· bar and needle bar driving mechanism, enclosed automatic lubricating system, filtered oil return pumps for head and base, lateral looper travel. MACHINE STYLE 56100SAB Single

CATALOG NO.

PT0803-GR

First Edition

STYLES

56100RB56100RAB56100SAB

INSTRUCTIONS ANDILLUSTRATED PARTS LIST

06-30-09

CLASS 56100 - ADVANCED SERIES,BAG SEAMING MACHINES

www.college-sewing.co.uk

2

CATALOG NO. PT0803-GRADJUSTNG INSTRUCTIONS AND

ILLUSTRATED PARTS LIST FORCLASS 56100

ADVANCED SERIESBAG SEAMING MACHINE

STYLE56100RB

56100RAB56100SAB

First Edition© 2009

PRINTED 2009 IN USA

INFORMATION SUBJECT TOCHANGE WITHOUT NOTICE

© Union Special CorporationALL Rights Reserved in All

Countries


3

IDENTIFICATION OF MACHINES

Each UNION SPECIAL machine carries a Style number, which on this Class machine is stamped into thestyle plate affixed to the right front of machine.

The serial number is stamped in the casting at the right rear base of machine.

Reference to directions, such as right, left, front or rear, are given relative to the operator’s position whileseated at the machine.Operating direction of the handwheel is counterclockwise, as viewed from theright end of machine.

CLASS DESCRIPTION

Advanced upper and lower feed, single needle, flat bed machine with needle bearing assembly for leftmainshaft bushing. Long looper travel. High throw, needle bearing needle bar drive, light weight presserbar and needle bar driving mechanism, enclosed automatic lubricating system, filtered oil return pumpsfor head and base, lateral looper travel.

MACHINE STYLE

56100SAB Single needle two threads. Seam specification 401SSa-1. Sewing combination for chaining.For seaming heavy poly and multi-wall paper bags. Stitch range 3 ½ to 6. Sewing capacityup to 15/64” (6mm). Presser foot has filler cord guide and 3/8" (9.6mm) and 1/2" (12.7mm)tape slots. Maximum recommended speed 4300R.P.M. Recommended speed for machinesoperating on a duty cycle of 50% or more is at least 10% less than maximum.

56100RB Single needle one or two threads. Seam specification 101SSa-1 & 401SSa-1. Machine comeswith spreader for one thread Easy Open and looper for two thread operations. For seaming

with Tape, heavy poly and multi-wall paper bags. Stitch range 3 ½ to 6. Sewing capacity up to 15/64” (6mm). Presser foot has filter cord guide and 3/8" (9.6mm) and 1/2" (12.7mm) tape slots. Maximum recommended speed 4300R.P.M. Recommended speed for machines operating on a duty cycle of 50% or more is 10% less than maximum.

56100RAB Same as 56100RB except with small cloth plate cover and no thread stand. For usein automatic bag seaming systems.

NEEDLES

Each needle has both a type and size number.The type number denotes the kind of shank, point, length,groove, finish and other details. The size number, stamped on the needle shank, denotes largest diameterof blade, measured midway between shank and eye. Collectively, type and size number represent thecomplete symbol, which is given on the label of all needles packaged and sold by UNION SPECIAL.

Recommended needle is Type 947GA. It has a round shank, round point, No. 2 bag length, doublegroove, spotted, short point, chromium plated, and is available in sizes - 200/080.

Selection of proper needle size is determined by size of thread used. Thread should pass freely throughneedle eye in order to produce a good stitch formation.

To have needle orders promptly arid accurately filled, an empty package,a sample needle, or the typeand size number should be forwarded. Use description on label. A complete order would read: “1000Needles, Type 947GA, Size 200/080”.


4

THREADING AND OILING DIAGRAM

For 401 stitch, thread machine as indicated above. The looper threading has been enlarged for clarity.

For 101 stitch, thread machine using needle thread only.

The oil has been drained from the machine before shipping and the reservoir must be filled before startingto operate. Maintain oil level between the two red lines and add oil when oil level drops below thebottom red line. The machine is automatically lubricated and no oiling other than keeping the mainreservoir filled is necessary. For further lubricating instructions refer to paragraph on “LUBRICATION”.

Fig 1


5

SAFETY RULES

CAUTION

THIS SAFETY SYMBOL INDICATES YOUR PERSONAL SAFETY IS INVOLVED.

TO PREVENT PERSONAL INJURY:

- All power sources to the machine MUST be TURNED OFF before threading, oiling, adjusting or replacingparts.

- Wear safety glasses.

- All shields and guards MUST be in position before operating machine.

- DO NOT tamper with safety shields, guards, etc., while machine is in operation.

LUBRICATION

Use a straight mineral oil with a Saybolt viscosity of 90 to 125 seconds at 100 degrees F. This is equivalentto UNION SPECIAL Specification No. 175.

Before operating, fill machine with oil at plug screw (A, Fig. 2).While filling machine with oil, check gauge (B). When properoil level is reached, the oil level should appear in the centerbetween the two red lines on gauge (B). It is recommended toalways check oil level before operating to be sure machine isfilled between the lines. CAUTION: DO NOT over fill machine.

To drain oil, remove plug screw, at right, in front, belowhandwheel or lower crank chamber cover on back of ma-chine. Oil must be changed every 2000 operating hours tominimize wear.

On new machines, or a machine out of service for an ex-tended period of time; lubricate machine as follows:

Remove head cover, clean out lint, then directly oil needle barlink and needle bar. Replace head cover and fill machine withoil to proper level. Run machine at low RPM to ensure properlubrication of components preventing any damage which mayoccur from lack of oil distribution.

Fig 2


6

SYNCHRONIZING LOOPER AND NEEDLE MOTIONS

Synchronization is the most important adjustmentinvolving the needle and looper motion relation,because it maintains the needle-looper relation atboth the needle loop taking time, as well as whenthe needle enters the looper triangle. This adjust-ment is best made using synchronization gauge setTT34.

