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Automotive Systems
1 – 07/2006 © Continental AG
Profile
Automotive Systems
1.3
8,300
2.9
22,400
5.2
24,200
4.4
24,900
13.8
79,800
Database: 2005* Only Europe
®
AutomotiveSystems
Passenger andLight Truck Tires
CommercialVehicle Tires
ContiTech
®
Sales (BN €)
Employees
ContinentalCorporation
DivisionsTotal
*
The Continental Corporation –Division Structure
2 – 07/2006 © Continental AG
*
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
The Continental Corporation –Executive Board Members
3 – 07/2006 © Continental AG
* deputy Executive Board member, reporting to Dr. Neumann
CommercialVehicle Tires
Dr. Hans-Joachim Nikolin
Automotive SystemsRegion NAFTA
Bill Kozyra*
ContiTech
Gerhard Lerch
Human Resources
Thomas Sattelberger
Passenger andLight Truck Tires
(Manfred Wennemer)
Chairman of theExecutive Board
Manfred Wennemer
Finance,Controlling & Law
Dr. Alan Hippe
Automotive Systems
Dr. Karl-ThomasNeumann
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Automotive Systems –Organization
4 – 07/2006 © Continental AG
Aftermarket
Samir Salman
Communications
Dagmar Weiner
Electric Drives
Karlheinz Haupt
Human Resources
Rainer Hetzer
Body & SecurityElectronics
Anton Elsen
Finance, Controlling,IT, Logistics & Law
Gérard Cordonnier
Powertrain & Chassis
Dieter Rogge
Quality &Environment
Dietmar Siemssen
Region Asia
Jay Kunkel
Technology &Advanced Engineering
Dr. Peter E. Rieth
Hydraulic Brake Systems
Heinz Zingel
Region NAFTA
William L. Kozyra
Sales & Marketing,Business Development
Dr. Bernd Herbst
Electronic Brake &Safety Systems
Dr. Ralf Cramer
ContinentalAutomotive Systems
Dr. Karl-Thomas Neumann
SystemEngineering
Kurt Lehmann
Telematics
Kieran O’Sullivan
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Automotive Systems –Business Structure
5 – 07/2006 © Continental AG
ElectronicBrake & SafetySystems (EBS)
Powertrain& Chassis
Body &Security
Electronics
HydraulicBrake Systems
ElectricDrives AftermarketTelematics
Continental Engineering Services GmbH
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
A Day in a Life of Automotive Systems
6 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
57,000
232,000
43,000
151,000
53,000
147,000
3,100
12,900
79,000
14,000
EBS Systems per day
Wheel Speed Sensors per day
Airbag ECU and Sensors per day
Calipers per day
Brake Boosters per day
Brake Hoses per day
Transmission Control Units per day
Telematics Control Units per day
Body Electronic Modules per day
Engine Cooling Fans per day
Base: 230 working days
Automotive Systems
Automotive Systems –OE Customers worldwide
7 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Automotive Systems –Sales and Marketing Organization
8 – 07/2006 © Continental AG
Sales & Marketing,Business Development
Dr. Bernd Herbst
MarketingCommunication ww
Petra Taylor
Marketing & BusinessDevelopment wwThorsten Mieth
SalesFord-Group ww
Bill Carzon
SalesGM wwJeff Klei
SalesBMW ww
Hermann Hobauer
SalesFiat ww
Andreas Schimmelpfennig
SalesFord-Group Europe
Joachim Weis
SalesMotorcycle wwThomas Egerer
SalesHonda ww
Naoyuki Hirai
SalesHyundai / Kia ww
t.b.d.
SalesNissan AsiaToshio Yama
SalesToyota ww
Thomas Chambers
SalesPSA-Group wwBernd Gahmig
Sales VW-Group / Porsche ww
Dr. Thomas Eller
SalesDaimlerChrysler ww
Lothar Mattheis
SalesRenault / Nissan ww
Ralf Hagenah
Start-up Managementww KAM Orga.Johannes Seidel
OES Business wwRainer Wolf
MarketingControlling ww
Andrea Berkemeyer
Sales & MarketingNAFTAJeff Klei
Sales & Marketing South America
Manoel Henrique Mota
Sales & MarketingJapan
Toshio Yama
Location: North America
Location: Europe
Location: Asia
KAM: Key Account ManagementOES: Original Equipment Service
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Automotive SystemsJoint VenturesLicencee
Automotive Systems –Locations worldwide (incl. Licensees)
9 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Varzea Paulista, BRABoksburg, SA
Mashhad, IR
Chennai, IN
Pieter Maritzburg, SA
* subject to closing, transaction approval in process
Palmela, P
Bergara, E
CairoMontenotte, I
Istanbul, TR
Mechelen, B
Ebbw Vale, UK
Arvidsjaur, S
Budapest, HVeszprém, H
Jicin, CZZvolen, SK
Sibiu, ROM
Berlin, DFrankfurt, DGifhorn, DHaldensleben, DHannover, DIngolstadt, D
Angers, F
Korbach, DLindau, DMarkdorf, DNeubiberg, DNürnberg, DRheinböllen, D
Elma, USADetroit, USA
Auburn Hills, USAFarmington Hills, USA
Dearborn, USABrimley, USA
Nogales, MEXCuautla, MEXSilao, MEXLas Colinas, MEX
Deer Park, USANorthbrook, USA
Culpeper, USAHenderson, USAMorganton, USA
Seguin, USA
Tainan, RC
Seoul, ROK
Monbetsu, JKawasaki, JAsahi, JYokohama, JKariya, JHamakita, JKomaki-City, JHiroshima, J
Manila, PHICalamba, PHI
Tianjin, PRC*Lian Yun Gang, PRCShanghai, PRCHeihe, PRCChangchun, PRC
Automotive Systems
Plants
Headquarters; RD & E / Test Center
Automotive Systems in China and Taiwan
10 – 07/2006 © Continental AG
Locations
Shanghai, PRC
Lian Yun Gang, PRC
Tianjin, PRC*
Tainan, RC
Heihe, PRC
Products
■ Electronic Brake Systems ■ Electronic Control Units
■ Wheel Speed Sensors ■ Telematic Control Units
■ Calipers, Drum Brakes ■ Bluetooth Modules
■ Brake Boosters, Brake Hoses ■ Interior Electronics, Door Control Modules
■ Tandem Master Cylinders ■ Central Control Units, Gateways
Customers
■ Shanghai-VW ■ DPCA ■ Nanjing Rover■ FAW-VW ■ FAW ■ SAIC Rover■ Shanghai-GM ■ Bejing-DC ■ FAW-Daihatsu■ GM ■ FAW-Xiali ■ Arvin Meritor China■ Brilliance-BMW ■ Changan-Suzuki ■ Thomas Magnete■ Guangzhou-Honda ■ FAW-Mazda ■ UAES■ Changan-Ford ■ Jinbei ■ BADA■ Chery ■ Ford-Lio Ho ■ Lojack■ Geely ■ China Motor ■ DC■ Ford ■ Xiali ■ Foton
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
* subject to closing, transaction approval in process
Automotive Systems
*Management Leadership since 01-01-2004
Automotive Systems in ChinaSABS – Profile
11 – 07/2006 © Continental AG
Shanghai Automotive Brake Systems Co. Ltd.
Establishment Date 1994
Shareholders Continental AG* 50%
SAIC 50%
Locations Headquarters
RD & E Center Shanghai
Plant
Test Center Heihe
Employees 584
Core Area of the Business Electronic Brake Systems, Calipers,
Brake Boosters, Tandem Master Cylinders,
Brake Hoses
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Automotive Systems in ChinaCTC-LYG – Profile
12 – 07/2006 © Continental AG
Continental Teves Corp. (Lian Yun Gang) Co., Ltd.
