during the project planning phase.

Standard setting

In its initial state when delivered, the inverter is set up for basic oper-ation with a three-phase AC motor with V/f control. When operated

V/f at 50 Hz

in this mode, the rated torque of the motor is available in a settingrange up to 50 Hz.

Extended setting range up to 87 Hz

If the V/f reference point on the inverter is set to 87 Hz, the ratedtorque can be used across an extended setting range. Here, a

V/f at 87 Hz

230/400V motor is for example used and operated in a delta layoutwith a 400V inverter. The setting range is then increased by 40 %.The inverter must be dimensioned for a rated motor current of 230 V.

Operation with inverter-optimised MF motors

Large setting ranges and optimum operation at the rated torque:these are the strengths of the MF motor when used in combination

V/f at 120 Hz

with an inverter. The motors are optimised for a setting range up to120 Hz. Compared to conventional 50Hz operation, the setting rangeincreases by 250 %. It is quite simply not possible for a drive to beoperated any more efficiently in a machine.

4.4 - 9Lenze | V08-en_GB-07/2019


4.4

Operating modes

Square-law V/f characteristic control

The output voltage is increased quadratically to the output frequency.In case of low output frequencies, the motor voltage can be increasedto ensure a minimum current for the breakaway torque. In the field

Square-law characteristic

weakening range, the output voltage of the inverter is constant (mainsvoltage) and the frequency can be further increased depending onthe load. The maximum torque of the motor is reduced quadraticallyto the frequency increase, the maximum output power of the motorbeing constant.

Application areas are for instance:• Pumps• Blowers• Fans

VFCeco energy saving mode

The VFCeco mode has a special effect in the partial load operationalrange. Usually, three-phase AC motors are supplied there with a

VFCeco energy saving mode

higher magnetising current than required by the operating conditions.The VFCeco mode reduces the losses in the partial load operationalrange so that savings up to 30 % are possible.

Overcurrent operation

The inverters can be driven at higher amperages beyond the ratedcurrent if the duration of this overcurrent operation is time limited.


Two utilisation cycles with a duration of 15 s and 180 s are defined.Within these utilisation cycles, an overcurrent is possible for a certaintime if afterwards an accordingly long recovery phase takes place.For both utilisation cycles, a moving average is determined separately.The adjacent diagram shows both cycles: 15 s in red and 180 s in blue.The overload times tol are 3 s (T1) and 60 s (T3) respectively, the cor-responding recovery times tre are 12 s (T2) and 120 s (T4) respectively.The following tables show the resulting maximum output currents.Monitoring of the device utilisation (I x t) activates the set error re-sponse (trip or warning if one of the two utilisation values exceedsthe limit of 100 %.

Lenze | V08-en_GB-07/20194.4 - 10


4.4


Mode

8400 TopLineProductConformity


2006/95/EC


Approval

for USA and Canada (requirements of the CSA 22.2 No. 14) 2)UL 508CPower Conversion Equipment (file no. E132659)

Degree of protection

IP20EN 60529 3)




3K3 (temperature: -10°C ... +55 °C)Operation (EN 60721-3-3)

2.5% / KCurrent derating at over 45°CSite altitude

4000[m]HmaxAmsl

5[%/1000 m]Current derating at over 1000 mVibration resistance


10 Hz ≤ f ≤ 57 Hz: ±0.075 mm amplitude,Operation (EN 61800-5-1)57 Hz ≤ f ≤ 150 Hz: 1.0 g


Mode

8400 TopLineProductSupply form

Systems with earthed star point (TN and TT systems)Systems with high-resistance or isolated star point (IT systems)

Noise emission

Integrated RFI suppression: category C2 up to 25 m shielded motorcable 1)

EN 61800-3

Insulation resistance


Degree of pollution

2EN 61800-5-1Protective insulation of control circuits

Safe mains isolation: double/reinforced insulationEN 61800-5-1

1) Please also refer to the Motor connection section37 -

CSA when using an external mains choke or a module for reducing transients.2)

Mounted and ready-to-use3)

4.4 - 11Lenze | V08-en_GB-07/2019

Inverter Drives 8400 TopLineTechnical data

4.4

Rated data 230 V

ƒ Unless otherwise specified, the data refers to the default setting.

Data in right column per deviceData in left column per device

Operation with increased power: rated output current IN,out at mainsvoltage 230 V, switching frequency 4 kHz and max. ambient temper-ature 40 0C.

Operation with rated data: rated output current IN,out at a mainsvoltage 230 V, switching frequency 8 kHz variable and an ambienttemperature 45 0C (default setting).

Output currents apply to:Output currents Iout apply to:Ambient temperature 40 0C operating with switching frequency2 kHz or 4 kHz.

Ambient temperature 45 0C operating with constant switching fre-quency 2 kHz or 4 kHz.Ambient temperature 40 0C operating with constant switching fre-quency 8 kHz or 16 kHz.

Typical motor power

0.55 1)0.370.370.25[kW]P4-pole asynchronous motorProduct key

E84AVTC☐3712☐☐0E84AVTC☐2512☐☐0E84AVTC☐3712☐☐SE84AVTC☐2512☐☐S

Mains voltage range

1/N/PE AC 180 V-0 % ... 264 V+0 %, 45 Hz-0 % ... 65 Hz+0 %[V]UACRated mains current



2.92.42.11.7[A]IN, outOutput current

2.92.42.11.7[A]Iout2 kHz

2.92.42.11.7[A]Iout4 kHz

2.41.7[A]Iout8 kHz

1.61.1[A]Iout16 kHz


Max. output current

3.62.6[A]Imax, outOverload time


120.0[s]tre


Max. short-timeoutput current



12.0[s]tre

Operation only permitted with mains choke1)

Lenze | V08-en_GB-07/20194.4 - 12


4.4

Rated data 230 V


Typical motor power

0.550.370.370.25[kW]P4-pole asynchronous motorProduct key


Power loss

0.0500.045[kW]PVMax. cable length 1)

50[m]lmaxShielded motor cable



0.60.6[kW]PNMax. output power, Brakechopper

0.80.8[kW]Pmax, 1Min. brake resistance

180.0180.0[Ω]Rmin

Dimensions and weights

Standard installation design

Dimensions

215215[mm]hHeight

7070[mm]bWidth

214214[mm]tDepth 2)

Mass

2.02.0[kg]m

Technically possible cable lengths, irrespective of EMC requirements1)

With safety engineering plus 20 mm2)

4.4 - 13Lenze | V08-en_GB-07/2019


4.4

Rated data 230 V







Typical motor power

1.10 1)0.750.750.55[kW]P4-pole asynchronous motorProduct key


Mains voltage range





4.84.03.63.0[A]Iout2 kHz

4.84.03.63.0[A]Iout4 kHz

4.03.0[A]Iout8 kHz

2.72.0[A]Iout16 kHz


Max. output current



120.0[s]tre





12.0[s]tre


Lenze | V08-en_GB-07/20194.4 - 14


4.4

Rated data 230 V


Typical motor power



Power loss







100.0100.0[Ω]Rmin



Dimensions

215215[mm]hHeight

7070[mm]bWidth

214214[mm]tDepth 2)

Mass

2.02.0[kg]m



4.4 - 15Lenze | V08-en_GB-07/2019


4.4

Rated data 230 V







Typical motor power

2.202.20 1)1.501.501.10[kW]P4-pole asynchronous motorProduct key

E84AVTC☐2222☐☐0E84AVTC☐1522☐☐0E84AVTC☐1122☐☐0E84AVTC☐2222☐☐SE84AVTC☐1522☐☐SE84AVTC☐1122☐☐S

Mains voltage range


16.413.711.411.99.9[A]IN, ACWith mains choke

21.813.714.412.0[A]IN, ACWithout mains chokeRated output current

9.58.47.06.85.5[A]IN, outOutput current

9.58.47.06.85.5[A]Iout2 kHz

9.58.47.06.85.5[A]Iout4 kHz

9.57.05.5[A]Iout8 kHz

6.34.73.7[A]Iout16 kHz


Max. output current

14.310.58.3[A]Imax, outOverload time


120.0[s]tre





12.0[s]tre


Lenze | V08-en_GB-07/20194.4 - 16


4.4

Rated data 230 V


Typical motor power

2.202.201.501.501.10[kW]P4-pole asynchronous motorProduct key


Power loss

0.1400.1100.095[kW]PVMax. cable length 1)




3.33.33.3[kW]PNMax. output power, Brakechopper

4.44.44.4[kW]Pmax, 1Min. brake resistance

33.033.033.0[Ω]Rmin



Dimensions

270270270[mm]hHeight

707070[mm]bWidth

214214214[mm]tDepth 2)

Mass

2.32.32.3[kg]m



4.4 - 17Lenze | V08-en_GB-07/2019


4.4

Rated data 400 V



Operation with increased power: rated output current IN,out at mainsvoltage 400 V, switching frequency 4 kHz constant and max. ambienttemperature 40 0C.

Operation with rated data: rated output current IN,out at mains voltage400 V, switching frequency 8 kHz variable and max. ambient temper-ature 45 0C (default setting).

Output currents apply to:Output currents Iout apply to:Ambient temperature 40 0C operating with constant switching fre-quency 2 kHz or 4 kHz.


Typical motor power

1.10 1)0.750.750.550.550.37[kW]P4-pole asynchronous motorProduct key


Mains voltage range

3/PE AC 320 V-0 % ... 550 V+0 %, 45 Hz-0 % ... 65 Hz+0 %[V]UACRated mains current

3.02.62.01.71.4[A]IN, ACWith mains choke

3.63.22.52.21.8[A]IN, ACWithout mains chokeRated output current

2.92.42.21.81.61.3[A]IN, outOutput current

2.92.42.21.81.61.3[A]Iout2 kHz

2.92.42.21.81.61.3[A]Iout4 kHz

2.41.81.3[A]Iout8 kHz

1.61.20.9[A]Iout16 kHz


Max. output current



120.0[s]tre





12.0[s]tre


Lenze | V08-en_GB-07/20194.4 - 18


4.4

Rated data 400 V


Typical motor power

1.100.750.750.550.550.37[kW]P4-pole asynchronous motorProduct key


DC supply

DC 455 V -0 % ... 775 V +0 %[V]UDCRated DC-bus current








390.0390.0390.0[Ω]Rmin



Dimensions


707070[mm]bWidth

214214214[mm]tDepth 2)

Mass

2.02.02.0[kg]m



4.4 - 19Lenze | V08-en_GB-07/2019


4.4

Rated data 400 V







Typical motor power

4.00 1)3.003.00 1)2.202.201.501.501.10[kW]P4-pole asynchronous motorProduct key

E84AVTC☐3024☐☐SE84AVTC☐2224☐☐0E84AVTC☐1524☐☐0E84AVTC☐1124☐☐0E84AVTC☐2224☐☐SE84AVTC☐1524☐☐SE84AVTC☐1124☐☐S

Mains voltage range


8.47.06.15.14.73.93.83.2[A]IN, ACWith mains choke

11.89.87.36.65.55.34.4[A]IN, ACWithout mains chokeRated output current

8.87.36.75.64.83.93.83.2[A]IN, outOutput current

8.87.36.75.64.83.93.83.2[A]Iout2 kHz

8.87.36.75.64.83.93.83.2[A]Iout4 kHz

7.35.63.93.2[A]Iout8 kHz

4.93.72.62.1[A]Iout16 kHz


Max. output current

11.08.45.94.8[A]Imax, outOverload time


120.0[s]tre



14.611.27.86.4[A]Imax, outOverload time


12.0[s]tre


Lenze | V08-en_GB-07/20194.4 - 20


4.4

Rated data 400 V


Typical motor power

4.003.003.002.202.201.501.501.10[kW]P4-pole asynchronous motorProduct key

E84AVTC☐3024☐☐SE84AVTC☐2224☐☐0E84AVTC☐1524☐☐0E84AVTC☐1124☐☐0E84AVTC☐2224☐☐SE84AVTC☐1524☐☐SE84AVTC☐1124☐☐S

DC supply



0.1650.1350.1050.095[kW]PVMax. cable length 1)




6.43.52.92.9[kW]PNMax. output power, Brakechopper

6.43.52.92.9[kW]Pmax, 1Min. brake resistance

82.0150.0180.0180.0[Ω]Rmin



Dimensions

270270270270[mm]hHeight

70707070[mm]bWidth

214214214214[mm]tDepth 2)

Mass

2.32.32.32.3[kg]m



4.4 - 21Lenze | V08-en_GB-07/2019


4.4

Rated data 400 V







Typical motor power

7.50 1)5.505.504.004.003.00[kW]P4-pole asynchronous motorProduct key

E84AVTC☐5524☐☐0E84AVTC☐4024☐☐0E84AVTC☐3024☐☐0Mains voltage range


18.012.010.68.88.47.0[A]IN, ACWith mains choke

18.015.713.111.89.8[A]IN, ACWithout mains chokeRated output current


15.613.011.59.58.87.3[A]Iout2 kHz

15.613.011.59.58.87.3[A]Iout4 kHz

13.09.57.3[A]Iout8 kHz

8.76.34.9[A]Iout16 kHz


Max. output current



120.0[s]tre





12.0[s]tre


Lenze | V08-en_GB-07/20194.4 - 22


4.4

Rated data 400 V


Typical motor power


E84AVTC☐5524☐☐0E84AVTC☐4024☐☐0E84AVTC☐3024☐☐0DC supply









47.047.082.0[Ω]Rmin



Dimensions


140140140[mm]bWidth

214214214[mm]tDepth 2)

Mass

4.64.64.6[kg]m



4.4 - 23Lenze | V08-en_GB-07/2019


4.4

Rated data 400 V







Typical motor power

15.0 1)15.0 1)11.011.07.50[kW]P4-pole asynchronous motorProduct key





32.028.223.521.016.5[A]IN, outOutput current

32.028.223.521.016.5[A]Iout2 kHz

32.028.223.521.016.5[A]Iout4 kHz

32.023.516.5[A]Iout8 kHz

21.315.711.0[A]Iout16 kHz


Max. output current



120.0[s]tre





12.0[s]tre


Lenze | V08-en_GB-07/20194.4 - 24


4.4

Rated data 400 V


Typical motor power

15.015.011.011.07.50[kW]P4-pole asynchronous motorProduct key










18.027.027.0[Ω]Rmin



Dimensions


140140140[mm]bWidth

214214214[mm]tDepth 2)

