AV ME SOP 01 Plant Equipment Maintenance

7/27/2019 AV ME SOP 01 Plant Equipment Maintenance

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Department: MaintenanceDOC. No. : AV/ME/SOP/001

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Issue Date: 01.03.06 Revision No. Date : !00)-01.03.06

Su"#ect Proce$ure %or P&ant E'uipment Maintenance.

REVISIONSRevision No.

RevisedPages

Revision Description Date ofRevision

00 0 Original Issue 01.03.06

Prepare$ () Approve$ () Aut*ori+e$ ")

Document controller Management Representat!e "actor# Manager

$C%&''("(D: (nternal *se Onl# $


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1.0 PurposeTo ensure proper and timely maintenance of a machine to achieveefficient & trouble free performance and longer life of the machine.

2.0 Scope2.1 ll !achines"2.2 Operator" #ine & $hift In charges" %uality ssurance $taff"roduction & !aintenance 're(.

3.0 Responsibiit!3.1 Operators)

*1+To carry out the routine maintenance & cleaning activity as per thechec,list" at the scheduled time.

*2+To complete the specific chec,list for that type of routinemaintenance and cleaning activity.

*3+To ,eep the filler and surrounding area clean and free of bro,englass.

*-+nsure that no oil & grease spillage ta,es place.*/+To run the machine to ensure satisfactory and normal operation

after the maintenance.*6+To assist technicians fitters during preventive maintenance

activities.

*+ To record the activity in the logboo,.

3.2 "aintenance #ec$nicians%*1+To carry out the preventive maintenance activity as per the

chec,list" at the scheduled time.*2+To complete the specific chec,list for that type of maintenance.*3+To ,eep the filler and surrounding area clean and free of any

lubricants" used spares" tools etc. after the maintenance activity.*-+To ensure that no oil & grease spillage ta,es place. lso ensure that

lubricants should not be allo(ed to get into the drainage lines.*/+To run the machine to ensure satisfactory and normal operation

after the maintenance.

3.3 "aintenance Engineers%





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*1+To supervise the complete activity for proper eecution" (ith safeand standard procedures.

*2+To confirm for proper eecution of all the steps seuentially andsign the chec,list.

*3+To ensure cleanliness" after eecution of the 4ob.*-+To record any ,ind of (ear & tear and abnormality in the machine"

to provide basis for future '5! activities.*/+To observe the machine in running condition for normal operation

after maintenance.

3.& 'OD Engineering%

*1+To plan the maintenance activity and ensure its eecution atscheduled time.

*2+To plan for alternate arrangements during the impairment period"coordinate and convey prior information about the impairment tothe affected ones" if reuired.

*3+To arrange necessary spares tools and other resources reuired.*-+To confirm successful completion of the activity.*/+To observe personally about the 7ear & Tear observations of

maintenance engineers and plan '5!" as early as reuired.

&.0 Definition(1)Routine *aintenance (R")%maintenance procedures carried outas a standard part of start up 8 shut do(n of euipment.

(2)Preventive *aintenance (P")%It is the practice of servicing orreplacing parts before they fail" to avoid unplanned andor costlybrea,do(ns.

(3)+ondition based *aintenance (+,")% It uses chec,s thatreuire only human senses andor instrumentation to predict the needfor maintenance.

(&)Run to -aiure(R#-)% it is a strategy based on the inability toprevent or predict euipment failure in a cost effective (ay.





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()/nnua *aintenance pan (/"P)% year specific maintenanceprocedures planned and carried out" in addition to the yearlypreventive maintenance activities" based on *1+ the condition of themachine" *2+ previous year9s performance of the machine and *3+improvements reuired.

.0 Procedure.1 Infor*ation Suppies and Euip*ent.1.1 Infor*ation.1.1.1 Euip*ent

.1.2 Suppies/.1.2.1 $pares" !anpo(er

.1.3 Euip*ent/.1.3.1 Tools & instruments to carry out the tas,..2-reuenc!s on need basis..3 Step ,! step Instructions%/.3.1 :o the criticality analysis of each euipment./.3.2 On the basis of criticality analysis plan preventive maintenanceschedule for euipment.

/.3.3 On the basis of criticality analysis preventive maintenanceschedule chec,list prepare for each euipment./.3.- On the basis of criticality analysis prepare critical spares list forthe critical euipment./.3./ !aintain the critical spares inventory to assist brea,do(nmaintenance./.3.6 :o the analysis of brea,do(n maintenance time spent./.3. 'ompare the brea,do(n maintenance time (ith the time spenton preventive maintenance to measure the effectiveness of preventivemaintenance./.3.; Ta,e the action on the above results.

.0 Docu*entation'riticality nalysis.





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'ritical spare list

.0 References!aintenance chec,list.




Documents

AV ME SOP 01 Plant Equipment Maintenance