Automationsystems Drivesolutions Motors · [r/min] M2 [Nm] n21 [r/min] 13 67 65 67 220 275 40.012 -S220 063-42 28 11 76 57 76 220 275 45.333 -S220 063-42 28 9.6 88 49 88 220 275 52.587

Automation systemsDrive solutions

ControlsInvertersMotorsGearboxesEngineering Tools

Motors:m300 Lenze Smart Motor

Gearboxes: g500-S shaft-mounted helical gearbox

L-force catalogue

Lenze makes many things easy for you.About Lenze

Amatter of principle: the right products for every application.

L-force product portfolio

1.1Controller-based AutomationAutomation systems

1.2Drive-based automation

2.1HighLine tasksDrive solutions

2.2StateLine tasks

2.3BaseLine tasks

3.1Controller 3200 CCabinet ControllerControls

3.2Controller c300

3.3Controller p500Panel Controller

3.4Controller p300

3.5I/O system 1000'

3.6Monitor Panel

4.1Inverter Drives 8400 protecDecentralisedInverters

4.2Inverter Drives 8400 motec

4.4Servo Drives 9400 HighLineCabinet

4.5Inverter Drives 8400 TopLine

4.6Servo Inverters i700

4.7Inverter Drives 8400 HighLine

4.8Inverter Drives 8400 StateLine

4.10Inverter Drives 8400 BaseLine

5.1MCS synchronous servo motorsServo motorsMotors

5.2MD☐KS synchronous servo motors

5.3MQA asynchronous servo motors

5.4MCA asynchronous servo motors

5.5MF three-phase AC motorsThree-phase AC motors

5.6MH three-phase AC motors

5.7MD three-phase AC motors

5.8m300 Lenze Smart Motor

5.9MD/MH basic three-phase AC motors

6.1g700-P planetary gearboxAxial gearboxGearboxes

6.2MPR/MPG planetary gearboxes

6.3g500-H helical gearbox

6.4GST helical gearboxes

6.5g500-S shaft-mounted helical gearbox

6.6GFL shaft-mounted helical gearboxes

6.7g500-B bevel gearboxRight-angle gearbox

6.8GKR bevel gearboxes

6.9GKS helical-bevel gearboxes

6.10GSS helical-worm gearboxes

6.11Assignment see aboveMotor data

7.1NavigatorEngineering Tools

7.2Drive Solution Designer

7.3Drive Solution Catalogue

7.4Engineer

7.5PLC Designer

7.6VisiWinNET®

7.7EASY Starter

Selected portfolio

Additional portfolio

Contents of the L-force catalogue

Lenze makes manythings easy for you.Withourmotivated and committed approach,weworktogether with you to create the best possible solutionand set your ideas inmotion - whether you are lookingto optimise an existingmachine or develop a new one.We always strive to make things easy and seek perfec-tion therein. This is anchored in our thinking, in ourservices and in every detail of our products. It's as easyas that!

321

Implementing solutionsDrafting conceptsDeveloping ideas

Our easy formula for satisfied customers isto establish an active partnership with fast

We seewelcome challenges in yourmachinetasks, supporting youwith our comprehens-

Are you looking to build the best machinepossible and alreadyhave some initial ideas?

decision-making processes and an individu-ive expertise andproviding valuable impetusThenget thesedownonpaper togetherwithally tailored offer. We have been using thisfor your innovations. We take a holistic viewus, startingwith small innovative details andsimple principle to meet the ever more spe-of the individual motion and control func-stretching all the way to completely newcialised customer requirements in the fieldof mechanical engineering for many years.

tions here and draw up consistent, end-to-end drive and automation solutions for you

machines.Working together,wewill developan intelligent and sustainable concept that

- keeping everything as easy as possible andas extensive as necessary.

is perfectly alignedwith your specific require-ments.

54

Ensuring productivityManufacturing machines

Productivity, reliability andnewperformancepeaks on a daily basis – these are our key

Functional diversity in perfect harmony: asone of the few full-range providers in the

success factors for yourmachine. After deliv-market, we can provide you with preciselyery, we offer you cleverly devised servicethoseproducts that youactually need for anyconcepts to ensure continued safe operation.machine task – no more and no less. Our L-The primary focus here is on technical sup-force product portfolio, a consistent platformport, based on the excellent application ex-for implementing drive and automation

tasks, is invaluable in this regard. pertise of our highly-skilled and knowledge-able after-sales team.

Amatter of prin-ciple:the right productsfor every application.

Lenze's extensive L-force product portfolio follows avery simple principle. The functions of our finely scaledproducts areassigned to the three linesBase-Line, State-Line or High-Line.

But what does this mean for you? It allows you toquickly recognise which products represent the bestsolution for your own specific requirements.

Powerful products with a major impact:• Easy handling• High quality and durability• Reliable technologies in tunewith the latest develop-ments

Lenze products undergo the most stringent testing inour own laboratory. This allows us to ensure that youwill receive consistently high quality and a long servicelife. In addition to this, five logistics centres ensure thatthe Lenze products you select are available for quickdelivery anywhere across the globe. It's as easy as that!

Controls

Engineering Tools


Inverters


Motors


Gearboxes


g500-Sshaft-mountedhelical gearedmotors6 to 655 Nm

Gearboxes

6.5 - 5List of abbreviationsGeneral information

6.5 - 6Product information

6.5 - 7Equipment

6.5 - 8The gearbox kit

6.5 - 14Dimensioning

6.5 - 17Selection tables, notesTechnical data

6.5 - 18Selection tables

6.5 - 23Dimensions, notes

6.5 - 24Dimensions

6.5 - 40Weights

6.5 - 41Surface and corrosion protection

g500-S shaft-mounted helical geared motorsContents

6.5

g500-S shaft-mounted helical geared motorsContents

6.5

List of abbreviations

China Compulsory CertificateCCCLoad capacitycCommunauté EuropéenneCERatioiCanadian Standards AssociationCSAMass[kg]mCombined certification marks of UL for the USAand Canada

cURusOutput torque[Nm]M2Output torque[Nm]M22

Deutsches Institut für Normung e.V.DINStarting torque[Nm]Ma_, 1Electromagnetic compatibilityEMCStarting torque[Nm]Ma_, 2European standardENOutput speed[r/min]n2Certificate for Russian FederationGOSTOutput speed[r/min]n21International Electrotechnical CommissionIECOutput speed[r/min]n22International Mounting CodeIMInternational Protection CodeIPNational Electrical Manufacturers AssociationNEMAUnderwriters Laboratory Listed ProductULUnderwriters Laboratory Recognized ProductURVerband deutscher Elektrotechniker (Associationof German Electrical Engineers)

VDE

6.5 - 5Lenze | V01-en_GB-04/2014

g500-S shaft-mounted helical geared motorsGeneral information

6.5

Product information

VersionsIn combination with three-phase AC motors, our shaft-mountedhelical gearboxes forma compact andpowerful drive unit. Numerousoptions at the input andoutput endprovide for thedrive to be exactlyadapted to your application.

• Slimline design saves installation space of the machine• Solid shaft, hollow shaft and shrink disc for direct integration intothe machine

The slim shaft-mountedhelical gearboxes featurehigh reliable radialforces, closely stepped gear reductions and a low backlash. They are

• High accuracy with axial output provide for the highest efficiency• With Lenze Smart Motor m300, rated torque 1.75 Nm and 5 Nm

available in 2-pole and3-pole designwith a torqueup to 660 Nmanda ratio of up to i= 495.

ProductRated torque [Nm]DesignProduct rangeGearbox type

g500-S130130

S-g500Shaft-mounted helical

gearboxg500-S220220

g500-S400400

g500-S660660

Lenze | V01-en_GB-04/20146.5 - 6


6.5

Equipment

Overview

The equipment includes all the options available as standard and allthe built-on accessories of the product.

