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PO-TR-02
AVEVA Insight PerformanceHands-On Training
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Tom Troy
November 2019
Agenda
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Introduction to Hands-On Training
Lab 1 – View the Efficiency Model
Lab 2 - Monitor Equipment Utilization
Lab 3 - Monitor Equipment OEE
Lab 4 – Analyze Equipment Utilization & OEE Data
AVEVA Insight Performance Hands-On Training
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Introduction to Hands-On Training
Introduction to Hands-On Training
Measure and Improve Equipment Efficiency with Insight
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.4
SaaS Offering
• Fully Managed/Hosted by AVEVA
Manual & Automated Data Collection
• Utilization & Production Events
Equipment Monitoring
• Utilization Events & KPIs
• OEE, Availability, Performance, & Quality KPIs
• Production Run Status vs. Plan
Reporting & Analysis
• KPI Comparison Across Equipment
• Detailed Root Cause Analysis on OEE,
Availability, Performance & Quality KPIs
Introduction to Hands-On Training
Prerequisites
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
1.) Start web browser (Google Chrome, MS Internet Explorer, MS Edge) and go to https://insight.connect.aveva.com/
5
2
1
2.) Log into AVEVA Insight by clicking on the “SIGN IN” button.
Introduction to Hands-On Training
Prerequisites (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.6
1.) Enter the email address and password provided by the training instructor and click on the “SIGN IN” button
1
Introduction to Hands-On Training
Prerequisites (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.7
If your LOG IN was successful, you should see the Insight Explore Page
AVEVA Insight Performance Hands-On Training
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Lab 1 – View the Efficiency Model
Lab 1 – View the Efficiency Model
Introduction to Efficiency Model Elements
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.9
Efficiency Model Elements
• Equipment
• Equipment States
• OEE Calc. Definitions
• Disposition Reasons
• Utilization Reasons
• OEE Data Properties
• Automated Data Collection
Lab 1 – View the Efficiency Model
Introduction to Efficiency Model Elements (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.10
Navigates to…
“Manage the equipment that will be monitored and analyzed with your manufacturing facility…”
Lab 1 – View the Efficiency Model
Introduction to Efficiency Model Elements (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.11
Navigates to…
“Manage the equipment states (e.g. RUNNING, PLANNED DT, UNPLANNED DT, etc.) that are used to track equipment efficiency…”
Lab 1 – View the Efficiency Model
Introduction to Efficiency Model Elements (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.12
Navigates to…
“Manage the utilization reasons used to track equipment utilization. They describe why a piece of equipment has changed to a new operating state…”
Lab 1 – View the Efficiency Model
Introduction to Efficiency Model Elements (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.13
Navigates to…
“Define the OEE calculation properties (e.g. target production rate, OEE KPI targets, etc.) for each piece of equipment for which OEE will be monitored and tracked…”
Lab 1 – View the Efficiency Model
Introduction to Efficiency Model Elements (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.14
Navigates to…
“Define the reasons that describe how GOOD and/or WASTE production events are classified when they are recorded in the solution (e.g. Damaged Product, Good Product, Startup Waste, etc.) …”
Lab 1 – View the Efficiency Model
Introduction to Efficiency Model Elements (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.15
Navigates to…
“Manage OEE data properties. They provide additional operating context for utilization and production events. They can be used to SORT, GROUP and FILTER utilization and production data…”
Lab 1 – View the Efficiency Model
Introduction to Efficiency Model Elements (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.16
Navigates to…
“Specify historian tags to be used to automatically collect utilization events, production events and OEE data properties from equipment…”
Lab 1 – View the Efficiency Model
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.17
Start of Hands-On Lab
Lab 1 – View the Efficiency Model
STEP 1: Access the AVEVA Insight “Administration” Page
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.18
1.1) Navigate to Insight Explore Page by clicking on the hamburger menu and clicking on “Home”
1.1
1.1
1.2) From Insight Explore Page, click on “Insight Suite” icon (top right hand corner of page)
1.2
Lab 1 – View the Efficiency Model
STEP 1: Access the AVEVA Insight “Administration” Page (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.19
1.3) Click on the “Administration” tile
1.3
Lab 1 – View the Efficiency Model
STEP 1: Access the AVEVA Insight “Administration” Page (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.20
The AVEVA Insight “Administration” Page should be displayed with the following tiles/cards.
