Awea FCV-620 Series

FCV-620

A-FCV620-EN-201411

AWEA MECHANTRONIC CO., LTD.

Copyright 2014 by AWEA Mechantronic Co., Ltd. All right reserved

HEADQUARTERS629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, TaiwanTEL : +886-3-588-5191FAX : +886-3-588-5194Website : www.awea.com

CENTRAL TAIWAN SCIENCE PARK BRANCH15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung 407, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : [email protected]

ISO 9001 ISO 14001

Series

Ultra Performance 5-Axis Machining Center


SeriesFCV-620

2,231 m

m2,974 m

m

2

3

4

1

1,100 mm

800 mm

D e r i v e d f r o m A W E A ' s a d v a n c e d

R & D t e c h n o l o g y a n d h i g h q u a l i t y

components, FCV series 5-axis machining

center offers high speed, high accuracy,

easy operation and many other superior

capabilities. FCV series is having best

per formance costratio than any other

same class models in the f ield of the

5-axis machining center.

Outstanding 5-axis simultaneous machining

ability can finish complicated parts in a single

s e t u p w h i c h e s p e c i a l l y s u i t s a u t o m o b i l e ,

aerospace, medical and other industries that

needs of high accuracy.

High performance B / C-axis rotary working table.

Table load capacity is up to 300 kg ( 0o~45o ).

B-axis swiveling range is -50o~ +110o.

Depend on different machining characteristics,

FCV series provides 12,000 / 15,000 rpm direct

drive spindle or 16,000 / 20,000 rpm high speed

built-in spindle.

Double door design provides convenient loading and unloading space.

Optimal compact structure design minimizes floor space as well as increases the use of factory space.

Controller panel adopts 160o swivel design which ensures convenient operation for workers.

High efficiency 32 T arm type ATC system is equipped as standard accessor y. 40 T / 60 T is also available for option.

1

2

3

4

1 2

X -ax is

B-axis

C-axis

Y-axisZ-axis

SeriesFCV-620Guided by Finite Element Analysis and utilizing high tension

Meehanite casting structure allow one-piece bed, column and

saddle to reach optimal design. Mechanical strength of machine

can sustain extremely heavy cutting while maintaining long-term

excellent accuracy. As a result, high rigidity structure of FCV series

can also extend the life time of the tool usage.

Linear Scale ( Opt. ) Rotary Working Table

Movable column C-shape structure design provides the best structural rigidity and minimizes floor space at the same time.

Column adopts one-piece thick ribs structure with 4 large-sized linear blocks on each side well support saddle which remains steady while fast movement machining on Y-axis.

All axes adopt roller type linear guide ways which unites heavy cutting capability of box ways, and fast movement and low wear capabilities of linear guide way.

X / Y / Z axes are direct driven by AC servo motor with absolute encoder, which provide powerful thrust and fast acceleration / deceleration movement with extreme accuracy.

The optional high resolution close-loop linear scale ensures excellent positioning and repeatability accuracy.

Advanced design of rotar y table is unilateral driven and supported by both sides of structure to provide outstanding performance and accuracy.

X / Y / Z rapid feed rate


36 m/min

Extremely Short Spindle Overhang

Minimal spindle overhang design ensures

structural rigidity of spindle and machining

accuracy.

Overhang

3 4

12,000 rpm Direct Drive Spindle

FANUC


FANUC


0 3,750 7,500 11,250 15,000 rpm

15

30

22.5

36

40

2018

10

26

30

7.5


0 1,000 2,000 3,000 4,000 rpm

FANUC FANUC

FANUC FANUC

10

20

15108

120

60

48

30

70

90

5

20,000 rpm Built-in Motorized Spindle

0 4,0002,000 6,000 rpm

10

20

15100

150

50

1624

64

95

5


0 10,0005,000 15,000 20,000 rpm

15

25

2020

25

14

10

5

15

17

10975

6,0002,000 4,000 8,000 10,000 12,000 rpm0

HEIDENHAIN

98

4.5

13.5

18

90

120

60

30

897963

108


5,000 10,000 15,000 20,000 rpm0

ATE

25

20

15

10

5

2930

99

120

40

20

8380

60

100


15 kW ( 10 min. )