Remove the throat plate, feed dog, looper andneedle thread take-up wire, (also called strike-offwire). Fig 3 Using gauge set TT34, re-attach thethroat plate (A) to the throat plate support with thethroat plate screws. Insert the pin (B) into the holefor the looper and tighten with its screw. Turn thehandwheel in operating direction, (towards theoperator), until the pin lightly touches the rightedge of the throat plate. Insert the indicator (C)into the hole for the needle thread take-up wire,and move it up or down until the pointer (D) on theindicator reads at "0", and then tighten the screw.Now turn the handwheel in opposite of operatingdirection (away from the operator), until the pinagain lightly touches the right edge of the plate. Ifthe machine is synchronized the pointer on theindicator should again read "0". If the pointer isabove or below the "0", the machine is out ofsynchronization. A variation of one line is allowable.

To synchronize the machine the following proce-dure should be followed. Thread screw (F) (99271),from gauge kit TT34, into the looper drive leverrocker shaft through the center of the thrust adjust-ing screw.

If the pointer (D) on the indicator reads above the"0" (Fig. 3A). Loosen screw (E) in the looper drive lever and pull screw (F), (99271), slightly toward theoperator. Retighten screw (E) in the looper drive lever and recheck the synchronization as outlinedabove. Repeat as necessary to obtain proper synchronization.

If pointer on the indicator reads below the "0", (Fig. 3B). Loosen screw (E) in the looper drive lever and tapscrew (F), (99271), slightly away from the operator. Retighten screw (E) in the looper drive lever andrecheck the synchronization as outlined above. Repeat as necessary to obtain proper synchronization.

If synchronization gauge set TT34 is not available, the following procedure can be used.

Fig 3

Fig 3A


SYNCHRONIZING LOOPER AND NEEDLE MOTIONS (CONTINUED)

Turn handwheel in the operating direction until thepoint of the looper (A, Fig. 4) moving to the left, iseven with the left side of needle (B). Note the heightof the eye of the needle with respect to the looperpoint (See Fig. 4A). Turn the handwheel in the re-verse direction until the point of the looper againmoving to the left, is even with the left side of needle(See Fig. 4A). If the height of the eye of the needlewith respect to the looper point are the same,looper and needle motions are synchronized - avariation of .005 inch (.127mm) is allowable. If thedistance from the eye of the needle to the point ofthe looper is greater when the handwheel is turnedin the operating direction, the looper drive leverrocker shaft will have to be moved slightly towardsthe rear. Moving the shaft towards the front acts thereverse.

NOTE: The 1/64 inch (.4mm) dimension shown in Fig. 4A isfor final setting of needle bar height.

Adjust looper drive rocker lever shaft as follows:

Loosen screw (C, Fig. 4) in looper drive lever (D). A rod of .146-40 thd. or Union Special Screw No. 99271 can be threaded intothe looper drive lever rocker shaft through the center of thrustadjusting screw (E). Tap or pull slightly as required to positionshaft for proper synchronization. Tighten screw (C) securely andremove rod or screw used to position shaft.

Loosen lock nut (F) and TORQUE thrust adjjustingscrew (E) to 6 in. lbs. (7cm/kg); re-tighten lock nut(F) securely.

With the looper at extreme right end of travel,check location of the right looper connecting rodbearing using gauge No. TT35. Place large hole ofgauge over threaded stud (A, Fig. 5). The left endof gauge should locate against the RIGHT side oflooper rocker cone (B). If adjustment is necessary,loosen clamp screw (C) and reposition looper drivelever (D) as required, then tighten screw (C).

If gauge is not available, check setting with ascale. Distance between the centerline of rockercone and centerline of looper drive lever studshould be 4 1/16 inch (103.2mm) as shown in Fig. 5when looper is at its extreme right end of travel.

Fig 4

Fig 4A

Fig 3B

7

Fig 5


Fig 8

8

LOOPER AND LOOPER NEEDLE GUARD SETTINGS

Insert a new needle, type and size specified. Loopergauge is 5/32 inch (4.Omm) which is the distance frompoint of looper (A, Fig. 6) to centerline of needle (B)when looper is at extreme right end of its travel. Loopergauge No. 21225-5/32 (C) is available for this setting.Adjustment can be made by loosening nut (D),(it has aleft hand thread) and nut (E); turn connecting rod (F) asrequired to attain specified dimension. Hold connectingrod in position and tighten nut (E), then nut (D). NOTE: Besure that the left ball joint is in a vertical position anddoes not bind after adjustment.

While turning handwheel in operating direction and the looper (A, Fig. 7) moves to theleft, its point should be set to pass the rear of the needle (B) with .003" to .005" (.08 to.13mm) clearance. Adjustment can be made by loosening screw (G, Fig. 6), turn stopscrew (H) clockwise to move looper towards the rear, counterclockwise acts thereverse. It is suggested to hold looper towards the front while making this adjustment.Tighten screw (G) after adjustment has been made and recheck movement oflooper.

Looper needle guard (attached to looper), 56100Z28B only, should be set with thelooper point set to the centerline of the needle, set front guard 0.005" to 0.010" (0.13to 0.25 mm) away from looper.

NEEDLE BAR HEIGHT

Turn handwheel to position point of looper (A, Fig. 8) 0.20" (0.5mm) past the leftside of needle (B). At this time the top of the eye of the needle (B) should beeven with the under side of the looper (A). To make adjustment, loosen screw (CFig. 15) and move needle bar (A) up or down as required.

SETTING 101 STITCH RETAINER56100RB & 56100RAB

The 101 stitch retainer is used to hold open the needle loop as the looper movesto the right so that the needle can enter the loop to form the 101 stitch. To setthe retainer.

Remove the throat plate and set the retainer (A, Fig 9) so that the tip isapproximately 3/32” (2.4mm) from the front of the needle hole in the throat plateand tighten screw (B). The retainer may need to be move in or out slightly ifskipping or malformed stitches occur while sewing.

Attach the throat plate and looper/spreader to the machine. Turn thehandwheel in operating direction until the looper moving to the right is directlyunder the tip of the retainer (Fig. 9A). Adjust the retainer tip up or down withscrew (C, Fig 9B) so that there is .003” to .005” (0.10mm to 0.13mm) clearancebetween the top of the looper/spreader and the bottom tip of the retainer andthen tighten screw (C).

Fig 6

Fig 7


9

FEED DOG SETTINGS

Feed dog (A, Fig. 10) should be centered in throat plate (B)withequal clearance on all sides and ends with feed travel set todesired stitch length. At highest point of travel, tips of feed dogteeth should extend the depth of 3/64" above throat plate andparallel to same. Screw (C) should be set to support feed dogafter screw (D) has been loosened which secures feed dog inposition.