Mass

6.06.06.0[kg]m



4.4 - 25Lenze | V08-en_GB-07/2019


4.4

Rated data 400 V







Typical motor power

30.0 1)22.0 1)22.0 1)18.5[kW]P4-pole asynchronous motorProduct key

E84AVTC☐2234☐☐0E84AVTC☐1834☐☐0Mains voltage range



50.4[A]IN, ACWithout mains chokeRated output current


56.447.046.840.0[A]Iout2 kHz

56.447.046.840.0[A]Iout4 kHz


31.327.0[A]Iout16 kHz


Max. output current



120.0[s]tre





12.0[s]tre


Lenze | V08-en_GB-07/20194.4 - 26


4.4

Rated data 400 V


Typical motor power


E84AVTC☐2234☐☐0E84AVTC☐1834☐☐0DC supply









15.015.0[Ω]Rmin



Dimensions

350350[mm]hHeight

205205[mm]bWidth

265265[mm]tDepth 2)

Mass

12.212.2[kg]m



4.4 - 27Lenze | V08-en_GB-07/2019


4.4

Rated data 400 V







Typical motor power

55.0 1)45.0 1)45.0 1)37.0 1)37.0 1)30.0 1)[kW]P4-pole asynchronous motorProduct key



96.080.081.668.066.055.0[A]IN, ACWith mains choke

[A]IN, ACWithout mains chokeRated output current


106.889.091.276.073.261.0[A]Iout2 kHz

106.889.091.276.073.261.0[A]Iout4 kHz

89.076.061.0[A]Iout8 kHz

60.051.041.0[A]Iout16 kHz


Max. output current



120.0[s]tre





12.0[s]tre


Lenze | V08-en_GB-07/20194.4 - 28


4.4

Rated data 400 V


Typical motor power











7.57.57.5[Ω]Rmin



Dimensions


250250250[mm]bWidth

265265265[mm]tDepth 2)

Mass

17.417.417.4[kg]m



4.4 - 29Lenze | V08-en_GB-07/2019


4.4

"Cold plate" design

Inverters in cold-plate design dissipate some of their waste heat (heatloss) via a cooler adapted to the application. For this purpose, the in-

Thermal resistancePower to be dissip-ated

Product key

verters are provided with a planed cooling plate which is connected RthPVto a separate cooler in a thermally conductive way. Using the cold

[K/W][W]plate technology, the main part of the heat energy can be transferreddirectly to the external cooling units. ≤ 1.515.0E84AVTCC2512☐☐S

≤ 1.520.0E84AVTCC3712☐☐SThe use of cold-plate technology is advantageous for the followingapplication cases: ≤ 1.030.0E84AVTCC5512☐☐S

≤ 1.040.0E84AVTCC7512☐☐S• Minimising the expense of cooling the control cabinet. Here, the

main part of the power loss is directly transferred to a cooling unit ≤ 0.660.0E84AVTCC1122☐☐S

≤ 0.575.0E84AVTCC1522☐☐Soutside of the control cabinet, e.g. convection cooler or watercooler.

≤ 0.4100E84AVTCC2222☐☐S• Heavily polluted ambient air or control cabinets with a high degreeof protection which do not allow for a use of a forced air coolingof the control cabinets.

≤ 1.025.0E84AVTCC3714☐☐S

≤ 1.035.0E84AVTCC5514☐☐S• Low mounting depth in the control cabinet.

≤ 1.050.0E84AVTCC7514☐☐S

≤ 0.660.0E84AVTCC1124☐☐S

≤ 0.570.0E84AVTCC1524☐☐S

≤ 0.4100E84AVTCC2224☐☐S

≤ 0.4100E84AVTCC3024☐☐S

≤ 0.25155E84AVTCC4024☐☐0

≤ 0.18215E84AVTCC5524☐☐0

≤ 0.15250E84AVTCC7524☐☐0

≤ 0.11355E84AVTCC1134☐☐0

≤ 0.10390E84AVTCC1534☐☐0

≤ 0.057460E84AVTCC1834☐☐0

≤ 0.057540E84AVTCC2234☐☐0

≤ 0.053720E84AVTCC3034☐☐0

≤ 0.047810E84AVTCC3734☐☐0

≤ 0.0351080E84AVTCC4534☐☐0


Product key

E84AVTCC7512☐☐SE84AVTCC5512☐☐SE84AVTCC3712☐☐SE84AVTCC2512☐☐SDimensions


70[mm]bWidth, including fastening

178[mm]tDepthMass

1.7[kg]m

Product key

E84AVTCC2222☐☐SE84AVTCC1522☐☐SE84AVTCC1122☐☐SDimensions



178[mm]tDepthMass

2.2[kg]m

Lenze | V08-en_GB-07/20194.4 - 30


4.4

"Cold plate" design


Product key




178[mm]tDepth 1)

Mass

1.7[kg]m

Product key




178[mm]tDepth 1)

Mass

2.2[kg]m

Product key

E84AVTCC7524☐☐0E84AVTCC5524☐☐0E84AVTCC4024☐☐0E84AVTCC3024☐☐SDimensions



156178[mm]tDepth 1)

Mass

3.82.92.2[kg]m

Product key

E84AVTCC2234☐☐0E84AVTCC1834☐☐0E84AVTCC1534☐☐0E84AVTCC1134☐☐0Dimensions



179156[mm]tDepth 1)

Mass

9.53.8[kg]m

Product key

E84AVTCC4534☐☐0E84AVTCC3734☐☐0E84AVTCC3034☐☐0Dimensions



199[mm]tDepth 1)

Mass

16.9[kg]m


4.4 - 31Lenze | V08-en_GB-07/2019


4.4

Push-through technique design

The inverters in push-through design reduce the waste heat in thecontrol cabinet.The inverter is mounted in the control cabinet such that the heatsinkof the inverter is outside the control cabinet. Thus, the entire wasteheat can be dissipated outside the control cabinet via convection orforced air cooling for almost all device performances. For inverterswith a power below 2.2 kW, restrictions may occur.

Using thepush-through technology is advantageous in the followingapplication cases:

• Minimising the expense for control cabinet cooling. For this pur-pose, the main part of the power loss is directly transferred to theambience outside the control cabinet (e.g. convection cooling).

• In case of control cabinets with a high degree of protection > IP54by using separate mounting and cooling areas.

• Low mounting depth in the control cabinet.

Lenze | V08-en_GB-07/20194.4 - 32


4.4



Product key

E84AVTCD7512☐☐0E84AVTCD5512☐☐0E84AVTCD3712☐☐0E84AVTCD2512☐☐0Dimensions



178[mm]tDepth (in control cabinet) 1)

Mass

2.1[kg]m

Product key





Mass

2.13.7[kg]m

Product key





Mass

3.72.1[kg]m

Product key





Mass

5.13.7[kg]m

Product key

E84AVTCD1534☐☐0E84AVTCD1134☐☐0E84AVTCD7524☐☐0Dimensions




Mass

6.4[kg]m


4.4 - 33Lenze | V08-en_GB-07/2019


4.4

Lenze | V08-en_GB-07/20194.4 - 34


4.4

Mains connection



Operation with mains choke




ULEN 60204-1Inverter4-pole asyn-chronous

motorqIIIUACP

[mm2][A][A][A][V][kW]

1.06

6C6E84AV☐☐☐2512☐☐☐

1 AC 180 ...264

0.25

10E84AV☐☐☐3712☐☐☐0.37

1.510C10E84AV☐☐☐5512☐☐☐0.55

15E84AV☐☐☐7512☐☐☐0.75

2.520

16C16E84AV☐☐☐1122☐☐☐1.10

25E84AV☐☐☐1522☐☐☐1.50

4.03020C20E84AV☐☐☐2222☐☐☐2.20

1.0

6

6C6

E84AV☐☐☐3714☐☐☐

3 AC 320 ...550

0.37

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

10

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

1.510C10E84AV☐☐☐2224☐☐☐2.20

15E84AV☐☐☐3024☐☐☐3.00

2.5

20

16C16E84AV☐☐☐4024☐☐☐4.00

4.020C20E84AV☐☐☐5524☐☐☐5.50

E84AV☐☐☐7524☐☐☐7.50

10.030

32C32E84AV☐☐☐1134☐☐☐11.0

40E84AV☐☐☐1534☐☐☐15.0

16.050C50E84AV☐☐☐1834☐☐☐18.5

25.05063C63E84AV☐☐☐2234☐☐☐22.0

7080C80E84AV☐☐☐3034☐☐☐30.0

50.080100C100E84AV☐☐☐3734☐☐☐37.0

100125C125E84AV☐☐☐4534☐☐☐45.0

4.4 - 35Lenze | V08-en_GB-07/2019

Inverter Drives 8400 TopLineInterfaces

4.4

Mains connection

Operation without mains choke



Cross-section(without mains

choke)

ULEN 60204-1Inverter4-pole asyn-chronous

motorqIIIUACP

[mm2][A][A][A][V][kW]

1.06

6C6E84AV☐☐☐2512☐☐☐

1 AC 180 ...264

0.25

10E84AV☐☐☐3712☐☐☐0.37

1.510C10E84AV☐☐☐5512☐☐☐0.55

15E84AV☐☐☐7512☐☐☐0.75

2.52016C16E84AV☐☐☐1122☐☐☐1.10

4.02520C20E84AV☐☐☐1522☐☐☐1.50

6.03025C25E84AV☐☐☐2222☐☐☐2.20

1.066C6

E84AV☐☐☐3714☐☐☐

3 AC 320 ...550

0.37

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

1.51010C10

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

E84AV☐☐☐2224☐☐☐2.20

2.515

16C16E84AV☐☐☐3024☐☐☐3.00

20E84AV☐☐☐4024☐☐☐4.00

4.025C25E84AV☐☐☐5524☐☐☐5.50

10.025

32C32E84AV☐☐☐7524☐☐☐7.50

40E84AV☐☐☐1134☐☐☐11.0

25.06080C80E84AV☐☐☐1834☐☐☐18.5

Lenze | V08-en_GB-07/20194.4 - 36


4.4

Motor connection

ƒ Keep motor cables as short as possible, as this has a positive effecton the drive behaviour.

ƒ With group drives (multiple motors on one inverter), the resultingcable length is the key factor. This can be calculated using thehardware manual.

ƒ Electric strength of the motor cable: 1 kV as per VDE 250-1.ƒ Capacitance per unit length

≤ 1.5 mm 2 / AWG 16: C core-core / C core-shield ≤ 75 / ≤150 pF/m≥ 2.5 mm 2 / AWG 12: C core-core / C core-shield ≤ 100 / ≤ 150 pF/m.

Maximum shielded motor cable length without EMC limit values atswitching frequency

16 kHz (withoutlimit value)


4 kHz (without limit value)Product keyTypical motorpower

Rated mainsvoltage

40 °C40 °C40 °C45 °CInverter4-pole asyn-chronous mo-

torlmaxlmaxlmaxlmaxPUin

[m][m][m][m][kW][V]

50

5010050

E84AV☐☐☐2512☐☐☐0.25

230

E84AV☐☐☐3712☐☐☐0.37

E84AV☐☐☐5512☐☐☐0.55

E84AV☐☐☐7512☐☐☐0.75

E84AV☐☐☐1122☐☐☐1.10

E84AV☐☐☐1522☐☐☐1.50

E84AV☐☐☐2222☐☐☐2.20

25

E84AV☐☐☐3714☐☐☐0.37

400

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

E84AV☐☐☐2224☐☐☐2.20

E84AV☐☐☐3024☐☐☐3.00

50

E84AV☐☐☐4024☐☐☐4.00

E84AV☐☐☐5524☐☐☐5.50

E84AV☐☐☐7524☐☐☐7.50

E84AV☐☐☐1134☐☐☐11.0

E84AV☐☐☐1534☐☐☐15.0

100100150100

E84AV☐☐☐1834☐☐☐18.5

E84AV☐☐☐2234☐☐☐22.0

E84AV☐☐☐3034☐☐☐30.0

E84AV☐☐☐3734☐☐☐37.0

E84AV☐☐☐4534☐☐☐45.0

152510050

E84AV☐☐☐3714☐☐☐0.37

500

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

E84AV☐☐☐2224☐☐☐2.20

E84AV☐☐☐3024☐☐☐3.00

4.4 - 37Lenze | V08-en_GB-07/2019


4.4

Motor connection

Maximum shielded motor cable length without EMC limit values atswitching frequency



4 kHz (without limit value)Product keyTypical motorpower

Rated mainsvoltage

40 °C40 °C40 °C45 °CInverter4-pole asyn-chronous mo-

torlmaxlmaxlmaxlmaxPUin

[m][m][m][m][kW][V]

505010050

E84AV☐☐☐4024☐☐☐4.00

500

E84AV☐☐☐5524☐☐☐5.50

E84AV☐☐☐7524☐☐☐7.50

E84AV☐☐☐1134☐☐☐11.0

E84AV☐☐☐1534☐☐☐15.0

100100150100

E84AV☐☐☐1834☐☐☐18.5

E84AV☐☐☐2234☐☐☐22.0

E84AV☐☐☐3034☐☐☐30.0

E84AV☐☐☐3734☐☐☐37.0

E84AV☐☐☐4534☐☐☐45.0

Maximumshieldedmotor cable length acc. to category C2 (industry),conducted

ƒ The values for Imax are valid for an ambient temperature of upto 40°C.

RFI filter LDRFI filter SDIntegrated filterProduct keyTypical motorpower

Rated mainsvoltage

8 kHz4 kHz8 kHz4 kHz8 kHz4 kHzInverter4-pole asyn-chronous mo-

torlmaxlmaxlmaxlmaxlmaxlmaxPUin

[m][m][m][m][m][m][kW][V]

5010050502525

E84AV☐☐☐2512☐☐☐0.25

230

E84AV☐☐☐3712☐☐☐0.37

E84AV☐☐☐5512☐☐☐0.55

E84AV☐☐☐7512☐☐☐0.75

E84AV☐☐☐1122☐☐☐1.10

E84AV☐☐☐1522☐☐☐1.50

E84AV☐☐☐2222☐☐☐2.20

E84AV☐☐☐3714☐☐☐0.37

400

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

E84AV☐☐☐2224☐☐☐2.20

E84AV☐☐☐3024☐☐☐3.00

E84AV☐☐☐4024☐☐☐4.00

E84AV☐☐☐5524☐☐☐5.50

E84AV☐☐☐7524☐☐☐7.50

E84AV☐☐☐1134☐☐☐11.0

E84AV☐☐☐1534☐☐☐15.0

Lenze | V08-en_GB-07/20194.4 - 38


4.4

Motor connection

Maximumshieldedmotor cable length acc. to category C2 (industry),conducted

ƒ The values for Imax are valid for an ambient temperature of upto 40°C.