Lab 1 – View the Efficiency Model
STEP 2: Access the AVEVA Insight “Equipment Efficiency Model” Page
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.21
2.1) From the “Administration” Page, click on “Efficiency” tile
2.1
Lab 1 – View the Efficiency Model
STEP 2: Access the AVEVA Insight “Equipment Efficiency Model” Page (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.22
The “Equipment Efficiency Model” Page should be displayed with the following tiles/cards.
The Equipment Efficiency Model data (e.g. Equipment, Equipment States, etc.) for this training session has been pre-loaded using the Sample Data files (e.g. csv files) provided by Insight.
AVEVA Insight Performance Hands-On Training
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Lab 2 – Monitor Equipment Utilization
Lab 2 – Monitor Equipment Utilization
Introduction to Utilization Monitoring Experience
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Utilization
Monitoring
Experience
24
Lab 2 – Monitor Equipment Utilization
Introduction to Utilization Monitoring Experience (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.25
Real-Time Visibility to Equipment Utilization Event History
Real-Time Visibility to Equipment Utilization KPIs
Real-Time Visibility to Equipment Utilization State
Lab 2 – Monitor Equipment Utilization
Introduction to Utilization Monitoring Experience (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.26
Manual Data Collection
Automatic Data Collection via Historian Publisher EDIT, SPLIT & MERGE Utilization Events
Lab 2 – Monitor Equipment Utilization
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.27
Start of Hands-On Lab
Lab 2 – Monitor Equipment Utilization
STEP 1: Access the AVEVA Insight “Equipment Efficiency” Page
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
1.1) Navigate to Insight Explore Page by clicking on the hamburger menu and clicking on “Home”
1.1
1.1
28
Lab 2 – Monitor Equipment Utilization
STEP 1: Access the AVEVA Insight “Equipment Efficiency” Page (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
1.2) Navigate to Insight Equipment Efficiency Page by clicking on the hamburger menu and clicking on “Equipment Efficiency”
1.2
1.2
29
Lab 2 – Monitor Equipment Utilization
STEP 1: Access the AVEVA Insight “Equipment Efficiency” Page (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.30
The “Equipment Efficiency” Page should be displayed.
Lab 2 – Monitor Equipment Utilization
STEP 2: Create Manual Utilization Event
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
2.1) From Insight Equipment Efficiency Page, click on “Palletizer 1” card from list on left hand side of page
2.1
31
Lab 2 – Monitor Equipment Utilization
STEP 2: Create Manual Utilization Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
2.2) “Palletizer 1” utilization data will be displayed. Click on the Equipment State button at the top of the page
2.2
32
Lab 2 – Monitor Equipment Utilization
STEP 2: Create Manual Utilization Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
2.3) The Add Event dialog will be displayed. Click on the “Running” reason group chip
2.3
33
Lab 2 – Monitor Equipment Utilization
STEP 2: Create Manual Utilization Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
2.4) Click on the “Speed Loss” reason chip and press the “Add” button
2.4
2.4
34
Lab 2 – Monitor Equipment Utilization
STEP 3: Edit Utilization Event
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
3.1) From Insight Equipment Efficiency Page, wait for about (30) to (45) seconds and then click on “Last 30 Minutes” radio button on the time selection card at bottom of page
3.1
35
Lab 2 – Monitor Equipment Utilization
STEP 3: Edit Utilization Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
3.2) On Utilization Event tab, click on the event that you just created on the utilization Gannt chart and click on the Edit Event icon
3.2
3.2
36
Lab 2 – Monitor Equipment Utilization
STEP 3: Edit Utilization Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
3.3) Click on the “Not Occupied” reason group chip; then click on “No Demand” reason chip; then click on “SAVE” button
3.3
3.3
37
Lab 2 – Monitor Equipment Utilization
STEP 3: Edit Utilization Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
3.4) Click on the event that you just edited on the utilization Gannt chart. It should show the utilization reason has now been changed to “No Demand”.
