BackplaneSystem integration

Backplane

2

BACKPLANE

Backplanes designed for minimum overall life cycle costs

• Simple, reliable and professional design• Using standard cost-optimised DIN-rail devices• Flexible connection set-up to fit the different DCS systems• Connection for both master and slave PLC and connection between the two• Redundant power supply• Easy access via HART® modem• HART® point-to-point connectivity• 5 years guarantee

SafetyThe backplane gives you the greatest possible guarantee of a faultless connection as wiring is carried out automatically on our state-of-the-art SMT machine. Each backplane is given a unique identification which is controlled and documented according to our ISO 9001 quality system. This is your guarantee for delivery of identical backplanes, be it for OEM projects or extensions of existing installations with the same configuration.

Cost savingThe backplane is the optimum solution for installations with several built-in devices.The wiring between the device and the SCADA system has been replaced by a multi-cablewhich reduces wiring costs to a minimum.

Furthermore, the start-up time is reduced to an absolute minimum.

HART® connectivityPoint-to-point HART® connectivity can be achieved by making a separate cable line for the HART® signals. Alternatively, a HART® pocket can be installed on the output connection on the devices 5106 & 5107 for easy measurement with HART® modem.

Redundant system with diagnosticsThe backplane can be set up for redundant connection, covering both signals and power supply. By power failure or short circuit, a potential-free signal is fed back to the PLC/DCS system. The power lines are also fuse-protected.

3

Intelligent surveillanceThe redundant power supply connection ensures the best possible operating conditions. In case of a supply interruption, an alarm signal is immediately transmitted via the relay output. The output signals and the supply to each device can be looped through a fail-safe controller which will then determine whether a device is on or off.

World wide safety standardsThe many versatile devices in the 5000 series are certified for world wide installation with approvals for:• ATEX• UL• GOSTThe devices have also passed vibration tests according to the DNV marine standard. To further ensure a reliable and durable design, the backplane board is made of galvanised steel.

4

BACKPLANE

With the backplane 7300 series we have cultivated the art of achieving the largest number of possible combinations while still keeping it simple. The 7300 series is thus the optimum solution for:

• Analogue input signals• Analogue output signals• Digital input signals• Digital output signals• Temperature input signals

Something more than usual…The unique design combined with the flexibility of the PR devices allow the backplane to handle signals in more than the usual way, e.g.:

• Mixing of signals• Duplication of signals• Point-to-point HART® connnectivity

Devices with up-to-date intrinsically safe designThe backplane is designed for intrinsically safe devices which eliminates the need for complex and expensive grounding.

In addition to the intrinsically safe design, the devices are also characterised by a high degree of isolation which ensures noise-free signal conditioning as well as increased safety.

For safety applicationsThe backplane 7300 series also comes in a version suitable for all PR’s system 9000 barriers with SIL - full assessment according to IEC 61508. The 9000 series features the unique 4501 front display that offers you:

• Configuration in no time• Overview of the process• Password protection• Quick copying of the configuration

5

C O M M U N I C AT I O N F O U N D AT I O N

MountingThe backplanes are designed for fast and easy installation directly in the switch cabinet. They can be installed both HORIZONTALLY and VERTICALLY to suit the different applications.

Optimisation of spare parts stockA backplane solution helps optimise your stock of spare parts as the same type of device can be used for both backplane and conventional DIN rail mounting.

Tagging stripEasy servicing is also taken into account with the backplane as a tagging strip is provided.

Grounding terminalThe ground connection, on the

connector board, is easy to install. A redundant grounding can also be

established in order to optimise safety.

DIN rail click-on systemAll devices for the backplanes

are standard stock units available on a day-to-day basis. They are

mounted on the backplane with a reliable click-on system.

Plug’n’playThe backplane comes in 2

standard sizes with room for either 8 or 16 devices allowing up to 32 channels. All devices from the PR

5000 series in both Ex and non-Ex versions are suitable. The standard connection allows integration with

the following system vendors:

• ABB Automation• Allen-Bradley• Emerson• Foxboro• GE-Fanuc• Honeywell• Invensys• Mitsubishi• Schneider Electric• Siemens• Yokogawa

