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Aviation Ground SupportProducts
3Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
Wherever airport services require high-voltage, high current interconnecting
devices and cables, Cooper Interconnect Aviation Ground Support Products
are in demand. With the broadest line of switchplugs, standard plugs and
receptacles, plus cable assemblies, Cooper Interconnect Aviation Ground
Support Products deliver in the harshest conditions.
Cooper Interconnect Aviation Ground Support Products lead in all phases of
AC or DC ground power assemblies, receptacles and remanufacturing of
ground power assemblies including:
• Switchplugs, standard plugs for 400-Hertz and 28 Volts through
270 Volts DC, cable assemblies in both banded and under one
jacket cables, along with receptacles for 400-Hertz and 28 Volts
through 270 Volts DC.
• Cooper Interconnect offers remanufacturing services for AC or
DC ground power assemblies. We can also lengthen your
assemblies or modify them to a new configuration.
• Cooper Interconnect Aviation Ground Support Products meet all
Military Standards governing plug dimensions and performance
characteristics.
• Our technical support services include custom engineering for
your specialized needs, as well as fast response to issues sur-
rounding the performance of the products; wear issues with
plugs and receptacles; and electrical issues including failure
analysis of both plugs and receptacles.
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com4
CONTENTS
GENERAL INFORMATION ..............................................................................................................................6MILITARY CROSS REFERENCE INDEX ........................................................................................................7AC SERIES
STANDARD CABLE ASSY 115/200 VOLTS AC 400 HZ, THREE PHASE1680 (AN3430 MOLDED PLUG) ..............................................................................................81688 (MS90328 MOLDED PLUG) ..........................................................................................10
FIELD ATTACHABLE 400 HZ PLUG ASSY 115/200 VOLTS AC 400 HZ, THREE PHASE16AO (FIELD-ATTACHABLE PLUG)........................................................................................1116A8 (FIELD-ATTACHABLE PLUG) ........................................................................................12
FIELD REPAIRABLE 400 HZ PLUG ASSY 115/200 VOLTS AC 400 HZ, THREE PHASE16W1 (CABLESAVER™ ADAPTERS)......................................................................................14PG11 (PLUG GLOVE™W/MULTI-LAM CONTACTS) ..............................................................16PG12 (PLUG GLOVE ™ W/REPLACEABLE MULTI-LAM CONTACTS)..................................18
SPECIAL CABLE ASSY 115/200 VOLTS AC 400 HZ, THREE PHASE1690 (JUMPER CABLE ASSY) ..............................................................................................21691 (SINGLE POINT REFUELING)1701 (EXTENSION CABLE ASSY) ..........................................................................................221'711 (MOLDED PLUG, MALE)ROUND PLUG ASSY 240/416 VOLTS AC 60/400 HZ, THREE PHASE3150 (MOLDED PLUG, MALE) ..............................................................................................233151 (MOLDED PLUG, FEMALE)3152 (EXTENSION CABLE ASSY)3800 (MOLDED PLUG, MALE) ..............................................................................................243801 (MOLDED PLUG, FEMALE)3802 (EXTENSION CABLE ASSY)4200 (MOLDED PLUG, MALE) ..............................................................................................254300 (MOLDED PLUG, FEMALE)4400 (EXTENSION CABLE ASSY)
B1-B PLUG ASSY 240/480 VOLTS AC 400 HZ, THREE PHASE1810 (B1-B MOLDED PLUG)..................................................................................................26
SWITCH PLUG ASSY 115/200 VOLTS AC 400 HZ, THREE PHASE7706 (SWITCH PLUG) ............................................................................................................27
FIELD REPAIRABLE SWITCH PLUG ASSY 115/200 VOLTS AC 400 HZ, THREE PHASE77WO (CABLESAVER™ ADAPTER SWITCH PLUG)..............................................................29
RECEPTACLE ASSY 115/200 VOLTS AC 400 HZ. THREE PHASE2550 (AN3114 AC RECEPTACLE) ..........................................................................................312550 (MS90362 AC RECEPTACLE) ........................................................................................321940 (AC RECEPTACLE, FEMALE) ........................................................................................33
RECEPTACLE REPAIRABLE ASSY 115/200 VOLTS AC 400 HZ, THREE PHASE2550 (SIMILAR TO AN3114 AC RECEPTACLE) ....................................................................342550 (SIMILAR TO MS90362 AC RECEPTACLE) ..................................................................35
ROUND RECEPTACLE ASSY 240/416 VOLTS AC 400 HZ, THREE PHASE4121 (AC RECEPTACLE, MALE) ............................................................................................364122 (AC RECEPTACLE, FEMALE)4123 (AC RECEPTACLE, MALE) ............................................................................................374124 (AC RECEPTACLE, FEMALE)4171 (AC RECEPTACLE, MALE) ............................................................................................384172 (AC RECEPTACLE, FEMALE)
5Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
CONTENTS
AC SERIES (CONT.)