Establishment Date 2004
Shareholders Continental AG 51 %
Nisshinbo Industries Inc. 49 %
Location Lian Yun Gang
Employees 1,169
Core Area of the Business Wheel Speed Sensors
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
* As of 2005
Automotive Systems in ChinaContinental Automotive Systems (Shanghai) – Profile
13 – 07/2006 © Continental AG
Continental Automotive Systems (Shanghai) Co., Ltd.
Establishment Date 2001
Shareholder Continental Temic microelectronic GmbH 100 %*
Location Shanghai
Employees 169
Core Area of the Business Electronic Control Units for Electronic Brake Systems,Body Electronic Modules, Powertrain & Chassis,Door Control Moduls and Central Control Units
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
* without employees from Motorola Automotive Business as subject to closing, transaction approval in process
Automotive Systems in ChinaContinental Automotive Systems Asia – Profile
14 – 07/2006 © Continental AG
Continental Automotive Systems Management Co. Ltd.
Establishment Date 2006
Shareholder Continental AG 100 %
Location Headquarters Shanghai
Employees 40*
Core Area of the Business Electronic Brake Systems, Calipers, Drum Brakes,Brake Boosters, Tandem Master Cylinders, BrakeHoses, Body Electronic Modules
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Automotive Systems in TaiwanContinental Teves Taiwan – Profile
15 – 07/2006 © Continental AG
Continental Teves Taiwan Co., Ltd.
Establishment Date 1997
Shareholders Continental AG 51 %
SanYes Automotive Technology Co., Ltd. 49 %
Location Tainan
Employees 45
Core Area of the Business Calipers, Brake Boosters
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Plants
Headquarters; RD & E / Test Center
Automotive Systems in Japan and Korea
16 – 07/2006 © Continental AG
Wheel Cylinders
■ Brake Valves
Locations
Hamakita, J
Hiroshima, J
Yokohama, J
Asahi, J
Monbetsu, J
Seoul, ROK(Office)
Products
■ Electronic Brake Systems ■ Tandem Master and
■ Calipers
■ Brake Boosters
Customers
■ Toyota ■ Daihatsu ■ GM Daewoo
■ Honda ■ Suzuki ■ Ssangyong
■ Nissan ■ Subaru ■ Renault Samsung
■ Mitsubishi ■ Hyundai
■ Mazda ■ Kia
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
*not included two CTC locations outside Japan: office Seoul, South Korea; Wheel Speed Sensor plant Lian Yun Gang, China (employees: 1,169)
Automotive Systems in JapanContinental Teves Corp. (CTC) – Profile
17 – 07/2006 © Continental AG
Continental Teves Corp.
Establishment Date 2000
Shareholders Continental AG 51 %
Nisshinbo Industries Inc. 49 %
Locations* Headquarters Yokohama
RD & E Center Yokohama
Asahi
Test Center Monbetsu
Plant Hiroshima
Hamakita
Employees 807
Core Area of the Business Electronic Brake Systems, Calipers, Brake Boosters,Tandem Master and Wheel Cylinders, Brake Valves
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Automotive Systems in JapanContinental Automotive Systems Japan – Profile
18 – 07/2006 © Continental AG
Continental Automotive Systems Japan Ltd.
Establishment Date 2005
Shareholder Continental AG 100 %
Location Yokohama
Employees 25
Core Area of the Business Electronic Control Units for Powertrain & Chassis,
Electronic Air Suspension, Body & Security Electronics,
Occupant Safety Systems
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Plants
Headquarters; RD & E / Test Center
Automotive Systems in North America
19 – 07/2006 © Continental AG
Locations
Cuautla, MEXSilao, MEXLas Colinas, MEXNogales, MEX
Products
■ Electronic Brake Systems■ Wheel Speed Sensors■ Airbag Control Units■ Calipers, Brake Corners■ Duo-Servo Parking Brakes■ Brake Boosters■ Tandem Master Cylinders■ Small Electric Motors■ Electronic Power Steering Controls
Customers
■ DaimlerChrysler ■ BMW ■ VW ■ Cummins■ Ford ■ Mazda ■ Toyota ■ Detroit Diesel■ GM ■ Nissan ■ Honda ■ Mercury Marine
■ Pressure Sensors■ Air Suspension Systems■ Gasoline / Diesel Engine
Controls■ Transmission Controls■ Telematic Control Units■ Bluetooth Modules■ Electronic Ignition Modules■ Body Control Modules
Auburn Hills, USADeer Park, USAFarmington Hills, USADearborn, USABrimley, USA
Culpeper, USAHenderson, USAMorganton, USAElma, USANorthbrook, USASeguin, USA
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Plant
Automotive Systems in South America
20 – 07/2006 © Continental AG
Locations
Varzea Paulista, BR
Products
■ Calipers ■ Tandem Master Cylinders
■ Drum Brakes ■ Brake Proportioning Valves
■ Duo-Servo Parking ■ Brake Hoses Brakes
■ Brake Boosters
Customers
■ Ford ■ VW
■ FIAT ■ Audi
■ Renault ■ PSA
■ GM ■ Honda
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Markdorf, GermanyEngineering Basic Developmentand Application
Automotive Systems HeadquartersFrankfurt, GermanyEngineering Basic Developmentand Application
Nürnberg, GermanyEngineering Basic Developmentand Application
Lindau, GermanyEngineering Basic Developmentand Application
Ingolstadt, GermanyEngineering Basic Developmentand Application
Berlin, GermanyEngineering Basic Developmentand Application
Mechelen, BelgiumEngineering Basic Developmentand Application
Hannover-Stöcken, GermanyEngineering Basic Developmentand Application
Sibiu, RomaniaEngineering Application
Jicin, Czech RepublicEngineering Application
Veszprem, HungaryEngineering Application
Automotive Systems –Network of RD & E Centers Europe
21 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
without Motorola Automotive Systems R&D locations
Automotive Systems
Automotive Systems –Network of RD & E Centers Overseas
22 – 07/2006 © Continental AG
Varzea PaulistaEngineering ApplicationBrazil
ShanghaiEngineering ApplicationChina
SilaoEngineering ApplicationMexico
Auburn HillsEngineering ApplicationUSA
YokohamaEngineering ApplicationJapan
AsahiEngineering ApplicationJapan
HiroshimaEngineering ApplicationJapanEBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
without Motorola Automotive Systems R&D locations
Automotive Systems
Winter-Test CenterHeihe, China
Test CenterAsahi, Japan
Test CenterBrimley, USA
Test Center ContidromHannover, Germany
Test CenterUvalde, USA
Winter-Test CenterMonbetsu, Japan
Winter-Test CenterArvidsjaur, Sweden
Test CenterFrankfurt, Germany
Test Centers Continental
23 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Aftermarket
Safe Driving Intelligent MobilityEnvironmentallyFriendly DrivingDriving Performance
Car Security
Air Suspension Systems
Active Chassis Control
Steering Actuators
Adaptive Cruise ControlACC
Central Car Body Controller,Smart Junction Boxesand Power ManagementModules
Power Window andPower Trunk Controls
Power Seat Controls
Electric Parking Brake
Comfortable /Convenient Driving
Low Cost Cars / Affordable Cars
Niche & Lifestyle Cars
Continental Engineering Services GmbH
Electronic Brake SystemsABS, TCS, ESC
Brake Calipers,Brake Discs, Drum Brakes,Duo-Servo Parking Brakes,Corner Modules
System Integration: Active /Passive Safety APIA
Global Chassis ControlGCC
Airbag Control Units
Wheel Speed Sensors
Side/Up Front Sensors
Deflation DetectionSystems
E-Call (Emergency Call)Automatic Crash Notification