Parallel adjustment can be made by loosening nut (A, Fig. 11) andturn screw (B) clockwise to lower front of feed dog, counterclock-wise acts the reverse. When properly set, retighten nut (A).

Right to left adjustment can be made by loosening screws (G, Fig.12) and slightly move feed rocker (H) on feed rocker shaft (J) asrequired, then retighten screws. Check to ensure that feed rockerarm (K) does not bind after adjustment.Forward or rearward centering of feed dog can be accomplishedby loosening nuts (L, Fig. 12), move feed rocker (H) as required andretighten nut.

SETTING THE UPPER FEED DOG

Set the up upper feed dog so at it lowest position the teeth will just con-tact the lower feed dog teeth (A, Fig 10A). To make this adjustment,loosen nut (C) and turn screw (B) up or down as required. Lock nut (C)after adjustment has been made.Note: It may be necessary to raise the upper feed dog for thick materialsor if tearing of the tape occurs.

SETTING THE UPPER FEED DOG LIFT LEVER

With the upper feed dog at its lowest position, set the lift lever so the thereis approximately 1/32” clearance between the top of the lift lever and thebottom of the feed dog heel. (D, Fig 10A) To make this adjustment loosenscrew (E) and move the lift lever up or down as required.

Fig 10

Fig 11

Fig 10A

Fig 9

Fig 9A

Fig 9B


10

CHANGING STITCH LENGTH

Set the stitch to required length.This isaccomplished by loosening lock nut(A, Fig.12) 1/2 turn, (it has a left handthread) on the end of the stitchregulating stud and turning stitchadjusting screw (B) located under theleft end of the cloth plate in the headof the mainshaft (C), which is markedwith “L” and “S”. Turning the screw ina clockwise direction shortens thestitch (moves stitch regulating studtoward the “S”) and turning it in acounterclockwise direction lengthensthe stitch (moves stitch regulator studtoward the “L”). Retighten the locknut securely. To prevent destructivedamage to the feed drive bearing,key screw (D) must engage the “U”shaped key slot in ferrule (E).

REAR NEEDLE GUARD

Rotate handwheel in operating direction to positionlooper point to just enter the scarf of needle. At this timethe needle guard (A, Fig 13) should be at its extreme endof forward travel. Set the guard front to back as close aspossible without touching the needle. Guard should beset as low as possible, yet have its vertical face ap-proach above the needle point 1/32" +1/64" (0.8mm+0.4mm). To move the needle guard forward or back-ward, loosen the screw (B), move needle guard asrequired, and retighten screw. To raise or lower needleguard, loosen screw (B), and turn screw (C) clockwise tolower needle guard or counterclockwise to raise it.Retighten screw (B) after guard is properly set.

NOTE: Any change in stitch length will require achange in rear needle guard setting.

Fig 13

Fig 12


11

THREADING

Draw looper and needle threads into the machine and startoperating on a piece of fabric. Refer to threading diagram(Fig. 1) for manner of threading this machine.

LOOPER THREAD CAST-OFF WIRE

Looper thread cast-off wire (A, Fig. 14) located on the take-upshield (B) controls the amount of slack thread in the systemand can be moved to any position. It should be set laterally sothat it is midway between the two discs of take-up (C) and thetip parallel with the discs.

It is usually set toward the take-up to almost the limit of its slotso that it barely clears the highest point of the take-up. Theheight and lateral adjustment of the retainer affects thecontrol of looper thread as looper moves to the left. Ordi-narily it will be set in approximately a horizontal position. Morelooper thread is given to the stitch when the retainer is raisedand set towards the take-up. However, if the retainer is raisedtoo high, the looper thread triangle may be wiped under theblade of the looper, causing traingle skips or pulled downstitches. This can be checked by observing the action of thelooper thread as the looper moves to the left.

THREAD TENSIONS

Tension on the needle thread should be only sufficient to produceuniform stitches on the under surface of the fabric. Tension on thelooper thread should be just sufficient to steady the thread.

PRESSER BAR HEIGHT

Height of presser bar (D, Fig. 15) is set correctly if it is possible toremove the presser foot when the foot lifter lever, located at theback of the machine and extending above the upper crankchamber cover is fully actuated (pulled to the right). There shouldbe approximately 1/16 inch (1.6mm) clearance between lowersurface of the presser bar connection and guide (E) and bottomsurface of head opening in the bed when foot lifter lever is re-leased and presser foot lying flat on the throat plate with feed dogbelow throat plate.

Adjustment can be made by turning handwheel to position needlebar at bottom of stroke. Loosen screw (F) and while holdingpresser foot down on throat plate, position presser bar connectionand guide as required to attain specified clearance and retightenscrew.

PRESSER FOOT PRESSURE

Regulate the presser spring regulating screw (A, Fig. 16) so that itexerts only enough pressure on the presser foot to feed the workuniformly when a slight tension is placed on the fabric. Turning itclockwise increases the pressure, counterclockwise acts thereverse.

Fig 14

Fig 15


12

SETTING NEEDLE THREAD GUIDE AND FRAME EYELET

For 56100Z28B Turn handwheel in operating direction until the needle barreaches its lowest position. Set needle thread take-up wire (B, Fig. 16 sothat its thread contact surface is even with the center of the needle barthread eyelet (C). Lower this setting for a smaller needle thread loop, raisefor a larger loop. Set needle thread frame eyelet (D) so that it is approxi-mately 3/4 inch (19.1mm) above centerline of its attaching screw (Fig. 16).

For 56100Z30B & Z31B Set the needle thread take-up wire (E, Fig 16A) tothe lowest position. Set needle thread frame eyelet, (F) so that the screwis centered in the eyelet slot. Set the needle thread frame eyelet, lower,(G) so that the screw is just left of the center of the eyelet slot.

TORQUE REQUIREMENTS

Torque specifications given in this catalog are measured in inch-pounds orcentimeter/kilograms. All straps and eccentrics must be tightened to 19-21 in. lbs. (22-24cm/kg) unless otherwise noted.

All nuts, bolts, screws, etc., without torque specifications must be securedas tightly as possible, unless otherwise noted. Special torque specificationsof connecting rods, links, screws, etc., are shown on part illustrations.