DUST CAPS ......................................................................................................................................39REPAIR KITS 115/200 VOLTS AC 400HZ, THREE PHASE
1680 (AN3430 & MS90328 MOLDED PLUG)t4016W1 (CABLESAVER™ ADAPTERS)......................................................................................41PG11 (PLUG GLOVE™W/MULTI-LAM CONTACTS) ..............................................................42PG12 (PLUG GLOVE™ W/ REPLACEABLE MULTI-LAM CONTACTS)..................................437700 (SWITCH PLUG) ............................................................................................................4577WO (CABLESAVER™ ADAPTER SWITCH PLUG)..............................................................4616A8 (FIELD ATTACHABLE PLUG) ........................................................................................47
REPAIR KITS 240/480 VOLTS AC 400HZ, THREE PHASE1810 (B1-B MOLDED PLUG)..................................................................................................49
AC PLUG GLOVE REPLACEABLE BOOT ........................................................................................50
DC SERIES
STANDARD CABLE ASSY 28 VOLTS DC1620 (AN2551 MOLDED PLUG) ............................................................................................511627 (MS90347 MOLDED PLUG) ..........................................................................................52
SPECIAL CABLE ASSY 28 VOLTS DC1480 (MOLDED PLUG, MALE) ..............................................................................................531490 (EXTENSION CABLE ASSY)1730 (SINGLE POINT REFUELING)
SPECIAL CABLE ASSY 28 VOLTS DC JET STARTING2201 (MOLDED PLUG) ..........................................................................................................542204 (MS25019 MOLDED PLUG)
RECEPTACLE ASSY 28 VOLTS DC1990 (AN2552 DC RECEPTACLE) 551990 (MS25018 DC RECEPTACLE)........................................................................................561991 (DC RECEPTACLE, FEMALE) ........................................................................................57
RECEPTACLE REPAIRABLE ASSY 28 VOLTS DC1990 (SIMILAR TO AN2552 DC RECEPTACLE) ....................................................................581990 (SIMILAR TO MS25018 DC RECEPTACLE) ..................................................................59
DUST CAPS ......................................................................................................................................60REPAIR KITS 28 VOLTS DC
1620 (AN2551 & MS90347 MOLDED PLUG) ........................................................................61Y ADAPTERS
AC AND DC ......................................................................................................................................62
AC OUTLET ASSEMBLY WALL MOUNTEDJ-BOX WITH 4122 RECEPTACLE 240/416 VOLTS AC 400 HZ, THREE PHASE
4180 J-BOX ............................................................................................................................63SPECIAL APPLICATION
SAFETY SERVICE SYSTEM..............................................................................................................64CABLE RETRIEVER ..........................................................................................................................65
400HZ JACKET CABLES ............................................................................................................................66#2 AWG COMPOSITE ............................................................................................................671/0 AWG COMMAND PLUS
2/0 AWG COMMAND PLUS
270 VDC RECEPTACLE AND PLUG ..........................................................................................................68
SUPERSEDED MILITARY INDEX................................................................................................................69
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com6
7Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
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ADDITIONAL MILITARY STANDARDS AREAVAILABLE. REFER TO PAGE 69 FORLISTINGS.