11 kW ( 30 min. )

4,000Torque ( Cont. )

Torque ( 30 min. )

Torque ( 10 min. )

7.5 kW ( Cont. )

7.5 kW ( Cont. )

15 kW ( 10 min. )

11 kW ( 30 min. )

1,500Torque ( Cont. ) Torque ( 30 min. )

Torque ( 10 min. )

10 kW ( Cont. )

15 kW ( 10 min. )

1,500Torque ( Cont. )

Torque ( 10 min. )

15 kW ( Cont. )

18.5 kW ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

1,500

14 kW ( S6-40% )

17 kW ( S6-25% )

12.5 kW ( S6-60%)

10 kW ( S1 )

S1

S6-60%S6-40%

S6-25%

2,870 18,020

25 kW ( Cont. )

29 kW ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque[ N-m ]

Output[ kW ]Low-Speed

Torque[ N-m ]


Torque[ N-m ]


Torque[ N-m ]

Output[ kW ]High-Speed

Torque[ N-m ]

Output[ kW ]High-Speed

Torque[ N-m ]

Output[ kW ]

Torque[ N-m ]

Output[ kW ]

Torque[ N-m ]

Output[ kW ]

High-Speed

0 6,0003,000 9,000 12,000 rpm

10

20

15

26.3

40

20

10

35.8

30

5

0 6,0003,000 9,000 12,000 rpm

20

10095.5

70

120

40

20

60

80

15

10

5

11 kW ( Cont. )

15 kW ( 30 min. )

4,000

Torque ( Cont. )

Torque ( 30 min. )

11 kW ( Cont. )

15 kW ( 30 min. )

1,500 Torque ( Cont. )

Torque ( 30 min. )

兩面拘束刀把一般 BT 刀把BBT BT

1

1

2

2

Bui l t - in sp indle e f f ic ient ly lowers vibration of spindle while machining, which also extend life time of spindle and promote long period of machining accuracy.

Optional coolant through spindle. ( 20 bar )

Direct driven design efficiently isolates h e a t f r o m m o t o r, r e d u c e s t h e r m a l deformation, and maintain long period of machining accuracy.

High speed direct drive spindleHigh speed built-in spindle

The inner taper of the spindle conforms with BBT40 tool to

provide a firmer grip to the tools, which prevents tool vibration

that affects machining accuracy. ( HSK-A63 is option )

Ultimate M achining Power

5 6

30

1,100

1,26

085

5

500

625

670

445

4,37

0

1,235

2,231 2,974

2,38

5

2,88

9

800

18H7

30

12

100 100 100 100

9393

12

55H7

Ø 650

Ø 500

21

12.

5

6

Ø 4

8

6.3

Ø 6

3

32 10

MAX

.Ø 5

2.4

M18 x 1.0P

Ø 8

.4

TAPER 1/10

20

26.5 26.5

20

16

72.3

18

26

BBT40

HSK-A63

Ø 4

4.45

Ø 6

3

16.6

Ø 5

3

65.4 ±0.2

100.4

Ø 1

5 +0

-0.1

Ø 1

0 +0

-0.1

90°

60°

1+0-0.005

27

60°

16.1

M16

25 35

28 +0-0.1 3

4

( unit : mm )

Machine Dimensions

T-slot Dimensions

Table Dimensions Tool Shank and Pull Stud Dimensions

Ø 650 mm

Ø 500 mm

B -axis

360° C -axis

+110°

Dimensions

High PerformanceRotary Working Table R o t a r y t a b l e a d o p t s o n e - p i e c e spheroidal graphite cast ing i ron which provides excellent ductility and great anti-vibration ability to ensure optimal machining accuracy.