38
3.4
AVEVA Insight Performance Hands-On Training
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Lab 3 – Monitor Equipment OEE
Lab 3 – Monitor Equipment OEE
Introduction to OEE/Production Monitoring Experience
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
OEE/Production
Monitoring
Experience
40
Lab 3 – Monitor Equipment OEE
Introduction to OEE/Production Monitoring Experience (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.41
Real-Time Visibility to Production Run Status
Real-Time Visibility to Production Run OEE KPIs Real-Time Visibility to Production Run Event History
Real-Time Visibility to Production Run ProgressReal-Time Visibility to GOOD/WASTE Totals
Lab 3 – Monitor Equipment OEE
Introduction to OEE/Production Monitoring Experience (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.42
Basic Production Run Management (Start/Complete)
Manual Data Collection
Automatic Data Collection via Historian Publisher
EDIT & RECLASSIFY Production Events
Lab 3 – Monitor Equipment OEE
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.43
Start of Hands-On Lab
Lab 3 – Monitor Equipment OEE
STEP 1: Start a Production Run
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
1.1) From Insight Equipment Efficiency Page, click on the Equipment State button at the top of the page for Palletizer 1
1.1
44
Lab 3 – Monitor Equipment OEE
STEP 1: Start a Production Run (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.45
1.2) The Add Event dialog will be displayed. Click on “Running” reason group chip; then click on “Running” reason chip; then click on “ADD” button
1.2
1.2
1.2
Lab 3 – Monitor Equipment OEE
STEP 1: Start a Production Run (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
1.3) Palletizer 1 is now in a running state. Now, click on “Start Production Run” icon at top of page.
1.3
46
Lab 3 – Monitor Equipment OEE
STEP 1: Start a Production Run (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
1.4) The “Start a Production Run” dialog will be displayed. Enter the following information:• Planned Quantity = 180
• Planned Duration – Hours = 1
1.5) Click on “START” button
1.4 1.4
1.5
47
Lab 3 – Monitor Equipment OEE
STEP 1: Start a Production Run (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.48
The production run status for Palletizer 1 should be updated to “STARTED”.
Lab 3 – Monitor Equipment OEE
STEP 2: Create a Production Event
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.49
2.1) From the Insight Equipment Efficiency Page, click on “PRODUCTION EVENTS” tab at top of page for Palletizer 1
2.1
Lab 3 – Monitor Equipment OEE
STEP 2: Create a Production Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.50
2.2) Click on “GOOD PRODUCTION” button
2.2
Lab 3 – Monitor Equipment OEE
STEP 2: Create a Production Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.51
2.3) Enter a Quantity of 10; click on “Good Production” chip; click on “ADD” button
2.3
2.3
2.3
Lab 3 – Monitor Equipment OEE
STEP 3: Edit a Production Event
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.52
3.1) From Insight Equipment Efficiency –Production Events tab, click on “Good Production” bar
3.1
Lab 3 – Monitor Equipment OEE
STEP 3: Edit a Production Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.53
3.2) Click on “Edit Quantity” icon
3.2
Lab 3 – Monitor Equipment OEE
STEP 3: Edit a Production Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.54
3.3) Enter “Adjust Quantity” = 15; click on “INCREASE” chip; click on “SAVE” button
3.33.3
3.3
Lab 3 – Monitor Equipment OEE
STEP 3: Edit a Production Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.55
The GOOD production count for Palletizer 1 should be updated to 25 cases.
Lab 3 – Monitor Equipment OEE
STEP 4: Reclassify a Production Event
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.56
4.1) From Insight Equipment Efficiency –Production Events tab, click on “Good Production” bar
4.1
Lab 3 – Monitor Equipment OEE
STEP 4: Reclassify a Production Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.57
4.2) Click on “Reclassify” icon
4.2
Lab 3 – Monitor Equipment OEE
STEP 4: Reclassify a Production Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.58
The Reclassify Good Production dialog will be displayed.
4.3) Enter “Adjust Quantity” = 5
4.4) Click on “WASTE” chip
4.5) Click on “Startup Waste” chip
4.6) Click on “RECLASSIFY” button4.5
4.3
4.4
4.6
Lab 3 – Monitor Equipment OEE
STEP 4: Reclassify a Production Event (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.59
The reclassification is now reflected in the GOOD/WASTE production count for Palletizer 1.
Lab 3 – Monitor Equipment OEE
STEP 5: Complete a Production Run
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.60
5.1) From Insight Equipment Efficiency Page, click on “Complete Production Run” icon at top of page for Palletizer 1
5.1
Lab 3 – Monitor Equipment OEE
STEP 5: Complete a Production Run (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.61
5.2
5.2) The Complete Production Run dialog will be displayed. Click on the “COMPLETE” button.