Blind Spot Detection
Pedestrian Protection
Telematic Control Units:Hands-Free Phoning,Mobile DeviceAccommodation,Remote Maintenance/Diagnostics,Roadside Assistance,GPS
Bluetooth Modules
Central Data Gateways
Hybrid Drives
Engine Management
Transmission Controls
Engine Sensors
Engine Cooling Fans,Electric Motors
Stolen Vehicle Tracking
Remote Keyless Entry &Passive Entry/StartSystems
Electronic Ignition Switches
Via Telematic Control Unit:Remote Door Lock/Unlock
Competence Areas of Automotive Systems
24 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Market Needs
Automotive Systems
Aftermarket
Low Cost Cars / Affordable Cars
Niche & Lifestyle Cars
Continental Engineering Services GmbH
Telematic Control Units:Hands-Free Phoning,Mobile DeviceAccommodation,Remote Maintenance/Diagnostics,Roadside Assistance,GPS
Bluetooth Modules
Central Data Gateways
Hybrid Drives
Engine Management
Transmission Controls
Engine Sensors
Engine Cooling Fans,Electric Motors
Stolen Vehicle Tracking
Remote Keyless Entry &Passive Entry/StartSystems
Electronic Ignition Switches
Via Telematic Control Unit:Remote Door Lock/Unlock
Air Suspension Systems
Active Chassis Control
Steering Actuators
Adaptive Cruise ControlACC
Central Car Body Controller,Smart Junction Boxesand Power ManagementModules
Power Window andPower Trunk Controls
Power Seat Controls
Electric Parking Brake
Electronic Brake SystemsABS, TCS, ESC
Brake Calipers,Brake Discs, Drum Brakes,Duo-Servo Parking Brakes,Corner Modules
System Integration: Active /Passive Safety APIA
Global Chassis ControlGCC
Airbag Control Units
Wheel Speed Sensors
Side/Up Front Sensors
Deflation DetectionSystems
E-Call (Emergency Call)Automatic Crash Notification
Blind Spot Detection
Pedestrian Protection
Safe Driving Intelligent MobilityEnvironmentallyFriendly DrivingDriving Performance
Car Security Comfortable /Convenient Driving
Competence Areas of Automotive SystemsBU Electronic Brake and Safety Systems (EBS)
25 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Market Needs
Automotive Systems
Brake ProductsESC Production Start
1998Total Production Volume2005
ABS / TCS / ESC
13 Mn. p.a.
Current daily production rate: 57,000
ABS: Anti-lock Brake System; TCS: Traction Control System; ESC: Electronic Stability Control
Frankfurt(Germany)
Mechelen(Belgium)
Morganton(USA)
Hamakita(Japan)
Shanghai(China)
BU Electronic Brake and Safety SystemsABS / TCS / ESC
26 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
1) Some functions are available only with MK25E / MK60E; 2) „+“ two additional pressure sensorsABS: Anti-lock Brake System; TCS: Traction Control System; ESC: Electronic Stability Control; TPMS: Tire Pressure Monitoring System; DDS: Deflation Detection System;HBA: Hydraulic Brake Assist; HSA: Hill Start Assist; EHP: Electro Hydraulic Parking Brake; ARP: Active Rollover Protection; RAB: Ready Alert Brakes;RBS: Rain Brake Support; LDE: Low Dynamic ESC; ACC: Adaptive Cruise Control; TSA: Trailer Stability Assist; AVH: Automatic Vehicle Hold
ESCABS, TCS, HBA, HSA, EHP,ARP, RAB, RBS, LDE, ACC,TSA, AVH, TPMS, DDS, 1)
MK60 / MK60E1 / +2) / E5 ESC
MK25E1 / + / E5 ESC
MK25E1 / + / E5 XT ESC
TCSABS, TPMS, DDS
MK25E
ABSTPMS, DDS
MK70
MK25E
MK25E XT ABS
Brake System:Functions:
BU Electronic Brake and Safety SystemsElectronic Brake Systems – Product Portfolio
27 – 07/2006 © Continental AG
Compact Class
Mid-size Class
Premium Class
Large Light Trucks
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
ABS: Anti-lock Brake System;ABD: Active Brake-force Distribution;AFC: Acceleration Force Control;RLP: Rear-Wheel Lift-Off Protection;
Model Range
Partial-integral &ABS, ABD, AFC, RLP, …
MIB
Motorcycle IntegralBrake System
Full-integral &ABS, ABD, AFC, RLP, …
MIB
Motorcycle IntegralBrake System
Functions
Front/rear splitABS, RLP
MAB
Motorcycle Anti-lockBrake System
BU Electronic Brake and Safety SystemsMotorcycle Brake System – Product Portfolio
28 – 07/2006 © Continental AG
Scooter
Motorcycles250 up to650 ccm
HeavyMotorcycles> 650 ccm
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
MEMS Technology
SC: Sensor Cluster; MEMS: Micro Electric Mechanical Systems; PCB: Printed Circuit Board
1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
SC01
SC03
SC06
Separate Yaw Rate andAcceleration Sensors
Yaw Rate and AccelerationSensors in one Housing
Yaw Rate Moduleintegrated on PCB
Integration of Sensing Moduleand Signal processing ASIC
Quartz Fork Technology
Sys
tem
Inte
gra
tio
n
Year
BU Electronic Brake and Safety SystemsSensor Technology – Electronic Stability Control (ESC) Cluster
29 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
AYC: Active Yaw Control; EBD: Electronic Brake-force Distribution; ACC: Adaptive Cruise Control
AYC
Hydr.-ElectronicControl Unitwith pressuresensors
Powertrain
ActiveVacuumBrake Booster
SteeringAngleSensor
Sensor Cluster(yaw rate- and lateral
accel. sensor)
ACC Headway SensorRadar or Infrared
Wheel Speed Sensors(4x)
EBD
BU Electronic Brake and Safety SystemsESC + Adaptive Cruise Control (ACC) System Components
30 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electronics
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Powertrain
ActuationSteeringWheelAngleSensor
Electric SteerAssisted Steering(ESAS)
VariableDampers(4x)
Basic functionality (ESC):
Anti-lock Brake System ABS
Traction Control System TCS
Electronic Brake-force Distribution EBD
Active Yaw Control AYC
Enhanced Functionality byAngle Superposition (ESC II):
Yaw Torque Compensationby braking on µ-split surfaces(braking distance, steering effort)
Active Yaw Control with steeringintervention (optional suspension) priorto engine and brake intervention
Understeer Intervention
Comfortable compensation ofload alterations
Handling Support(Lead Steering)
Sensor ClusterWheel Speed Sensors(4x)
ESC: Electronic Stability Control
Hydraulic-ElectronicControl Unitwith pressuresensors
BU Electronic Brake and Safety SystemsESC II – ESC with Active Steering Intervention
31 – 07/2006 © Continental AG
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Automotive Systems
Powertrain
ActuationSteeringWheelAngleSensor
Electric PowerSteering (EPS)
VariableDampers(4x)
Basic functionality (ESC):
Anti-lock Brake System ABS
Traction Control System TCS
Electronic Brake-force Distribution EBD
Active Yaw Control AYC
Enhanced Functionality byTorque Superposition (DSR):
Yaw Torque Compensationby braking on µ-split surfaces(braking distance, steering effort)
Active Yaw Control with steeringintervention (optional suspension) priorto engine and brake intervention
Understeer Intervention
Comfortable compensation ofload alteration
Sensor ClusterWheel Speed Sensors(4x)
ESC: Electronic Stability Control
Hydraulic-ElectronicControl Unitwith pressuresensors
BU Electronic Brake and Safety SystemsESC with Driver Steering Recommendation DSR
32 – 07/2006 © Continental AG
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Automotive Systems
APIA: Active Passive Integration Approach
BU Electronic Brake and Safety SystemsAPIA - Networking of Active and Passive Safety Measures