SPECIAL INSTRUCTIONS

NEEDLE LEVER

When adjusting needle lever or replacing related parts, followinstructions in sequence as listed:

1. Install “O” rings (A, Fig. 17) onto needle lever stud (B) andthrust collar (C).

2. With needle lever (D) in machine and positioned properly;insert stud (B) through hole in needle lever until its shouldercontacts the needle lever and the word “UP” on stud is inthe upright position. While making sure no binding exists inthe needle bar link, secure stud (B) with the front set screwin top of machine bed.

3. Install temper load ring (E) and compression cups (F) ontostud (B), then push ring and cups through opening inmachine bed.

4. Install thrust collar (C) onto stud (B) being careful not to damage “O” ring. Compress components togetherby tighening screw (G) until washer (H) bottoms against stud (B). Secure stud (B) in position using the rear setscrew in top of bed.

5. To check temper load ring for proper compression, removescrew (G) from stud (B) and loosen rear set screw in top ofbed. Thrust collar (C) should spring out .003 - .007 inch (.08.18mm). Compress load ring in reverse order, then tightenrear set screw.

6. With indented “UP” on stud (B) in upright position, installbearing oiler (J) so its hook sets in oil supply hole (K) of stud.When hook and stud are secured in their proper positions,the proper amount of oil will be channeled to stud forlubricating needle lever (D).

Fig 17

Fig 18

Fig 16

Fig 16A


13

ALIGNING MAINSHAFT TO CRANKSHAFT

As viewed looking down from rear of machine, spotscrews (A. Fig. 18) in the couplings must align withthe spots in the looper drive crank (B) and set screws(C) must align with the flats on crankshaft (D) andmainshaft (E).

Mainshaft must be positioned laterally with .060 inch(1.5mm) clearance between the right side of its headand the bed .060" (1.5mm) casting as shown in Fig. 19.

Looper drive crank (B, Fig. 18) must be positionedlaterally with 1/32 inch (.8mm) clearance between itand mainshaft (E) as shown in Fig. 18. Once thesesettings are made, it is very important that thecoplings are tightened in the following sequence forbest performance.

Tighten spot screws (A) temporarily, to the looperdrive crank. Tighten set screws (C) temporarily, to thecrankshaft and mainshaft. Torque screws (F) to 19 - 21in. lbs. (22 - 24 cm/kg). Loosen spot screws (A) andset screws (C). Re-torque screws (F) to 19 - 21 in. lbs.(22 - 24 cm/kg), then torque screws (A and C) to 19 -21 in. lbs. (22 - 24cm/kg).

The oil drip plate (A, Fig. 20) located in the oil reservoirshould be positioned with its tip in the recessed cutout in the bed casting, as far to the left as possiblewithout touching. It has elongated mounting holesand can be adjusted by loosening (2) screws (B) in topof the oil reservoir back cover to position as required,retighten screws.

Fig 19

Fig 20


14

Before this machine left the factory it was adjusted and inspected to give you the utmost satisfaction anddurability at all times. If, however, the machine has been readjusted and is not sewing properly, see the chartbelow for suggestions which may prove beneficial to you.

SKIPPED STITCHES

NOTE: More detailed information concerning the double locked stitch (stitch type 401) is availableunder “Stitch Formation, Type 401”.

noitidnoC sesuaC seruC

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daerhteldeenemarfesiaR.ylthgilsediug

tadehctertsdaerhteldeeNtonpool,ekortsfomottobdeveilerhctertsllitdemrof

teleyedaerhtemarfrewoLnoisneteldeenecuderro/dna

desaercdaerhteldeeNdnathgitootsitiesuaceb

tohsieldeen

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noisnetecuder

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pooleldeen

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dnuoragnitsiwtdaerhTeldeen

llamssapooleldeenpeeKeldeenpeek,elbissopsa

.muminimaotnoisnetdaerhtdaerhttsiwttfelaesU

nignikcitsdaerhteldeeNtaehoteud,sevoorgeldeen

daerhtnotnacirbulesU

hguoneesirtonseodeldeeNylreporppooleldeenmrofot

46/1eguagrepoolesaercnIhcni23/1ot

pooleldeensessimrepooLffognimocsitoofresserpsa

maesa

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gnikcitssirabresserpfieeS

sdrawotgnitcelfedeldeeNrotarepo

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hgihoottesrabeldeeN ylthgilsrabeldeenrewoL

pooleldeensessimrepooLotgniyrtsirotareponehw

sdnerosmaeshctam

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reporpaniatniamdnadeefostoofnoerusserpgnideefkcabdlohtonseodrotarepo

noelgnairtsessimeldeeNedisdaerhtrepool

ton,esoolootdaerhtrepooLelgnairtdoogagnikam

daerhtrepoolesaercnInoisnet

ehtotdetcelfedgniebeldeeNtniopeldeennorrubybraernognilluprotarepooteudro

gnicnalgeldeenro,lairetammaesanognimocnehwffo

ehttalairetamlluptonoDoteldeenprahsaesU.kcabffognicnalgmorfeldeenpotsrrubrofeldeenkcehC.maes


15

ORDERING REPAIR PARTS

ILLUSTRATIONS

This catalog has been arranged to simplify ordering repair parts. Exploded views of various sections ofthe mechanism are shown so that the parts may be seen in their actual position in the machine. On thepage opposite the illustration will be found a listing of the parts with their part numbers, descriptions andthe number of pieces required in the particular view being shown.

Numbers in the first column are reference numbers only, and merely indicate the position of that part inthe illustration. Reference numbers should never be used in ordering parts. Always use the part numberlisted in the second column.

Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting theirdescriptions under the description of the main sub-assembly. Example:

4 8 29105AK Crank Assembly, looper driving lever ........................................................... 14 9 22587K Screw, bearing cap ,(upper) ............................................................ 25 0 56343C Guide, ball joint ................................................................................15 1 56343E Splasher, oil ....................................................................................... 15 2 22559A Screw, bearingcap (lower) ............................................................... 2

It will be noted in the above example that the eccentric, ball stud, and bearing are not listed. The reasonis that replacement of these parts individually is not recommended, so the complete sub-assembly shouldbe ordered.

At the back of the book will be found a numerical index of all the parts shown in this book. This will facili-tate locating the illustration and description when only the part number is known.

IDENTIFYING PARTS

Where the construction permits, each part is stamped with its part number. On some of the smaller parts,and on those where construction does not permit, an identification letter is stamped in to distinguish thepart from simil’ar ones.

