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2-Day Training Course: Crack Assessment in Industrial Components
Venue: University of Portsmouth, UK www.port.ac.uk Dates: 18-19 May 2017
Technical Enquiries: Dr Ahmed Shibli [email protected] Tel: +44 1372 363111
Dr Sarinova Simandjuntak [email protected] Tel: +44 239 2842170 Regular updates at: www.etd-consulting.com
BACKGROUND & INTRODUCTION The 3-day HIDA-7 Conference will be followed by this optional 2-day Training Course on Crack Assessment in Industrial Components.
Full understanding of the intricacies of evaluating the effect of defects in complex structures can only come from a good understanding of the principles underlying materials behaviour. The course presents the theory behind the main crack growth models. It critically reviews the main Defect Assessment Procedures and demonstrates their use with worked examples.
Updated: 13 June 16
COURSE CERTIFICATES Course certificates will be awarded to the attendees on the completion of the course. ETD courses carry Institute of Materials (IOM3), London, credit points.
• Inspection - assessing defects • Maintenance Service Providers • Insurance • Research and Development • All those involved in low and high temperature defect assessment.
HIDA-7 Conference 15-17 May 2017
A 3-days back-to-back conference on the latest developments in crack and life assessment of industrial components will precede this course. More information at: www.etd-consulting.com
WHO SHOULD ATTEND All those who have responsibility for assessing the condition of plant, making run/repair decisions or ensuring safe and uninterrupted operation, or, are intimately involved with any of the following functions in Power Generation or Petrochemical industries.
Sponsorship & Product Exhibition Opportunities: Available for sponsorship and product exhibition. For details please write to: [email protected]
Crack Assessment Training Course PROGRAMME
REGISTRATION ---- 0840 – 0900 h
DAY 1 (18 May) 0900 – 1700 (Including Breaks/Lunch)
Lecture 1: Developments in Inspection & Monitoring of Damage/ Defects/Cracks Various new techniques such as Potential Drop (AC, DC or a mix of two), Scanning Force Microscope (SFM) for early stage damage detection, EDSE for ‘boat sampling’ for crack tip investigations, new UT techniques, magnetic resistance, hydrogen discharging and monitoring sensors have been developed recently. These will be discussed here with some of the equipment on display.
Lecture 2: Defect Assessment Procedures (for low and high temp. applications) After briefly reviewing and comparing various codes, a general approach to defect assessment will be presented step-by-step and applied to specific case studies. Specific Topics: Defect Assessment procedures, UK BS7910 (R6 and R5), French RCCMR-A16, API 579, HIDA, CrackFit.
DAY 2 (19 May) 0900 – 1700 (Including Breaks/Lunch)
Lecture 3: Creep, Fatigue, Creep/Fatigue Crack Growth in High Temperature Welded Components High temperature crack growth is a complex phenomenon. Determination of the behaviour of a component containing a crack / defect at a given time is dependent on the interpretation of numerous material and loading parameters and their interaction. In this module both the underlying principles and the influencing parameters will be examined. Like any component assessment, defect assessment requires reliable input data such as operation, inspection and material data. In practice such data are rarely available for a particular defect location, material cast etc. Hence the use of sensitivity analysis and probabilistic approach to defect assessment are essential to reliably predicting plant integrity by taking into account uncertainty in the input data and variability in material properties. Specific Topics: Creep crack growth models, Determination of materials parameters, Creep/Fatigue interaction models, Introduction to sensitivity analysis/ Probabilistic approach, Problem examples/ discussion.
Lecture 4: Defect Assessment Procedure Application and ‘CRACKFIT’ Software Demo. for Sensitivity Analysis and Probabilistic Assessment This Lecture will review, compare and discuss various available defect assessment codes and procedures. A general approach to defect assessment will be presented step-by-step and then applied to specific case studies, using ETD’s ‘Crackfit’ software.
The Lecturers
Dr. David Robertson Lead Metallurgist, ETD Consulting Dr. Robertson gained his qualifications in metallurgy and materials at Imperial College, London. He has over twenty years experience of materials used in the power, petrochemical and other industries and their life assessment. Since 2004, Dr. Robertson has been working for ETD Consulting on projects related to high- temperature plant integrity and life assessment, materials and welding issues, and root cause failure analysis. Through his work, Dr. Robertson has gained extensive experience of the materials used and damage/ failure mechanisms in high-temperature plants. Dr. Robertson also has considerable experience in examination and interpretation of metallographic replicas in order to assess metallurgical damage and degradation (creep cavitation, spherodisation, etc). He has been coordinating the ‘International P91 Users Group’ since it was formed by ETD in 2006 to better inform international industry about the issues related to use of grade 91 steel and its life assessment. Dr Robertson was also leader of the team that developed ETD’s now well known ‘e-Lifing’ procedure for the life assessment of all parts of conventional power plants and HRSGs. Dr. Andreas Klenk Head Of Materials Behaviour Department, MPA Stuttgart Dr. Andreas Klenk received his Dr.-Ing. from University of Stuttgart, Germany, in 1985. He has been Head of Materials Behaviour Department at MPA Stuttgart, Germany, since 2003 and has been involved in the application of oriented research and development for power plant manufacturers, utilities and process plant industries for more than 20 years. He has led a number of European, national and international research projects. Dr. Klenk's main fields of activities are the characterisation of short and long term behaviour of steels and weldments, numerical simulation and the development of constitutive equations for high temperature applications. He has been involved in many projects on damage development in martenstic steels and leads recent research projects on the integrity of welds and analysis of weld behaviour by numerical methods.
