AV-ME-WI-13 Cleaning and Assembly of Compression Machine

7/27/2019 AV-ME-WI-13 Cleaning and Assembly of Compression Machine

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Department: MaintenanceDOC. No. : AV/ME/WI/013

Page No. : Page 1 of 3

Issue Date: 01.03.06Revision No. Date : !00)-01.03.06

"u#$ect %&eaning an' assem#&ing o( %ompression Mac)ine

REVISIONS

Revision

No.

Revised

Pages

Revision Description Date of Revision

00 0 Original Issue 01.03.06.06

Prepare' *+ Approve' *+ Aut)ori,e' #+

Maintenance officer Management Representative Factor Manager

!C"#$$%F%&D: %nterna' (se On' !


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Procedure:

As soon as the compression of a particular batch is over, clean the entire exterior of the

machine as well as the room. Following proceure ahere to!1. "isconnect the electric #uppl$.

%. "ismantle carefull$ the following parts

a. Fee &oppers

b. Acr$lic 'uarsc. Fee Frames

. (urret 'uars

e. )over plate of worn shaft.

f. *$lon brea+ plugs along with the spring steel strips.g. "ie screws

h. (ablet collecting chutesi. "ust collecting hoo assemblies.

)lean all the above mentione part along with relevant bolts thoroughl$ with hot tap

water an +eep them asie.1. emove carefull$ all the lower punches in a speciall$ esign tra$, seriall$

arrange. #imilarl$ remove all the upper punches an +eep tem in a separate tra$

seriall$ arrange. emove all the ies with the help of a ## ro an +eep them

seriall$ arrange in one of the above tra$s.%. )lean all the interior area of the machine li+e base plate on which the turret is

fitte, cam trac+s, ie seats, upper an lower punch holes, turret surface, first witha r$ n$lon brush an then with special enature spirit. )are shoul be ta+enwhile cleaning the punch hole an ie seats so that the$ are free from particular

matter.

3. -ipe clean the exterior of the machine with a lint free uster soa+e in specialenature spirit.

. 'et the entire area cleane b$ /anitor.

. )leaning an fitting of ies an punches.

(a+e about % liter of hot tap water, 10 teepol mixture an cleane all thepunches b$ ipping each in hot water teepol mixture an then cleaning thoroughl$

with hot tap water. After cleaning, all the punches an ies put seriall$ in the

clean tra$s meant for storing them.6. 2se 1 liters of istille water to give couple of washes to the cleane parts an

ismantle punches an ies. Inspect the final rinse water for absence of an$

suspene matter. If reuire, use aitional istille water to get the clear rinsewater.





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4. -ipe all the cleane parts from step 6 with a clean r$ lint free cloth.

Fitting of "ies! 5efore the ies are fitte, ensure all the ie seats are free from an$foreign matter. lace the ie face ownwars on the ie hole. Appl$ light pressure

with fingers on the top phase of the ie to locate centrall$ over the ie hole. After

locating the ie correctl$, rive the ie into its position with the help of ## ro

introuce through the upper punch guie holes. Once the ie is fitte, the top portionof the ie flush with the turret surface. *ow introuce all the ies screw an tighten

again. )hec+ whether the ie surface flush with the turret surface.

Fitting of 7ower unches!

(a+e a lower punch. -ipe it r$, smear with liui paraffin an introuce it throughthe lower punch ie hole ta+ing care that each numbere punch goes into its

corresponing compression station. All the lower punches thus introuce movefreel$ up an own. ut the plug bac+ into its position. Fix all the cleane an rie

n$lon plugge with spring steel trips.

Fitting of upper unches!

(he cleane an r$ upper punches smeare with liui paraffin an introuce into

their corresponing holes.

1. ut bac+ all the turret guars after wiping them r$. Fit the cleane an rie feeframe at their respective position. Install the cleane an rie acr$lic guars an

hoppers in their relevant positions.%. Assemble the cleane ust collecting hoo assemblies.3. )over the cleane machine with a clean cloth cover. Affix a cleaning tic+et

inicating the following.

Equipment Name:

Last Product:

Next Product

!eaned "#:

Date:

Supervisor Signature!




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AV-ME-WI-13 Cleaning and Assembly of Compression Machine