RFI filter LDRFI filter SDIntegrated filterProduct keyTypical motorpower

Rated mainsvoltage

8 kHz4 kHz8 kHz4 kHz8 kHz4 kHzInverter4-pole asyn-chronous mo-

torlmaxlmaxlmaxlmaxlmaxlmaxPUin

[m][m][m][m][m][m][kW][V]

100

1002525

E84AV☐☐☐1834☐☐☐18.5

400

E84AV☐☐☐2234☐☐☐22.0

E84AV☐☐☐3034☐☐☐30.0

E84AV☐☐☐3734☐☐☐37.0

E84AV☐☐☐4534☐☐☐45.0

2525

50

E84AV☐☐☐3714☐☐☐0.37

500

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

E84AV☐☐☐2224☐☐☐2.20

E84AV☐☐☐3024☐☐☐3.00

5050

E84AV☐☐☐4024☐☐☐4.00

E84AV☐☐☐5524☐☐☐5.50

E84AV☐☐☐7524☐☐☐7.50

E84AV☐☐☐1134☐☐☐11.0

E84AV☐☐☐1534☐☐☐15.0

100

E84AV☐☐☐1834☐☐☐18.5

E84AV☐☐☐2234☐☐☐22.0

E84AV☐☐☐3034☐☐☐30.0

E84AV☐☐☐3734☐☐☐37.0

E84AV☐☐☐4534☐☐☐45.0

4.4 - 39Lenze | V08-en_GB-07/2019


4.4

Motor connection

Operation with earth-leakage circuit breaker

If the inverter is connected via an earth-leakage circuit breaker, thefollowing cable lengths are permissible, although the table must alsobe taken into account:

Earth-leakage circuit breaker 300 mA:Earth-leakage circuit breaker 30 mA:• 0.25 to 45 kW up to 25 m shielded motor cable with integrated RFI

measures• 0.25 ... 2.2 kW to 25 m shielded motor cable with integrated RFI

measures• 0.25 ... 15 kW to 25 m shielded motor cable with RFI fiter SD. • 0.25 to 45 kW up to 50 m shielded motor cable with RFI filter LD.

ƒ When RFI filters SD are used, C1 can be complied with in a con-ducted manner (a shielded motor cable up to 25 m).

ƒ In case of 0.25 ... 2.2 kW (230 V) with RFI filter LL, C1 and a faultcurrent <3.5 mA can be realised (a shielded motor cable of up to5 m).

Lenze | V08-en_GB-07/20194.4 - 40


4.4

Connection diagrams

Wiring example for connecting Inverter Drives 8400 TopLine to 1 x 230V

4.4 - 41Lenze | V08-en_GB-07/2019


4.4

Connection diagrams

Verdrahtungsbeispiel Inverter Drives 8400 TopLine an 3 x 400 V

Lenze | V08-en_GB-07/20194.4 - 42


4.4

Control connections

Mode

8400 TopLineAnalog inputs

2NumberOptional: voltage or current input


0 ... +/- 10V, 0/4 ... 20 mAValue rangeAnalog outputs

2NumberOptional: voltage or current output

10 bitsResolution

0 ... 10V, 0/4 ... 20mAValue rangeDigital inputs

8Number


11mAMax. input current

4 inputs can optionally be used as frequency input (200 kHz, 2-track)FunctionDigital outputs

4Number


1 x 2.5A, (basic insulation, with spark suppressor, e.g. for 24 V service brake)Max. output current3 x 50mA

Relay

1Number

Changeover contactContact

250V, 3AAC connection

24V, 2A ... 240V, 0.16ADC connectionExternal DC supply

24 VRated voltage 1)

Interfaces

IntegratedCANopenfunctional insulatedMax. baud rate 1000 kbpsDIP switch for address, baud rate, bus termination

optionalExtensionscommunication module

OptionalSafety engineeringSafe torque off (STO)

Drive interface

for cross communication and synchronisation of several 8400 TopLine devicesAxis bus

Sub-D, 15-pinEncoder inputMultiple encoder input for: TTL incremental encoder, SinCos incremental or absolute value encoder,SSI absolute value encoderKTY temperature sensor evaluationVia 4 digital inputs: HTL, 2/4-track, 200 kHz

Sub-D, 9-pinResolver input

For mains-independent control electronics supply1)

4.4 - 43Lenze | V08-en_GB-07/2019


4.4

Control connections

Connection of digital inputs and outputsConnection of analog inputs and outputs

Encoder connectionResolver connection

Axis bus connection

Lenze | V08-en_GB-07/20194.4 - 44


4.4

Memory module

All drive settings for the 8400 are stored on the memory module,which is a pluggable memory chip. The memory module ensures thatdrives can be replaced quickly and without errors being made.


E84AYM10S/MMemory module• For 8400 StateLine, HighLine, Topline and protec• Packaging unit: 5 items

ƒ Each inverter is equipped with a memory module in the factory

Safety system (STO)

The 8400 StateLine, HighLine and TopLine models are optionallyavailable with "STO safe torque off" safety engineering. This helpsreduce control system costs, save space in the control cabinet andkeep wiring to a minimum. The safety engineering is certified to ENISO 13849-1 (Cat. 4, PL e), EN 61508/EN 62061 (SIL 3).

The inverters can optionally be ordered with integrated safety engin-eering (STO). In this case, the product key of the inverter has a "B" asthe 14th character.For example, a StateLine 230 V, 0.55 kW built-in unit with safety en-gineering would be: E84AVSCE5512SB0

8400 StateLine with safety engineering

4.4 - 45Lenze | V08-en_GB-07/2019


4.4


A communication module is used to connect the 8400 StateLine,HighLine or TopLine to a bus system.




E84AYCETV/SMCIEtherCAT

• Distributed clock• 5 LEDs for status display• 2 RJ45 connections with LEDs for link and activity• Connection option for separate 24 V supply

ƒ The Inverter Drives 8400 can be ordered with a plug-in EtherCAT®communication module already installed. If you would like toorder the products in this complete form, please add the inverterproduct key as follows when placing your order: E84AV toX-ETXXX

ƒ The product key with the supplement for the applied module isprovided in our sales documents. This information is not part ofthe nameplate of the device.


Product key

E84AYCETV/SMode

EtherCATCommunication moduleDegree of protection

IP20EN 60529Climatic conditions




50.0[V]UACEN 61800-5-1

Lenze | V08-en_GB-07/20194.4 - 46


4.4


Rated data

Product key

E84AYCETV/SCommunication


CoE (CANopen over EtherCAT)Communication profileBaud rate

100[MBit/s]bNode


LineNumber of logical process data channels





4.4 - 47Lenze | V08-en_GB-07/2019


4.4






E84AYCEOV/SMCIEtherNet/IP

• 5 LEDs for status display• 2 RJ45 connections with LEDs for link and activity• Address can be set via 2 rotary DIP switches• TCP/IP channel• ODVA certification (Open Device Vendor Association)• Supported assembly object instances as per ODVA:

20, 21, 22, 23 and 70, 71, 72, 73• Manufacturer-specific supported assembly object

instances (custom): 110 and 111• Connection option for separate 24 V supply

ƒ The Inverter Drives 8400 can be ordered with a plug-on PROFINETcommunication module already installed. If you would like toorder the products in this complete form, please add the inverterproduct key as follows when placing your order: E84AV toX-EOXXX



Product key

E84AYCEOV/SMode

EtherNet/IPCommunication moduleDegree of protection





50.0[V]UACEN 61800-5-1

Lenze | V08-en_GB-07/20194.4 - 48


4.4


Rated data

Product key

E84AYCEOV/SCommunication

CAT5e S/FTP according to ISO/ICE11801 / EN50173Medium

EtherNET/IP, AC DriveCommunication profileBaud rate

10/100 (full duplex/half duplex)[MBit/s]bNode

Slave (Adapter)Network topology

Tree, star and lineProcess data words (PCD)


max. 254 im SubnetzMax. cable length


4.4 - 49Lenze | V08-en_GB-07/2019


4.4

Ethernet POWERLINK communication module


POWERLINK communication module



E84AYCECV/SMCIEthernet POWERLINK CN

• Sync mode, Multiplex mode• 5 LEDs for status display• 2 x RJ45 connections with LEDs for link and collision• Address can be set via 2 rotary DIP switches• Connection option for separate 24 V supply

ƒ The Inverter Drives 8400 can be ordered with a plug-in POWER-LINK communication module already installed. If you would liketo order the products in this complete form, please add the invert-er product key as follows when placing your order: E84AV toX-ECXXX



Product key

E84AYCECV/SMode

Ethernet POWERLINK CNCommunication moduleDegree of protection





50.0[V]UACEN 61800-5-1

Lenze | V08-en_GB-07/20194.4 - 50


4.4

Ethernet POWERLINK communication module

Rated data

Product key

E84AYCECV/SCommunication


EPL2.0Communication profileBaud rate

100[MBit/s]bNode

Controlled node (CN)Network topology

Tree, star and lineNumberof logical process data channels



max. 239Max. cable length


4.4 - 51Lenze | V08-en_GB-07/2019


4.4






E84AYCPMV/SMCIPROFIBUS• 5 LEDs for status display• Sub-D connection• Address can be set via DIP switch

ƒ The Inverter Drives 8400 can be ordered with a plug-in PROFIBUScommunication module already installed. If you would like toorder the products in this complete form, please add the inverterproduct key as follows when placing your order: E84AV toX-PMXXX



Product key

E84AYCPMV/SMode

PROFIBUSCommunication moduleDegree of protection





50.0[V]UACEN 61800-5-1

Lenze | V08-en_GB-07/20194.4 - 52


4.4


Rated data

Product key

E84AYCPMV/SCommunication

RS 485Medium

PROFIBUS-DP-V1Communication profilePROFIBUS-DP-V0

PROFIDrive, version 3Device profileBaud rate

9.6 ... 12 000 (automatic detection)[kBit/s]bNode


Linewith repeater:

Line or treewithout repeater:


1 ... 1616 BitDP user data length

Optional parameter channel (4 words) + process data wordsNumber of bus nodes

31 slaves + 1 master per bus segmentWith repeaters: 125

Max. cable length

1200 (depending on the baud rate and the cable type used)[m]lmaxper bus segment

4.4 - 53Lenze | V08-en_GB-07/2019


4.4






E84AYCERV/SMCIPROFINET

• 5 LEDs for status display• 2 RJ45 connections with LEDs for link and activity• TCP/IP channel• Connection option for separate 24 V supply

ƒ The Inverter Drives 8400 can be ordered with a plug-on PROFINETcommunication module already installed. If you would like toorder the products in this complete form, please add the inverterproduct key as follows when placing your order: E84AV to X-ER-XXX



Product key

E84AYCERV/SMode

PROFINETCommunication moduleDegree of protection





50.0[V]UACEN 61800-5-1

Lenze | V08-en_GB-07/20194.4 - 54


4.4


Rated data

Product key

E84AYCERV/SCommunication


PROFINET RT Conf. Class BCommunication profileBaud rate

100[MBit/s]bNode

Slave (Device)Network topology

LineNumber of logical process data channels


1 ... 1616 BitMax. cable length


4.4 - 55Lenze | V08-en_GB-07/2019


4.4

Lenze | V08-en_GB-07/20194.4 - 56


4.4

Brake resistors

An external brake resistor is required to brake high moments of inertiaor in the event of prolonged operation in generator mode; this resistorconverts braking energy into heat.

The brake resistors recommended in the table below have been di-mensioned for approx. 1.5 times the regenerative power, with a cycletime of 15/135 s (brake/rest ratio). These brake resistors generallymeet the usual requirements of standard applications.

The brake resistors are fitted with a thermostat (potential-free NCcontact).

ERBM…(IP50) brake resistor


Ratedpower

Ratedresist-ance


Typicalmo-tor power

Brake resistorInverter4-poleasynchron-ous motor

mh x b x tCthPNRNUACP


0.3175 x 20.6 x 407.500.050180.0ERBM180R050WE84AV☐☐☐2512☐☐☐

1 AC 180 ...264

0.25

E84AV☐☐☐3712☐☐☐0.37

0.5240 x 80 x 9515.00.10100.0ERBM100R100WE84AV☐☐☐5512☐☐☐0.55

E84AV☐☐☐7512☐☐☐0.75

1.0240 x 41 x 12230.00.2033.0

ERBP033R200WE84AV☐☐☐1122☐☐☐1.10

E84AV☐☐☐1522☐☐☐1.50

1.4320 x 41 x 12245.00.30ERBP033R300WE84AV☐☐☐2222☐☐☐2.20

0.4235 x 20.6 x 4015.00.10390.0ERBM390R100W

E84AV☐☐☐3714☐☐☐

3 AC 320 ...550

0.37

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

1.0240 x 41 x 12230.00.20180.0

ERBP180R200WE84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

1.4320 x 41 x 12245.00.30ERBP180R300WE84AV☐☐☐2224☐☐☐2.20

4.4 - 57Lenze | V08-en_GB-07/2019

Inverter Drives 8400 TopLineAccessories

4.4

Brake resistors

For standard applications, we recommend the following combinations:E84AV☐☐☐3024☐☐0 and ERBP082R200WE84AV☐☐☐4024☐☐0 and ERBS047R400WE84AV☐☐☐5524☐☐0 and ERBS047R800WE84AV☐☐☐7524☐☐0 and ERBS027R01K2E84AV☐☐☐1134☐☐0 and ERBS027R01K2E84AV☐☐☐1534☐☐0 and ERBS018R01K4E84AV☐☐☐1834☐☐0 and ERBS015R02K4E84AV☐☐☐2234☐☐0 and ERBS015R02K4.