33 – 07/2006 © Continental AG
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Passive SafetyActive Safety
protect the occupant andthe pedestrian against injuriescaused by an accident
Warning■ optical■ acoustical■ haptical
Reduced Stopping Distance■ Prefill■ Prebrake■ Extended Brake Assist (BA+)
Reversible Seatbelt Pretensioner■ Belt Slack Reduction■ Occupant Positioning & Fastening
Closing of Sunroof & Windows
Seat Position Optimization(Anti Submarining)
Smart Airbag
prevent accidents orminimizes the effects
Automotive Systems
For advancedoccupant protection:
Intelligent concepts,innovative electronicsystems
Examples of products
Competencies
Airbag Control Units
Crash sensing for front /up front, side and rear
Roll Over sensing
Pre Crash sensing
AirbagControl UnitCentral, multifunctionalcontrol unit foradvanced occupantsafety
SideSatelliteSide Crash sensor
Side- / Up FrontSensorfor Smart AirbagSystems
Closing Velocity(CV) – SensorPre Crash SensingSensor for PedestrianProtection Systems
BU Electronic Brake and Safety SystemsOccupant Safety – Products
34 – 07/2006 © Continental AG
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ContinentalCorporation
AutomotiveSystems
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Regions
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BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Aftermarket
Safe Driving Intelligent MobilityEnvironmentallyFriendly DrivingDriving Performance
Car Security Comfortable /Convenient Driving
Low Cost Cars / Affordable Cars
Niche & Lifestyle Cars
Continental Engineering Services GmbH
Telematic Control Units:Hands-Free Phoning,Mobile DeviceAccommodation,Remote Maintenance/Diagnostics,Roadside Assistance,GPS
Bluetooth Modules
Central Data Gateways
Hybrid Drives
Engine Management
Transmission Controls
Engine Sensors
Engine Cooling Fans,Electric Motors
Stolen Vehicle Tracking
Remote Keyless Entry &Passive Entry/StartSystems
Electronic Ignition Switches
Via Telematic Control Unit:Remote Door Lock/Unlock
Electronic Brake SystemsABS, TCS, ESC
Brake Calipers,Brake Discs, Drum Brakes,Duo-Servo Parking Brakes,Corner Modules
System Integration: Active /Passive Safety APIA
Global Chassis ControlGCC
Airbag Control Units
Wheel Speed Sensors
Side/Up Front Sensors
Deflation DetectionSystems
E-Call (Emergency Call)Automatic Crash Notification
Blind Spot Detection
Pedestrian Protection
Air Suspension Systems
Active Chassis Control
Steering Actuators
Adaptive Cruise ControlACC
Central Car Body Controller,Smart Junction Boxesand Power ManagementModules
Power Window andPower Trunk Controls
Power Seat Controls
Electric Parking Brake
Competence Areas of Automotive SystemsBU Hydraulic Brake Systems
35 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
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ContinentalCorporation
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Automotive Market Needs
Automotive Systems
Product portfoliofor applications onsports cars,passenger cars andlight truck
Design based onfamily conceptphilosophy
Front Axle Caliper Family Concept
BU Hydraulic Brake Systems – Foundation BrakesFront Axle Caliper Family Concept
36 – 07/2006 © Continental AG
Entry Level Classic Premium High Performance
Bra
king
Per
form
ance
Super HighPerformance
FNR FamilyFN Family
EBS
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Automotive Systems
Portfolio includesrear axle brakes forsport cars,passenger car andlight truckapplications
Innovative solutionsfor drum brakes,combined calipersand duo-servoparking brakes
Rear Axle Brake Family Concept
+
BU Hydraulic Brake Systems – Foundation BrakesRear Axle Brake Family Concept
37 – 07/2006 © Continental AG
Small Cars Mid Range
Veh
icle
Wei
ght
Drum Brakes Combined Caliper
Mid Range to High Class
Separate Service and Parking Brake
EBS
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Automotive Systems
FNec: Electro-hydraulic Combined Caliper; DSe: Duo-Servo Parking Brake
GlobalLocal Capabilities
and Resources
Development Trends
Global engineering capabilities with local resources
Improvement of cost structure with consequent family concept
Improvement of actuation comfort and safety through “Electro Hydraulic Parking” brakes
Improvement of braking power by application of new caliper and rotor designs
High tech engineering by advanced simulation and test capabilities
Family ConceptCost Reduction
FNec / DSeExpansion of
Product Portfolio
AdvancedDevelopment
New Technologies
Simulationand Test
High Tech Engineering
BU Hydraulic Brake Systems – Foundation BrakesDevelopment Trends Forecast
38 – 07/2006 © Continental AG
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Automotive Systems
Worldwide operations with own plants, joint ventures and licensees
Represented at nearly all customers
Production and engineering locations close to the OEM customers
Daily production figures:
Assembly Boosters / Actuation Units 53,000
Assembly Tandem Master Cylinders 45,000
Machining Tandem Master Cylinders 39,000
Assembly Proportioning Valves 15,000
Assembly Brake Hoses 147,000
BU Hydraulic Brake Systems – Brake ActuationKey Data
39 – 07/2006 © Continental AG
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Automotive Systems
Europe North America South America Japan / Korea China
Standard Vacuum-Boosters
ActiveBoosters
Brake AssistanceSystems
Brake ProportioningValves
HydraulicBoosters
BrakeHoses
Brake Hose /Tube Combinations
BU Hydraulic Brake Systems – Brake ActuationProducts
40 – 07/2006 © Continental AG
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Automotive Systems
Ad
dit
ion
alF
un
ctio
ns
Electronic Brake Assist (BA)
Electronic Stability Control (ESC) Precharge
Adaptive Cruise Control (ACC) Precharge
ADAM (Mechanical Brake Assist, MBA)
Dual Rate (DR)
Optimised Hydraulic Brake with Vacuumsensor (OHB-V)
Simulator Brake Actuation (SBA)
Brake Light Switch
Pedal Feel Optimiser (PFO)
Brake Fluid Quality Sensor (BQS)
Single Booster Modular Design (Trumpet)
Tandem Booster Modular Design
Single Tie Rod Booster
Front Bolt Tandem Booster
Tie Rod Tandem Booster
Tandem Booster Generation II
CV flow-optimised
Plunger Tandem Master Cylinder (TMC) Generation I
CV Gen. II flow-optimised for ESC
Central Valve (CV)
Plunger TMC Generation II
Dri
ver
Ass
ista
nce
Sys
tem
s
Mo
du
lar
Des
ign
Bo
ost
er /
TM
C
1995 20102000 2005
BU Hydraulic Brake Systems – Brake ActuationRoad Map
41 – 07/2006 © Continental AG
EBS
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Aftermarket
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Telematics
ElektricDrives
Automotive Systems
Aftermarket
Safe Driving Intelligent MobilityEnvironmentallyFriendly DrivingDriving Performance
Car Security Comfortable /Convenient Driving
Low Cost Cars / Affordable Cars
Niche & Lifestyle Cars
Continental Engineering Services GmbH
Telematic Control Units:Hands-Free Phoning,Mobile DeviceAccommodation,Remote Maintenance/Diagnostics,Roadside Assistance,GPS
Bluetooth Modules