Internal brake resistor Connection

External brake resistor

Cooling

Integral fan

M12 connector

Control connection

QUICKON connector

or in the terminal box

Motor connection

via smartphone

via PC using the NFC adapter

Speed setting

Standard

LongLife

Manual release lever

Spring-applied brake

Protection cover

Rubber buffers

Torque plate

(depending on the mounting position)

Oil drain plug


Oil filler plug

(depending on the

mounting position)

Ventilation

(depending on the

mounting position)

Oil control plug

Threaded pitch circle with centering

Flange with through holes

Foot

Housing version

Hollow shaft without keyway

Solid shaft with featerkey

Hollow shaft with shrink disc

Output shaft

6.5 - 7Lenze | V01-en_GB-04/2014


6.5

The gearbox kit

Geared motor

Product

g500-S660g500-S400g500-S220g500-S130Motor type

MSEMA ACmotorMotor

0631.75 Nm

0805.0 NmTechnical data

See selection tableStarting torque Ma,1

See selection tableStarting torque Ma,2

See selection tableOutput torque

400 V ... 480 VMains voltage

50 Hz ... 60 HzMains frequency

See selection tableRatioMounting position

A/B/C/D/E/FStandard

AEFCombinedColour

Not coatedPrimed

Paint in various corrosion-protection designs in accordance with RAL coloursSurface and corrosion protec-tion

Without OKS(uncoated)OKS-G (primed)OKS-S (small)

OKS-M (medium)OKS-L (large)

Motor parameter setting

Motor parameter

See selection tableOutput speed nmin

See selection tableOutput speed nmax

Between nmin and nmaxOutput speed 1

Clockwise/CounterclockwiseDirection of rotation









0.1 to 20 sAcceleration time

0.1 to 20 sDeceleration time

On/OffEnergy saving mode

Lenze | V01-en_GB-04/20146.5 - 8


6.5

The gearbox kit

Mounting positions

ƒ Mounting position (A to F) and position of system blocks (1 to 6)

Without foot: 0Hollow shaft: 0Foot: 3, 4Solid shaft: 6Terminal box: 2, 3, 4, 5Hollow shaft with shrink disc: 1, 6

6.5 - 9Lenze | V01-en_GB-04/2014


6.5

The gearbox kit

Motor details

Product

MSEMA☐☐080-32063-42

Degree of protection

IP55Connection type

Terminal boxQUICKON-connector


84Rated torque [Nm]

StandardBrake designLongLife

Manual release leverOptionsCooling

Integral fanFurther options

Protection coverBrake resistor

ƒ Further information and installation feasibilities can be found inthe Motors chapter.

Lenze | V01-en_GB-04/20146.5 - 10


6.5

The gearbox kit

Motor details

Connection type

Cooling: integral fan

Further options

6.5 - 11Lenze | V01-en_GB-04/2014


6.5

The gearbox kit

Gearbox details

Product

g500-S660g500-S400g500-S220g500-S130Driven shaft

35x7030x6025x50Solid shaft with featherkey[mm] 40x80

40/4530/3525/3025Hollowshaftwith keyway [mm]

403525/3025Hollow shaft with shrink disc[mm]

StandardDesignstainless steel

StandardGasketFPM (Viton)

StandardBearing

Not enclosedFitting greaseEnclosed

Housing

With footHousing versionwithout centringWith centering

Output flange

200/250 1)200160flange diameter [mm]Lubricant

CLP 460 2)TypeCLP HC 320CLP HC 220

CLP HC 220 USDA H1

Without inspectionOil-level inspectionWith inspection

Standard mounting position: MountedWithoutBreather elementCombined mounting position: loosely enclosed

Backlash

StandardBacklashAccessories

Rubber buffersTorque plate

Shrink disc: Rotating coverShaft coverShrink disc: Fixed cover

200 mm flange diameter only possible on hollow shaft version.1)

Not suitable for geared servo motors.2)

ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.

Lenze | V01-en_GB-04/20146.5 - 12


6.5

The gearbox kit

Gearbox details

Solid shaft

Hollow shaft


Accessories

6.5 - 13Lenze | V01-en_GB-04/2014


6.5

Dimensioning

General information about the data provided in this catalogue

The powers, torques and speeds specified in this catalogue are roun-ded values and are valid under the following conditions:• Operating time/day = 8 h (100% OT)• Duty class I for up to 10 switching operations/h• Mounting positions and designs in this catalogue• Standard lubricant• Tamb = 20 °C for gearboxes,Tamb = 40 °C for motors (in accordance with EN 60034)

• Site altitude < = 1000 m amsl• The selection tables provide the permissible mechanical powersand torques.

• The rated power specified for motors and geared motors appliesto operating mode S1 (in accordance with EN 60034).

Under different operating conditions, the values obtained may varyfrom those listed here.In the case of extreme operating conditions, please consult yourLenze sales office.

Lenze | V01-en_GB-04/20146.5 - 14


6.5

Dimensioning

Weights

The respective values can be found for:The values given in the tables consider the following gearbox/motorcombination: • Geared motors without built-on accessories

> Chapter: Geared motors/Technical data• Gearbox with hollow shaft without foot and flange including lub-ricant amount for mounting position A • Gearbox options

> Chapter: Gearboxes/Technical data and accessories• Motor without built-on accessories (with integral fan)• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal massFor versions deviating from this, additional weights have to be con-

sidered. > Chapter: Motors/Accessories

Moments of inertia

The respective values can be found for:The givenmoments of inertia of the gearbox refer to the drive shaft.The influence of the ratio (i2) has been considered in the data. • Gearboxes

> Chapter: Gearbox/Technical dataWhen the total moment of inertia of the gearedmotor is calculated,the values of the gearbox, motor and accessories have to be added.

• Motors without built-on accessories> Chapter: Motors/Technical data/Rated data

• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal mass> Chapter: Motors/Accessories

6.5 - 15Lenze | V01-en_GB-04/2014


6.5

Lenze | V01-en_GB-04/20146.5 - 16


6.5

Selection tables, notes

Notes on the selection tables with 4-pole motors

The selection tables show the available combinations of gearboxtype, number of stages, ratio andmotor. They are usedonly to providebasic orientation.The following legend indicates the structure of the selection tables.

Ma,1

Ma,2

00 n21 n2

[r/min]

[Nm

]

M2

Torque diagram

n2 is the maximum speed where

the torque M2 is permissible.

n21 is the minimum speed where

the torque M2 is permissible.

Maximally permissible starting

torque which is available for up to

500,000 switching cycles

Maximally permissible starting torque

which is available for up to 20 million

switching cycles

Page number

for dimensions

Product

Motor

Product

Gearbox

Ratio i

Max. torque Mmax of the drive motor

Number of the gear stage of the gearbox

ProductStarting torqueMin. output speed Max. output speed

Mains operation

M = 7.0 Nmmax

2-stage gearbox

6.5 - 17Lenze | V01-en_GB-04/2014

g500-S shaft-mounted helical geared motorsTechnical data

6.5

Selection tables

Mmax = 7.0 Nm

2-stage gearboxes

Producti

Mains operation

Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl

MSEMA☐☐g500Ma, 2[Nm]

Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

24063-42-S1303.66143256.07106.0137

24063-42-S1305.02159349.05189.0100

24063-42-S1306.4257144114051178

24063-42-S1307.0297748123701271

24063-42-S1308.3229857143121460

24063-42-S1309.41111164162761653

24063-42-S13011.41313578192281944

24063-42-S13012.90715388222012239

24063-42-S13014.60616199251782534

24063-42-S13015.979163109271632731

24063-42-S13018.069163123311443128

24063-42-S13020.381163130351283525

24063-42-S13023.048163130391133922

24063-42-S13024.967163130421044220

24063-42-S13028.23316313048924818

24063-42-S13031.38716313053835316

24063-42-S13035.49316313060736014

24063-42-S13040.42214313069646912

28063-42-S22042.53324222072617212

24063-42-S13045.71114313078577811

32063-42-S40046.93328525980558011

28063-42-S22048.19024222082548210

36063-42-S66048.95029126483538310

24063-42-S13051.2301431308751879.8

28063-42-S22051.6202422208850889.7

32063-42-S40053.0263222939049909.5

36063-42-S66055.7733313019547959.0

32063-42-S40056.9602932669746978.8

24063-42-S13057.9331431309845988.7

28063-42-S22058.4862422209944998.6

24063-42-S13064.200143130109401097.8

32063-42-S40064.354331301109401097.8

28063-42-S22065.975167152112391127.6

24063-42-S13072.600143130123361236.9

28063-42-S22074.750190172127351276.7

Lenze | V01-en_GB-04/20146.5 - 18


6.5

Selection tables

Mmax = 7.0 Nm

3-stage gearboxes

Producti

Mains operation



Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

28063-42-S22040.01227522067656713

28063-42-S22045.33327522076577611

28063-42-S22052.5872752208849889.6

28063-42-S22059.581275220100441008.4

28063-42-S22067.298275220113391137.5

32063-42-S40074.260500400124351246.8

28063-42-S22076.249275220128341286.6

32063-42-S40083.900500400140311406.0

28063-42-S22086.079275220144301445.9

32063-42-S40094.984500400159271595.3

28063-42-S22097.528275220163271635.2

32063-42-S400107.314499399179241794.7

28063-42-S220111.747275220187231874.5

32063-42-S400123.307500400206212064.1

36063-42-S660124.289825660208212084.1

28063-42-S220126.610275220212212124.0

36063-42-S660137.133825660229192293.7

32063-42-S400139.313498399233192333.6

36063-42-S660156.249825660261172613.3

32063-42-S400158.019499399264162643.2

36063-42-S660176.611726660295152952.9

32063-42-S400178.531500400299152992.9

36063-42-S660201.230726660337133372.5

32063-42-S400204.412440400342133422.5

36063-42-S660223.833726660374123742.3

32063-42-S400230.946435396386113862.2

36063-42-S660255.034726660427104272.0

36063-42-S660280.5006185624699.24691.8

36063-42-S660319.6007046405358.15351.6

6.5 - 19Lenze | V01-en_GB-04/2014


6.5

Selection tables

Mmax = 20 Nm

2-stage gearboxes

Producti

Mains operation



Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

32080-32-S4003.33997651677916150

24080-32-S1303.66179631871018137

28080-32-S2203.840112751967719130

24080-32-S1305.02195762451824100

32080-32-S4005.860149114284442885

32080-32-S4006.411164124314063178

24080-32-S1306.42510987314053178

28080-32-S2206.767197131333843374

24080-32-S1307.02911592343703471

32080-32-S4007.467217145363483667

28080-32-S2207.667223149373393765

24080-32-S1308.322145116403124060

32080-32-S4008.436245164413084159

24080-32-S1309.411156125462764653

24080-32-S13011.413163130552285544

28080-32-S22011.876275220582195842

24080-32-S13012.907163130632016339

28080-32-S22012.992275220632006339

32080-32-S40013.105334254641986438

28080-32-S22013.456275220651936537

32080-32-S40014.336368278701817035

24080-32-S13014.606163130711787134

28080-32-S22014.720275220711777134

32080-32-S40014.806377287721767234

36080-32-S66015.714401305761657632

24080-32-S13015.979163130781637831

32080-32-S40016.197415314791617931

28080-32-S22016.571275220801578030

36080-32-S66017.905456347871458728

24080-32-S13018.069163130881448828

32080-32-S40018.286435348891428927

28080-32-S22018.776275220911389127

28080-32-S22020.300275220981289825

24080-32-S13020.381163130991289925

32080-32-S40020.65949139310012610024

Lenze | V01-en_GB-04/20146.5 - 20


6.5

Selection tables

Mmax = 20 Nm

2-stage gearboxes

Producti

Mains operation



Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

32080-32-S40022.40047538010911610922

28080-32-S22023.00027522011211311222

24080-32-S13023.04816313011211311222

24080-32-S13024.96716313012110412120

36080-32-S66025.05653242512210412220

32080-32-S40025.30850040012310312320

28080-32-S22026.4222752201289812819

36080-32-S66028.5486064841389113818

32080-32-S40029.1565004001418914117

28080-32-S22029.9372752201458714517

36080-32-S66031.1674904461518315116

28080-32-S22032.8672422201597915915

32080-32-S40032.9405004001607916015

36080-32-S66035.5115595081727317214

32080-32-S40036.2674404001767217614

28080-32-S22037.2382422201817018114

36080-32-S66040.3335785251966419612

32080-32-S40040.9744404001996319912

28080-32-S22042.5332422202066120612

36080-32-S66045.9566585982235722311

32080-32-S40046.9333463142285522811

36080-32-S66048.9504914462375323710

32080-32-S40053.026383348257492579.5

36080-32-S66055.773559508271472719.0

3-stage gearboxes

Producti

Mains operation



Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

36080-32-S66049.8677816252385223810

36080-32-S66056.818813650271462718.9

32080-32-S40058.027500400277452778.7

36080-32-S66063.817825660305413057.9

32080-32-S40065.559500400313403137.7

36080-32-S66069.813825660334373347.2

36080-32-S66072.713825660347363476.9

32080-32-S40074.260500400355353556.8

36080-32-S66079.545825660380333806.3

32080-32-S40083.900500400401314016.0

36080-32-S66089.048825660426294265.7

6.5 - 21Lenze | V01-en_GB-04/2014


6.5

Selection tables

Mmax = 20 Nm

3-stage gearboxes

Producti

Mains operation



Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

36080-32-S660101.460825660485264855.0

36080-32-S660109.083825660521245214.6

36080-32-S660124.289825660594215944.1

36080-32-S660137.133825660655196553.7

Lenze | V01-en_GB-04/20146.5 - 22


6.5

Dimensions, notes

Notes on the dimensions

The following legend shows the layout of the dimension sheets.

Motor diameter

Distance of motor centre to the end of

terminal box

Additional length of the built-on accessories (longest

version)

Motor length without built-on accessories

Total length of the drive without built-on accessories

Product Motor

Driven shaft designProduct gearbox

6.5 - 23Lenze | V01-en_GB-04/2014


6.5

Dimensions

g500-S130

Dimensions with hollow shaft

MSEMA☐☐Product080-32063-42

Dimensions347308[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection

Lenze | V01-en_GB-04/20146.5 - 24


6.5

Dimensions

g500-S130

Dimensions with solid shaft



6.5 - 25Lenze | V01-en_GB-04/2014


6.5

Dimensions

g500-S130

Dimensions with solid shaft and foot



Lenze | V01-en_GB-04/20146.5 - 26


6.5

Dimensions

g500-S130

Dimensions with shrink disc



6.5 - 27Lenze | V01-en_GB-04/2014


6.5

Dimensions

g500-S220




Lenze | V01-en_GB-04/20146.5 - 28


6.5

Dimensions

g500-S220




6.5 - 29Lenze | V01-en_GB-04/2014


6.5

Dimensions

g500-S220




Lenze | V01-en_GB-04/20146.5 - 30


6.5

Dimensions

g500-S220




6.5 - 31Lenze | V01-en_GB-04/2014


6.5

Dimensions

g500-S400




Lenze | V01-en_GB-04/20146.5 - 32


6.5

Dimensions

g500-S400




6.5 - 33Lenze | V01-en_GB-04/2014


6.5

Dimensions

g500-S400




Lenze | V01-en_GB-04/20146.5 - 34


6.5

Dimensions

g500-S400




6.5 - 35Lenze | V01-en_GB-04/2014


6.5

Dimensions

g500-S660




Lenze | V01-en_GB-04/20146.5 - 36


6.5

Dimensions

g500-S660




6.5 - 37Lenze | V01-en_GB-04/2014


6.5

Dimensions

g500-S660




Lenze | V01-en_GB-04/20146.5 - 38


6.5

Dimensions

g500-S660




6.5 - 39Lenze | V01-en_GB-04/2014


6.5

Weights

2-stage gearboxes

MSEMA☐☐080-32063-421811[kg]m-S130

g5001912[kg]m-S2202216[kg]m-S4002620[kg]m-S660

3-stage gearboxes

MSEMA☐☐080-32063-42

13[kg]m-S220g500 2216[kg]m-S400

2720[kg]m-S660

Lenze | V01-en_GB-04/20146.5 - 40


6.5

Surface and corrosion protection

Various surface coatings combined with other protective measuresensure that the geared motors operate reliably even at high air hu-

Foroptimumprotectionofgearedmotors against ambient conditions,the surface and corrosion protection system (OKS) offers tailor-madesolutions. midity, in outdoor installations or in the presence of atmospheric

impurities. Any colour from the RAL Classic collection can be chosenfor the top coat. The geared motors are also available unpainted (nosurface and corrosion protection).