Other possible combinations:

ERBP…(IP21) and ERBS…(IP65) brake resistor


Ratedpower

Ratedresist-ance


Typicalmo-tor power

Brake resistorInverter4-poleasynchron-ous motor

mh x b x tCthPNRNUACP


1.0320 x 41 x 12230.00.2082.0

ERBP082R200WE84AV☐☐☐3024☐☐☐

3 AC 320 ...550

3.004.0666 x 124 x 1221170.78ERBS082R780W

2.3400 x 110 x 10560.00.40

47.0

ERBS047R400WE84AV☐☐☐4024☐☐☐4.00

3.9710 x 110 x 1051200.80ERBS047R800W

2.3400 x 110 x 10560.00.40ERBS047R400WE84AV☐☐☐5524☐☐☐5.50

3.9710 x 110 x 1051200.80ERBS047R800W

1.0320 x 41 x 12230.00.20

27.0

ERBP027R200W

E84AV☐☐☐7524☐☐☐7.50 3.1550 x 110 x 10590.00.60ERBS027R600W

5.61020 x 110 x 1051801.20ERBS027R01K2

1.0320 x 41 x 12230.00.20ERBP027R200W

E84AV☐☐☐1134☐☐☐11.0 3.1550 x 110 x 10590.00.60ERBS027R600W

5.61020 x 110 x 1051801.20ERBS027R01K2

3.9710 x 110 x 1051200.80

18.0

ERBS018R800W

E84AV☐☐☐1534☐☐☐15.0 6.21110 x 110 x 1052101.40ERBS018R01K4

12.01110 x 200 x 1054202.80ERBS018R02K8

3.9710 x 110 x 1051200.80

15.0

ERBS015R800W

E84AV☐☐☐1834☐☐☐18.5 5.61020 x 110 x 1051801.20ERBS015R01K2

10.01020 x 200 x 1054202.40ERBS015R02K4

3.9710 x 110 x 1051200.80ERBS015R800W

E84AV☐☐☐2234☐☐☐22.0 5.61020 x 110 x 1051801.20ERBS015R01K2

10.01020 x 200 x 1054202.40ERBS015R02K4

9.5486 x 236 x 3022851.907.5ERBG075D01K9

E84AV☐☐☐3034☐☐☐30.0

E84AV☐☐☐3734☐☐☐37.0

E84AV☐☐☐4534☐☐☐45.0

Lenze | V08-en_GB-07/20194.4 - 58


4.4

Mains chokes







Operation at rated power


Typical motorpower

Mains chokeInverter4-pole asynchron-ous motor

mh x b x tINUACP

[kg][mm][A][V][kW]

1.175 x 66 x 82

5.00ELN1-0900H005E84AV☐☐☐2512☐☐☐

1 AC 180 ...264

0.25

E84AV☐☐☐3712☐☐☐0.37

9.00ELN1-0500H009E84AV☐☐☐5512☐☐☐0.55

E84AV☐☐☐7512☐☐☐0.75

2.196 x 96 x 9018.0ELN1-0250H018

E84AV☐☐☐1122☐☐☐1.10

E84AV☐☐☐1522☐☐☐1.50

E84AV☐☐☐2222☐☐☐2.20

0.556 x 77 x 1002.00EZAELN3002B153E84AV☐☐☐3714☐☐☐

3 AC 320 ...550

0.37

1.360 x 95 x 1154.00EZAELN3004B742

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

E84AV☐☐☐1124☐☐☐1.10

1.569 x 95 x 1206.00EZAELN3006B492E84AV☐☐☐1524☐☐☐1.50

E84AV☐☐☐2224☐☐☐2.20

1.985 x 120 x 140

8.00EZAELN3008B372E84AV☐☐☐3024☐☐☐3.00

2.010.0EZAELN3010B292E84AV☐☐☐4024☐☐☐4.00

2.795 x 120 x 14016.0EZAELN3016B182E84AV☐☐☐5524☐☐☐5.50

3.895 x 155 x 16520.0EZAELN3020B152E84AV☐☐☐7524☐☐☐7.50

5.8110 x 155 x 170

25.0EZAELN3025B122E84AV☐☐☐1134☐☐☐11.0

6.035.0EZAELN3035B841E84AV☐☐☐1534☐☐☐ 1)15.0

8.3112 x 185 x 20045.0EZAELN3045B651E84AV☐☐☐1834☐☐☐18.5

8.4112 x 185 x 21050.0EZAELN3050B591E84AV☐☐☐2234☐☐☐ 1)22.0

9.7122 x 185 x 21063.0EZAELN3063B471E84AV☐☐☐3034☐☐☐ 1)30.0

12.5125 x 210 x 24080.0EZAELN3080B371E84AV☐☐☐3734☐☐☐ 1)37.0

11.5115 x 267 x 20590.0EZAELN3090B331E84AV☐☐☐4534☐☐☐ 1)45.0


ƒ On some inverters, a mains filter (combination of RFI filter andmains choke) can be used in place of a mains choke. Informationon this can be found in the "Interference suppression" section.

4.4 - 59Lenze | V08-en_GB-07/2019


4.4

Mains chokes

Operation with increased power output

Mains choke


Typical motorpower

Mains chokeInverter4-pole asynchron-ous motor

mh x b x tINUACP

[kg][mm][A][V][kW]

1.175 x 66 x 82

5.00ELN1-0900H005E84AV☐☐☐2512☐☐☐

1 AC 180 ...264

0.37

E84AV☐☐☐3712☐☐☐ 1)0.55

9.00ELN1-0500H009E84AV☐☐☐5512☐☐☐0.75

E84AV☐☐☐7512☐☐☐ 1)1.10

2.196 x 96 x 9018.0ELN1-0250H018E84AV☐☐☐1122☐☐☐1.50

E84AV☐☐☐1522☐☐☐ 1)2.20

0.556 x 77 x 1002.00EZAELN3002B153E84AV☐☐☐3714☐☐☐

3 AC 320 ...550

0.55

1.360 x 95 x 1154.00EZAELN3004B742

E84AV☐☐☐5514☐☐☐0.75

E84AV☐☐☐7514☐☐☐ 1)1.10

E84AV☐☐☐1124☐☐☐1.50

1.569 x 95 x 1206.00EZAELN3006B492E84AV☐☐☐1524☐☐☐2.20

1.9

85 x 120 x 140

8.00EZAELN3008B372E84AV☐☐☐2224☐☐☐ 1)3.00

2.010.0EZAELN3010B292E84AV☐☐☐3024☐☐S 1)

4.00E84AV☐☐☐3024☐☐0

2.795 x 120 x 14016.0EZAELN3016B182E84AV☐☐☐4024☐☐☐5.50

3.895 x 155 x 16520.0EZAELN3020B152E84AV☐☐☐5524☐☐☐ 1)7.50

5.8110 x 155 x 17025.0EZAELN3025B122E84AV☐☐☐7524☐☐☐11.0

5.9110 x 155 x 16730.0EZAELN3030B982E84AV☐☐☐1134☐☐☐ 1)15.0

8.3112 x 185 x 20045.0EZAELN3045B651E84AV☐☐☐1834☐☐☐ 1)22.0

9.7122 x 185 x 21063.0EZAELN3063B471E84AV☐☐☐2234☐☐☐ 1)30.0

12.5125 x 210 x 24080.0EZAELN3080B371E84AV☐☐☐3034☐☐☐ 1)37.0

11.5115 x 267 x 20590.0EZAELN3090B331E84AV☐☐☐3734☐☐☐ 1)45.0

16.5139 x 267 x 205100EZAELN3100B301E84AV☐☐☐4534☐☐☐ 1)55.0


Lenze | V08-en_GB-07/20194.4 - 60


4.4

Interference suppression

RFI and mains filters are used to ensure compliance with the EMCrequirements of European Standard EN 61800-3. This standard definesthe EMC requirements for electrical drive system in various categories.Category C1 applies to public networks (residential areas). CategoryC1 corresponds to Class B with regard to the limit values of Class Bin line with EN 55011.Category C2 is applicable in industrial premises; use in residentialareas is left to the user's discretion. With regard to limit values, Cat-egory C2 corresponds to Class A according to EN 55011.

RFI filters

When working with stricter line-bound noise emission requirements,which cannot be met using the radio interference suppressionmeasures integrated in the inverter (C2 up to 25 m shielded motorcable), external filters can be used. The filters can be installed belowor next to the inverters.

Available RFI and mains filters

Mode

Mains filter LDRFI filter LDRFI filter SDRFI filter LLFilter(Long Distance)(Long Distance)(Short Distance)(Low Leakage)I0FAE☐☐☐F100D000☐SE84AZESR☐☐☐☐LDE84AZESR☐☐☐☐SDE84AZESR☐☐☐☐LL

Category C1

Up to 50 m shielded motorcable 1)




Category C2

Up to 100 m shielded mo-tor cable 1)

Up to 100 m shielded mo-tor cable 1)


Power range

22 to 45 kW0.25 to 18.5 kW0.25 to 15 kW0.25 to 2.2 kW, 230 VFeatures

•••• Combination of mainschoke and RFI filter.

0,25 up to 15 kW: 50 -100 m at max. 40 °C am-bient temperature and

Optimised for low leak-age current.

For installation in mobilesystems, leakage current<3.5mA (up to 5 mshielded motor cable) max. 4 kHz switching

frequency.

1) Details on maximum motor cable lengths.37 -

4.4 - 61Lenze | V08-en_GB-07/2019


4.4



ƒ RFI filter LL (Low Leakage)

MassDimensionsRated currentProduct keyMains voltageTypical motorpower

RFI filterInverter4-pole asyn-chronous motor

mh x b x tINUACP

[kg][mm][A][V][kW]

0.8212 x 70 x 605.00E84AZESR3712LLE84AV☐☐☐2512☐☐☐

1 AC 180 ... 264

0.25

E84AV☐☐☐3712☐☐☐0.37

1.0262 x 70 x 609.00E84AZESR7512LLE84AV☐☐☐5512☐☐☐0.55

E84AV☐☐☐7512☐☐☐0.75

1.6317 x 70 x 6022.0E84AZESR2222LL

E84AV☐☐☐1122☐☐☐1.10

E84AV☐☐☐1522☐☐☐1.50

E84AV☐☐☐2222☐☐☐2.20

ƒ RFI filter SD (Short Distance)



mh x b x tINUACP

[kg][mm][A][V][kW]

0.8212 x 70 x 605.00E84AZESR3712SDE84AV☐☐☐2512☐☐☐

1 AC 180 ... 264

0.25

E84AV☐☐☐3712☐☐☐0.37

1.0262 x 70 x 609.00E84AZESR7512SDE84AV☐☐☐5512☐☐☐0.55

E84AV☐☐☐7512☐☐☐0.75

1.6317 x 70 x 6022.0E84AZESR2222SD

E84AV☐☐☐1122☐☐☐1.10

E84AV☐☐☐1522☐☐☐1.50

E84AV☐☐☐2222☐☐☐2.20

1.1262 x 70 x 603.30E84AZESR7514SD

E84AV☐☐☐3714☐☐☐

3 AC 320 ... 550

0.37

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

1.4317 x 70 x 60

7.30E84AZESR2224SD

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

E84AV☐☐☐2224☐☐☐2.20

1.59.80E84AZESR3024SDE84AV☐☐☐3024☐☐S3.00

3.1306 x 140 x 6018.0E84AZESR5524SD

E84AV☐☐☐3024☐☐0

E84AV☐☐☐4024☐☐☐4.00

E84AV☐☐☐5524☐☐☐5.50

4.4361 x 140 x 6029.0E84AZESR1534SD

E84AV☐☐☐7524☐☐☐7.50

E84AV☐☐☐1134☐☐☐11.0

E84AV☐☐☐1534☐☐☐15.0

Lenze | V08-en_GB-07/20194.4 - 62


4.4



ƒ RFI filter LD (Long Distance)



mh x b x tINUACP

[kg][mm][A][V][kW]

0.8212 x 70 x 605.00E84AZESR3712LDE84AV☐☐☐2512☐☐☐

1 AC 180 ... 264

0.25

E84AV☐☐☐3712☐☐☐0.37

1.0262 x 70 x 609.00E84AZESR7512LDE84AV☐☐☐5512☐☐☐0.55

E84AV☐☐☐7512☐☐☐0.75

1.6317 x 70 x 6022.0E84AZESR2222LD

E84AV☐☐☐1122☐☐☐1.10

E84AV☐☐☐1522☐☐☐1.50

E84AV☐☐☐2222☐☐☐2.20

1.1262 x 70 x 603.30E84AZESR7514LD

E84AV☐☐☐3714☐☐☐

3 AC 320 ... 550

0.37

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

1.2317 x 70 x 60

7.30E84AZESR2224LD

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

E84AV☐☐☐2224☐☐☐2.20

1.39.80E84AZESR3024LDE84AV☐☐☐3024☐☐S3.00

2.4306 x 140 x 6018.0E84AZESR5524LD

E84AV☐☐☐3024☐☐0

E84AV☐☐☐4024☐☐☐4.00

E84AV☐☐☐5524☐☐☐5.50

3.3361 x 140 x 6029.0E84AZESR1534LD

E84AV☐☐☐7524☐☐☐7.50

E84AV☐☐☐1134☐☐☐11.0

E84AV☐☐☐1534☐☐☐15.0

7.1436 x 205 x 9050.4I0FAE318F100D0000SE84AV☐☐☐1834☐☐☐18.5

ƒ Mains filter LD (Long Distance)


Mains filterInverter4-pole asyn-chronous motor

mh x b x tINUACP

[kg][mm][A][V][kW]

14.0436 x 205 x 9043.0I0FAE322F100D0000SE84AV☐☐☐2234☐☐☐

3 AC 320 ... 550

22.0

23.0590 x 250 x 105

55.0I0FAE330F100D0000SE84AV☐☐☐3034☐☐☐30.0

25.069.0I0FAE337F100D0000SE84AV☐☐☐3734☐☐☐37.0

32.0519 x 250 x 105100I0FAE345F100D0001SE84AV☐☐☐4534☐☐☐45.0

4.4 - 63Lenze | V08-en_GB-07/2019


4.4



ƒ RFI filter LL (Low Leakage)



mh x b x tINUACP

[kg][mm][A][V][kW]

0.8212 x 70 x 605.00E84AZESR3712LLE84AV☐☐☐2512☐☐☐

1 AC 180 ... 264

0.37

E84AV☐☐☐3712☐☐☐0.55

1.0262 x 70 x 609.00E84AZESR7512LLE84AV☐☐☐5512☐☐☐0.75

E84AV☐☐☐7512☐☐☐1.10

1.6317 x 70 x 6022.0E84AZESR2222LLE84AV☐☐☐1122☐☐☐1.50

E84AV☐☐☐1522☐☐☐2.20

ƒ RFI filter SD (Short Distance)



mh x b x tINUACP

[kg][mm][A][V][kW]

0.8212 x 70 x 605.00E84AZESR3712SDE84AV☐☐☐2512☐☐☐

1 AC 180 ... 264

0.37

E84AV☐☐☐3712☐☐☐0.55

1.0262 x 70 x 609.00E84AZESR7512SDE84AV☐☐☐5512☐☐☐0.75

E84AV☐☐☐7512☐☐☐1.10

1.6317 x 70 x 6022.0E84AZESR2222SDE84AV☐☐☐1122☐☐☐1.50

E84AV☐☐☐1522☐☐☐2.20

1.1262 x 70 x 603.30E84AZESR7514SD

E84AV☐☐☐3714☐☐☐

3 AC 320 ... 550

0.55

E84AV☐☐☐5514☐☐☐0.75

E84AV☐☐☐7514☐☐☐1.10

1.4317 x 70 x 60

7.30E84AZESR2224SD

E84AV☐☐☐1124☐☐☐1.50

E84AV☐☐☐1524☐☐☐2.20

E84AV☐☐☐2224☐☐☐3.00

1.59.80E84AZESR3024SDE84AV☐☐☐3024☐☐S4.00

3.1306 x 140 x 6018.0E84AZESR5524SD

E84AV☐☐☐3024☐☐0

E84AV☐☐☐4024☐☐☐5.50

E84AV☐☐☐5524☐☐☐7.50

4.4361 x 140 x 6029.0E84AZESR1534SDE84AV☐☐☐7524☐☐☐11.0

E84AV☐☐☐1134☐☐☐15.0

Lenze | V08-en_GB-07/20194.4 - 64


4.4



ƒ RFI filter LD (Long Distance)



mh x b x tINUACP

[kg][mm][A][V][kW]