Central Data Gateways
Hybrid Drives
Engine Management
Transmission Controls
Engine Sensors
Engine Cooling Fans,Electric Motors
Stolen Vehicle Tracking
Remote Keyless Entry &Passive Entry/StartSystems
Electronic Ignition Switches
Via Telematic Control Unit:Remote Door Lock/Unlock
Electronic Brake SystemsABS, TCS, ESC
Brake Calipers,Brake Discs, Drum Brakes,Duo-Servo Parking Brakes,Corner Modules
System Integration: Active /Passive Safety APIA
Global Chassis ControlGCC
Airbag Control Units
Wheel Speed Sensors
Side/Up Front Sensors
Deflation DetectionSystems
E-Call (Emergency Call)Automatic Crash Notification
Blind Spot Detection
Pedestrian Protection
Air Suspension Systems
Active Chassis Control
Steering Actuators
Adaptive Cruise ControlACC
Central Car Body Controller,Smart Junction Boxesand Power ManagementModules
Power Window andPower Trunk Controls
Power Seat Controls
Electric Parking Brake
Competence Areas of Automotive SystemsBU Powertrain & Chassis
42 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
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ContinentalCorporation
AutomotiveSystems
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General
Telematics
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Automotive Market Needs
Automotive Systems
DCT
CVT
AT
Automatic Transmission1998
2000 2002
2004 2006 2008
2010
Continuously Variable Transmission
Double Clutch Transmission
IntegratedmechatronicControl Module
Coventional ECU withwire harness + externalsensors + actuators
Increasing Integration
BU Powertrain & ChassisControl Units for Various Types of Transmissions
43 – 07/2006 © Continental AG
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Automotive Systems
ECM: Engine Control Module; EPA: (U.S.) Environmental Protection Agency
Emissionlegislationin NA + EU
Euro V /EPA 2007
Euro IV /EPA 2004
Euro III
Euro II
1995 2000 2004 2006
ECU for Diesel Combustion Engines with lower emissions + higher efficiency
ECM-Gen.1
ECM-Gen.2
ECM-Gen.3
ECM-Gen.4
Selective Catalytic Reduction SCRexhaust aftertreatment
turns nitrogen oxide into nitrogen and water,thus reducing emissions (up to 80%) as wellas consumption
BU Powertrain & ChassisRoad Map Diesel Engine Control Unit
44 – 07/2006 © Continental AG
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Automotive Systems
2CornerRear AxleSelf-levelingSystem
Mechelen(Belgium)
Frankfurt(Germany)
Morganton(USA)
Hamakita(Japan)
State of the art
Conti Air DampingSystem
Air springs
Air damping
High pressure closedair supply
ECU
Sensors: 3 or 4 height;3 body acceleration
2-Axle Air Spring- Advanced System -
Comfort air springs
Controlled damping
Closed air supply
ECU
Sensors: 3 or 4 height;3 body acceleration
2-Axle Air Spring- Basic System -
Air springs
Conventional damping
Closed air supply
ECU
3 or 4 height sensors
1-Axle LevelingSystem
Air springs
Conventional damping
Low power air supply
Integrated ECU
1 or 2 height sensors
Open AirSupply
1997 2000 2005 2008
4CornerAir SuspensionSystem
Open AirSupply Systems
4CornerHigh End-Air SuspensionSystem
Integrated AirSupply with ECU
4Corner-CADSConti Air DampingSystem
Innovation
BU Powertrain & ChassisAir Suspension Systems – Technology of Air Spring Systems
45 – 07/2006 © Continental AG
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Automotive Systems
• Driver support in:
- distance control
- speed control (CruiseAssistance/Limiter)
• Distance determination toheading vehicle through costeffective sensor technology
• Counterforce at the acceleratorpedal when driver falls belowthe safety distance to aheaddriving vehicle
• Driver receives a feeling for the“virtual bumper” through thefeedback of the acceleratorpedalACDIS (Active Distance Support) is a system for the
support of the driver for the longitudinal guidance of avehicle through the combination of distance sensorsand Force Feedback Pedal (FFP).
ACDIS – Function and system layout
1. Distance sensors2. Force Feedback
PedalSpring:Counterforceand angle ataccelerator pedal
Virtualbumper
Dalert = Twarn x Vown
FFP
BU Powertrain & ChassisChassis Electronics & Smart Actuation – Example ACDIS
46 – 07/2006 © Continental AG
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Automotive Systems
10 Mio. Sensors in the field
Customers: DC, BMW, Ford/Volvo/Jaguar, ZF
QLT = Oil Quality, Level, Temperature
QLT Sensor in serial productionPrecise measurement of oil temperature and level
Recognition of oil minimum, oil top up, oil overfill
Soot, water content detectable
Additional the next generation of QLT Sensors is a SensorSystem and able to calculate
Estimate of remaining useful lubricant life
Estimate of soot content / fuel dilution
Water / coolant / deposits warning
These features become more important for future carsusing higher oil temperatures, lower oil volumes,longer oil drain intervals.
BU Powertrain & ChassisQLT – Today & Future Development for Engine Oil Application
47 – 07/2006 © Continental AG
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Aftermarket
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Telematics
ElektricDrives
Automotive Systems
Aftermarket
Safe Driving Intelligent MobilityEnvironmentallyFriendly DrivingDriving Performance
Car Security
Air Suspension Systems
Active Chassis Control
Steering Actuators
Adaptive Cruise ControlACC
Central Car Body Controller,Smart Junction Boxesand Power ManagementModules
Power Window andPower Trunk Controls
Power Seat Controls
Electric Parking Brake
Comfortable /Convenient Driving
Low Cost Cars / Affordable Cars
Niche & Lifestyle Cars
Continental Engineering Services GmbH
Electronic Brake SystemsABS, TCS, ESC
Brake Calipers,Brake Discs, Drum Brakes,Duo-Servo Parking Brakes,Corner Modules
System Integration: Active /Passive Safety APIA
Global Chassis ControlGCC
Airbag Control Units
Wheel Speed Sensors
Side/Up Front Sensors
Deflation DetectionSystems
E-Call (Emergency Call)Automatic Crash Notification
Blind Spot Detection
Pedestrian Protection
Telematic Control Units:Hands-Free Phoning,Mobile DeviceAccommodation,Remote Maintenance/Diagnostics,Roadside Assistance,GPS
Bluetooth Modules
Central Data Gateways
Hybrid Drives
Engine Management
Transmission Controls
Engine Sensors
Engine Cooling Fans,Electric Motors
Stolen Vehicle Tracking
Remote Keyless Entry &Passive Entry/StartSystems
Electronic Ignition Switches
Via Telematic Control Unit:Remote Door Lock/Unlock
Competence Areas of Automotive SystemsTelematics
48 – 07/2006 © Continental AG
EBS
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AutomotiveSystems
Regions
RD & ELocations
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Telematics
ElektricDrives
Body & Secu-rity Electronics Automotive Market Needs
Automotive Systems
420 stolen vehicle locations
900 air bag notifications
5,000 Good Samaritan calls
15,000 emergency calls
27,000 remote vehicle diagnostics
23,000 roadside assistance calls
43,000 remote door unlocks
383,000 routing calls
9,500,000 hands-free calling minutes
BU TelematicsDuring a typical month, a Telematics Control Unit …