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com8
9Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com10
11Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com12
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com34
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com36
37Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com38
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com40
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com42
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com44
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com46
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com48
49Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com54
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com56
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com58
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com60
61Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com62
63Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com64
65Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com66
400HZ SINGLE JACKET CABLE
Cooper Interconnect Family of 400 Hz Command Plus Cables
The Command Plus cable series was developed by Cooper Interconnect in the mid 1980s.The most unique quality of our single-jacketed 400 Hz. cable is the elimination of a centerconductor. The Command Plus uses one conductor per phase, and the neutral returns theunbalanced load from the aircraft to the power supply.
Cooper Interconnect research discovered that center components are prone to elongation fail-ures. In cables with center neutral, the length of the cable is the length of neutral. It muststretch when the cable is coiled, eventually leading to elongation failure. This failure, or lossof neutral, results in an unbalanced load, which can conduct an extremely dangerous chargeto the skin of the aircraft.
All Command Plus cable conductors are wrapped around a non-critical center filler and areall cabled in the same direction. The conductors, including the neutral, can flex withoutstretching any one component, resulting in a safe work environment.
Command Plus features:
• Full size “E” and “F” conductors (12 AWG)• One conductor per phase• Larger 1/0 and 2/0 cables• Has extra #16 AWG conductors for other functions• 30% more copper provides cool operating temperatures• Operator-safe – load placed on aircraft is always balanced• No center neutrals = No danger of loss of neutral• Built per MIL-C-5756/5
67Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
270 VDC RECEPTACLE AND PLUG
The 270 VDC receptacle was developed by Cooper Interconnect under a contract from Boeing Sikorskyand is shown by permission of Sikorsky. It is used on theRAH-66 Comanche helicopter. The 270 VDC plug wasdeveloped and manufactured by Cooper Interconnect tobe used by Trilectron.
The 270 VDC receptacle is designed, built andtested to meet the requirements of MIL-C-81790 whereapplicable.
The 270 VDC plug with molded-on cable wasdesigned to meet the interface requirements of the recep-tacle and transfer the rated power within MIL-C-7974requirements.
750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com68
POWER REQUIREMENTS
PIN VOLTAGE CURRENT PINVDC AMPS DIA (mm)
POSITIVE 270 120 11NEGATIVE 270 120 11PIN #1 28 10 3PIN #2 28 10 3PIN #3 28 10 3PIN #4 28 10 3
69Cooper Interconnect 750 West Ventura Boulevard, Camarillo, CA 93010
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750 West Ventura Boulevard, Camarillo, CA 93010 (805) 484-0543 www.cooperinterconnect.com70
Cooper Interconnect1510 West 135 StreetGardena, CA 90247-6862Phone: 310-532-3330Fax: 310-532-0303Email:
Reorder # CI-AVI0909 Printed in USA
Cooper Interconnect750 West Ventura BoulevardCamarillo, CA 93010P: 805-484-0543F: 805-987-5062
Cooper Interconnect222 Williams StreetChelsea, MA 02150P: 617-889-3700F: 617-889-6980
Cooper Interconnect23 Front StreetSalem, NJ 08079P: 856-935-7560F: 856-935-0102
Cooper Interconnect5455 Endeavour CourtMoorpark, CA 93021-8009P: 805-553-9633F: 805-553-9655
Cooper Interconnect4758 Washington StreetLaGrange, NC 28551P: 252-566-3014F: 252-566-9337
Cooper InterconnectHeadquartersWolf & 7th North StreetsPO Box 4999Syracuse, NY 13221-4999P: 315-477-7000F: 315-477-5717
www.cooperinterconnect.comemail [email protected]
Cooper Interconnect is a trademark of Cooper Industries, Inc.©2009 Cooper Industries, Inc.
Cooper Industries, Ltd.600 Travis, Ste. 5800Houston, TX 77002-1001P: 713-209-8400www.cooperindustries.com