MeasuresApplicationsSurface and corrosion protec-tion

OKS-G (primed)

•

•

2K PUR priming coat (grey)

Dependent on subsequenttop coat applied

• Zinc-coated screws• Rust-free breather elementsOptional measures• Stainless steel nameplate

OKS-S (small)

••

Surface coating as per corrosivity category C1 (in line with EN 12944-2)Standard applications

• Internal installation inheatedbuildings

• Zinc-coated screws

••

Air humidity up to 90%Rust-free breather elements

Optional measures• Stainless steel nameplate

OKS-M (medium)

•

•

Surface coating as per corrosivity category C2 (in line with EN 12944-2)

Internal installation in non-heated buildings

•

•

Zinc-coated screws

Covered, protected externalinstallation

• Rust-free breather elementsOptional measures

• Air humidity up to 95%• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)

OKS-L (large)

•

•

Surface coating as per corrosivity category C3 (in line with EN 12944-2)

External installation• Air humidity above 95%

•

•

Blower cover and B end shield additionally primed

Chemical industry plants•

•

Food industry

Cable glands with gaskets• Corrosion-resistant brake with cover ring, stainless friction plate, andchrome-plated armature plate (on request)

• All screws/screw plugs zinc-coated• Stainless breather elements• Threaded holes that are not used are closed by means of plastic plugsOptional measures• Sealed recesses on motor (on request)• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)• Additional priming coat on cast iron fan• Oil expansion tank and torque plates painted separately and suppliedloose

6.5 - 41Lenze | V01-en_GB-04/2014


6.5


Structure of surface coating

ColourSurface coatingCorrosivity categorySurface and corrosion protec-tion

StructureDIN EN ISO 12944-2

Dipping primed gearboxWithout OKS(uncoated)

Dipping primed gearbox2K PUR priming coat

OKS-G (primed)

Standard: RAL 7012Optional: RAL Classic

Dipping primed gearbox2K-PUR top coat

C1OKS-S (small)

Dipping primed gearbox2K PUR priming coat

C2OKS-M (medium)

C3OKS-L (large) 2K-PUR top coat

Lenze | V01-en_GB-04/20146.5 - 42


6.5

6.5 - 43Lenze | V01-en_GB-04/2014


6.5

Lenze | V01-en_GB-04/20146.5 - 44


6.5

g500-Sshaft-mountedhelical gearbox130 to 660 Nm

Gearboxes



6.5 - 7Equipment

6.5 - 8The gearbox kit

6.5 - 10Functions and features

6.5 - 11Lubricants

6.5 - 12Ventilation

6.5 - 15Permissible radial and axial forces at outputTechnical data

6.5 - 17Moments of inertia

6.5 - 19Additional weights for gearboxes

6.5 - 21Torque plateAccessories

6.5 - 22Shaft cover

g500-S shaft-mounted helical gearboxContents

6.5

g500-S shaft-mounted helical gearboxContents

6.5


Max. axial force[N]Fax,maxMax. radial force[N]Frad,maxRatioiMoment of inertia[kgcm²]JMass[kg]m

6.5 - 5Lenze | V01-en_GB-04/2014

g500-S shaft-mounted helical gearboxGeneral information

6.5

Product information

VersionsThe slim shaft-mountedhelical gearboxes featurehigh reliable radialforces, closely stepped gear reductions and a low backlash. They areavailable in 2-pole and3-pole designwith a torqueup to 660 Nmanda ratio of up to i= 495.

• Slimline design saves installation space of the machine• Solid shaft, hollow shaft and shrink disc for direct integration intothe machine

• High accuracy with axial output provide for the highest efficiency

The product name

ProductRated torque [Nm]DesignProduct rangeGearbox type

g500-S130130

S-g500Shaft-mounted helical

gearboxg500-S220220

g500-S400400

g500-S660660

Lenze | V01-en_GB-04/20146.5 - 6


6.5

Equipment

Overview


Rubber buffers

Torque plate


Oil drain plug

(depending on the

mounting position)

Oil filler plug

(depending on the

mounting position)

Ventilation

(depending on the

mounting position)

Oil control plug

Threaded pitch circle with centering

Flange with through holes

Foot

Housing version

Hollow shaft without keyway

Solid shaft with featerkey


Output shaft

6.5 - 7Lenze | V01-en_GB-04/2014


6.5

The gearbox kit

Gearbox details

Product

g500-S660g500-S400g500-S220g500-S130Driven shaft

35x7030x6025x50Solid shaft with featherkey[mm] 40x80

40/4530/3525/3025Hollowshaftwith keyway [mm]

403525/3025Hollow shaft with shrink disc[mm]

StandardDesignstainless steel

StandardGasketFPM (Viton)

StandardBearing

Not enclosedFitting greaseEnclosed

Housing

With footHousing versionwithout centringWith centering

Output flange

200/250 1)200160flange diameter [mm]Lubricant

CLP 460 2)TypeCLP HC 320CLP HC 220

CLP HC 220 USDA H1

Without inspectionOil-level inspectionWith inspection

Standard mounting position: MountedWithoutBreather elementCombined mounting position: loosely enclosed

Backlash

StandardBacklashAccessories

Rubber buffersTorque plate

Shrink disc: Rotating coverShaft coverShrink disc: Fixed cover

200 mm flange diameter only possible on hollow shaft version.1)

Not suitable for geared servo motors.2)

ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.

Lenze | V01-en_GB-04/20146.5 - 8


6.5

The gearbox kit

Gearbox details

Solid shaft

Hollow shaft


Accessories

6.5 - 9Lenze | V01-en_GB-04/2014


6.5

Functions and features

Product

g500-S660g500-S400g500-S220g500-S130Housing

CuboidDesign

AluminiumMaterialSolid shaft

with keyway to DIN 6885Design

Shaft diameter ≤ 50 mm: k6ToleranceShaft diameter > 50 mm: m6

Tempered steel C45MaterialNirosta X46Cr13

Hollow shaft

With keywayDesignWithout keyway (for shrink disc)

Bore H7Tolerance

Tempered steel C45MaterialNirosta X46Cr13

Toothed parts

Ground tooth flanksDesignOptimised tooth flank geometry

Case-hardened steelMaterialShaft-hub joint

1st and 2nd step: Force-fit3rd step: positive-fit

Shaft sealing rings

With dust lipDesign

NB / FPMaterialBearing

Ball bearing / tapered-roller bearing depending on size and designDesignLubricants

Standard: mineral oilOptional: synthetic oil 1)

Corresponding to mounting position (see nameplate)QuantitiesMechanical efficiency

0.962-stage gearboxes [ηc=1]0.953-stage gearboxes [ηc=1]

Standard for geared servo motors.1)

Direction of rotation

3-stage gearboxes2-stage gearboxes

Lenze | V01-en_GB-04/20146.5 - 10


6.5

Lubricants

Lenze gearboxes and gearedmotors are ready for operation on deliv-ery and are filled with lubricants specific to both the drive and thedesign. The mounting position and design specified in the order arekey factors in choosing the volume of lubricant.

The lubricants listed in the lubricant table are approved for use inLenze drives.