49 – 07/2006 © Continental AG
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AutomotiveSystems
Regions
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Telematics
ElektricDrives
Body & Secu-rity Electronics
Telematic control unit
Automotive Systems
figures for North America
Embedded, voice operated hands-free communicationsystems utilizing Bluetooth (BT) wireless technology
Safe and comfortable use of portable device
Bluetooth wireless link to compatible cellular phone
Hands free personal calling
Speech recognition for convenient calling
Multi-language support
BU TelematicsEmbedded hands-free Communication Systems with BT
50 – 07/2006 © Continental AG
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Body & Secu-rity Electronics
Services available soon:
■ Bluetooth wireless link to MP3 musicplayers and streaming music sources
■ iPod, USB and other interfaces■ Location data streaming■ Basic E-Call via Portable
Services available today:
■ Hands Free■ Personal Calling■ Speech recognition■ Bluetooth (BT) Connection
Bluetooth®
BluetoothConnection
Handsfree
MusicStreaming
USB port(MP3 player)
Location datastreaming
Automotive Systems
E-Call: Emergency-Call; I-Call: Information-Call; R-Call: Rescue-Call
Safety and security while on the road
Vehicle interface and control: Rescue-call and crashnotification – remote diagnostics of the vehicle
Hands free personal calling
Speech recognition for convenient dialing
Multi-language support
Off board navigation/support for on-board navigation
GPS location technology
BU TelematicsEmbedded Telematics Systems
51 – 07/2006 © Continental AG
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Body & Secu-rity Electronics
Services available soon:
■ Navigation & traffic■ Satellite radio■ High bandwidth connection■ Storage■ Entertainment
Services available today:
■ E-Call/I-Call/R-Call■ Crash notification■ Remote diagnostics■ Vehicle functions
(remote door unlock)■ Concierge services
■ Hands free■ Personal calling■ Speech recognition■ Stolen vehicle tracking■ Bluetooth (BT) connection
CrashNotification
E-Call / I-CallR-Call
Navigation& Traffic
SatelliteRadio
StorageRemoteDiagnostics
ConciergeServices
Anti-theft Alarm& tracking
BluetoothConnection
EntertainmentHandsfree
Automotive Systems
* via wi-fi technology (802.11)
TTS: Text to Speech; GPS: Global Positioning Systems; A2DP: Bluetooth stereo audio streaming; TSP: Telematic Service Provider
BU TelematicsProduct Features
52 – 07/2006 © Continental AG
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Body & Secu-rity Electronics
Multimedia storageProductivity: web, email, TTSHigh speed wireless access*Satellite RadioTurn by turn Navigation (directionsvia voice prompts)Embedded phoneOver the air reflashingSafety/Security (autom. accidentemergency assistance)Diagnostics capability(maintenance / dealer)GPSVehicle bus connectivityPortable MP3 interconnectA2DP Audio StreamingPremium Speech RecognitionPremium Hands freeBluetoothBasic Speech RecognitionBasic Hands free
PriceTSP required?Carrier required?
Features: Products:
EmbeddedTelematics Gateway
PortableTelematics
BasicEcall
PremiumHandsfreewith AudioStreaming
HandsfreePlatform
NoChoice
NoConsumer Choice
NoYes
NoChoice
YesYes
YesYes
Low End Mid-Tier High End
Automotive Systems
Aftermarket
Safe Driving Intelligent MobilityEnvironmentallyFriendly DrivingDriving Performance
Car Security Comfortable /Convenient Driving
Low Cost Cars / Affordable Cars
Niche & Lifestyle Cars
Continental Engineering Services GmbH
Telematic Control Units:Hands-Free Phoning,Mobile DeviceAccommodation,Remote Maintenance/Diagnostics,Roadside Assistance,GPS
Bluetooth Modules
Central Data Gateways
Hybrid Drives
Engine Management
Transmission Controls
Engine Sensors
Engine Cooling Fans,Electric Motors
Stolen Vehicle Tracking
Remote Keyless Entry &Passive Entry/StartSystems
Electronic Ignition Switches
Via Telematic Control Unit:Remote Door Lock/Unlock
Electronic Brake SystemsABS, TCS, ESC
Brake Calipers,Brake Discs, Drum Brakes,Duo-Servo Parking Brakes,Corner Modules
System Integration: Active /Passive Safety APIA
Global Chassis ControlGCC
Airbag Control Units
Wheel Speed Sensors
Side/Up Front Sensors
Deflation DetectionSystems
E-Call (Emergency Call)Automatic Crash Notification
Blind Spot Detection
Pedestrian Protection
Air Suspension Systems
Active Chassis Control
Steering Actuators
Adaptive Cruise ControlACC
Central Car Body Controller,Smart Junction Boxesand Power ManagementModules
Power Window andPower Trunk Controls
Power Seat Controls
Electric Parking Brake
Competence Areas of Automotive SystemsBU Body & Security Electronics
53 – 07/2006 © Continental AG
EBS
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Aftermarket
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ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electron.
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Market Needs
Automotive Systems
Power window controlwith best in class anti-trapfunction
Door-lock control
Mirror adjustment,memory, heating, folding
Electrochromaticmirrorglass control
Switch panel interface forwindow-lifter and seatmemory
Interface for externalinfrared-receiver
Control of lamps and LEDs
CAN Bus Interface
Power window controlwith best in class anti-trapfunction
Optional: Centraldoor locking
LIN or CAN Interface
Motor integrablePower WindowElectronics
Motor integrableDoor Control Units
Switch Panelintegrable DoorControl Units
StandaloneDoor Control Units
Complexity
Fu
nct
ion
alit
y
Power window control with bestin class anti-trap (also optional)
Mirror adjustment, memory,optional: heating and folding
Optional: Central door lockingand signal lighting
Optional: remote control receiverLIN, CAN (or J-1850) Interface
BU Body & Security ElectronicsPower Window Electronics and Door Control Units
54 – 07/2006 © Continental AG
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Body & Secu-rity Electron.
Regions
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Automotive Systems
Individual adjustment ofseat contour by separatedair cushions for shoulderand lumbar area
Stabilization of side holdby air cushions
Back relaxation bydynamical lumbarfunctionality
Individual key relatedmemory for seat contourdata
Automatic holding ofcontour by control ofadjusted cushion pressures
Up to 8 directions of adjustment
Soft-Start functionality
Heating and ventilation of backrestand seat cushions
Control of air cushions for contouradjustment
Automatic headrest adjustment
Easy entry and exit operation withanti-trap protection
Key related memory function
Temperature controlof backrest and seatcushions
Single wirecommunication interface
Seat Heating Modules
Seat Control Units
Multi Contour Back RestControl Units
Complexity
Fu
nct
ion
alit
y
Relays Semiconductor switches
BU Body & Security ElectronicsSeat Control Units (Heating / Ventilation, Adjustment)
55 – 07/2006 © Continental AG
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AutomotiveSystems
Body & Secu-rity Electron.