Part numbers represent the same part, regardless of catalog in which they appear.

IMPORTANT! ON ALL ORDERS, PLEASE INCLUDE PART NAME AND STYLE OF MACHINE FOR WHICH PART ISORDERED.

USE GENUINE REPAIR PARTS

Success in the operation of these machines can be secured only with genuine UNION SPECIAL repairparts as furnished by the Union Special Corporation, its subsidiaries and authorized distributors. They aredesigned according to the most approved scientific principles, and are made with utmost precision.Maximum efficiency and durability are assured.


16


Part No. DescriptionAmt.Req.

Ref.No.

17

MAIN FRAME, CAST-OFF PLATE, MISCELLANEOUS COVERS

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.

-16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.48.49.50.51.52.53.54.55.

56.57.58.59.60.61.62.63.64.65.66.67.

2282921375CJ98A52A2259351158D51104L50-216BLK51157J21657E22528J87J7 751204C51104J51104M51204A56382AZ5120452958B22569C56382Z56382A56382AT2258556393D794756393C35731A51294R660-342225135392 022548660-69422889A400039562 02284822894E56382AX2254856382BD56193D666-34356193U11638M666-214643-897BLK56382AW56382G2252422585A2283951124E51124M2257051180H51280J22570A56382J56382AV2284856382AA56382AU56382Y56382AB22524

Screw ......................................................................................................................Guard, belt .............................................................................................................Screw ......................................................................................................................Eyelet, frame looper thread .................................................................................Screw ......................................................................................................................Eyelet, take-up .......................................................................................................Wire, cast-off .........................................................................................................Pin, dowel ...............................................................................................................Support, cast-off wire ...........................................................................................Washer ...................................................................................................................Screw ......................................................................................................................Screw ......................................................................................................................Screw, for 56100SAB......................................................................................Support, auxiliary cast-off, for 56100SAB.....................................................Cast-off, auxiliary .............................................................................................Cast-off, auxiliary, for 56100RB, RAB ...............................................................Support, cast-off wire, for 56100SAB.............................................................Screw, for 56100SAB.......................................................................................Wire, cast-off, for 56100SAB..........................................................................Eyelet, frame looper thread .................................................................................Screw ......................................................................................................................Cover, head ..........................................................................................................

Felt ....................................................................................................................Gasket ....................................................................................................................Screw ......................................................................................................................Clamp, head oil tube .............................................................................................Nut ..........................................................................................................................Block, head oil tube mounying .............................................................................Plate, presser bar connection guide ..................................................................Screw ......................................................................................................................Lockwasher ...........................................................................................................Screw ......................................................................................................................Eyelet, frame needle thread ................................................................................Washer ...................................................................................................................Screw ......................................................................................................................Gasket, needle lever eyelet .................................................................................Screw, adapter .....................................................................................................Eyelet, frame needle thread...........................................................................Washer ...................................................................................................................Screw ......................................................................................................................Screw, needle lever thrust collar and stud ..........................................................Gasket ....................................................................................................................Screw.................................. ..............................................................................Cover, lower crank case.................................................................................Pump Assembly.................................................................................................Gasket................................................................................................................Oil return tube assembly.................................................................................Nut......................................................................................................................Felt.....................................................................................................................Tube...................................................................................................................Gasket...............................................................................................................Cover, top oil reservoir ..........................................................................................Screw ......................................................................................................................Screw ......................................................................................................................Screw, throat plate support ..................................................................................Throat Plate, for style 56100SAB ..........................................................................Throat Plate, for style 56100RB, RAB ................................................................Screw ......................................................................................................................Support, throat plate ............................................................................................

Pin, dowel .........................................................................................................Screw ......................................................................................................................Cover, looper drive shaft .....................................................................................Gasket ....................................................................................................................Screw ......................................................................................................................Cover, back, oil reservoir .....................................................................................Gasket ....................................................................................................................Block, clamping .....................................................................................................Plate, oil drip ...........................................................................................................Screw ......................................................................................................................

212122121112111111112111111121131111111121411111111183311212211911112


18



Ref.No.

19

MAIN FRAME, BUSHINGS, OIL GAUGE AND MISCELLANEOUS OILING PARTS

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.

-16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.48.49.50.51.52.

-

22539R51-902BLK56390E57890D22569B56390H660-66556390J56382AC9 056382AY56382DC22541C660-100251301M51301NB51101B22839C24X2 556381B51281AC35772H22760A22845B8 0G51382BA228489929551170G51154E9 556393WGR-56393T56393L5615451257AA57836B56344G666-25950-895BLK56193A52942W5619057842B35897BV56390G21657XG51381BAG51381BD52978Z51282AJ25S21227HR

Screw, plug ............................................................................................................Gauge, oil sight ......................................................................................................Gasket ....................................................................................................................Housing, crankshaft bushing, includes bushing ...................................................Screw ......................................................................................................................Washer, thrust ........................................................................................................Bearing, needle, thrust .........................................................................................Ring, pilot ................................................................................................................Plate, oil and baffle ................................................................................................Screw ......................................................................................................................Gasket ....................................................................................................................Cover, upper crank chamber ..............................................................................Screw ......................................................................................................................Plug, oil filter ...........................................................................................................Cloth Plate, for style 56100RB .......................................................................Cloth Plate for style 56100SAB........................................................................Cloth Plate, for style 56100RAB .........................................................................Screw ......................................................................................................................Guide, edge(Extra send and charge) ............................................................Screw, for 24X (Extra send and charge)........................................................Cover, cloth plate, for styles 56100RB, SAB ....................................................

Spring ...............................................................................................................Washer, spring ................................................................................................Screw ...............................................................................................................Screw ...............................................................................................................

Screw ......................................................................................................................Bracket, for shields ................................................................................................Screw ......................................................................................................................Screw ......................................................................................................................Wire, needle thread take-up.........................................................................Bushing, needle bar (upper) .................................................................................Screw ......................................................................................................................Pad, felt ..................................................................................................................Pump Assembly, head oil return....................................................................