Lubricant table

Mode

CLP HC 220CLP HC 320CLP 460USDA H1-20 … +40-25 … +500 … +40Ambient temperature [°C]

Synthetic-based oil (synthetic hydrocarbon / poly-alpha-olefin oil)Mineral based oil with additivesSpecification16000 operating hours25000 operating hours16000 operating hoursChanging interval

not later than after three years (oiltemperature 70 to 80 °C)



bremer & leguilFuchs RenolinFuchs RenolinFuchsCassida Fluid GL 220Unisyn CLP 320CLP 460

KlüberoilKlübersynthKlüberoilKlüber4 UH1-220 NGEM4-320 NGEM1-460 N

Shell OmalaShell OmalaShellS4 GX HD 320S2 G 460

ƒ Please contact your Lenze sales office if you are operating atambient temperatures in areas up to< -20 °C bzw. > or up to+40°C.

Shaft sealing rings

By default, the gearboxes come with NBR shaft sealing rings at theoutput end. At high speed and unfavourable ambient conditions ashigh temperature, reduced circulation of air etc., Lenze recommendsthe use of Viton shaft sealing rings.

Please consider this in your order.

6.5 - 11Lenze | V01-en_GB-04/2014


6.5

Ventilation

Non-ventilated gearboxes

No ventilation is required for gearboxes g500-S130 to S220.

Ventilated gearboxes

The g500-S400 S660 gearbox is supplied with a breather element asstandard.

Gearboxes in combined mounting position

To reduce the number of different versions, the gearboxes can alsobe ordered with combined mounting positions.Depending on the gearbox in question, the following combinationsare available:g500-S130 to S660 in combined mounting position AEFThe breather elements are supplied loose.

Lenze | V01-en_GB-04/20146.5 - 12


6.5

Ventilation

Position of ventilation, sealing elements and oil level check

ƒ A ... Fmounting position

1

A B

+

+

C D

++

E F

+

+

Filling Drain

Ventilation Check

6.5 - 13Lenze | V01-en_GB-04/2014


6.5

Lenze | V01-en_GB-04/20146.5 - 14


6.5

Permissible radial and axial forces at output

Permissible axial forcePermissible radial force

If there is no radial force, the maximum permissible axial force is 50% of the table value F rad,max

Frad,perm = fw x Frad,max

ƒ If Frad and Fax ≠ 0, please contact Lenze.

Application of forces

FaxFax

Frad

l l x

Frad

x

Additional load factor fw at output shaft

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

1.4

1.2

1

0.8

0.6

0.4

x/l

fw

——— Solid shaft——— Solid shaft with flange— ּ — Hollow shaft

6.5 - 15Lenze | V01-en_GB-04/2014

g500-S shaft-mounted helical gearboxTechnical data

6.5

Permissible radial and axial forces at output

In case of different operating conditions, considerably higher forcescan be transmitted. Please contact Lenze.

The values given in the table refer to the center shaft end force applic-ationpoint andareminimumvalues calculated according to themostunfavourable conditions (force applicationangle,mountingposition,direction of rotation). The valueswere calculated for themotor/gear-box combination with a load capacity of c= 1.3 and an input speedof 1400 rpm.

ƒ If the torque is transmitted via the flange face, max 50 % of theradial force Frad,max are permissible.

ƒ Neither radial nor axial forces are permissible for thehollow shaftwith shrink disc.

n2 [r/min]Product

≤162540631001602504006301000

Max. radial force, Hollow shaft

Frad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,max

[N][N][N][N][N][N][N][N][N][N]

4500420034502750220016501500135011501000g500-S130

7000700063005500460038003200280027002100g500-S220

8000800071006000500041003400300024001800g500-S400

1200012000108008500660050004700430033002400g500-S660

Max. radial force, Solid shaft without flange


[N][N][N][N][N][N][N][N][N][N]

4500420034502750220016501500135011501000g500-S130

3600360036003600360032002700230021001650g500-S220

6200620058004800400032002700240019001400g500-S400

9000900084006500510039003600320025001850g500-S660

Max. radial force, Solid shaft with flange


[N][N][N][N][N][N][N][N][N][N]

4500420034502750220016501500135011501000g500-S130

4600460046004600460044003700320028002300g500-S220

7000700070007000680059005100430037002900g500-S400

10000100001000010000960078007000610050004000g500-S660

Lenze | V01-en_GB-04/20146.5 - 16


6.5

Moments of inertia

ƒ Themoments of inertia relate to the drive shaft of the gearbox.ƒ The totalmoment of inertia is calculated by adding the values of

the gearbox, motor and accessories.

2-stage gearboxes

Moment of inertiaRatioProductMoment of inertiaRatioProduct

Ji Ji

[kgcm²][kgcm²]

1.560.89

3.6615.021

g500-S130

5.162.91

3.3394.579

g500-S400

1.865.8600.576.4251.586.4110.497.0292.187.4670.698.3221.958.4361.039.4111.3210.2400.4211.4131.2011.5690.6012.9070.8913.1050.2914.6060.7714.3360.2515.9790.8214.8060.3418.0690.7016.1970.1720.3810.5318.2860.2323.0480.4920.6590.1324.9670.4022.4000.1728.2330.3725.3080.08731.3870.2429.1560.1135.4930.2332.9400.05940.4220.1736.2670.07445.7110.1640.9740.03951.2300.1146.9330.04857.9330.1053.0260.02764.2000.07956.9600.03272.6000.07464.3540.016

0.01984.58195.648 8.80

5.263.9205.376

g500-S660

2.601.54

3.8405.267

g500-S220

5.486.4171.646.767 3.486.8801.507.667 4.907.3111.049.280 3.508.8000.9610.514 3.1910.0270.7211.876 2.4111.2620.6212.992 2.1212.3200.6713.456 2.2212.8320.5814.720 1.9614.0370.4416.571 1.5115.7140.4218.776 1.4217.9050.3420.300 1.1519.2500.3223.000 1.0921.9330.2126.422 0.6525.0560.2029.937 0.6128.5480.1532.867 0.4731.1670.1437.238 0.4435.5110.09542.533 0.2940.3330.09148.190 0.2845.9560.06951.620 0.2148.9500.06758.486 0.2055.7730.04465.9750.04374.750

6.5 - 17Lenze | V01-en_GB-04/2014


6.5

Moments of inertia

3-stage gearboxes

Moment of inertiaRatioProductMoment of inertiaRatioProduct

Ji Ji

[kgcm²][kgcm²]

0.200.20

40.01245.333

g500-S220

0.390.38

49.86756.818

g500-S660

0.2763.8170.1352.5870.2369.8130.1359.5810.2672.7130.09267.2980.2379.5450.09176.2490.1789.0480.06286.0790.16101.4600.06197.5280.13109.0830.044111.7470.12124.2890.043126.6100.083137.1330.030143.2050.082156.2490.030162.2520.056176.6110.014241.0220.056201.2300.014273.0790.037223.8330.003312.2330.037255.0340.003353.7620.026280.5000.006398.5080.025319.6000.006451.5120.016369.5480.14

0.1458.02765.559

g500-S400

0.015421.0600.09874.2600.09583.9000.06694.9840.064107.3140.046123.3070.045139.3130.032158.0190.031178.5310.021204.4120.021230.9460.014265.9560.014300.4790.004344.5330.004389.2560.006439.7330.006496.814

Lenze | V01-en_GB-04/20146.5 - 18


6.5

Additional weights for gearboxes

Product

g500-S660g500-S400g500-S220g500-S130Mass

2.51.70.50.5[kg]mSolid shaft

0.60.60.40.2[kg]mShrink disc

4.33.31.81.7[kg]mFoot

1.70.90.40.4[kg]mFlange

6.5 - 19Lenze | V01-en_GB-04/2014


6.5

Lenze | V01-en_GB-04/20146.5 - 20


6.5

Torque plate

The torque is usually supported via the foot or the flange.Another simple option is the integrated torque plate at the housing.Here, the torque is supported only via one point and is, among otherthings, suitable for shaft-mountedgearboxes.Moreover, the suitablerubber buffers provide for a low-tension installation andabsorb slightshocks.

