AUTOMOTIVE PARTICLE CLEANING SOLUTIONS · Remote online debugging & support using TeamViewer software. Multi-level password access to manage different process functions. INDUSTRY

As road safety is a major concern in all countries, increasing attention is turned towards active safety control in Advanced Driver Assistance Systems ( ADAS ).

JKS initiatives in developing cleaning technology and standards for the past decade in HDD industry, have rendered JKS to be one of the top Precision Particle Cleaning ( '0' particle for >100 ) solutions provider for ADAS components.

CT-AQ SERIES CLEANING SYSTEMAUTOMOTIVE PARTICLE CLEANING SOLUTIONS

JKS ENGINEERING (M) SDN. BHD.

Surface Treatment Technology Solutions Partner



AUTOMOTIVE | MARKET FOCUS

ADASAUTOMOTIVE INDUSTRY

ADAS component cleanliness is viewed as a quality criterion, where particle as small

We clean and conduct parts testing to verify parts cleanliness in compliance with

ESPELECTRONIC STABILITY PROGRAM

ASCACTIVE SAFETY CONTROL

ECUELECTRONIC CONTROL UNIT



AUTOMOTIVE | CT-AQ-SERIES | PROCESS | STANDARD PROCESS FLOW

Basket movesup & down

Spraysweeping


Spraysweeping


Spraysweeping

DI WaterSpray

Pre-Wash

DetergentVacuum UltrasonicImmersion Wash

( aVX Tech. )

DI WaterSprayRinse

DI WaterUltrasonicImmersion

Rinse

FinalDI Water

ImmersionRinse

Infrared& Air Blow

Dry

Infrared& Vacuum

Dry( aVX Tech. )

DI WaterSprayRinse

HH

HH

HH

C

H H


Load Unload

PRE-WASH RINSE 1WASH RINSE 2 DRY 1 DRY 2

H H

JKS SELECTABLE

* aVX Tech. = Advanced Vacuum Extraction



AUTOMOTIVE | CT-AQ-SERIES | CONTROL | SOFTWARE FEATURES

CLEANBASIC

CLEANXCEL

TRACEABILITYMANAGEMENT

SCHEDULEOPTIMIZER

RECOVERYCONTROL DASHBOARD 3RD PARTY SOFTWAREREMOTE SUPPORT

PASSWORDACCESS CONTROL

Able to track recipe & process parameters involved. Barcode

& QR technology for basket traceability is available as

optional.

REPORTING& DOWNLOADS

Alarm history & reports consisting of process recipe & parameters are downloadable

in .csv and .pdf format.

DATAANALYTICS

Enable data collection & provide business decisions

based on data.

RECIPEMANAGEMENT

Able to store up to 20 program recipes & has auto preparation capabilities. *

ALARM MANAGEMENT

Display of alarm warnings with unlimited history

records. *

* CLEANBASIC SUPPORTS UP TO 10 PROGRAM RECIPES.** LIMITED NUMBER OF ALARM HISTORY RECORDS FOR CLEANBASIC.

NOTE

Optimization of throughput for mix recipe loading while

ensuring no process overtime through scheduling.

Able to identify basket status & recover the process even

after e-stop.

Monitors & controls the system through various sensors &

indicators.

Integration with Indusoft & SECS/GEM are

available as optional.

Remote online debugging & support using

TeamViewer software.

Multi-level password access to manage different process

functions.

INDUSTRY 4.0

Consists of various communication protocols for easy data transfer with

external systems.



AUTOMOTIVE | CT-AQ-SERIES | CONTROL | INDUSTRIAL 4.0 COVERAGE

BIG DATAANALYTICS

The data gathered in the database service is examined to generate

informative visualization, reports and fast business decisions.

CLOUDSERVICES

The software comes with build-in local services namely database, server,

operating system and standard data formats to facilitate custom apps and

data syncing to the preferred cloud services.

INDUSTRIALIOT

All parameters belonging to the sensors and modules in our system

are monitored and easily exchangeable between machines or humans through

desired protocols.

SYSTEMINTEGRATION

Our software platform allows integration through the network to allow centralized control from the

production floor and improve customer support.