6

BACKPLANE

Block diagram

Power failure RE1 RE2 RE3 RE4

Backup

Supply

Backup

Supply

connection

PLC / DCS Assembly board Redundantdevice

Cross wiring Cross wiring

Supply

Backup

RE1

RE2

RE4

2AT

2AT

2AT

2AT

BACKPLANE 7300 B

Power failure RE1 RE2

Backup

SupplyPLC / DCS Redundant

device

Cross wiring

Supply

Backup

RE1

RE2

2AT

2AT

BACKPLANE 7300 A

connection connection

connection

7

BACKPLANE

7300

Block diagram

Type

7301

Input / output connector

MIL 40 : A

MIL 50 : B

Cable length

1 m : 1

2 m : 2

3 m : 3

5 m : 4

7.5 m : 5

10 m : 6

12.5 m : 7

15 m : 8

20 m : 9

25 m : 10

30 m : 11

35 m : 12

Cable order code: 7301

System vendor

Yokogawa - Centum CS3000-R3 : J1

Yokogawa - ProSafe : J2

Backplane order code: 7300

Type Devices Channels Configuration Input / output

8 : A

16 : B

1 : 1

2 : 2

8 devices - single / dual : A

8 devices - redundant : B

16 devices - single / dual : C

16 devices - redundant : D

Analogue & : 1 temperature input

Analogue output : 2

Digital (5202B2) : 3

Digital (5202B4) : 4

Digital (5203) : 5

AI + AO : 6

8

BACKPLANE

specifications

Specifications range:-20 to +60°C

Common specifications:Supply voltage ................................... 20.4...27.6 VDCInternal consumption, without devices . ≤ 2 W (7300A)Internal consumption, without devices . ≤ 4 W (7300B)Fuse ................................................... 2 A SB / 250 VACIsolation voltage, test / operation ...... 500 VAC / 50 VACDimensions with devices (HxWxD) ..... 205 x 240 x 145.6 mmDimensions with devices (HxWxD)...... 205 x 455 x 145.6 mmWeight 7300A (without devices) ........ 1200 gWeight 7300B (without devices) ........ 2400 g

Relay outputs:Max. voltage ...................................... 50 VRMSMax. current ...................................... 1 A / ACMax. AC power .................................. 50 VAMax. current at 24 VDC ..................... 1 A

Observed authority requirements: Standard:EMC 2004/108/EC ............................ EN 61326-1

H x B with 16 devices

Electrical specifications:

Mechanical

240 mm225 mm

5.5 mm

20 mm

11 mm

BACKPLANE

BACKPLANE

7 1 0 1 B A C K P L A N E

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

®

®

205 mm

152.3 mm

145.6 mm

455 mm440 mm

205 mm

152.3 mm

Output connector I Output connector II

Assembly board

Output connector II

H x W with 8 devicesD with 8 and 16 devices

Output connector I

9

BACKPLANE

BACKPLANES for

• Centum CS3000 R3• ProSafe

10

BACKPLANE

BACKPLANE

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

T x

®

Yokogawa Centum VP - card type

AAI841AAI143AAI543AD151, ADV157ADV551, ADV557

Part number

7300A2A67300A2A17300A2A27300B2C37300B2C5

PR devices

5104, 5106 (HART), 5114, 5115 & 5116

5105 & 5107 (HART)5202B2 (2 relays)5203

Signal

AI

AODIDO

BackplanesYOKOGAWA• Centum CS3000 R3

11

➤

➤

➤➤

➤

➤ ➤ ➤

➤ ➤

➤ ➤

➤ ➤

➤

➤

42

41

43

41

13

11

22

21

39

40

24

23

BACKPLANE

For AAI841 (MIL 40-pin)

PR5104

PR5105

Supply

OUT -

Current +

Gnd.

Input +

Gnd. Current -

OUT+

Prin

cip

le d

iagr

am:

OUT+

BackplanesYOKOGAWA - AAI841

Type: 8 x AI & 8 x AO

PR item no.: 7300A2A6PR devices: 5104 & 5105

Cable connection: 7301J1Axx - AAI841(xx specify length)

240 mm

205

mm

MIL 40-pin female

AAI841 as 4-wire input:

AAI 841 output:

YOKOGAWAAAI841Setting pin:4-wire input

CH1

CH1

12

BACKPLANE

➤

➤

➤➤

➤

➤ ➤

➤ ➤

➤

➤ ➤

➤

➤

42

41

52

51

13

11

23

21

50

48

11 ... 18

BackplanesYOKOGAWA - AAI143

Type: 16 x AI

PR item no.: 7300A2A1PR devices: 5104

Cable connection: 7301J1Axx - AAI143(xx specify length)

Supply

Current -

Current +

V+

Prin

cip

le d

iagr

am:

205

mm

PR5104

240 mm

MIL 40-pin female

For AAI143 (MIL 40-pin)

CH1

CH2

Gnd., backplane

YOKOGAWAAAI143

Output +

Output -

Output -

Output +

13

➤

➤

➤

➤ ➤ ➤

➤ ➤

➤

➤

➤43

41

53

51

12

11

22

21

50

48

11 ... 18

455 mm

205

mm

BACKPLANE

BackplanesYOKOGAWA - ADV151

Type: 32 x DI

PR item no.: 7300B2C3PR devices: 5202 - 2 channels

Cable connection: 7310J1Ax - ADV151(xx specify length)

Prin

cip

le d

iagr

am:

NAMUR +

Input

Input

NAMUR +

CH1

CH2

PR5202

Gnd., backplane

Power supply,backplane

Gnd. +24VDC

V+

V+

32 digital inputs:

Rs

Rp

YOKOGAWAADV151

For ADV151 (MIL 40-pin)

Note: The extemally supplied power 24 VDC to COM 16 and COM 17 - 32 must be the same polarity.