The rubber buffers can be ordered optionally.

Rubber buffer for torque plate

MassDimensionsProduct

mc7cDd

[kg][mm][mm][mm][mm]

0.05045.017.030.011.0g500-S130

0.05045.017.030.011.0g500-S220

0.1049.018.040.013.0g500-S400

0.1052.018.040.013.0g500-S660

6.5 - 21Lenze | V01-en_GB-04/2014

g500-S shaft-mounted helical gearboxAccessories

6.5

Shaft cover

Shrink disc cover

The cover is provided for the shrink disc to be protected from contact.

MassDimensionsProduct

mk12k11g3[kg][mm][mm][mm]

0.05013213263.0g500-S130

0.05015215276.0g500-S220

0.05018218290.0g500-S400

0.05020220090.0g500-S660

Lenze | V01-en_GB-04/20146.5 - 22


6.5

6.5 - 23Lenze | V01-en_GB-04/2014


6.5

Lenze | V01-en_GB-04/20146.5 - 24


6.5

m300 Lenze SmartMotor1.75 and 5.0 Nm

Motors


6.11 - 5Product key


6.11 - 7Equipment

6.11 - 8Easy setting

6.11 - 9Smooth, soft starts and stops

6.11 - 10Installation topologies

6.11 - 11Functions and features

6.11 - 13Standards and operating conditionsTechnical data

6.11 - 14Rated data

6.11 - 15Permissible radial and axial forces

6.11 - 16Dimensions

6.11 - 22Surface and corrosion protection

6.11 - 23Motor connectionAccessories

6.11 - 24Connections via plug connectors

6.11 - 24Connections via cable glands

6.11 - 25Spring-applied brakes

6.11 - 29Brake resistors

6.11 - 29NFC adapter

6.11 - 29Nuts for QUICKON connection

6.11 - 30Easy setting

m300 Lenze Smart MotorContents

6.11


Max. mains voltage[V]UmaxEfficiency[%]η100 %Efficiency[%]η75 % Min. mains voltage[V]Umin

Rated voltage[V]UN, ΔEfficiency[%]η50 %Power factorcos ϕ Rated voltage[V]UN, YRated current[A]INMax. current consumption[A]ImaxMoment of inertia[kgcm²]JMass[kg]mStarting torque[Nm]MaStalling torque[Nm]MbMax. torque[Nm]MmaxRated torque[Nm]MNRated speed[r/min]nNRated power[kW]PNMax. power input[kW]Pmax

Communauté EuropéenneCECanadian Standards AssociationCSADeutsches Institut für Normung e.V.DINElectromagnetic compatibilityEMCEuropean standardENInternational Electrotechnical CommissionIECInternational Mounting CodeIMInternational Protection CodeIPNational Electrical Manufacturers AssociationNEMAUnderwriters Laboratory Listed ProductULUnderwriters Laboratory Recognized ProductURVerband deutscher Elektrotechniker (Association ofGerman Electrical Engineers)

VDE

China Compulsory CertificateCCCCertificate for Russian FederationGOSTCombined certification marks of UL for the USA andCanada

cURus

Certificate for UkraineUkrSEPRO

Lenze | V02-en_GB-06/20146.11 - 4

m300 Lenze Smart MotorGeneral information

6.11

Product key

M M A

E

X X

-

S 2 C

U

3

B R

Internal key

With brake

Without built-on

accessories

CCC

UL/CSA

CE4-pole

ApprovalNumber of

pole pairs

Lenze

Smart

Motor

Built-on

accessories

With integral fan

Motor type

(Example: 063-4)

Frame size

6.11 - 5Lenze | V02-en_GB-06/2014


6.11

Product information

New freedom in motion for engineers.The Lenze SmartMotor reduces thenumber of different drive versionsby up to 70%. Without contactor or starter, fixed speeds can be setatwill and there aremany integrated functions formaterials handlingapplications. The Lenze Smart Motor also meets the strictest energyefficiency requirements and can be operated very conveniently usinga smartphone.Highlights• Freely adjustable speed reduces the number of different versions• Integrated soft-start functionality• Less wiring thanks to electronic contactor and motor protectionfunction

• Exceptional energy efficiency• Canbeoperatedwith anNFC-capable smartphoneusing the Lenzeapp

g500 helical gearbox with Lenze Smart Motor• Optional brake control for low-wear brake control

Reducing the number of different drive versions with ease

In the past, different output speeds (e.g. for various conveyor speeds)were achieved through use of different gearbox ratios or, in the caseof extreme differences, via the number of pole pairs in the motors.This led to a large number of different motors being required.The Lenze Smart Motor has completely changed this. Thanks to theability to freely adjust the motor speed in a range from 500 to 2,600rpm, various speeds cannowbehandled safely and reliablyusing justa singlemotor. This significantly reduces the timeandcosts associatedwith dimensioning, selecting specific units, procurement and ware-housing.

MSEMA☐☐063-42

8

7

6

5

4

3

2

1

00 500 1000 1500 2000 2500 3000

[r/min]

[Nm

]

MSEMA☐☐080-32

25

20

15

10

5

00 500 1000 1500 2000 2500 3000

[r/min]

[Nm

]

——— Max. torque——— rated torque

Lenze | V02-en_GB-06/20146.11 - 6


6.11

Equipment


Connection

External brake resistor

Speed setting

via smartphone

via PC using the NFC adapter

M12 connector

Control connection

In the terminal box or via

QUICKON connector

Motor connection

Foot (B3)

Flange (B5) with through holes

Flange (B14) with threaded holes

Geared motor with g500 gearboxes

Design

Internal brake resistor

Standard

LongLife



Integral fan

Cooling

6.11 - 7Lenze | V02-en_GB-06/2014


6.11

Easy setting

Adapting the Lenze Smart Motor to the application and performingdiagnostics both take place using NFC (near field communication)technology. Thedrive canbe setupquickly andeasilywithoutopeningthe terminal box, without voltage supply and without complex ad-dressing.The only tool that is required for this is an NFC-capable Androidsmartphone or the Lenze NFC Adapter for PCs. The data can then bereadandwrittenwhile the system isdeenergised–of course includingpassword protection.

Data that can be set:• Data record name(e.g. the designation of the drive in your documentation)

• Speed and direction of rotation 1 (can also be controlled withoutdigital inputs)

• Speed and direction of rotation 2-5 (can be controlled using digitalinputs)

• Acceleration time• Deceleration time• Energy saving function Setting via smartphone

Data that can be read:• Identification data(Lenze material and serial number, type designation, softwareversion)

• Error messages• Operating and activation hours

Setting via smartphone

The Lenze Smart Motor can be set up using an Android smartphone.The corresponding app (available in both German and English) canbe ordered via www.Lenze.com or downloaded via the Google Store.The data records created are also easy to archive on the smartphone,fromwhere they can then be reloaded to the Lenze Smart Motor forrepeat applications.

Setting via PC

The Lenze SmartMotor canbe set upusing the EASY Starter engineer-ing tool (extended version, software licence "EASY Advanced" or "En-gineer HighLevel" required). The software can easily be downloadedvia www.Lenze.com. Since the settings are very easy and clearlystructured, the Lenze Smart Motor also uses a basic dialog that canbe called up directly via the navigator. The corresponding button islocated directly in the navigation bar. Just like other product settings,the parameter values can be archived here.

Lenze | V02-en_GB-06/20146.11 - 8


6.11

Smooth, soft starts and stops

An acceleration ramp and - in contrast with conventional starters - adeceleration ramp can also be set on the Lenze Smart Motor. Thisguaranteesdefined, jerk-freehandlingof thematerial being transpor-ted.