PARAMETERS MONITORED

TEMPERATURE, TIME, US FREQUENCY,

US POWER, RECIPE, FLOW RATE*, PRESSURE*,

CONDUCTIVITY*, RESISTIVITY*

PROTOCOLS SUPPORTED

EtherCAT, Lightbus*, PROFIBUS*, Interbus*,

CANopen*, DeviceNet*, ControlNet*,

CC-Link*, Modbus*, SERCOS*, RS485/RS232*,

Ethernet*, PROFINET*, EtherNet/IP*

INTEGRATION

TEAM VIEWER***, SECS/GEM*

SERVICES

WINDOWS 10,

XML, CSV, MYSQL*, APACHE*

REPORTS

ALARM HISTORY, PROCESS TRACEABILITY

VISUALIZATION

BASKET STATUS, ACTIVE ALARMS,

ALARM HISTORY

By adopting our system, you are one step closer to embracing industry 4.0 into your production floor. Our software platform** covers 4 of 9 pillars in industry 4.0 to enable smooth transformation into the new digital industrial technology.

* OPTIONAL.** FEATURES APPLICABLE TO CLEANXCEL ONLY.*** USAGE FOR JKS REMOTE SUPPORT ONLY.

NOTE



AUTOMOTIVE | CT-AQ-SERIES | ENCLOSURE | DESIGN FEATURES

FULLY ENCLOSED SYSTEM

EASY MAINTENANCE ACCESS

The enclosure coupled with positive pressure and continuous exhaust ensures the process and handling environment are not exposed to external contamination from the environment.

COMPARTMENTAL ISOLATION

The system is designed in a way that it completely isolates process, handling and maintenance area for effective access and reduced contamination.

Provides easy access to robotic arm and process equipment for safe and routine maintenance.

UNLOADING CONVEYOR

Unloading conveyor design comes with enclosure focusing on low particle generation forcleanroom standards normallyseparated by partitions.

VIEWING WINDOW

The well sealed and easy removal viewing window renders handling area to be fully

visible during system operation.



AUTOMOTIVE | CT-AQ-SERIES | APPLICATION R&D CENTER | PROCESS VERIFICATION

REPORTINGVERIFICATIONCLEANING TEST

Lab test report & process design are proposed by

analyzing particle counts &

customer’s requirement.

PARTS STUDY

Shape complexity of customer parts are studied to share the right technology & cleaning

solutions.

by conducting particle extraction analysis, which complies with VDA19.1 &

ISO16232 standards.

In-lab cleaning systems allow parts testing & optimization of

process design to achieve customer’s requirement.

JKS Application R&D Center conducts customer parts testing with our in-lab cleaning systems, mainly using XCEL FE01-FS and XCEL CT12-HY. Our experienced engineers would focus on process selection and optimization on key elements of chemistry, mechanics, temperature and time.



AUTOMOTIVE | CT-AQ-SERIES | APPLICATION R&D CENTER | VDA19.1 VERIFICATION PROCEDURE

EQUIPMENT

METHOD

RINSING SOLVENT

FLOW RATE

SPRAY PRESSURE

MEMBRANE PORE SIZE

: Glaeser ACM 18

: Spray Rinse

EQUIPMENT

METHOD

: Glaeser Easy Dry II

: Vacuum Dry

EQUIPMENT

METHOD

: Mitani Contami Analyzer

Particle Count Tabulation

EQUIPMENT

METHOD

: Keyence Microscope VHX-5000

: Metal, Non-Metal & Fiber Classication: Hydrocarbon

: 1,200 ml/min

: 0.7 bar

ANALYSISINSPECTIONDRYINGPARTICLE EXTRACTION

AUTOMOTIVE | CT-AQ-SERIES | APPLICATION R&D CENTER | TECHNICAL CLEANLINESS RESULT | PARTICLE COUNT



CLASS RANGE

METAL

BEFORECLEANING

AFTERCLEANING

BEFORECLEANING

AFTERCLEANING

NUMBER OF PARTICLESCOMPONENT CLEANLINESSCODE, CCC : N ( D-K00 )

NON-METAL

15

3

1

0

0

0

0

100% 99%

44

160.72

39

4

0

1

0

0

0

185

0

0

0

0

0

0

0

0

- 232.58 36.48

0

0

0

0

0

0

0

1

50 ≤ x < 100

100 ≤ x < 150

150 ≤ x < 200

200 ≤ x < 400

400 ≤ x < 600

600 ≤ x < 1000

x ≥ 1000

E

25 1410 125 ≤ x < 50D

F

G

H

I

J

K

TOTAL PARTICLES

PARTICLE REDUCTION RATE

MAX. PARTICLE SIZE ( µm )

Component Cleanliness Code ( CCC ) highlights the part’s cleanliness requirements. The passing criteria will change according to customer’s requirement. The report generated is in compliance with VDA19.1 and ISO16232 standards.

Particle Count Report extracted part within controlled test method. The report is automatically generated by the Mitani Contami Analyzer software.

Documents

AUTOMOTIVE PARTICLE CLEANING SOLUTIONS · Remote online debugging & support using TeamViewer software. Multi-level password access to manage different process functions. INDUSTRY