Wo r k i n g t a b l e e q u i p s h i g h r i g i d i t y tailstock support which ensures excellent machining accuracy during heavy loading or unbalancing force on table.

Worm gear driven by servo motor

Cincular hydraulic brake system

H E I D E N H A I N r o t a r y l i n e a r s c a l e a s standard accessory

Working table adopts detachable inner / outer plate design. Diameter of inner plate is Ø 500 mm. Depends on the size of work piece, the inner plate can unite with the outer plate, which diameter of plate can extend up to Ø 650 mm.

Ultra performance B / C-axis

7 8

45

180 160

40.5

635 ( X-axis travel )

460

( Z-a

xis

trav

el )

535 ( Y-axis travel )

267.5

80 250

330

Ø 330

Ø 530

50 150

267.5

275360

115

R 330

380

40.5

430

560

560

50°

110° 110°

Work Range

( unit : mm )

Interference Diagram

■ B / C-axis rotary linear scale

■ Spindle cooling system

■ Spindle air curtain

■ Coolant nozzle around spindle

■ Centralized automatic lubricating system

■ Chain type 32 T tool magazine

■ Coolant equipment system ( Pump & tank )

■ Caterpillar type chip conveyor and bucket

■ Fully enclosed splash guard w/o roof

■ Heat exchanger for electrical cabinet

■ Water gun and air gun for cleaning

■ One additional LED light

■ LED work light + alarm light

■ Standard RS-232 transmission interface

+ Network interface Card ( NIC )

■ Tool box and anchor bolts

■ Operation manual + maintenance guide

FCV-620

SPECIFICATIONS

X-axis travel mm 635

Y-axis travel mm 535

Z-axis travel mm 460

B-axis rotary range degree -50˚ ~ +110˚

C-axis rotary range degree 360˚

B / C - axis swiveling speed rpm 25

Distance from spindle nose to table center mm 150 ~ 610

ROTARY TABLE

Table internal diameter mm Ø 500

Table external diameter mm Ø 650

Table load capacity kg 300

T-slot ( width x no. x space ) mm 18 x 5 x 100

SPINDLE

Spindle taper BBT40 / HSK-A63

Spindle speed rpmDirect drive spindle 12,000 ( 15,000 ) /

Built-in spindle 16,000 ( 20,000 )

Spindle motor ( cont. / min ) kW 11 / 15 ( FANUC 12,000 )

FEED RATE

X / Y / Z axes rapid feed rate m/min. 36

Cutting feed rate m/min. 1-20

TOOL MAGAZINE

Tool magazine capacity T 32 ( 40 / 60 )

Max. tool diameter / adj. pocket empty mm Ø 75 / Ø 127

Max. tool length mm 250

Max. tool weight kg 6

ACCURACY

Positioning accuracy ( VDI 3441 ) mm P ≤ 0.012 / Full Travel

Repeatability ( VDI 3441 ) mm Ps ≤ 0.008

GENERAL

Control system FANUC Oi - MD / HEIDENHAIN iTNC530

Pneumatic pressure requirement kg/cm2 6

Power requirement kVA 50

Machine weight kg 8,500

■ HEIDENHAIN iTNC530 control system

■ Direct drive 15,000 rpm

■ Built-in 16,000 / 20,000 rpm

■ Coolant through spindle

■ Spindle thermal compensation

Standard Accessories

Optional Accessories

Dimensions

Specifications are subject to change without notice.

■ Spindle thermal compensation

■ Automatic power off system

■ X / Y / Z axes linear scale

■ Chain type 40 / 60 T tool magazine

■ Chips flush coolant system

■ Oil skimmer

■ Fully enclosed splash guard w/ roof

■ AC cooler for electrical cabinet

■ Automatic tool length measurement

■ Automatic work piece measurement

■ Transformer

9 10

Documents

Awea FCV-620 Series