Worldwide and efficientContactor and motor protection functionality integrated

The Lenze Smart Motor already complies with the strictest energyefficiency requirements of the future.Many conveyor systems require

The Lenze Smart Motor can be started and stopped using digital in-puts. It is also possible to switch between different speeds and direc-

a high level of starting torque, but only a low level of continuoustions of rotation. Up to 5 different speeds (e.g. creep speed andtorque. With its 4-fold overload capacity, the Lenze Smart Motor isstandard speed in both directions, as well as stop) can therefore bethe ideal solution here. If very little torque is required in the partialhandled with just a single motor. Reversing contactor and pole

switchovers are then a thing of the past. load operational range, the integrated energy saving function isautomatically activated and then optimises energy consumption.In addition to this, external motor protection devices are no longer

required, as temperature, short circuit, earth fault and phase faultmonitors are all already integrated.

The drive can be used worldwide in all three-phase mains systemswith 400 up to 480 V supply voltage and 50 up to 60 Hz.

Easy installation

Alongside the power connection directly in the terminal box, theLenze Smart Motor offers a particularly intelligent connection tech-nology as an option – Phoenix Contact QUICKON. This allows theelectrical installation to be completed in under aminutewithout theneed for any special tools.Thedigital inputs andoutputs are connected to standard commercialM12 sockets by default.As such, already existing signal cables can still be used inmany cases.

The m300 Lenze Smart Motor in the field of horizontal materials handling

6.11 - 9Lenze | V02-en_GB-06/2014


6.11

Installation topologies

Full flexibility – Simply go with the system of your choice:

Fieldbus connectionEnergy distribution

Alongsidedirect connectionof the LenzeSmartMotor's digital inputsandoutputs to a PLC, the control signals canbe connected to virtually

Almost any standard commercial energy distribution system can beused with the stub on the Lenze Smart Motor.

any fieldbus using standard commercial decentralised I/O modules.The sensor signals of your conveyor line can also be integrated intothe fieldbus in this way.

Topology - decentrally controlled using field distributorsTopology - centrally controlled via controllers

Lenze | V02-en_GB-06/20146.11 - 10


6.11

Functions and features

Size

080063MotorDesign

B3B5B14

Direct gearbox attachmentShaft journal

19 x 4011 x 23[mm]d x lSpring-applied brake

Standard or LongLife designDesignWith manual release lever

Monitoring and protectivemeasures

Short circuit (limited), error acknowledgement is requiredEarth fault (limited), error acknowledgement is required

OvervoltageOvercurrent

Motor overtemperatureMains phase failure

Protection for cyclical mains switchingMotor stalling

Motor connection

Terminal boxPower connectionQUICKON-connector

M12 connectorControl connectionShaft bearings

Standard motors (B3, B5, B14): side BPosition of the locating bearingMotors for gearbox direct mounting: side A

Deep-groove ball bearing with high-temperature resistant grease, 2 sealing discs or cover platesBearing typeColour

Not coatedPrimed

Paint in various corrosion-protection designs in accordance with RAL coloursFurther options

Brake resistor

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6.11

Standards and operating conditions

Mode

m300 Lenze Smart MotorProductConformity

Low-Voltage DirectiveCE

2006/95/EC

TP TC 004/2011 (TR CEACTP TC 020/2011 (TR C

Approval

GB Standard 12350-2009CCC

UL 61800-5-1UL/CSACSA 22.2 No. 274

Industrial Control Equipment, Lenze File No. E132659Enclosure

IP55 1)EN 60529Climatic conditions

1K3 (temperature: -30 °C ... +60 °C)Storage (EN 60721-3-1)

2K3 (temperature: -30 °C ... +70 °C)Transport (EN 60721-3-2)

3K3 (temperatureOperation (EN 60721-3-3)3K3 (temperature: -30 °C ... -10 °C) for deep-freeze applica-

tionsSite altitude

4000[m]HmaxAmsl

5.00[%/1000 m]Current derating at over 1000 mVibration resistance

2M2Transport (EN 60721-3-2)

3M4Operation (EN 60721-3-3)Vibrational severity

AIEC/EN 60034-14

Mode

m300 Lenze Smart MotorProductSupply form

Systems with earthed star point (TN and TT systems)Noise immunity

Category C2EN 61800-3Insulation resistance

Overvoltage category IIIEN 61800-5-1Above 2000 m amsl overvoltage category II

Degree of pollution

2EN 61800-5-1Protective insulation of control circuits

Safe mains isolation: double/reinforced insulationEN 61800-5-1for digital inputs and outputs

Operation on public supply systems

The devices are designed for the use in industrial environ-ments. If they areusedonpublic systems,measures to reduce

EN 61000-3-2/EN 61000-3-12

the expected emission of radio interferences are to be imple-mented. The machine/systemmanufacturer is responsiblefor compliance with the requirements for the machine/sys-

tem!

Types with deviating degrees of protection:1)

IP55 with brake (IP54 with manual release lever)

6.11 - 13Lenze | V02-en_GB-06/2014

m300 Lenze Smart MotorTechnical data

6.11

Rated data

Product key

MSEMA☐☐080-32MSEMA☐☐063-42Rated torque

5.001.75[Nm]MNStarting torque

20.07.00[Nm]MaSetting range

-2600 ... -500 / 0 / 500 ... 2600[r/min]n1Rated current

2.80 1)1.00 1)[A]IN2.30 2)0.80 2)

Rated power

1.360.47[kW]PNPower factor

0.99cos ϕEfficiency

73.065.0[%]η75 %Partial load

74.066.0[%]η100 %Full loadMoment of inertia

[kgcm²]JMass

12.55.90[kg]mMains voltage

3 AC 400 ... 480[V]UAC

400 V1)

480 V2)

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6.11

Permissible radial and axial forces

ƒ Forces at an average speed of 2,000 rpm.

Application of forces

Application of force at l/2

Bearing service life L1050000 h30000 h20000 h10000 h

Fax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-Frad[N][N][N][N][N][N][N][N][N][N][N][N]

70-370350120-430410180-480470300-600600063

140-650570250-760670350-860770580-1090960080

Application of force at l

Bearing service life L1050000 h30000 h20000 h10000 h

Fax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-FradFax,+Fax,-Frad[N][N][N][N][N][N][N][N][N][N][N][N]

70-370300120-430320180-480370300-600400063

140-650520250-760610350-860700580-1090880080

ƒ The values for the bearing service life L10 refer to an averagespeed of 2000 r/min. Depending on the ambient temperatures,the service life of the bearings is also reduced by the grease life-time.

ƒ Data for axial forces relate to themaximum radial forcewith thecorresponding bearing service life.

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Dimensions

MSEMA☐☐063-42

Design B3

Motor type

MSEMABR

Dimensions

40.0[mm]Δ LLength of motor options

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Dimensions

MSEMA☐☐063-42

Design B5

Motor type

MSEMABR

Dimensions


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Dimensions

MSEMA☐☐063-42

Design B14

Motor type

MSEMABR

Dimensions


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Dimensions

MSEMA☐☐080-32

Design B3

Motor type

MSEMABR

Dimensions


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6.11

Dimensions

MSEMA☐☐080-32

Design B5

Motor type

MSEMABR

Dimensions


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Dimensions

MSEMA☐☐080-32

Design B14

Motor type

MSEMABR

Dimensions


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Various surface coatings ensure that themotors operate reliably evenat high air humidity, in outdoor installation or in the presence of at-

For optimum protection of three-phase AC motors against ambientconditions, the surface and corrosion protection system (OKS) offerstailor-made solutions. mospheric impurities. Any colour from the RAL Classic collection can

be chosen for the top coat. The three-phase AC motors are alsoavailable unpainted (no surface and corrosion protection).