Lab 3 – Monitor Equipment OEE
STEP 5: Complete a Production Run (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.62
The production run status for Palletizer 1 should be updated to “COMPLETED”.
AVEVA Insight Performance Hands-On Training
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Lab 4 – Analyze Equipment Utilization and OEE Data
Lab 4 – Analyze Equipment Utilization and OEE Data
Introduction: OOB Equipment Efficiency Analysis with Insight Client
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.64
Out-of-the-Box (OOB) Reporting & Analysis
• KPI Comparison Across Equipment
• Detailed Root Cause Analysis on OEE, Availability, Performance & Quality KPIs
• All Efficiency Data Exposed via REST APIs
Lab 4 – Analyze Equipment Utilization and OEE Data
Introduction: Access Equipment Efficiency KPIs with Insight Mobile
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.65
From the Insight Explore page, you can
use the standard search experience to
access the auto-generated equipment
efficiency KPI tags to create Insight
charts and dashboards
As part of creating the “Efficiency Model”, Insight automatically creates a set of historian tags for each piece of equipment that will be used to historize hourlyequipment efficiency KPI values/calculations.
Lab 4 – Analyze Equipment Utilization and OEE Data
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.66
Start of Hands-On Lab
Lab 4 – Analyze Equipment Utilization and OEE Data
STEP 1: Access “TRY IT FREE” Demo
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.67
1.1) Click on the “User” icon in top right hand corner of Insight page; click on “Log Out” icon
1.1
1.1
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 1: Access “TRY IT FREE” Demo (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.68
1.2) Click on the “TRY IT FREE” button
1.2
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 1: Access “TRY IT FREE” Demo (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.69
If your LOG IN was successful, you should see the following Insight Explore Page
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 2: Access “OEE Analysis” Page
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.70
2.1) Navigate to OEE Analysis Page by clicking on the hamburger menu and clicking on “OEE Analysis”
2.1
2.1
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 3: Select Equipment to Analyze
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.71
3.1) From OEE Analysis - Summary Page, click on “Austin Plant” card from list on left hand side of page to select equipment to analyze
3.1
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 3: Select Equipment to Analyze (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.72
3.2) Click on “Equipment List” icon to view and further manipulate (e.g. add & remove) equipment shown in OEE and Utilization analysis tabs
3.2
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 4: Access Equipment Utilization Data
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.73
4.1) From “UTILIZATION ANALYSIS” tab, click on the first bar of the “Availability” chart
4.2) Click on “Details” icon to access detailed utilization data for the selected equipment
4.14.2
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 4: Access Equipment Utilization Data (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.74
4.3) The Utilization Details Page will be displayed. The SUMMARY tab provides some information around Top 5 Downtime Reasons by Count & Duration for the selected time period. Click on the DETAILS tab to access more detailed utilization data/events.
4.3
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 4: Access Equipment Utilization Data (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.75
4.4) The grid on the DETAILS tab allows data to be FILTERED, GROUPED and SORTED.
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 4: Access Equipment Utilization Data (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.76
4.5) Click on “Back Arrow” to return to OEE Analysis – Summary Page from Utilization Details Page 4.5
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 5: Access Equipment OEE Data
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.77
5.1) From OEE Analysis - Summary Page, click on “OEE ANALYSIS” tab
5.1
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 5: Access Equipment OEE Data (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.78
5.2) Click on the first bar of the “OEE” chart
5.3) Click on “Details” icon to access detailed data
5.2
5.2
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 5: Access Equipment OEE Data (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.79
5.45.4) The OEE Details Page will be displayed. The SUMMARY tab provides some OEE trend information for the selected time period. Click on the DETAILS tab to access more detailed OEE data.
Lab 4 – Analyze Equipment Utilization and OEE Data (cont.)
STEP 5: Access Equipment OEE Data (cont.)
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.80
5.5) The grid on the DETAILS tab allows data to be FILTERED, GROUPED and SORTED.
Survey
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
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ABOUT AVEVA
AVEVA is a global leader in engineering and industrial software driving digital transformation across the entire asset and operational l ife cycle of capital -intensive industries.
The company’s engineering, planning and operations, asset performance, and monitoring and control solutions deliver proven results to over 16,000 customers across the globe. Its customers are supported by the largest industrial software ecosystem, including 4,200 partners and 5,700 certified developers. AVEVA is headquartered in Cambridge, UK, with over 4,400 employees at 80 locations in over 40 countries.
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© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.