Felt ....................................................................................................................Bushing, needle bar (lower) ..................................................................................Bushing, presser bar (lower) .................................................................................Bushing, feed rocker shaft ....................................................................................Bearing Assembly .................................................................................................Felt ..........................................................................................................................Bushing, looper rocker shaft .................................................................................Felt, machine base (front) ....................................................................................Bushing, looper drive lever shaft (front) ...............................................................Bushing, mainshaft (intermediate) .......................................................................Bushing, looper drive lever shaft (rear) ................................................................Filter, oil intake .......................................................................................................Bushing, mainshaft (inner right) .............................................................................Bushing, tension release lever shaft .....................................................................Oil Shield, left .........................................................................................................Oil Shield, rear ........................................................................................................Shim stop ................................................................................................................Hinged oil shield ......................................................................................................Screw ......................................................................................................................Aligning Tool, for replacing 56344G bearing assembly (not shown) .................

1111342212114111121211331

2/31331111111121121111111111121


20



Ref.No.

21

CRANKSHAFT, NEEDLE LEVER AND LOOPER DRIVING PARTS

11111111212111111122411211231112112121

2 82 82 8

1111222211211211422111

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.

--

40.41.42.43.44.45.46.47.48.49.50.51.52.53.54.55.56.57.58.59.60.61.

Nut .........................................................................................................................Needle Bar .............................................................................................................Eyelet, needle bar thread.............................................................................Screw ..................................................................................................Gasket ..................................................................................................Screw .....................................................................................................................Gasket ...................................................................................................................Washer ................................................................................................................."O" Ring ..................................................................................................................Colar, needle lever thrust ....................................................................................Cup, compression ................................................................................................Ring, temper load ..................................................................................................Lever Assembly, needle .......................................................................................

Screw ..............................................................................................................Link, connecting ............................................................................................Connection, needle bar ...............................................................................

Screw .......................................................................................................Screw ..............................................................................................................Pin, link .............................................................................................................

Yarn ..........................................................................................................Ring, retaining .................................................................................................Stud, needle lever ..........................................................................................

Ball Joint, needle lever (upper) .............................................................................Screw ..............................................................................................................

Washer ..................................................................................................................Nut .........................................................................................................................Connecting Rod, needle lever ............................................................................Screw, for 56100SAB, RB .................................................................................Plate, retaining, for 56100SAB, RB ..................................................................Handwheel, for 56100SAB, RB ........................................................................Pulley ......................................................................................................................

Screw .............................................................................................................."O" Ring ..................................................................................................................Collar, thrust ..........................................................................................................

Screw ..............................................................................................................Counterweight .....................................................................................................

Screw ..............................................................................................................Crankshaft Sub-Assembly ....................................................................................

Bearing, needle, .0625 inch (1.588mm) diameter .......................................Bearing, needle, .0626 inch (1.590mm) diameter .......................................Bearing, needle, .0627 inch (1.593mm) diameter .......................................

Guide, connecting rod .........................................................................................Nut .........................................................................................................................Pump, head oil return (See Ref. No. 33 Page 19) .............................................Pump, base oil return (See Ref. No. 43 Page 17) ............................................Screw, set ..............................................................................................................Screw, spot ............................................................................................................Coupling ................................................................................................................

Screw ..............................................................................................................Crank Assembly, looper driving lever.................. .......................................

Screw, bearing cap (upper) .........................................................................Guide, ball joint ...............................................................................................Splasher, oil ....................................................................................................Screw, bearing cap (lower) ..........................................................................

Shaft, looper drive rocker ...................................................................................."O" Ring ..................................................................................................................Washer, thrust .......................................................................................................Bearing, needle thrust ..........................................................................................Ring, pilot ................................................................................................................Lever, looper drive, marked "D" ..........................................................................Wick, oil ..................................................................................................................Screw, thrust synchronizing adjusting ..................................................................Nut .........................................................................................................................

5 651217C51158FJ87J56382AZ22586RGR51250V51250D660-62556350E56350F660-61429348AF7 756354D51254K22562A2256452336AWO3660-21556350D29066R22559G51216N51216P563162257461321L57821E56321R22894AB660-202578479 55124722894J29476PB51216M62551216M62651216M62756316C12934A

22894C22894D56343F22653L829105AM22587K56343C56343E22559A52942AA660-20256390H660-66556390J56342KCL2152942AC56342D


22



Ref.No.

23

LOOPER ROCKER AND CONNECTING ROD PARTS

1111111

1111111111111111111112111112111111111111

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.

29476DFE22764C51236J54244L7 751244B22519HWO351144DCO67E51144C22894W56344C7199 85124651244L9 651110D73A51108E51108KA212107 31 829192V517455631315465F22894W258A2282956393J87U5784122729C26951240D1 856341N2 062756342K22882C2 033795D22585A

Looper avoid eccentric assembly ..............................................................Screw ..............................................................................................................

Pin, link ....................................................................................................................Washer, thrust .......................................................................................................Screw .....................................................................................................................Arm, looper rocker shaft .......................................................................................

Screw ..............................................................................................................Yarn .................................................................................................... as requiredShaft, looper rocker .............................................................................................Cork ........................................................................................................................Collar, spacing .....................................................................................................Screw .....................................................................................................................Frame, looper rocker ...........................................................................................

Screw, stop .....................................................................................................Screw, set .......................................................................................................

Nut .........................................................................................................................Washer, thrust .......................................................................................................Screw, spot ............................................................................................................Guard, looper needle ..........................................................................................Screw .....................................................................................................................Looper.............................................................................................................Spreader, for styles 56100RB, RAB .................................................................Collar, Looper, (Extra send and charge)...........................................................Screw, looper ........................................................................................................Nut .........................................................................................................................Rocker Assembly, looper ....................................................................................

Stud, rocker cone ..........................................................................................Rocker, looper, marked "S" ...........................................................................Cone, looper rocker ......................................................................................

Screw .......................................................................................................Nut, check .......................................................................................................Screw ..............................................................................................................

Oiler, looper connecting rod ball joint (left) ........................................................Screw .....................................................................................................................Ball Joint, looper connecting rod (left) ................................................................

Screw ..............................................................................................................Nut, left hand thread ............................................................................................Connecting Rod, loope...................................................................................Nut, right hand thread ...........................................................................................Looper connecting rod jointed section assembly, right...................................................Washer ..................................................................................................................Looper lever stud ..................................................................................................Looper drive lever ................................................................................................

Screw ..............................................................................................................Washer ...........................................................................................................

Needle bar guard............................................................................................Screw .............................................................................................................