0.8212 x 70 x 605.00E84AZESR3712LDE84AV☐☐☐2512☐☐☐

1 AC 180 ... 264

0.37

E84AV☐☐☐3712☐☐☐0.55

1.0262 x 70 x 609.00E84AZESR7512LDE84AV☐☐☐5512☐☐☐0.75

E84AV☐☐☐7512☐☐☐1.10

1.6317 x 70 x 6022.0E84AZESR2222LDE84AV☐☐☐1122☐☐☐1.50

E84AV☐☐☐1522☐☐☐2.20

1.1262 x 70 x 603.30E84AZESR7514LD

E84AV☐☐☐3714☐☐☐

3 AC 320 ... 550

0.55

E84AV☐☐☐5514☐☐☐0.75

E84AV☐☐☐7514☐☐☐1.10

1.2317 x 70 x 60

7.30E84AZESR2224LD

E84AV☐☐☐1124☐☐☐1.50

E84AV☐☐☐1524☐☐☐2.20

E84AV☐☐☐2224☐☐☐3.00

1.39.80E84AZESR3024LDE84AV☐☐☐3024☐☐S4.00

2.4306 x 140 x 6018.0E84AZESR5524LD

E84AV☐☐☐3024☐☐0

E84AV☐☐☐4024☐☐☐5.50

E84AV☐☐☐5524☐☐☐7.50

3.3361 x 140 x 6029.0E84AZESR1534LDE84AV☐☐☐7524☐☐☐11.0

E84AV☐☐☐1134☐☐☐15.0

ƒ Mains filter LD (Long Distance)


Mains filterInverter4-pole asyn-chronous motor

mh x b x tINUACP

[kg][mm][A][V][kW]

14.0436 x 205 x 9043.0I0FAE322F100D0000SE84AV☐☐☐1834☐☐☐

3 AC 320 ... 550

22.0

18.5365 x 205 x 9055.0I0FAE322F100D0001SE84AV☐☐☐2234☐☐☐30.0

25.0590 x 250 x 10569.0I0FAE337F100D0000SE84AV☐☐☐3034☐☐☐37.0

32.0519 x 250 x 105100I0FAE345F100D0001SE84AV☐☐☐3734☐☐☐45.0

E84AV☐☐☐4534☐☐☐55.0

4.4 - 65Lenze | V08-en_GB-07/2019


4.4

Sinusoidal filters

A sinusoidal filter in the motor cable limits the rate of voltage riseand the capacitive charge/discharge currents that occur during invert-er operation.

Application range:• Only use a sinusoidal filter with standard asynchronous motors of

0 ... 550 V• Operation only with V/f or V/f2 characteristic control• Set the switching frequency permanently to the specified value• Limit the output frequency of the Inverter Drives 8400 to the spe-

cified value

Sinusoidal filters



Rated inductanceProduct keyMains voltageTypical motorpower

Sinusoidal filterInverter4-pole asynchron-ous motor

mfchLNUACP


4.0

48

11.0EZS3-004A200

E84AV☐☐☐3714☐☐☐

3 AC 320 ... 550

0.37

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

E84AV☐☐☐1124☐☐☐1.10

5.55.10EZS3-010A200

E84AV☐☐☐1524☐☐☐1.50

E84AV☐☐☐2224☐☐☐2.20

E84AV☐☐☐3024☐☐☐3.00

8.53.07EZS3-017A200E84AV☐☐☐4024☐☐☐4.00

E84AV☐☐☐5524☐☐☐5.50

14.52.50EZS3-024A200E84AV☐☐☐7524☐☐☐7.50

19.02.00EZS3-032A200E84AV☐☐☐1134☐☐☐11.0

21.01.70EZS3-037A200E84AV☐☐☐1534☐☐☐15.0

25.51.20EZS3-048A200E84AV☐☐☐1834☐☐☐18.5

33.51.00EZS3-061A200E84AV☐☐☐2234☐☐☐22.0

37.00.95EZS3-072A200E84AV☐☐☐3034☐☐☐30.0

53.00.80EZS3-090A200E84AV☐☐☐3734☐☐☐37.0

66.024

0.70EZS3-115A200E84AV☐☐☐4534☐☐☐45.0

Lenze | V08-en_GB-07/20194.4 - 66


4.4

Sinusoidal filters



Rated inductanceProduct keyMains voltageTypical motorpower

Sinusoidal filterInverter4-pole asynchron-ous motor

mfchLNUACP


5.5

48

5.10EZS3-010A200

E84AV☐☐☐3714☐☐☐

3 AC 320 ... 550

0.55

E84AV☐☐☐5514☐☐☐0.75

E84AV☐☐☐7514☐☐☐1.10

E84AV☐☐☐1124☐☐☐1.50

E84AV☐☐☐1524☐☐☐2.20

E84AV☐☐☐2224☐☐☐3.00

8.53.07EZS3-017A200E84AV☐☐☐3024☐☐☐4.00

E84AV☐☐☐4024☐☐☐5.50

14.52.50EZS3-024A200E84AV☐☐☐5524☐☐☐7.50

E84AV☐☐☐7524☐☐☐11.0

21.01.70EZS3-037A200E84AV☐☐☐1134☐☐☐15.0

33.51.00EZS3-061A200E84AV☐☐☐1834☐☐☐22.0

E84AV☐☐☐2234☐☐☐30.0

37.00.95EZS3-072A200E84AV☐☐☐3034☐☐☐37.0

53.00.80EZS3-090A200E84AV☐☐☐3734☐☐☐45.0

66.024

0.70EZS3-115A200E84AV☐☐☐4534☐☐☐55.0

4.4 - 67Lenze | V08-en_GB-07/2019


4.4



Product key



88.636.213.03.60[kW]PNWithout mains filter/mains chokeMains voltage range



245.0100.036.010.0[A]IN, DC


Max. DC-bus current




60.0[s]treMax. output power 1)

179.072.926.37.4[kW]Pmax, 1






4.5[s]treMax. short-term output power 1)

357.0146.052.519.6[kW]Pmax, 2

Mains filter required; if no mains filter is installed, the stated values for Pmaxdecrease

1)

Lenze | V08-en_GB-07/20194.4 - 68


4.4



Product key



88.636.213.03.60[kW]PNWithout mains filter/mains chokeRated DC-bus current

245.0100.036.010.0[A]IN, DCPower loss

0.5500.2300.1100.055[kW]PVDimensions

383350[mm]hHeight


39021012060[mm]bWidth

288[mm]tDepthMass

28.513.55.32.6[kg]m



30.317.08.72.6[kW]PNMax. output power, Brake chopper

187.7105.143.819.5[kW]Pmax, 1Running time


3.12.53.8[s]treMin. brake resistance

2.85.012.027.0[Ω]Rmin

4.4 - 69Lenze | V08-en_GB-07/2019


4.4



Product key



13.527.07.5015.0[kW]PNWith mains filter/mains chokeMains voltage range



29.057.016.032.0[A]IN, DC


Max. DC-bus current




120.0[s]treMax. output power

20.240.511.222.4[kW]Pmax, 1




18.035.09.820.0[A]Ired, DCMax. short-term output power

40.581.122.444.9[kW]Pmax, 2

59.635.1[kW]Pmax, 2with brake chopper support

Lenze | V08-en_GB-07/20194.4 - 70


4.4



Product key



13.527.07.5015.0[kW]PNWith mains filter/mains chokeRated DC-bus current


0.1900.2300.1100.150[kW]PVDimensions

350[mm]hHeight


120[mm]bWidth

288[mm]tDepthMass

6.0[kg]m



9.34.7[kW]PNMax. output power, Brake chopper



3.94.2[s]treMin. brake resistance

18.027.0[Ω]Rmin

4.4 - 71Lenze | V08-en_GB-07/2019


4.4

Control connections

Mode

Regenerative power supply modulesPower supply modulesAnalog inputs

2Number



Analog outputs

2Number



Digital inputs

81NumberPermanently configured



44Numberfest konfiguriert


50mA per outputMax. output current




Approx. 1.2 A during operation, max. 3A starting current for 100 ms 1)

Approx. 1.4 A during operation, max. 4A starting current for 100 ms

Current

Interfaces

IntegratedCANopen


IntegratedState bus

Slot MMIMemory


Integrated (no function)Resolver input

IntegratedMains synchronisation inputSub-D, 15-pin

The supply to the control electronics comes from the mains voltage. Altern-atively, it can be provided by a 24 V supply that is independent of the mains(available as an option).

1)

Lenze | V08-en_GB-07/20194.4 - 72


4.4

Brake resistors of the regenerative power supply mod-ules

Assignment of brake resistors to the supply and regenerative powersupply modules is shown in the tables below.



MassDimensionsThermalcapa-city

Rated powerRated resist-ance


Rated power

Brake resistorPower supplymodule




1.0320 x 41 x 12230.00.20

27.0

ERBP027R200W

E94APNE0104

3 AC 340 …528 1)

3.60 3.1550 x 110 x 10590.00.60ERBS027R600W

5.61020 x 110 x 1051801.20ERBS027R01K2

13.0486 x 236 x 3022851.9012.0

ERBG012R01K9E94APNE036413.0

28.0486 x 426 x 3027505.20ERBG012R05K2

12.6486 x 326 x 3023902.605.0ERBG005R02K6E94APNE100436.2

12.8486 x 426 x 3026154.102.8ERBG028D04K1E94APNE245488.6


Brake resistors for regenerative power supply modules


Ratedpower

Rated resist-ance


Ratedpower

Brake resistorSupply- / regen-erative module




1.0320 x 41 x 12230.00.20

27.0

ERBP027R200W

E94ARNE0134

3 AC 340 …528 1)

15.0 3.1550 x 110 x 10590.00.60ERBS027R600W

5.61020 x 110 x 1051801.20ERBS027R01K2

1.4240 x 41 x 12230.00.30

18.0

ERBP018R300W

E94ARNE024427.0 5.61020 x 110 x 1051801.20ERBS018R01K2

12.01110 x 200 x 1054202.80ERBS018R02K8


4.4 - 73Lenze | V08-en_GB-07/2019


4.4

Mains chokes of the power supply modules








Rated power

Mains chokePower supply moduleWith mains fil-ter/mains choke

mh x b x tINUACPN

[kg][mm][A][V][kW]

1.985 x 120 x 1408.00EZAELN3008B372E94APNE0104

3 AC 340 …528

4.90

5.9110 x 155 x 16730.0EZAELN3030B982E94APNE036417.5

12.5125 x 210 x 24080.0EZAELN3080B371E94APNE100448.6

32.0352 x 144 x 264200EZAELN3200B151E94APNE2454119

Lenze | V08-en_GB-07/20194.4 - 74


4.4


RFI filters and mains filters enable compliance with the interferencevoltage categories of the European standard EN 61800-3. There adistinction is drawn between category C1 and category C2.Category C1 describes the use on public supply networks.CategoryC2describes the use of drives which are intended to be usedfor industrial purposes in areas also comprising residential areas.For Multi Drives external filters must be used to comply with the EMCDirective.


RFI filters




Rated power

Reference group C2RFI filterPower supplymodule


chokemh x b x tlmaxPVINUACPN

[kg][mm][m][kW][A][V][kW]

4.2485 x 60 x 261

6 axes of 10 m each

0.0208.00E94AZRP0084E94APNE0104

3 AC 340 …528

3.60

4.50.05029.0E94AZRP0294E94APNE036413.0

18.5490 x 209 x 272

0.08082.0E94AZRP0824E94APNE100436.2

20.50.150200E94AZRP2004E94APNE245488.6



5

15

20n

10 20 30 40 50 l [m]mot

10

60 70

4.4 - 75Lenze | V08-en_GB-07/2019


4.4


Mains filters


Mains filter, can be mounted beside the power supply modules (right) or theregenerative power supply modules (left)

RFI filters


Rated cur-rent


Rated power

Reference group C2Mains filterPower supplymodule

With mainsfilter/mains



8.6485 x 90 x 261

10 axes of 50 m each

10.08.00E94AZMP0084E94APNE0104

3 AC 340 …528

4.90

16.5485 x 120 x 2617.329.0E94AZMP0294E94APNE036417.5

29.0490 x 270 x 2726.482.0E94AZMP0824 1)E94APNE100448.6

52.0490 x 330 x 2726.3200E94AZMP2004 1)E94APNE2454119

External 24 V supply from a safely separated power supply unit (SELV/PELV)required for integrated fan.

1)



5

15

20n

100 200 300 400 500 l [m]mot

10

600 700

Lenze | V08-en_GB-07/20194.4 - 76


4.4


Mains filters for regenerative power supply modules

MassDimen-sions

Max. cable lengthVoltagedrop

Rated cur-rent


Ratedpower

Reference group C2Mains filterSupply- / regen-erative module




25.0485 x 149x 272


E94AZMR0264SDB 1)

E94ARNE01343 AC 340 …

528

15.026.010 axes of 50 m eachE94AZMR0264LDB 1)

36.0485 x 209x 272


E94AZMR0474SDB 1)

E94ARNE024427.037.010 axes of 50 m eachE94AZMR0474LDB 1)

External 24 V supply through safely separated power supply unit (SELV/PELV)required for integrated mains voltage recording.

1)

4.4 - 77Lenze | V08-en_GB-07/2019


4.4

DC input module

Via a DC input module, an axis module interconnection can be sup-plied with power from a central DC source (power supply module,Single Drive axis modules, Multi Drive axis modules). This is requiredfor example if a drive system with a multi-level structure installed ina control cabinet is to be supplied via a central DC power supply unit.The rated current of the DC input module is defined to be 100 A (DC).The DC input module can be connected at the top or bottom, offeringgreat flexibility with regard to integration into the system wiring.This provides an ideal way of connecting multi-row axis modules inparticular.

DC input module100 A

MassDimensionsProduct keyMode

Input module

mh x b x t

[kg][mm]

0.9422 x 60 x 95E94AZEX100DC input module 100 A

Wiring example for multi-rowmounting of axis modules

Lenze | V08-en_GB-07/20194.4 - 78


4.4

DC-bus connection

The Inverter Drives 8400 can be operated in a DC-bus connection. The400 V devices have a direct connection for this.The components listed here are used to interconnect the individualdevices for operation with or without a regenerative power supplymodule. With a DC-bus connection, energy can be exchanged betweenthe individual devices. This makes particular sense with cyclic opera-tion of multiple devices.The design of a DC-bus connection requires extremely precise dimen-sioning of the devices' energy requirements among one another.Lenze Sales is happy to advise you here to ensure the most energy-efficient drive dimensioning. The components listed here form thebasis for this.