MIL 40-pin female

14

BACKPLANE

➤

➤

➤

➤ ➤ ➤

➤ ➤

➤

➤

➤43

41

53

51

12

11

22

21

50

48

11 ... 18

455 mm

205

mm

BackplanesYOKOGAWA - ADV551

Type: 32 x DO

PR item no.: 7300B2C5PR devices: 5203 - 2 channels

Cable connection: 7301J1Bxx - ADV551(xx specify length)

Prin

cip

le d

iagr

am:

Output +

Output -

Output -

Output +

CH1

CH2

PR5203

Gnd., backplane

Gnd.,backplane

V+

V+

32 digital outputs:

Gnd.,backplane

MIL 50-pin female

YOKOGAWAADV551

For ADV551 (MIL 50-pin)

Note: Connect the positive (+) side of the externally supplied power 24 VDC, and the negative (-) side to COM 1-16 and COM 17-32.

15

BACKPLANE

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

11 12 13 14

5 1 0 4 B

R E P E A T E R P O W E R S U P P L Y

41 4 2 4 3 4 4

T x

®

BACKPLANE

Backplanes YOKOGAWA• ProSafe

P ro S a f e R S

Yokogawa ProSafe RS - card type

SAI143 (HART)

SAI533

SDV144

SDV541

Part number

7300A2A1

7300A1A2

7300B1A3

7300B2C5

PR devices

5104, 5106 (HART), 5114, 5115 & 5116

5105, 5107 (HART)

5202B2 (2 relays)

5203

Signal

AI

AO

DI

DO

16

BACKPLANE

➤

➤

➤➤

➤

➤ ➤

➤ ➤

➤

➤ ➤

➤

➤

42

41

54

52

13

11

23

21 11 ... 18

BackplanesYOKOGAWA - SAI143

Type: 16 x AI

PR item no.: 7300A2A1PR devices: 5104, 5114, 5115 & 5116 - 2 channels

Cable connection: 7301I1J2Axx - SAI143(xx specify length)

Prin

cip

le d

iagr

am:

205

mm

240 mm

MIL 40-pin female

P ro S a f e R S

For SAI143 (MIL 40-pin)

Supply

Current -

Current +

V+

PR5104

CH1

CH2

Gnd., backplane

Output +

Output -

Output -

Output +

17

➤

➤

➤➤

➤

➤ ➤ ➤

➤ ➤

➤ ➤

➤ ➤

➤

➤

42

41

42

41

13

11

13

BACKPLANE

PR5105

PR5105

P ro S a f e R SBackplanesYOKOGAWA - SAI533

Supply

Current -

Current +

Input +

Input +

Gnd. Current -

V+V+

Prin

cip

le d

iagr

am:

Type: 8 x AO

PR item no.: 7300A1A2PR devices: 5105 - 1 channel

Cable connection: 7301J2Axx - SAI553(xx specify length)

240 mm

205

mm

MIL 40-pin female

For SAI533 (MIL 40-pin)

18

BACKPLANE

➤

➤

➤

455 mm

205

mm

➤ ➤ ➤

➤ ➤

➤ ➤

➤ ➤42

41

43

41

13

11

12

11

PR5202

PR5202

P ro S a f e R S BackplanesYOKOGAWA - SDV144

Type: 16 x DI

PR item no.: 7300B1A3 PR devices: 5202 - 1 channel

Cable connection: 7301J2Bxx - SDV144(xx specify length)

Prin

cip

le d

iagr

am:

For SDV144 (MIL 50-pin)

MIL 50-pin female

Current -

Current +

Input +

Input +

Gnd. Current -

V+V+

Rs

Rp

19

455 mm

205

mm

BACKPLANE

➤

➤

➤

➤ ➤ ➤

➤ ➤

➤ ➤

➤ ➤43

41

43

41

12

11

12

11

PR5203

PR5203

BackplanesYOKOGAWA - SDV541

Type: 16 x DO

PR item no.: 7300B2C5PR devices: 5203 - 1 channel

Cable connection: 7301J2Bxx - SDV541(xx specify length)

Prin

cip

le d

iagr

am:

MIL 50-pin female

P ro S a f e R S

For SDV541 (MIL 50-pin)

OUT -

Current +

Gnd.

Input +

Gnd. Current -

OUT+OUT+

20

Signals the Best

Around the world, PR electronics helps

create increased efficiency and safety via

industrial signal conditioning. The means

to achieve this is reliable, flexible and

user-friendly devices, thorough technical

documentation, fast delivery and competent

technical support – in short, all aspects

which are of importance to our customers.

This is why PR electronics always...

»Signals the Best«

1049U

K-0

1 (1

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