MeasuresApplicationsSurface and corrosion protec-tion systemOKS-G(primed)

•• 2K PUR priming coat (grey)Dependent on subsequent top coat applied

OKS-S(small)

••

Surface coating as per corrosivity category C1 (inline with EN 12944-2)

Standard applications• Internal installation in heated buildings• Air humidity up to 90%

OKS-M(medium)

••


Internal installation in non-heated buildings• Covered, protected external installation• Air humidity up to 95%

OKS-L(high)

•

•


External installation• Air humidity above 95%

• Blower cover andB end shield additionally primed

• Chemical industry plants•

•

Food industry

Screws zinc-coated• Cable glands with gaskets• Corrosion-resistant brakewith cover ring, stainlessfriction plate, and chrome-plated armature plate(on request)

Optional measures:• Motor recesses sealed off (on request)

Structure of surface coating

ColourSurface coatingCorrosivity categorySurface and corrosion protec-tion system

StructureDIN EN ISO 12944-2

Without OKS(uncoated)

2K PUR priming coatOKS-G(primed)

Standard: RAL 7012Optional: RAL Classic

2K-PUR top coatC1OKS-S(small)

2K PUR priming coat2K-PUR top coat

C2OKS-M(medium)

C3OKS-L(high)

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6.11

Motor connection

Lenze Smart Motor control connection and power connection

Terminal box

The Lenze Smart Motor can be connected via basic plug connectors(QUICKON for power connection, M12 for control connections). Thepower connection can alternatively be established in the terminalbox via screw connections using cable glands. The connections havebeen kept easily accessible from the fan side.

Top view of Lenze Smart Motor with plug connections

6.11 - 23Lenze | V02-en_GB-06/2014

m300 Lenze Smart MotorAccessories

6.11

Connections via plug connectors

It is possible to change over between different speeds and directionsof rotation by means of the digital inputs of the twoM12 control

QUICKON plug-in connectors are used for the power connection.These plug-in connectors enable quick and clean connection of the

terminals. Up to5different speed states (e.g. creep speedandnormalmotors. The systemasawhole is easy to cablebymeansof a connect-speed in both directions as well as Stop) can therefore be chosen. Ining cable with QUICKON nuts. The different QUICKON nuts are

available as accessories. addition, the operating state is reported via a digital output. Theseterminals are taken out via twoM12 connectors.

Power connection X3 with QUICKON connector

Pin assignment

MeaningDesignationContact

1

2

3

PE

Mains connection phase L1L11



PE conductorPE4

Control connection X1 with M12 connector

Pin assignment


n.c.1

Digital input 1DI22

Digital input groundGND-I3

Digital input 2DI14

Control connection X2 with M12 connector

Pin assignment


24 V supply (DO1 supply)24 V1

Digital input 3 (reference X1;3 = GND-I)DI32

Digital output groundGND-O3

Digital output 1DO14

Connections via cable glands

Cable glands are provided for the connections. The connectionsthemselves are then accessible in the terminal box. The followingscrewed connections are available: :• M25x1,5 mm 2 for the mains cable• M25x2,5 mm 2 for the mains cable with pin-end connector• M12x1,5 mm 2 for the ext. brake resistor

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6.11

Spring-applied brakes

The Lenze SmartMotors canbeequippedwith a spring-appliedbrake.This is activated after the supply voltage is shut down (closed-circuitprinciple). For applications with very high switching rates, a LongLifeversionof thebrakewith strengthenedbrakingmechanics is available.

Features

ControlVersions• Via internal electronics• Standard

- 1 x 106 repeating switching cycles • Holding brake, active when deenergised- 1 x 106 reversing switching cycles

Enclosure• LongLife- 10 x 106 repeating switching cycles • IP55 without manual release- 15 x 106 reversing switching cycles • IP54 with manual release

Friction lining• Asbestos-free, low-wear

Options• Manual release

Assignment of 4-pole motors and brakes

Design

LongLifeStandard

Rated torqueSizeRated torqueSizeMotor frame size

BrakeBrake

MkMk

[Nm][Nm]

4.00064.0006063-42

8.00088.0008080-32

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Permissible friction energy

Q =Switching energy per switching cycleSh =Operating frequencyBrake size = 06 to 25

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Rated data with standard braking torque

Size

0806Power input

0.0250.020[kW]PinBraking torque

8.004.00[Nm]MB100

7.203.70[Nm]MB1000

7.003.60[Nm]MB1200

6.803.50[Nm]MB1500

6.703.40[Nm]MB1800

6.303.20[Nm]MB2600Maximum switching energy

7.503.00[KJ]QE100

7.503.00[KJ]QE1000

7.503.00[KJ]QE1200

7.503.00[KJ]QE1500

7.503.00[KJ]QE1800

7.503.00[KJ]QE2600Transition operating frequency

50.079.0[1/h]ShüMoment of inertia

0.0610.015[kgcm²]JMass

1.500.90[kg]m

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Brake

d12h5Δ kk5[mm][mm][mm][mm]

13.01072917806063

13.01162722408080

ƒ Not possible for manual release lever and terminal box to be insame position!

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6.11

Brake resistors

The Lenze SmartMotor can be braked using ramp guidance. If a largeamount of regenerative energy occurs during this process, it needsto be taken up by a brake resistor. Alongside the optional internalbrake resistor, a larger external brake resistor can also be connectedto the X5 terminals. These resistors comply with the IP65 degree ofprotection.

Brake resistor

MassDimensionsThermal capa-city

Rated powerRated resistanceProduct key

Brake resistorMotor

mh x b x tCthPNRN[kg][mm][KWs][kW][Ω]

1.30222 x 124 x 12222.5150470ERBS470R150WMSEMA☐☐063-42MSEMA☐☐080-32

NFC adapter

The settingsof the LenzeSmartMotor canbe specified/adjustedusinga smartphone or a PC. If the settings are to be made using a PC, thisis performed using the EASY Starter engineering tool (extended ver-sion, software licence "EASY Advanced" or "Engineer HighLevel" re-quired). Communication with the motor takes place via an NFC ad-apter. The connection to the PC is established via the USB interface.

NFC adapter

Product keyFeaturesMode

EZAETF001

Input-side voltage supply via USB connection onPC

NFC adapterDiagnostic LEDsHot-pluggable

Nuts for QUICKON connection

As counterparts the following 4 nuts can easily be fitted to the con-necting cable to ensure a fast and easy QUICKON connection. Nospecial tools are required for installation, only standard tools forstripping the insulation.

Product keyFeaturesMode

EWS0088For fast and easy connectionCable diameter: 6…10 mm

QUICKON nutEWS0089

For fast and easy connectionCable diameter: 9…14 mm

EWS0090For fast and easy connectionCan be connected and disconnected safely (safe to touch)

QUICKON connector with nutCable diameter: 6…10 mm

EWS0091For fast and easy connectionCan be connected and disconnected safely (safe to touch)Cable diameter: 9…14 mm

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6.11

Easy setting

The Lenze Smart Motor is easy to set up for its intended applicationsusinganNFC-capable smartphoneor the familiar EASYStarter engin-eering tool. Both tools are suitable for entering speeds, directions ofrotation and start/stop functions in plain text. No special conversionsare necessary for the speeds. Engineering can really be this easy.

Setting via smartphone

The Lenze Smart Motor can be set up using an Android smartphone.The corresponding app (available in both German and English) canbe ordered via www.Lenze.com or downloaded via the Google Store.The data records created are also easy to archive on the smartphone,fromwhere they can then be reloaded to the Lenze Smart Motor forrepeat applications.

Setting via PC

The Lenze SmartMotor canbe set upusing the EASY Starter engineer-ing tool (extended version, software licence "EASY Advanced" or "En-gineer HighLevel" required). The software can easily be downloadedvia www.Lenze.com. Since the settings are very easy and clearlystructured, the Lenze Smart Motor also uses a basic dialog that canbe called up directly via the navigator. The corresponding button islocated directly in the navigation bar. Just like other product settings,the parameter values can be archived here.

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Internet version

Lenze SEHans-Lenze-Straße 1D-31855 AerzenPhone: +49 (0)5154 82-0Telefax: +49 (0)5154 82 28 00

www.Lenze.com

Documents

Automationsystems Drivesolutions Motors · [r/min] M2 [Nm] n21 [r/min] 13 67 65 67 220 275 40.012 -S220 063-42 28 11 76 57 76 220 275 45.333 -S220 063-42 28 9.6 88 49 88 220 275 52.587