ƒ Two DC fuses are always required.ƒ The fuse holders EFH10005 and EFH10004 are single-pole, while

the holders EFH20005 and EFH20007 are 2-pole.ƒ The fuses are not UL-approved for the DC operation.ƒ Please consult Lenze Sales to ensure the right dimensioning.

Components for DC-bus connection

DesignRated currentProduct keyDesignRated currentProduct key

DC fuses DC fuses

ININ[A] [A]


12.0EFSGR0120AYIN


6.00EFSGR0060AYHN







80.0EFSGR0800AYIN


6.00EFSGR0060AYHK

10.0EFSGR0100AYHK


12.0EFSGR0120AYIK






50.0EFSGR0500AYIK

80.0EFSGR0800AYIK


EWZ0036DC busbar

• Busbar system 14 x 51• DC busbar length 1m, cross-section 25 mm 2

EWZ0037• Busbar system 22 x 58• DC busbar length 1m, cross-section 25 mm 2

EWZ0038End cap • End caps for DC busbar (packaging unit 10 pcs)

EWZ0039Terminal • Single-pole terminal for internal supply

4.4 - 79Lenze | V08-en_GB-07/2019


4.4

DC-bus connection



Typical motorpower

DC fusesInverter4-pole asynchron-ous motor

UACP

[V][kW]

EFH10005

EFSGR0160AYHK

EFH20005

EFSGR0160AYHN

E84AV☐☐☐3714☐☐☐

3 AC 320 ...550

0.37

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

EFSGR0200AYHKEFSGR0200AYHNE84AV☐☐☐2224☐☐☐2.20

E84AV☐☐☐3024☐☐☐3.00



E84AV☐☐☐7524☐☐☐7.50

E84AV☐☐☐1134☐☐☐11.0

E84AV☐☐☐1534☐☐☐15.0



Typical motorpower

DC fusesInverter4-pole asynchron-ous motor

UACP

[V][kW]

EFH10004

EFSGR0120AYIK

EFH20007

EFSGR0120AYIN

E84AV☐☐☐3714☐☐☐

3 AC 320 ...550

0.37

E84AV☐☐☐5514☐☐☐0.55

E84AV☐☐☐7514☐☐☐0.75

E84AV☐☐☐1124☐☐☐1.10

E84AV☐☐☐1524☐☐☐1.50

EFSGR0200AYIKEFSGR0200AYINE84AV☐☐☐2224☐☐☐2.20

E84AV☐☐☐3024☐☐☐3.00





E84AV☐☐☐1534☐☐☐15.0

Lenze | V08-en_GB-07/20194.4 - 80


4.4


External power supply units are available for supplying the controlelectronics of the 8400 StateLine, HighLine or TopLine. With an extern-al supply, the inverters can be parameterised and diagnosed whilethe mains input is deenergised.


Rated data

Product key


400230[V]UN, ACACInput voltage

AC 320 ... 575AC 85 ... 264[V]UinDC 450 ...800DC 90 ...350

Rated mains current


DC 22.5 ...28.5[V]UoutRated output current

20.010.05.020.010.05.0[A]IN, outDimensions

130[mm]hHeight

16085731578555[mm]bWidth

125[mm]tDepthMass

1.91.11.02.51.20.8[kg]m

Brake switch

The brake switch consists of a rectifier and an electronic circuitbreaker for the switching of an electromechanical brake switch. Thebrake switch is mounted on the control cabinet plate by means oftwo screws. Control is performed using a digital output on the inverter.

Brake switch


E82ZWBREHalf-wave rectification

• Input voltage: AC 320 … 550 V• Output voltage: DC 180 V (at AC 400 V), DC 225 V (at AC 500 V)• Max. brake current: DC 0.61 A• IP00 degree of protection

E82ZWBRBBridge rectification

• Input voltage: AC 180 … 317 V• Output voltage: DC 205 V (at AC 230 V)• Max. brake current: DC 0.54 A• IP00 degree of protection

4.4 - 81Lenze | V08-en_GB-07/2019


4.4

USB diagnostic adapter

The operation, parameter setting and diagnostics of the InverterDrives 8400 and the Servo Drives 9400 via the L-force diagnostics ismade with the keypad X400 or a PC. The connection of a PC can bemade via a USB interface and the USB diagnostic adapter.

For connecting the USB diagnostic adapter with the L-force diagnosticsinterface (DIAG) tat the inverter, three different connecting cablesare separately available in the lengths 2.5 m, 5 m and 10 m. Theconnection can be established during operation. The engineeringtools EASY Starter or Engineer can be used to carry out the operation,parameter setting or diagnostics of the inverters. Both tools havesimple intuitive surfaces. This enables a quick and easy commission-ing.

Optionally to the USB diagnostic adapter, the PC system bus adaptercan be used. For this purpose, a CANopen interface must be availableat the inverter.

USB diagnostic adapter incl.connecting cable to the PC

ƒ The engineering tools EASY Starter or Engineer are used for oper-ation, parameter setting and diagnostics of the inverters.


E94AZCUSUSB diagnostic adapter

• Input-side voltage supply via USB connection on PC• Output-side voltage supply via inverter's diagnostic

interface• Diagnostic LEDs• Electrical isolation of PC and inverter• Hot-pluggable

Connecting cables for USB diagnostic adapter


EWL0070

Connecting cable for USB diagnostic adapter

• Length: 2.5 m



Lenze | V08-en_GB-07/20194.4 - 82


4.4

X400 keypad

As an alternative to the PC, the X400 keypad can be used for localoperation, parameter setting or diagnostics.The X400 keypad plugs into the L-force diagnostics interface (DIAG)on the front of the inverter.

X400 keypad


EZAEBK1001DIAGX400 keypad

• Menu navigation• Graphics display with background lightning for clear

presentation of information• 4 navigation keys, 2 context-sensitive keys• Adjustable RUN/STOP function

ƒ The Inverter Drives 8400 can be ordered with a plug-in keypadalready installed. If you would like to order the products in thiscomplete form, please add the inverter product key as followswhen placing your order: E84AV to X-XXKXX


X400 diagnosis terminal


EZAEBK2001DIAGX400 diagnosis terminal

• X400 keypad in a robust housing• Also suitable for installation in the control cabinet door• incl. 2.5 m cable• IP20 degree of protection, IP65 for control cabinet in-

stallation on front face

4.4 - 83Lenze | V08-en_GB-07/2019


4.4

PC system bus adapter

The operation, parameterisation and diagnostics of the Inverter Drives8400 using a PC can also be carried out via the CANopen interfaceusing a PC system bus adapter. This requires a PC system bus adapterinstead of a USB diagnostic adapter. This adapter is plugged into theparallel interface or USB connection of the PC. The correspondingdrivers will be installed automatically. The voltage for the adapter issupplied via the USB connection of the PC. The CANopen interface isintegrated or available with a variant (BaseLine C).

Advantage:• Operation, parameterisation and diagnostics in parallel with the

keypad• In interconnected systems, multiple inverters can be addressed

simultaneously from one point (remote parameterisation viaCANopen)

EMF2177IB adapter


EMF2177IBPC system bus adapter• Voltage supply via USB port on PC• Electrical isolation from the bus

Shield mounting

A shield mounting is used to connect the motor cable shield on theinverter's shield connection.


EZAMBKBMMetal cable tie• Cable diameter: 8…30 mm• Packaging unit: 50 items

EZAMBHXM007/MFixing clip• Cable diameter: 4…10 mm• Packaging unit: 20 items

EZAMBHXM006/M

Wire clamp

• Cable diameter: 4…15 mm• Packaging unit: 10 items

EZAMBHXM003/M• Cable diameter: 10…20 mm• Packaging unit: 10 items



Lenze | V08-en_GB-07/20194.4 - 84


4.4

Terminal strips

All connections are equipped with pluggable connectors, with powerconnections up to 15 kW. These pluggable connectors are availableseparately for service purposes or if cable harnesses need to bephysically separated.

ƒ Power connections

Product keyFeaturesTerminalstrip


Product key

Inverter

E84AZEVS010X105/M

X105

E84AZEVS001X100/M

X100

E84AV☐☐☐2512☐☐☐

•

•

Connection: mo-tor

Connection:mains

E84AV☐☐☐3712☐☐☐

•

•

Packaging unit: 5items

Packaging unit: 10items

E84AV☐☐☐5512☐☐☐E84AV☐☐☐7512☐☐☐

E84AZEVS002X100/M

E84AV☐☐☐1122☐☐☐E84AV☐☐☐1522☐☐☐E84AV☐☐☐2222☐☐☐

E84AZEVS003X100/M

E84AV☐☐☐3714☐☐☐

• Connection:mains

E84AV☐☐☐5514☐☐☐

• Packaging unit: 5items

E84AV☐☐☐7514☐☐☐E84AV☐☐☐1124☐☐☐E84AV☐☐☐1524☐☐☐E84AV☐☐☐2224☐☐☐E84AV☐☐☐3024☐☐☐

E84AZEVS011X105/ME84AZEVS004X100/ME84AV☐☐☐4024☐☐☐E84AV☐☐☐5524☐☐☐

E84AZEVS012X105/ME84AZEVS005X100/M

E84AV☐☐☐7524☐☐☐E84AV☐☐☐1134☐☐☐E84AV☐☐☐1534☐☐☐

ƒ Control connections


E84AZEVS040X001/MX1• Connection: CANopen• Packaging unit: 10 items

E84AZEVS060X003/MX3• Connection: analog inputs and outputs• Packaging unit: 5 items

E84AZEVS060X004/MX4• Connection: digital outputs• Packaging unit: 10 items

E84AZEVS060X005/MX5• Connection: digital inputs• Packaging unit: 5 items

E84AZEVS060X010/MX10• Connection: axis bus• Packaging unit: 10 items

E84AZEVS070X080/MX80• Connection: safety engineering• Packaging unit: 10 items

E84AZEVS020X101/MX101• Connection: relay• Packaging unit: 10 items

E84AZEVS030X106/MX106• Connection: PTC• Packaging unit: 10 items

E84AZEVS060X107/MX107• Connection: 2.5 A digital output• Packaging unit: 10 items

4.4 - 85Lenze | V08-en_GB-07/2019


4.4

Setpoint potentiometer

The setpoint selection (e.g. speed) can be made via an external poten-tiometer.The setpoint potentiometer is connected to the inverter's analog inputterminals. A scale and a rotary knob are also available.

Setpoint potentiometer with scale and rotary knob

Product keyMode

ERPD0010K0001W10 kOhm / 1 Watt potentiometer

ERZ0001Rotary knob,36 mm diameter

ERZ0002Scale 0 … 100%,62 mm diameter

Lenze | V08-en_GB-07/20194.4 - 86


4.4

4.4 - 87Lenze | V08-en_GB-07/2019


4.4

Lenze | V08-en_GB-07/20194.4 - 88


4.4

Servo-Inverter i7005 to 64 A

Inverter


4.5 - 7Equipment


4.5 - 9Generation Easy for multi-axis applications


4.5 - 11Operating modes

4.5 - 12Dimensioning of a multi-axis system


4.5 - 16Rated data for single axes

4.5 - 18Rated data for double axes

4.5 - 20Rated data for power supply modules

4.5 - 22"Cold plate" design

4.5 - 24Push-through technique design





4.5 - 34Safety engineering

4.5 - 35EtherCAT® communication

4.5 - 37Brake resistors for power supply modulesPower supply modulesAccessories

4.5 - 38Mains chokes for power supply modules

4.5 - 39Interference suppression of power supply modules

4.5 - 4124 V power supply unit'

4.5 - 41Installation sets for Servo-Inverter i700

4.5 - 42Installation material for i700 servo inverter

Servo-Inverter i700Contents

4.5

Product key

Lenze | V06-en_GB-07/20194.5 - 4

Servo-Inverter i700General information

4.5

Product key

4.5 - 5Lenze | V06-en_GB-07/2019


4.5

Lenze | V06-en_GB-07/20194.5 - 6


4.5

Equipment with Basic Safety STO

4.5 - 7Lenze | V06-en_GB-07/2019


4.5


Asynchronous motorASMDimensions[mm]bSlot for diagnostic adapterDIAGThermal capacity[KWs]CthDeutsches Institut für Normung e.V.DINSwitching frequency[kHz]fchEuropean standardENDimensions[mm]hDegrees of protection provided by enclosures (IPcode)

EN 60529Site altitude[m]HmaxMax. DC-bus current[A]Imax


EN 60721-3Max. output current[A]Imax, outRated mains current[A]IN, ACRated DC-bus current[A]IN, DC Electrical variable speed drives Part 3: EMC require-


Rated output current[A]IN, outMax. cable length[m]lmax International Electrotechnical CommissionIECMass[kg]m

Functional safety of electrical/electronic/program-mable electronic safety-related systems

IEC 61508Typical motor power[kW]PMax. output power[kW]Pmax, 1 International Mounting CodeIMPower loss[kW]PV International Protection CodeIPRated power[kW]PN Slot for communication module (module commu-

nication interface)MCI

Min. brake resistance[Ω]RminRated resistance[Ω]RN National Electrical Manufacturers AssociationNEMADimensions[mm]t Underwriters Laboratory Listed ProductULMains voltage[V]UAC Underwriters Laboratory Recognized ProductURDC supply[V]UDC Verband deutscher Elektrotechniker (Association

of German Electrical Engineers)VDE

Rated voltage[V]UN, ACMax. output voltage[V]Uout

Lenze | V06-en_GB-07/20194.5 - 8


4.5

Generation Easy for multi-axis applications

i700 – in use

Powerful central motion control of demanding machine tasks is bestachieved with our Controller-based Automation. The Servo-Inverter

The innovative Servo-Inverter i700 for central motion control ischaracterised by its compact and highly flexible design. Dual axes

i700 for multiaxis application can drive all centrally controlled motorsin your machine module – from three-phase AC motor to servo motor.

keep the drive size to a minimum, dynamic motor control makes itsuitable for use in a wide range of applications. Drive integration,commissioning and maintenance have been substantially simplifiedthanks to its installation concept and easy engineering.

i700 features:Highlights:• Multi-axis system• Easy to use: from installation to service

• Compact: both in size and connection system • Single and double axes• Power supply modules• Flexible: motor control for synchronous and asynchronous motors

• High performance, e. g. with real-time EtherCAT® bus system • DC-bus connection via busbar system• Pluggable connection system• Automatic parameter/firmware download via the control system• Motor control:

-Servo with field weakening and torque pre-control-V/f control for standard asynchronous motors without encoder

• Scalable safety functions• 3 cooling methods: standard panel-mount, cold plate technique,

push-through technique

4.5 - 9Lenze | V06-en_GB-07/2019


4.5


The speed and position control modes are directly executed in theservo inverter which ensures very short cycle times (0.25 ms). The

The Servo-Inverter i700 can be directly implemented into the Control-ler-based Automation applications via the integrated EtherCAT® in-

selection of the right control mode for the application is determinedterface. The interaction of the different Lenze controllers provide fora high number of sophisticated Lenze Motion applications. via the application in the Controller. The "Controller-based Automa-

tion" chapter summarises which controller optimally solves the indi-vidual applications together with the i700.