Regions
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General
Telematics
ElektricDrives
Automotive Systems
Versions for EU, NA, orJapanese market
PEG: Challenge-Responseencryption
Adaptive antenna currentcontrol (electromagneticinterference )
±10cm interior/exteriordiscrimination foridentification device
Standalone ECU orintegrated in Body ControlModule
Challenge-Response orHash algorithm
Rolling Code for EntryControl
Versions for EU, NA, Japan
Receiver sensitivity-103 to -108 dBm
Immobilizers
Remote KeylessEntry Systems
Passive Entry/Go(PEG) Systems1)
Complexity
Fu
nct
ion
alit
y
ElectronicIgnition Locks
1) Partnerships with mechanics suppliers
Versions for EU, NA, orJapanese market
Key with 3 buttons, with3V battery
Receiver functionalityintegrable in Central BodyController or other BodyECU
RF and IR transmissionfor access & authorization
Single processor system
Gateway functionalityCAN class B /class C
Diagnosis InterfaceOptional functions:
RF keyless entry receiver
Interfaces to:- Steering wheel functions- Passive Entry/Go System- Gear shift control
RF: radio frequency; IR: infrared
BU Body & Security ElectronicsSecurity Systems: Vehicle Access and Drive Authorization
56 – 07/2006 © Continental AG
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Automotive Systems
Complete lighting control
Wiper functions
Head lamp cleaning
Interfaces to light& rain sensors
CAN Interface
Power DistributionModules
Relays & fuse box withintegrated electronics
Complete lighting control
Wiper control
Control of head lamp andwindshield cleaning
Interface to Climate controlandto electrohydraulic brake
High current board forpower distribution
Proprietary solder freecontact system
CAN and serial Interface
Power Distribution Units(Smart Junction Boxes)
Complexity
Fu
nct
ion
alit
y
Central ComfortModules
Body ControlModules
Central door locking
Anti theft protection
Interior/exterior lighting
Crash sensor foremergency door opening
Window lifter logic
Single wire CAN BusInterface
Highly flexible centralcontrol ECU family
Control of central doorlocking
Interior lighting control(dimmed)
Keyless entry receiver
Anti-theft functions
Master diagnosisand CAN Interface
BU Body & Security ElectronicsCentral Body Control Units and Smart Junction Boxes
57 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electron.
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Body & Security Electronics/Electric – Vehicle Architecture Optimization
HVAC: Heating, Ventilation, Air Conditioning
Output to OEM Evaluated concept for
networked E/E architecture
Platform / model scalability
E/E integration proposals
Architecture for flexible SWintegration (e.g. 3rd party)
Supplier Mgmt. concept
System/Product Specs
Lighting Harness HVAC Mechanicse.g. Latches
System Competencies System ProductsSystemIntegration(SW / HW)
Topology &Partitioning Networking Electronic
Modules
(Smart)ElectricalCenters
SecurityMecha-tronics
OEM Input Functional and
physicalrequirements
Given topology
Installation ratesand variantsover platform(s)
Request forinnovations
+ Concept Partners(by OEM preference)
BU Body & Security ElectronicsBody & Security Electronics/Electric
58 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Body & Secu-rity Electron.
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Automotive Systems
Aftermarket
Safe Driving Intelligent MobilityEnvironmentallyFriendly DrivingDriving Performance
Car Security Comfortable /Convenient Driving
Low Cost Cars / Affordable Cars
Niche & Lifestyle Cars
Continental Engineering Services GmbH
Telematic Control Units:Hands-Free Phoning,Mobile DeviceAccommodation,Remote Maintenance/Diagnostics,Roadside Assistance,GPS
Bluetooth Modules
Central Data Gateways
Stolen Vehicle Tracking
Remote Keyless Entry &Passive Entry/StartSystems
Electronic Ignition Switches
Via Telematic Control Unit:Remote Door Lock/Unlock
Electronic Brake SystemsABS, TCS, ESC
Brake Calipers,Brake Discs, Drum Brakes,Duo-Servo Parking Brakes,Corner Modules
System Integration: Active /Passive Safety APIA
Global Chassis ControlGCC
Airbag Control Units
Wheel Speed Sensors
Side/Up Front Sensors
Deflation DetectionSystems
E-Call (Emergency Call)Automatic Crash Notification
Blind Spot Detection
Pedestrian Protection
Air Suspension Systems
Active Chassis Control
Steering Actuators
Adaptive Cruise ControlACC
Central Car Body Controller,Smart Junction Boxesand Power ManagementModules
Power Window andPower Trunk Controls
Power Seat Controls
Electric Parking Brake
Hybrid Drives
Engine Management
Transmission Controls
Engine Sensors
Engine Cooling Fans,Electric Motors
Competence Areas of Automotive SystemsBU Electric Drives
59 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics Automotive Market Needs
Automotive Systems
Redpipe powerelectronics
200V / 15kVA
Full Hybrid Systems > 60 V
E-machine with integratedpower electronics480Nm / 60kW
EPX power electronicsDCB technology430V / 100kVA
Redbox powerelectronics
200V / 60kVA
96 10080604020098
E-machine withround wire winding
Mild Hybrid Systems < 60 V
Energy storage unitEE500/60
DC Dodge-Ram withISAD hybrid system
GM Sierra 42V / 14kW Mild hybridvehicle, start of mass production
Power electronicsN44 42V / 11kW
Power electronicsEC470/12055V / 31kVA
Power electronics42V / 22kVA
AC outlet 2,2kW
L-bracket windings forcopper filling factor > 75%
Power electronicsEC420
51V / 26kVA
Energy Storage unitLithium-Ion technology
BU Electric DrivesMild Hybrid and Full Hybrid Technology
60 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics
Automotive Systems
Function
Angle Assist (front or rear axle)
Variable steering ratio
Lead steering
ESC II (reducedstopping distance)
Torque Assist
Lane Keeping Support LKS
Lane Departure Warning LDW
Enhanced Park Assist EPA
Driver SteeringRecommendation DSR
Parametric steering
Power Steering
Transmission
AFSActive Front Steering
IPASIntelligent PowerAssisted Steering
EHPS HPS
APSActive PowerSteering
“HPS”
Steering Column + Rack & PinionBas
icS
yste
mO
pti
on
al
EPSElectric PowerSteering
EHPS: Electro Hydraulic Power Steering; HPS: Hydraulic Power Steering
RWSRear Wheel Steering
BU Electric DrivesContinental Steering Actuators
61 – 07/2006 © Continental AG
B - Dfuel economy C - F & SUV / light trucks
Continental Steering Actuators
Vehicle Segment A - Dmax. fuel economy
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics
Automotive Systems
Brushless EngineCooling Fan withIntegrated Electronic
Engine Cooling Fanwith integrated PulseWidth Modulation
Motor for AirSuspension Seat Adjuster HVAC
Engine Cooling Fans, Climate andComfort Technologies with integratedElectronic Applications out of one hand!
Competencies in Mechatronicsfor individual Applications
Samples:
Core Competencies
Engine Cooling Fans
Integrated Electronics
Heating, Ventilation,Air Conditioning(HVAC)
Seat Adjusting Motors
Motors for Air Suspension
BU Electric DrivesEngine Cooling Fans and Electric Motors
62 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics
Automotive Systems
Aftermarket
Safe Driving Intelligent MobilityEnvironmentallyFriendly DrivingDriving Performance
Car Security Comfortable /Convenient Driving
Low Cost Cars / Affordable Cars
Niche & Lifestyle Cars
Continental Engineering Services GmbH
Telematic Control Units:Hands-Free Phoning,Mobile DeviceAccommodation,Remote Maintenance/Diagnostics,Roadside Assistance,GPS
Bluetooth Modules
Central Data Gateways
Hybrid Drives
Engine Management
Transmission Controls
Engine Sensors
Engine Cooling Fans,Electric Motors
Stolen Vehicle Tracking
Remote Keyless Entry &Passive Entry/StartSystems
Electronic Ignition Switches
Via Telematic Control Unit:Remote Door Lock/Unlock
Electronic Brake SystemsABS, TCS, ESC
Brake Calipers,Brake Discs, Drum Brakes,Duo-Servo Parking Brakes,Corner Modules
System Integration: Active /Passive Safety APIA
Global Chassis ControlGCC
Airbag Control Units
Wheel Speed Sensors
Side/Up Front Sensors
Deflation DetectionSystems
E-Call (Emergency Call)Automatic Crash Notification
Blind Spot Detection
Pedestrian Protection
Air Suspension Systems
Active Chassis Control
Steering Actuators
Adaptive Cruise ControlACC
Central Car Body Controller,Smart Junction Boxesand Power ManagementModules
Power Window andPower Trunk Controls
Power Seat Controls
Electric Parking Brake
Competence Areas of Automotive SystemsBU Aftermarket
63 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics Automotive Market Needs
Automotive Systems
Brakes are our thing!
