AV-ME-WI-14 Operation Instruction for Pouch Packing Machine

7/27/2019 AV-ME-WI-14 Operation Instruction for Pouch Packing Machine

1/3

Department: MaintenanceDOC. No. : AV/ME/WI/014

Page No. : Page 1 of 3

Issue Date: 01.03.06Revision No. Date : !00)-01.03.06

"u#$ect %peration o& Pouc' Pac(ing Mac'ine.

REVISIONS

Revision

No.

Revised

Pages

Revision Description Date of Revision

00 0 Original Issue 01.03.06

Prepare) *+ Approve) *+ Aut'ori,e) #+

Mainteance Officer Management Representative Factor Manager

!C"#$$%F%&D: %nterna' (se On' !


2/3


Page No. : Page of 3



1. Pouch packing to be carried out in an air conditioned area (temperature 22 to 25o C and relati!e humidit" o# 50 to 63$.

-. %he area to clean and tid".. It is ad!isable to ha!e a separate cubical #or each pouch packing machine to handle

di##erent products. %his is to ensure that there is no mi& up o# di##erent products as'ell as di##erent batches o# same products.

4. or setting pouch packing machine #ollo' the guideline as here under.1. )'itch on the heater and ad*ust thermostat to pro!ide the heating condition+

predetermined #or the particular pouch packing operation to pack the

particular product as per its speci#ication.

2. ill the inkpot o# the o!erprinting unit o# the machine to the re,uired le!el+'hich is usuall" about 1- abo!e the rubber roller rim.

3. /ubricate the #elt rollers and engage against the sealing rolls.

4. Clean and 'ipe the channels 'ith cotton 'ool s'ab soaking in acetone.

5. %he channel should then be co!ered+ the chute #itted to the machine onl" a#terthe sealing-cutting rollers ha!e attained to right temperatures.

6. Clean the tablet counting discs and brushes 'ith the acetones.

. Check that strip packing material is consistent 'ith the characteristic o# theproduct in order to ensure that e&cessi!e heating the product in order to

ensure that e&cessi!e heating o# the product does not take place.

!. Check the t"pe heads o# the rubber rollers o# the o!er print to ensure that the

o!er printing details are correct and in accordance 'ith the batch packingorders.

. #ter the machine starts+ the #irst ten-#i#teen empt" pouches collect and e&aminecriticall" #or all the o!er printing matter #or its clarit".

. Check the leak test o# the pouches.. I# these preliminar" checks are satis#actor"+ the pouch packing operation be

continued. t regular inter!als checks the leak test o# the pouches.2. I# the pouches #ail in test+ the pouches 'hich ha!e been obtained bet'een the test and

the pre!ious one be isolated #or reco!er" and repacking. Correcti!e action+

particularl" in relation to sealing condition be taken and onl" then packing re

commence.

3. I# the machine is stopped #or an" reason 'hene!er the packing material roll ischanged + the #ollo'ing se,uence o# operation be #ollo'ed

1. %he !ibrator be stopped #irst and then release the le!er o# the machine beturned to stop the product #rom being released.

2. n" pouches+ 'hich ha!e come in connect 'ith the hot roller+ be remo!ed 4

iscarded.





3/3


Page No. : Page 3 of 3



3. %he roller stop b" mean o# clutch.

4. 'hen the machine stop during tea and lunch breaks+ it must be ensured that

no material are retained in #eel chute. #ter the machine is restarted a #e'blank pouches run initiall" to ensure that o!er printing detail are clear. %he

blank pouches remo!ed #rom the line and onl" then packing recommence.

5. %he pouches coming out o# the machine be inspected on the belt #or de#ects

such as misprints cut on #oils+ improper seal and so on. %he good pouches asper the products speci#ication be collected and counted a#ter the" ha!e been

#urther packed into cartons+ catchco!ers+ plastic bags tins etc. the re*ected

pouches be collected separatel" and taken up #or reco!er" o# the product.

6. t the end o# the 'orking shi#t+ the product le#t in the hopper or !ibrator"bo'l and channel be remo!ed.

. an" pouches l"ing on the packing line to be remo!ed.10.%he re,uisite number o# reser!e sample be taken #rom the inspected pouches and

trans#erred to the C department and the rele!ant record be made o# this trans#er.

Da" end c#eaning of po$c% pac&ing 'ac%ine(

1. t the end o# the da" dust collecting tra" under the !ibrator" bo'l to be

remo!ed and the dust emptied out. %he tra" to be replaced in its position.

2. 7sing a !acuum cleaner the machine bod"+ hopper and !ibrator" bo'l be

cleaned. %he release pieces 'iped 'ith a duster.

3. %he channel be dismantled+ its co!er opened+ and then both cleaned 'ith abrush. It then be 'iped 'ith acetone.

4. %he ink #rom the inkpot o# the o!erprinting unit be emptied out and the

inkpot rinsed 'ith denatured spirit. %he t"peheads be 'ashed 'ith denatured

spirit and cleaned 'ith a small brush taking care not to damage t"pe head orto dislodge the assembled t"pes head. %he 'ashed and cleaned t"pe heads

then be reassembled on the printing unit.

5. at #re,uent inter!als the roller to be cleaned 'ith a sharpedged instrumentbe#ore the knurled sur#ace o# the rollers are brushed during the process.

6. %he dust e&traction unit be dismantled and the cloth bag collecting the dust be

emptied out and 'ashed. %he unit be cleaned 'ith a brush and 'iped 'ith a

duster. %he 'ashed bag be replaced and the entire unit reassembled.




Documents

AV-ME-WI-14 Operation Instruction for Pouch Packing Machine