Mode

Servo-Inverter i700Conrol types, motor control

For synchronous servo motors, asynchronous servo motors and three-phaseasynchronous motors


For three-phase AC motors and asynchronous servo motor (linear or square-law)V/f control (VFCplus)Basic functions

Brake management for brake control with low rate of wearPID controller

Velocity mode (VL) - non-cyclic velocity setpointOperating modes to CiA 402Cyclic synchronous position (csp) - cyclic position setpointCyclic synchronous velocity (csv) - cyclic velocity setpointCyclic synchronous torque (cst) - cyclic torque setpoint

Overload behaviour

200% maximum current (with regard to 4kHz rated current)Functions with FAST Application Software

Comprehensive library of function and technology modules e.g. for positioning,cam functions, electrical shaft etc.

Monitoring and protective measures

OverloadShort circuitEarth faultOvervoltageUndervoltageDC-bus voltageMotor phase failureOvercurrentI² x t-Motor monitoringOvertemperatureMotor overtemperatureBrake chopper, brake resistanceMotor stalling

Diagnostics

Axis modules: Error codes to CiA 402Power supply modules: Status message via 2 digital outputsOscilloscope functions

2 LEDsStatus displayBraking operation

Integrated in power supply moduleBrake chopper

ExternalBrake resistorMounting conditions

InstallationMounting typeCold plate techniquePush-through technique

In the control cabinetMounting place

VerticalMounting position

At the top: minimum 90 mmFree spacesSide−by−side mounting without any clearanceAt the bottom: minimum 70 mm

Lenze | V06-en_GB-07/20194.5 - 10


4.5

Operating modes


Axis modules and power supply modules

Power supply modules and axis modules can be operated with highercurrents beyond the rated current if this overcurrent is only active for


a limited operating time. Within the efficiency cycles, the overcurrentcan flow for a certain period of time if afterwards an accordingly longrecovery phase takes place afterwards. Two efficiency cycles of 15 s [1]in red and 180 s [2] in blue are defined.

• 15-s cycle- 3 s (T1) load period with peak current [A] (200 %)- 12 s (T2) recovery time with limited current [C] (75 %)

• 180-s cycle- 60 s (T3) load period with peak current [B] (150 %)- 120 s (T4) recovery time with limited current [C] (75 %)

A load period with peak current must be followed by a recovery time.In the recovery time, the current must not exceed the given value.

ƒ From a maximum device current of 32 A, the following restrictionapplies:With field frequencies lower than 5 Hz, the cycle time of the shorttime behaviour is reduced from 15 s to 3 s.

4.5 - 11Lenze | V06-en_GB-07/2019


4.5

Dimensioning of a multi-axis system

Drive dimensioning of multi-axis systems with Servo-Inverters i700can be easily carried out using the DSD (Drive Solution Designer) en-gineering tool. This tool can be downloaded from the Lenze homepage(http://www.lenze.com/download/software-downloads). It considersvarious, frequently recurring applications, the ambient conditionsand the entire mechatronic system and their operating mode as forinstance coordinated or uncoordinated multi-axis operation withenergy exchange in the DC-bus system. It provides comprehensibledimensioning protocols and an Energy Performance Certificate forthe axes and for the multi-axis system. The Energy Performance Cer-tificate clearly displays the energy efficiency of all drive componentsunder the given operation modes and provides potential for energyoptimisations for entire plants.


Mode

Engineering Tool DSDApplications

Comprehensive applications as for instance linear and rotating drives, positioning-, wheel, hoist and syn-chronous drives, winders, pumps, fans, …

Components

InverterMotors (brake, feedback)Geared motorsPower supply modules

Check of components and drivesystem

Monitoring functions of the invertersMaximum limits of the componentsProduct data in the applicationsConsideration and check of the entire drive systemLimit loads (electrical/mechanical)M-n characteristic fields and system checksPossible combinations of the drive componentsLosses and energy efficiency

Optimisation and evaluation

Energy consumption of the components and of the applicationEnergy exchange in multi-axis applicationsRepresentation of working points, e.g. as characteristic

Presentation of the result

Evaluation of the dimensioningRepresentation of energy consumptionLogging of dimensioningCreating CAD data

Basic functions

Metric and imperial unit systemsIntuitive interfaces with simple dialogsComprehensive online help with physical basics and overviewsFast and easy drive dimensioning and product configurationEditor for the motion sequenceCreating alternative solutions with comparison operations

Lenze | V06-en_GB-07/20194.5 - 12


4.5

Dimensioning of a multi-axis system

4.5 - 13Lenze | V06-en_GB-07/2019


4.5

Lenze | V06-en_GB-07/20194.5 - 14


4.5


Mode

Servo-Inverter i700ProductConformity


2006/95/EC


Approval

Power Conversion Equipment (file no. E132659)UL 508C

CSA 22.2 No. 14CSACertification

RoHsDegree of protection

IP20EN 60529



1K3 (temperature: -25 °C ... +40 °C)Storage (EN 60721-3-1) > 6 months


3K3 (temperature: -10°C ... +55 °C)Operation (EN 60721-3-3)

2.5 % / KCurrent derating at over 40°CSite altitude

4000[m]HmaxAmsl

5[%/1000 m]Current derating at over 1000 mVibration resistance


10 Hz ≤ f ≤ 57 Hz: ±0.075 mm amplitude,Operation (EN 61800-5-1)57 Hz ≤ f ≤ 150 Hz: 1.0 g


Mode

Servo-Inverter i700ProductSupply form

Systems with earthed star point (TN and TT systems)Systems with high-resistance or isolated star point (IT systems)

Mains switching

Cyclic mains switching of 5 times in 5 minutes is permissible withoutrestrictions.

Noise emission

Cable-guided disturbance:EN 61800-3According to category C1 with special measures

According to category C2 with standard accessoriesAccording to category C3 without additional measures

Insulation resistance


Degree of pollution

2EN 61800-5-1Shock current

> 3.5 mA AC, > 10 mA DCEN 61800-5-1Protective insulation of control circuits

Safe mains isolation: double/reinforced insulationEN 61800-5-1

4.5 - 15Lenze | V06-en_GB-07/2019

Servo-Inverter i700Technical data

4.5

Rated data for single axes


20.010.05.0[A]Imax, outProduct key

E70ACM☐☐0204☐☐1ET☐E70ACM☐☐0104☐☐1ET☐E70ACM☐☐0054☐☐1ET☐DC supply

DC 260 V -0 % ... 775 V +0 %[V]UDCTypical motor power

4.001.500.75[kW]P4-pole asynchronous motorRated output current



10.05.02.5[A]Iout4 kHz

10.05.02.5[A]Iout8 kHz

6.03.01.5[A]Iout16 kHzPower loss

0.1300.0800.050[kW]PV



Dimensions

350[mm]hHeight


50[mm]bWidth

261[mm]tDepthMass

2.7[kg]m

Lenze | V06-en_GB-07/20194.5 - 16


4.5

Rated data for single axes


64.048.032.0[A]Imax, outProduct key

E70ACM☐☐0644☐☐1ET☐E70ACM☐☐0484☐☐1ET☐E70ACM☐☐0324☐☐1ET☐DC supply


15.011.07.50[kW]P4-pole asynchronous motorRated output current



32.024.016.0[A]Iout4 kHz

25.619.212.8[A]Iout8 kHz

19.214.49.6[A]Iout16 kHzPower loss

0.3900.2900.210[kW]PV



Dimensions

350[mm]hHeight


100[mm]bWidth

261[mm]tDepthMass

5.2[kg]m

4.5 - 17Lenze | V06-en_GB-07/2019


4.5

Rated data for double axes


10.05.0[A]Imax, outProduct key

E70ACM☐☐0104☐☐2ET☐E70ACM☐☐0054☐☐2ET☐DC supply


1.500.75[kW]P4-pole asynchronous motorRated output current



5.02.5[A]Iout4 kHz

5.02.5[A]Iout8 kHz

3.01.5[A]Iout16 kHzPower loss

0.1400.090[kW]PV



Dimensions

350[mm]hHeight


50[mm]bWidth

261[mm]tDepthMass

2.9[kg]m

Lenze | V06-en_GB-07/20194.5 - 18


4.5

Rated data for double axes


32.020.0[A]Imax, outProduct key

E70ACM☐☐0324☐☐2ET☐E70ACM☐☐0204☐☐2ET☐DC supply


7.504.00[kW]P4-pole asynchronous motorRated output current





9.66.0[A]Iout16 kHzPower loss

0.3700.260[kW]PV



Dimensions

350350[mm]hHeight

100100[mm]bWidth

261261[mm]tDepthMass

5.25.2[kg]m

4.5 - 19Lenze | V06-en_GB-07/2019


4.5


ƒ Operation at 3/PE AC 230/400 and 480 V possible.ƒ The data is valid for operation at 3/PE AC 400 V.

Product key

E70ACP☐☐0604☐E70ACP☐☐0304☐Power supply moduleRated power

30.915.4[kW]PNWith mains filter/mains choke

20.610.3[kW]PNWithout mains filter/mainschokeMax. short-term output power

41.220.6[kW]Pmax, 2Mains voltage range


49.024.5[A]IN, ACRated DC-bus current

60.030.0[A]IN, DCMax. DC-bus current

90.045.0[A]ImaxPower loss

0.1100.060[kW]PV






82.0[s]treMin. brake resistance

9.018.0[Ω]Rmin



Dimensions

350[mm]hHeight


10050[mm]bWidth

261[mm]tDepthMass

5.82.8[kg]m

Lenze | V06-en_GB-07/20194.5 - 20


4.5

4.5 - 21Lenze | V06-en_GB-07/2019


4.5

"Cold plate" design

Requirements for the coolerInverters in cold-plate design dissipate some of their waste heat (heatloss) via a cooler adapted to the application. For this purpose, the in-verters are provided with a planed cooling plate which is connected When cold-plate technology is used, the following basic conditions

must be considered:to a separate cooler in a thermally conductive way. Using the coldplate technology, the main part of the heat energy can be transferreddirectly to the external cooling units. • Good thermal connection to the external cooling unit, i.e. the im-

plementation of the heat transfer resistance (Rth) according to thepower loss.The use of cold-plate technology is advantageous for the following

application cases: • The contact surface must at least be as big as the cooling plate ofthe inverter.

• The planarity of the contact surface must not exceed 0.05 mm.• Minimising the expense of cooling the control cabinet. Here, themain part of the power loss is directly transferred to a cooling unit • The contact surface of the external coolers and cooling plate must

be connected by means of the intended screwed connection.outside of the control cabinet, e.g. convection cooler or watercooler. • The maximum temperature of the cooling plate of the inverter ((75

°C) must not be exceeded.• Heavily polluted ambient air or control cabinets with a high degreeof protection which do not allow for a use of a forced air coolingof the control cabinets.


Single axes

Thermal resistancePower to be dissipatedProduct key

RthPV

[K/W][W]

≤ 1.625.0E70ACM☐C0054☐☐1ET☐≤ 0.850.0E70ACM☐C0104☐☐1ET☐≤ 0.4595.0E70ACM☐C0204☐☐1ET☐≤ 0.25140E70ACM☐C0324☐☐1ET☐≤ 0.2215E70ACM☐C0484☐☐1ET☐≤ 0.15290E70ACM☐C0644☐☐1ET☐

Double axes


RthPV

[K/W][W]

≤ 0.850.0E70ACM☐C0054☐☐2ET☐≤ 0.4595.0E70ACM☐C0104☐☐2ET☐≤ 0.2185E70ACM☐C0204☐☐2ET☐≤ 0.15275E70ACM☐C0324☐☐2ET☐

Power supply modules


RthPV

[K/W][W]

≤ 0.9545.0E70ACP☐C0304☐≤ 0.4585.0E70ACP☐C0604☐

Lenze | V06-en_GB-07/20194.5 - 22


4.5

"Cold plate" design


Single axes

Product key

E70ACM☐C0204☐☐1ET☐E70ACM☐C0104☐☐1ET☐E70ACM☐C0054☐☐1ET☐Dimensions


50[mm]bWidth

221[mm]tDepthMass

2.3[kg]m

Product key

E70ACM☐C0644☐☐1ET☐E70ACM☐C0484☐☐1ET☐E70ACM☐C0324☐☐1ET☐Dimensions


100[mm]bWidth

221[mm]tDepthMass

5.3[kg]m

Double axes

Product key

E70ACM☐C0204☐☐2ET☐E70ACM☐C0054☐☐2ET☐E70ACM☐C0324☐☐2ET☐E70ACM☐C0104☐☐2ET☐

Dimensions


10050[mm]bWidth

221[mm]tDepthMass

5.32.5[kg]m


Product key

E70ACP☐C0604☐E70ACP☐C0304☐Dimensions


10050[mm]bWidth

221[mm]tDepthMass

5.62.6[kg]m

4.5 - 23Lenze | V06-en_GB-07/2019


4.5


The inverters in push-through design reduce the waste heat in thecontrol cabinet.The inverter is mounted in the control cabinet so that the heatsinkon the inverter is outside the control cabinet. Thus, the entire wasteheat can be dissipated outside the control cabinet via convection orforced air cooling for almost all device performances.

Using thepush-through technology is advantageous in the followingapplication cases:

• Minimising the expense for control cabinet cooling. For this pur-pose, the main part of the power loss is directly transferred to theambience outside the control cabinet,e.g. convection cooling.

• In case of control cabinets with a high degree of protection > IP54by using separate mounting and cooling areas.


Single axes

Power to be dissipatedProduct key

PV

[W]

25.0E70ACM☐D0054☐☐1ET☐50.0E70ACM☐D0104☐☐1ET☐95.0E70ACM☐D0204☐☐1ET☐140E70ACM☐D0324☐☐1ET☐215E70ACM☐D0484☐☐1ET☐290E70ACM☐D0644☐☐1ET☐

Double axes


PV

[W]

50.0E70ACM☐D0054☐☐2ET☐95.0E70ACM☐D0104☐☐2ET☐185E70ACM☐D0204☐☐2ET☐275E70ACM☐D0324☐☐2ET☐



PV

[W]

45.0E70ACP☐D0304☐85.0E70ACP☐D0604☐

Lenze | V06-en_GB-07/20194.5 - 24


4.5



Single axes

Product key

E70ACM☐D0204☐☐1ET☐E70ACM☐D0104☐☐1ET☐E70ACM☐D0054☐☐1ET☐Dimensions


50[mm]bWidth

221[mm]tDepth (in control cabinet)Mass

3.0[kg]m

Product key

E70ACM☐D0644☐☐1ET☐E70ACM☐D0484☐☐1ET☐E70ACM☐D0324☐☐1ET☐Dimensions


100[mm]bWidth


7.1[kg]m

Double axes

Product key

E70ACM☐D0104☐☐2ET☐E70ACM☐D0054☐☐2ET☐Dimensions


50[mm]bWidth

261[mm]tDepthMass

3.2[kg]m

Product key

E70ACM☐D0324☐☐2ET☐E70ACM☐D0204☐☐2ET☐Dimensions


100[mm]bWidth

261[mm]tDepthMass

7.1[kg]m


Product key

E70ACP☐D0604☐E70ACP☐D0304☐Dimensions


10050[mm]bWidth


5.82.8[kg]m

4.5 - 25Lenze | V06-en_GB-07/2019


4.5

Lenze | V06-en_GB-07/20194.5 - 26


4.5

Mains connection

With an upstream mains choke or mains filter, the maximum continu-ous power of the power supply modules can be used since the effect-ive current will be reduced.