Dr. Sarinova Simandjuntak Senior Lecturer, University Of Portsmouth Dr. Simandjuntak received her Doctorate from Imperial College, London. She holds the Post of Senior Lecturer at the University of Portsmouth. Dr Simandjuntak joined the University of Portsmouth from ETD Consulting and currently supports ETD as a Senior Consultant. While at ETD she was responsible for developing ETD’s ‘Crackfit’ software.
Dr. Simandjuntak currently lectures at the University on topics including: • Solid Mechanics and Dynamics; • Creep and Fatigue; • Material Selection for Design; • Advanced and Modern Materials; • Integrated Engineering; • Structural Integrity; • Materials Behaviour; • Life Assessment.
Dr. Simandjuntak has knowledge and experience of using a variety of standards/codes/procedures for different components and damage mechanisms (Pressure Vessel, Piping, Defect Assessment, Remaining Life Assessment such as ASME I, ASME VIII, ASME B31.1, EN 12952, EN 13445, BS 7910, RCC-MR, R5/R6). As well as academic experience, she has practical industry experience gained through plant integrity work with ETD such as boiler tube failure analysis, risk based inspections of waste incineration plants, microstructural degradation and root cause failure analysis, outage planning (maintenance and inspection), and life assessment of base load designed CCGT/HRSG operating in cyclic mode.
Ms. Feroza Akther* Senior Project Engineer, ETD Consulting Feroza Akther gained her Masters qualification from Queen Mary, University of London, UK. She is a Senior Project Engineer and course trainer at ETD Consulting. She has experience of a number of significant industry projects and has presented a number of previous conference papers.
Dr. James Pullen* Project Engineer, ETD Consulting Dr. Pullen gained his Doctorate from the University of Brighton, UK, and his Masters degree in Mechanical Engineering from the University of Sheffield. Prior to joining ETD as a project engineer, he worked as a gas turbine engineer for E.ON UK, where he conducted research into operational issues e.g. combustion instability, fuel quality variation and emissions legislation, as well as carrying out condition monitoring and asset management/ efficiency improvement projects for CCGT plant.
------------------------------------------------- * Both Ms Akther and Dr Pullen have presented, for a number of years, ‘ETD’s course module on the use of CrackFit to real examples for crack assessment.
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The Lecturers ( Contd.)
Reduced Fee (if paying by 13 April 2017)
Full Fee (from 14 April 2017)
Conf: Presenting Authors 400+80 = £480 450+90 = £540
Conf: Delegates 450+90 = £540 500+100 = £600 Course (18-19 May) 700+140 = £840 750+150 = £900
Total Fee = £ minus ………% reduction* (if applicable, please see below) = £
REGISTRATION FORM (Please copy and e-mail / fax / post)
HIDA- 7 Conference: 15-17 May 2017 Crack Assessment Course: 18-19 May 2017
Venue: University of Portsmouth, UK
REGISTRATION FEE: All figures are in GB Pounds. All attendees at the UK events pay 20% VAT. Please put X below in the box opposite your choice.
* Notes: 1) 10% reduction in fee for the 2nd, 3rd, 4th... attendees from the same organization. 2) 20% reduction for students. 3) 10% reduction if attending both the Conference and the Course ONLY ONE REDUCTION WILL APPLY
Course and Conference Fee cover lunches, coffee breaks and Conference dinner on Day 2 of the Conference.
PAYMENT: By bankers draft in equivalent pound sterling or bank to bank transfer to ‘ETD Ltd.’ (For payment by bank to bank transfer, pound sterling account details will be supplied on request to:
Mrs. Kay Mahoney at: [email protected])
Please quote reference ‘HIDA-7 Conf’ with the payment and state here how you paid/ intend to pay: .............................................................................................................................................................................................. ..............................................................................................................................................................................................
By Credit Card: Major cards such as Visa/ Master Card/ JCB/ American Express/ Switch are accepted with the exception of Dinners Club. For security please fax or post this information.
Name of Account Holder Expiry date
Card Type and No. Security no
Authorization signature Total amount to pay: £
Accommodation: (To be announced later)
Delegate Details: (Required for your badge) Your title and name: Position (optional):
Company name & address:
Phone: Fax: E-mail:
Please state below special dietary requirements (if any): ……………………………………………………………………………………………………………………. …………………………………………………………………………………………………………………………………………………………………………………………………………………
REGISTRATION ADDRESS: Mrs. Kay Mahoney, European Technology Development, Fountain House, Cleeve Road, Leatherhead, Surrey KT22 7LX, UK
[email protected] Tel: + 44 1372 363 111 Fax: + 44 1372 363 222