24

CE27

CE27

CE27

CE27

1

23

45

7

6

9

88

9

9

9

8

10

11

12

34

35 3637 38

1314

1516

177

7

1819

21

22

2728

2930

31

32

33

39 40

4142

4344

45

46

4748

49

5051

52

5354

5556

57

58

59

6061

2425 26

2023



Ref.No.

25

MAINSHAFT AND FEED DRIVING PARTS

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.48.49.50.51.52.53.54.55.56.57.58.59.60.61.

Feed Rocker Arm Assembly ...................................................................Nut ...........................................................................................................Washer ....................................................................................................Stud, locking ............................................................................................

Link, feed crank ........................................................................................Ferrule ......................................................................................................

Screw ..............................................................................................................Pin, link .........................................................................................................

Yarn .......................................................................................................Feed Rocker ................................................................................................Screw ...........................................................................................................Feed Bar Shaft .............................................................................................Adjustment Nut ............................................................................................Spring............................................................................................................Top Feed Feed Bar.......................................................................................Feed Bar Arm..............................................................................................Adjustment Stud.............................................................................................Screw........... ..................................................................................................Top Feed Bar Guide........................................................................................Top Feed Link...................................................................................................Upper Feed Lift Eccentric..............................................................................

Screw......................................................................................................Screw, Needle height Adjusting...................................................................Feed Bar, Lower .............................................................................................

Screw .......................................................................................................Screw, Feed Dog Height Adjusting......................................................Nut ...........................................................................................................Washer ....................................................................................................Screw, Holder Adjusting .........................................................................Feed Dog Holder .....................................................................................

Washer... ......................................................................................................Lower Feed Lift Eccentric...........................................................................

Screw................. ....................................................................................Retaining Ring...............................................................................................Washer....... ...............................................................................................Collar...........................................................................................................

Screw...................................................................................................Shaft, Feed Rocker....................................................................................Guard, Rear Needle .............................................................................................

Screw ..............................................................................................................Washer ..................................................................................................................Screw ....................................................................................................................Feed Dog, Plated...................................... ...................................................Washer ..................................................................................................................Screw, Feed Dog ..................................................................................................Mainshaft ..............................................................................................................

Screw ..............................................................................................................Gasket ............................................................................................................Plug, Oil ...........................................................................................................

Insert, Feed Crank Stud ........................................................................................Ring, Quad .............................................................................................................Screw, Stitch Regulating ......................................................................................Stud, Feed Crank, Marked "A" ..............................................................................Screw ....................................................................................................................Plate, Mainshaft Head .........................................................................................Screw ....................................................................................................................Washer, .................................................................................................................Nut .........................................................................................................................Cam, Take-up ........................................................................................................Screw ....................................................................................................................Screw ....................................................................................................................

1111113551211111121111111111112111212111111111111111111411111

29476MJ55235E6042A55235D56336N56336C7 751236JWO351135SA22852G56334B51134HG51134HE51134HC51134Z51134HFRM4375-251134HD51134HB29476DEE22764C22834A56334SA22651CB422637P4258A6042A22863C56334L39543N29476NM09622894AA660-4384139156335D9 856335L561252280161434G18-715C51105N2 09 351122B22891B56322B51-173BLK56336D660-269B22543C5633622798C51122C22525A21657E26951123H22764C22580D


26



Ref.No.

27

111111111111111111112111222421122

51257K22596F51257M40256383A537875635622758C22557G56383D56383AA56383AB51183B22758C51183C50-703BLK660-20753783N225374326651491D80557528922287251192G51192B56392E109W56392F51292F1451292F239592AKC50092S

PRESSER FOOT, LIFTER LEVER AND THREAD TENSION PARTS

Bar, presser ............................................................................................................Screw .....................................................................................................................Connection and Guide, presser bar ...................................................................Screw .....................................................................................................................Link, lifter lever .......................................................................................................Spring, presser .......................................................................................................Regulator, presser spring .....................................................................................Screw .....................................................................................................................Screw .....................................................................................................................Spring .....................................................................................................................Bell Crank, presser foot lifter lever ........................................................................Connecting Rod, presser foot lifter lever ...........................................................Lever, presser foot lifter .......................................................................................Screw .....................................................................................................................Latch, lever ...........................................................................................................Pin, stop .................................................................................................................."O" Ring ..................................................................................................................Lever, internal, presser foot lifter ........................................................................

Screw ..............................................................................................................Nut .........................................................................................................................Guide, lead-in .................................................................................................Washer, spacer ....................................................................................................Support, tension post ...........................................................................................Screw .....................................................................................................................Eyelet, tension post ...............................................................................................Ferrule, tension post .............................................................................................Post, tension ..........................................................................................................Disc, tension ..........................................................................................................Shield, thread tension spring ................................................................................Spring, needle thread tension .............................................................................Spring, looper thread tension ..............................................................................Ferrule, tension spring ..........................................................................................Nut, tension ............................................................................................................

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.

-31.32.


28

LoctiteUnion SpecialCE27

LoctiteUnion SpecialCE27

43

5

6

7

8

9

10

11

12

1314

15

16

16A

1718

19

20

21

22

23

1

2



Ref.No.

29

1111111111111112111111111

51051G9 551120CE9 751120V9 751120U22758L51120T906B907C51126HC51126M2 09 32257051124M51124E1096B27X50-75BLK87UC51105N2 09 3

SEWING PARTS

Top Feed Lifter Lever ............................................................................................Screw .....................................................................................................................Presser Foot, for styles 56100RB, RAB .............................................................

Screw..........................................................................................................Presser Foot, for style 56100SAB ........................................................................

Screw ..............................................................................................................Presser foot Shank........................................................................................Screw ............................................................................................................Presser Foot Bottom............................................................................

Screw..............................................................................................................Nut.................................................................................................................Feed Dog, Plated for 56100RB, RAB..........................................................Feed Dog, Plated for 56100SAB................................................................Washer ..................................................................................................................Screw .....................................................................................................................Screw .....................................................................................................................Throat Plate, for styles 56100RB, RAB ..............................................................Throat Plate, for style 56100SAB .........................................................................

Screw, for throat plate 51124M .....................................................................Retainer, for throat plate 51124M ................................................................Pin, for throat plate 51124M ..........................................................................Screw, for throat plate 51124M .....................................................................

Feed Dog, Plated.............................................................................................Washer ..................................................................................................................Screw .....................................................................................................................