Interference voltage categories according to the European standardEN 61800-3 are divided into category C1, C2 and the category C3.

If no filter or an RFI filter is used, the permissible continuous power(rated power) of the power supply module is reduced.

Category C1• Describes the use in public networks.

The mains choke and the RFI filter can also be combined without anyrestrictions.Category C2

• Describes the use of devices intended for industrial purposes inareas also comprising residential areas.

Category C3• Describes the use of devices intended for industrial purposes only.

Mains chokes, RFI filters, Mains filters38 -The interference voltage categories achievable dueto the filter measures are shown in conjunction withthe motor cables.

28 -

Mains fuses and cable cross-sections

ƒ The mains fuse and cable cross-section specifications apply to amains connection of 3AC 230/400/480 V.


Mains connectionFuseCircuit breakerProduct keyMains voltage


UL 1)EN 60204-1Power supply module

qIIIUAC

[mm2][A][A][A][V]

10.040C40E70ACP☐☐0304☐3 AC 180 ... 528

16.063C63E70ACP☐☐0604☐

In preparation.1)

4.5 - 27Lenze | V06-en_GB-07/2019

Servo-Inverter i700Interfaces

4.5

Motor connection

ƒ Electric strength of the motor cable: 1 kV as per VDE 250-1.ƒ Keep motor cables as short as possible, as this has a positive effect

on the drive behaviour.ƒ Maximum motor cable length 50 m per axis.ƒ With group drives (multiple motors on one inverter), the resulting

cable length is the key factor. This can be calculated using thehardware manual.

Motor cable lengths and interference voltage categories

When using the i700 system, use external filters to comply with theEMC Directives.

Category C1• With special measures; please contact your Lenze sales office.

Category C2• With RFI filters, 6 axes with 50 m motor cable each• With mains filters, 10 axes with 50 m motor cable each

Category C3• Without external measures, 4 axes with 50 m motor cable each• With mains choke, 10 axes with 50 m motor cable each

Mains chokes, RFI filters, Mains filters38 -

Lenze | V06-en_GB-07/20194.5 - 28


4.5

Motor connection

The following diagrams show the possible number of axes and thepossible sum of motor cable lengths to ensure compliance with inter-ference suppression according to category .

ƒ Number of axes (n) / sum of the motor cable length (l)

Category C2

With mains filtersWith RFI filters

5

15

20

n

100 200 300 400 500 l [m]mot

10

5

15

20

n

100 200 300 400 500 l [m]mot

10

Category C3

With mains chokesWithout external measures

5

15

20

n

100 200 300 400 500 l [m]mot

10

5

15

20

n

100 200 300 400 500 l [m]mot

10

4.5 - 29Lenze | V06-en_GB-07/2019


4.5

Connection diagrams

Wiring example for i700 servo inverter, axis modules, Basic Safety STO

[2] 24 supply for control electronics[3] 24 V supply for digital inputs[4] 24 V supply for motor holding brake(s)

Lenze | V06-en_GB-07/20194.5 - 30


4.5

Connection diagrams

Servo-Inverter i700 wiring example, power supply modules

[1] 24 V supply for digital inputs[2] 24 V supply for control electronics

4.5 - 31Lenze | V06-en_GB-07/2019


4.5

Control connections

Mode

Servo-Inverter i700Digital inputs

2Number

2 with time and position stampTouch-probe-capable


8mAMax. input currentExternal DC supply


19.2 … 28.8 V, max. residual ripple ± 5%Voltage rangeInterfaces

2 (in/out)EtherCAT

Safe torque off (STO)Safety engineering2 channel design

Drive interface

Sub-D, 9-pinResolver input

Sub-D, 15-pinEncoder inputSinCos absolute value encoder single-turn (with zero pulse) or multi-turn (Hiper-face®)

24V holding brake per axis can be directly controlledMotor brake

Connection of Basic Safety STO safety systemConnection of digital inputs

Motor brake connection

Lenze | V06-en_GB-07/20194.5 - 32


4.5

Control connections

External 24 V supply

The control electronics of the Servo-Inverter i700 has to be suppliedwith an external 24-V supply. For this purpose, Lenze provides powersupply units. The following table shows the corresponding currentconsumptions of the devices.

24 V power supply unit41 -

Single axes

External DC supplyProduct keyMax. short-timeoutput current

Current

Imax, out

[A]

1.0 A

E70ACM☐☐0054☐☐1ET☐5.0

E70ACM☐☐0104☐☐1ET☐10.0

E70ACM☐☐0204☐☐1ET☐20.0

2.0 A

E70ACM☐☐0324☐☐1ET☐32.0

E70ACM☐☐0484☐☐1ET☐48.0

E70ACM☐☐0644☐☐1ET☐64.0

Double axes

External DC supplyProduct keyMax. short-timeoutput current

Current

Imax, out

[A]

1.0 AE70ACM☐☐0054☐☐2ET☐5.0

E70ACM☐☐0104☐☐2ET☐10.0

2.0 AE70ACM☐☐0204☐☐2ET☐20.0

E70ACM☐☐0324☐☐2ET☐32.0

4.5 - 33Lenze | V06-en_GB-07/2019


4.5

Safety engineering

Safety engineering has been certified acc. to EN ISO 13849-1(cat. 4, PL e), EN 61508/EN 62061 (SIL 3).

Basic Safety STO

By default, the i700 servo inverters are available with the "safe torqueoff, STO“ safety function. This helps reduce the control system costs,save space in the control cabinet and keep wiring to a minimum. A"safe stop 1, SS1" can be implemented easily using a safety switchingdevice.

The product key of the inverter has an ""A"" as the 14th character.For example, a servo inverter 5A, built-in unit with Basic Safety STOsafety engineering would be: E70ACMSE0054SA1ETR

Double axis with connection for "Basic Safety STO" safety system

Lenze | V06-en_GB-07/20194.5 - 34


4.5

EtherCAT® communication

EtherCAT enables the i700 servo inverter to be controlled with digitalcontrol signals via the EtherCAT® bus system. It is integrated in thei700 servo inverter. It can be seen in the product key at the positions16 and 17: E70ACM☐☐☐☐4S☐☐ET☐.

The advantages of the system are:• fast and very powerful bus system• ideally suited for Controller-based Automation solutions• easy system integration since a wide range of sensors and actuators

is available on the market.• the basic features of a servo drive are available in the axes according

to the CiA402 device profile and can be easily used via the Ether-CAT®.

FeaturesMode

Communication

EtherCAT 1)

• CANopen over EtherCAT (CoE)• Distributed clock• 2 RJ45 connections with LEDs for link and activity

EtherCAT® is a registered trademark and patented technology, licensed byBeckhoff Automation GmbH, Germany.

1)

Technical data

Product key

Communication


CoE (CANopen over EtherCAT)Communication profileBaud rate

100[MBit/s]bNode


Line (internal ring)Numberof logical process data channels





24.0[V]UN, DC

4.5 - 35Lenze | V06-en_GB-07/2019


4.5

Lenze | V06-en_GB-07/20194.5 - 36


4.5


The assignment of brake resistors to the power supply modules isshown in the following tables.


MassDimensionsThermal capacityRated powerRated resistanceProduct key

Brake resistorPower supply mod-ule

mh x b x tCthPNRN

[kg][mm][KWs][kW][Ω]

1.0320 x 41 x 12230.00.20

27.0

ERBP027R200W

E70ACP☐☐0304☐ 3.1550 x 110 x 10590.00.60ERBS027R600W

5.61020 x 110 x 1051801.20ERBS027R01K2

13.0486 x 236 x 3022851.9012.0

ERBG012R01K9E70ACP☐☐0604☐

28.0486 x 426 x 3027505.20ERBG012R05K2

4.5 - 37Lenze | V06-en_GB-07/2019

Servo-Inverter i700Accessories

4.5

Mains chokes for power supply modules




• Current balancing of power supply modules connected in parallel

Mains chokes can be used without restrictions in conjunction withRFI filters.

Mains chokePlease note:The use of a mains choke slightly reduces the mains voltage at theinput of the power supply module – the typical voltage drop acrossthe mains choke at the rated values is around 5%.The selection of the correct mains chokes for the power supply mod-ules depends on the number of connected axes. For this purpose,different mains chokes are available. For the following efficiencies ofthe power supply modules, we have dimensioned model mainschokes:• Power supply modules for 30 A operation with rated data• Power supply modules for 60 A operation with rated data

MassDimensionsRated currentOutput powerProduct key

at 400 VMains chokePower supply mod-ule

mh x b x tINPout

[kg][mm][A][kW]

5.8110 x 155 x 17025.015.4EZAELN3025B122E70ACP☐☐0304☐8.4112 x 185 x 21050.030.9EZAELN3050B591E70ACP☐☐0604☐



5

15

20

n

100 200 300 400 500 l [m]mot

10

Lenze | V06-en_GB-07/20194.5 - 38


4.5

Interference suppression of power supply modules

RFI filters



MassDimensionsMax. cable lengthPower lossRated currentOutputpower

Product key

Reference group C2at 400 VRFI filterPower supply mod-ule

mh x b x tlmaxPVINPout

[kg][mm][m][kW][A][kW]

4.2485 x 60 x 2616 axes of 50 m

each

0.0208.003.60E94AZRP0084E70ACP☐☐0304☐

4.50.05029.010.3E94AZRP0294

18.5490 x 209 x 2720.08082.020.6E94AZRP0824E70ACP☐☐0604☐



5

15

20

n

100 200 300 400 500 l [m]mot

10

4.5 - 39Lenze | V06-en_GB-07/2019


4.5

Interference suppression of power supply modules

Mains filters

A mains filter is a combination of mains choke and RFI filter in onehousing. It reduces the conducted interference emission into themains in order that the conducted interference voltage is reduced tothe area permissible according EN61800-3.This results in the following advantages:• Fewer effects on the mains:



• Current balancing when power supply modules are connected inparallel

MassDimensionsMax. cable lengthVoltage dropRated currentOutputpower

Product key

Reference groupC2

at 400 VMains filterPower supply mod-ule

mh x b x tlmaxUINPout

[kg][mm][m][V][A][kW]

8.6485 x 90 x 26110 axes of 50 m

each

10.08.004.90E94AZMP0084E70ACP☐☐0304☐

16.5485 x 120 x 2617.329.015.4E94AZMP0294

29.0490 x 270 x 2726.482.030.6E94AZMP0824E70ACP☐☐0604☐



5

15

20

n

100 200 300 400 500 l [m]mot

10

Lenze | V06-en_GB-07/20194.5 - 40


4.5


The control electronics of the axis and power supply modules mustbe supplied by external 24-V power supply units. For this purpose,various power supply units are available. The power supply units canbe supplied with AC voltage and DC voltage from the DC bus of thedrive system. This ensures a continuous supply of the electronics incase of mains failure to ensure a controlled braking process.

Electrical isolationThe i700 components have a "save separation" between mains andelectronic potential according to IEC 61131−2. For maintaining thisfeature, the successive power supply units can be used with SELV(Safety Extra Low Voltage) or PELF (Protective Extra Low Voltage).


Product key


400230[V]UN, ACACInput voltage

AC 320 ... 575AC 85 ... 264[V]UinDC 450 ...800DC 90 ...350

Rated mains current


DC 22.5 ...28.5[V]UoutRated output current

20.010.05.020.010.05.0[A]IN, outDimensions

130[mm]hHeight

16085731578555[mm]bWidth

125[mm]tDepthMass

1.91.11.02.51.20.8[kg]m

Installation sets for Servo-Inverter i700

The installation sets include:• All plug-in terminals• Shield sheets plus shield terminals• EtherCAT® cable (100 mm) for connecting the next axis


E70AZEVK001Installation set for single axes

• For axes 5 to 20 A

E70AZEVK003• For axes 32 to 64 A

E70AZEVK002Installation set for double axes

• For axes 5 to 10 A

E70AZEVK004• For axes 20 to 32 A

E70AZEVK005

Installation set for power supply modules

• For power supply module 30 A

E70AZEVK006• For power supply module 60 A

E70AZEVK007• For parallel connection

E70AZEVE001Infeed adapter i700 DC Terminal • For extending the DC-bus connection, energy exchange

4.5 - 41Lenze | V06-en_GB-07/2019


4.5

Installation material for i700 servo inverter

ƒ For customers who order large quantities.

Single axes 5 to 20 A

Product keyPackagingMode

VPE

[Stück]

EZAEVE001/M50STO terminal

EZAEVE002/M50DigIN terminal

EZAEVE003/M50Terminal - external 24-V supply

EZAEVE004/M50Brake terminal

EZAEVE005/M50Motor terminal 2.5 mm2

EZAMBHXM008/M25Shield plate BF1

EZAMBHXM007/M20Fixing clip

EZAMBHXM006/M10Wire clamp

EYC0000A0000X001/M10EtherCAT® cable 100 mm (connection to thenext axis)

Single axes 32 to 64 A


VPE

[Stück]










Double axes 5 to 10 A


VPE

[Stück]










Lenze | V06-en_GB-07/20194.5 - 42


4.5

Installation material for i700 servo inverter

ƒ For customers who order large quantities.

Double axes 20 to 32 A


VPE

[Stück]










Power supply module 30 A


VPE

[Stück]


EZAEVE008/M50Mains terminal


EZAEVE010/M50DigOUT terminal

EZAEVE011/M50Brake resistor terminal




Power supply module 60 A


VPE

[Stück]


EZAEVE008/M50Mains terminal


EZAEVE010/M50DigOUT terminal

EZAEVE011/M50Brake resistor terminal




4.5 - 43Lenze | V06-en_GB-07/2019


4.5

Lenze | V06-en_GB-07/20194.5 - 44


4.5

13581634

Lenze SEHans-Lenze-Straße 1D-31855 AerzenPhone: +49 (0)5154 82-0 Telefax: +49 (0)5154 82 28 00

www.Lenze.com

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