Full range of hydraulic parts
Friction materials
KIT / TOPKIT
Brake fluids
Accessories
Tools and test equipment
18 product groups
8,000 part numbers
BU AftermarketProduct Range
64 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics
Automotive Systems
Worldwide sales ofbrake spare parts
Sales by ownsubsidiaries(Brazil, France,Spain, Italy, USA)or throughindependentdistributors
650 customersin 44 countries
150 employees
BU AftermarketProfile
65 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics
Automotive Systems
Aftermarket
Safe Driving Intelligent MobilityEnvironmentallyFriendly DrivingDriving Performance
Car Security Comfortable /Convenient Driving
Low Cost Cars / Affordable Cars
Niche & Lifestyle Cars
Continental Engineering Services GmbH
Telematic Control Units:Hands-Free Phoning,Mobile DeviceAccommodation,Remote Maintenance/Diagnostics,Roadside Assistance,GPS
Bluetooth Modules
Central Data Gateways
Hybrid Drives
Engine Management
Transmission Controls
Engine Sensors
Engine Cooling Fans,Electric Motors
Stolen Vehicle Tracking
Remote Keyless Entry &Passive Entry/StartSystems
Electronic Ignition Switches
Via Telematic Control Unit:Remote Door Lock/Unlock
Electronic Brake SystemsABS, TCS, ESC
Brake Calipers,Brake Discs, Drum Brakes,Duo-Servo Parking Brakes,Corner Modules
System Integration: Active /Passive Safety APIA
Global Chassis ControlGCC
Airbag Control Units
Wheel Speed Sensors
Side/Up Front Sensors
Deflation DetectionSystems
E-Call (Emergency Call)Automatic Crash Notification
Blind Spot Detection
Pedestrian Protection
Air Suspension Systems
Active Chassis Control
Steering Actuators
Adaptive Cruise ControlACC
Central Car Body Controller,Smart Junction Boxesand Power ManagementModules
Power Window andPower Trunk Controls
Power Seat Controls
Electric Parking Brake
Competence Areas of Automotive SystemsAdvanced Engineering
66 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics Automotive Market Needs
Automotive Systems
APIA(Active Passive Integration Approach)
Occupant & Pedestrian SafetySmart Airbag SystemsCV (Closing Velocity sensor)
Advanced Driver Assistance SystemsACC (Adaptive Cruise Control) / ACC + FSR (Full Speed Range)LKS (Lane Keeping Support)EPA (Enhanced Parking Assist)
Global Chassis ControlEAS (Electronic Air Suspension)DCT (Double Clutch Transmission)Hybrid Drives / Regenerative Brake SystemESC II / Driver Steering Recommendation DSR(ESC extended by steering, opt. susp. intervention)
Runflat & Extended Mobility SystemsDDS/DDS+ (Deflation Detection System)TPMS (Tire Pressure Monitoring System), ITS (Intelligent Tire System)CSR (Conti Support Ring)SSR (Self Supporting Runflat)
Stability Control SystemsESC (Electronic Stability Control)ARP (Active Rollover Protection)
Electronic Brake SystemsABS (Anti-lock Brake System), TCS (Traction Control System)BA (Brake Assist System)EPB (Electric Parking Brake), EHC (Electr./Hydr. Combi Brake)EHB (Electro Hydraulic Brake), Brake Actuator for Regenerative Brake System
Advanced EngineeringSystems for more Safety and Comfort
67 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics
Automotive Systems
Advanced EngineeringAPIA – Active Passive Integration Approach
68 – 07/2006 © Continental AG
Accident preventing systems
Stability management systems
Electronic brake systems
Hydraulic brake systems
Injury preventing systems
Intelligent restraints
Electronic restraints
Mechanical restraints
Passive SafetyActive Safety
Goal:The accident andinjury preventing
vehicle
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics
Automotive Systems
Advanced EngineeringAPIA – Active Passive Integration Approach
69 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics
Pre-Crash Post-CrashNormal Driving
current safetycompetence
current telematicscompetence
in development
■ Emergency Rescue■ Roadside Assistance
■ Enhanced EmergencyRescue (e.g. Transfer ofCrash Type)
■ Electronic Control Unitsand Sensors for Airbags
■ APIA
■ Crash Type(e.g. Rollover)
■ Brake Assist■ APIA■ Crash Preparation
■ Car-to-car CompatibilityAdjustments
■ Car-to-CarCommunication
■ Man-Machine-InterfaceAdaptation
■ Comfort Electronics■ Electronic Brake System■ Global Chassis Control
■ Remote Door Unlock■ Stolen Vehicle Tracking■ Traffic Information■ Navigation■ Hands-Free Phoning■ Mobile Device
Accommodation■ Remote Maintenance
■ Car-to-Car/Car-to-InfrastructureCommunication
■ Enhanced CollisionAvoidance
Active Safety Passive SafetyCrash
In-Crash
Automotive Systems
Advanced EngineeringGlobal Chassis Control – Motivation
70 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics
Global Chassis Control (GCC) targets, in thecase of a given configuration of electronicallycontrolled chassis-subsystems(ESC, CDC, EAS, EPS, AFS, 4WS, ARS, ...)under respective given driving conditions theglobal optimization of
active safetydriving comfortdriving pleasure / fun
ESC Electronic Stability ControlARP Active Rollover ProtectionCDC Continuous Damping ControlEAS Electronic Air SuspensionEPS Electric Power SteeringAFS Active Front Steering4WS 4-Wheel SteeringARS Active Roll Stabilization
EAS
AFS
ESC / ARP 4WS
CDC
ARS
Automotive Systems
Hydraulic-ElectronicControl Unitwith pressuresensors
EPB switch
Actuation
Hydr. front axlebrake caliper (2x)
EMB Electro-MechanicalBrake
ADAS: Advanced Driver Assistance SystemEPB: Electric Park BrakeHECU: Hydraulic/Electronic Control Unit
Steering WheelAngle Sensor
Front axle hydraulic, rear axleelectro - mechanical caliper (12V),HECU to control front and rear axle
Enhanced brake-force distributionwith ideal characteristics
Matching of driving and loadingconditions, trailer operation
High pedal response and pressure dynamics
Enhanced diagnostics
Rear axle plug & play
Rear axle by-wire-brakingHigh dynamic integrated parking brakewith optimal operation concept
Improved Noise Vibration Harshness NVHand pedal feel through reduced hydrauliccontent
More freedom for implementation of ADAS
Potential for regenerative braking
Potential for fuel saving by rear axle padclearance control
Pad wear monitoring
Sensor ClusterWheel Speed Sensors(4x)
Advanced EngineeringEHC – Electric Hydraulic Combi Brake
71 – 07/2006 © Continental AG
EBS
Powertrain& Chassis
Aftermarket
AdvancedEngineering
Hydr. BrakeSystems
ContinentalCorporation
AutomotiveSystems
Regions
RD & ELocations
BusinessUnits
General
Telematics
ElektricDrives
Body & Secu-rity Electronics