1.2.3.4.5.6.7.8.9.

10.11.

12..-

13.14.15.1 6

16A.17.18.19.20.21.22.23.


30



Ref.No.

31

THREAD STAND AND ACCESSORIES

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.

--

Thread Stand, (2 cones), for 56100SAB, RB ....................................................Base .................................................................................................................Thread Stand Rod ..........................................................................................Thread Guide .................................................................................................Clamp Washer, for 16mm .............................................................................Clamp Washer, for 12mm .............................................................................Washer ...........................................................................................................Spool Pin .........................................................................................................Set Screw .......................................................................................................Collar ..............................................................................................................Spool Seat Disc ...............................................................................................Hex. Head Cap Screw ...................................................................................Hex. Head Cap Screw ...................................................................................Locking Ring ...................................................................................................

Wood Screw ..........................................................................................................Wrench, 3/8 inch (9.5mm) open end ..................................................................Wrench, 9/32 inch (7.1mm) open end .................................................................Isolator ...................................................................................................................Isolator ...................................................................................................................Cover, dust (not shown) ......................................................................................Oil, 16 fl. oz. Spec. 175, (not shown) ......................................................................

111244424222443113111

93065B293065BA93065BC93065BE93065BG93065BJ93065BL93065BD531G41041B90805K9500395068A9620190561Q2138811651295B51295A660-45728604R

NOTE: 56100RAB no threadstand


32



Ref.No.

33

GAUGES(EXTRA SEND AND CHARGE)

1.2.3.4.5.6.7.

*8.

Syncronization Gauge Set ...................................................................................Indicator ........................................................................................................Plate ................................................................................................................Pin ...................................................................................................................Screw ..............................................................................................................Leather Case .................................................................................................

Gauge ...................................................................................................................Looper Gauge ......................................................................................................

11111111

TT3421227S21227T21227U9927121227ABTT3521225-5/32

*May also be purchased as TT33 Which is a full set of looper gauges.


34

NUMERICAL INDEX OF PARTS

Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.

1 0 9 . . . . . . . . . . . . . . 2 71 0 9 6 B . . . . . . . . . . . 2 91 1 6 . . . . . . . . . . . . 3 111638M.. . . . . . . . . . . . . .171 2 9 3 4 A . . . . . . . . . 2 11 5 4 6 5 F . . . . . . . . . 2 31 8 . . . . . . . . . . . . . . 2 31 8 - 7 1 5 . . . . . . . . . 2 520 . . . 17 , 23 , 25 , 292 1 2 1 0 . . . . . . . . . . . 2 32 1 2 2 5 - 5 / 3 2 . . . . . 3 32 1 2 2 7 A B . . . . . . . 3 32 1 2 2 7 H R . . . . . . . 1 92 1 2 2 7 S . . . . . . . . . 3 32 1 2 2 7 T . . . . . . . . . 3 32 1 2 2 7 U . . . . . . . . . 3 32 1 3 7 5 C J . . . . . . . 1 72 1 3 8 8 . . . . . . . . . . . 3 12 1 6 5 7 E . . . . . 1 7 , 2 52 1 6 5 7 X . . . . . . . . . . 1 92 2 5 1 3 . . . . . . . . . . . . 1 72 2 5 1 9 H . . . . . . . . . . 2 32 2 5 2 4 . . . . . . . . . . . . 1 72 2 5 2 5 A . . . . . . . . . . 2 52 2 5 2 8 . . . . . . . . . . . . 1 72 2 5 3 7 . . . . . . . . . . . . 2 72 2 5 3 9 R . . . . . . . . . . 1 92 2 5 4 1 C . . . . . . . . . . 1 92 2 5 4 3 C . . . . . . . . . . 2 52 2 5 4 8 . . . . . . . . . . . . 1 72 2 5 5 7 G . . . . . . . . . . 2 72 2 5 5 9 A . . . . . . . . . . 2 12 2 5 5 9 G . . . . . . . . . . 2 12 2 5 6 2 A . . . . . . . . . . 2 12 2 5 6 4 . . . . . . . . . . . . 2 12 2 5 6 9 B . . . . . . . . . . 1 92 2 5 6 9 C . . . . . . . . . . 1 72 2 5 7 0 . . . . . . . 1 7 , 2 92 2 5 7 0 A . . . . . . . . . . . 1 72 2 5 7 4 . . . . . . . . . . . . . 2 12 2 5 8 0 D . . . . . . . . . . . 2 522585 .. . . . . . . . . 17 , 2122585A . . . . . . . 17 , 232 2 5 8 6 R . . . . . . . . . . . 2 12 2 5 8 7 K . . . . . . . . . . . 2 12 2 5 9 3 . . . . . . . . . . . . . 1 72 2 5 9 6 F . . . . . . . . . . . 2 72 2 6 5 3 L 8 . . . . . . . . . 2 12 2 7 2 9 C . . . . . . . . . . . 2 32 2 7 3 3 E . . . . . . . . . . . . 1 9

2 2 7 5 8 C . . . . . . . . . . . 2 72 2 7 6 0 A . . . . . . . . . . . 1 922764C . . . . . . . 23 , 252 2 7 9 8 C . . . . . . . . . . . 2 52 2 8 0 1 . . . . . . . . . . . . . 2 52 2 8 2 9 . . . . . . . . 17 , 2 32 2 8 3 4 . . . . . . . . . . . 2 52 2 8 3 9 . . . . . . . . . . . 1 72 2 8 3 9 C . . . . . . . . . 1 92 2 8 4 5 B . . . . . . . . . 1 92 2 8 4 8 . . . . . . . 1 7 , 1 92 2 8 5 2 G . . . . . . . . . . . 2 52 2 8 6 3 . . . . . . . . . . . . . 2 52 2 8 7 2 . . . . . . . . . . . . . 2 72 2 8 8 2 C . . . . . . . . . . . 2 32 2 8 8 9 A . . . . . . . . . . . 1 72 2 8 9 1 B . . . . . . . . . . . 2 52 2 8 9 4 A B . . . . . . . . . 2 122894C . . . . . . . 21 , 252 2 8 9 4 D . . . . . . . . . . . 2 12 2 8 9 4 E . . . . . . . . . . . 1 72 2 8 9 4 J . . . . . . . . . . . 2 12 2 8 9 4 W . . . . . . . . . . . 232 4 X . . . . . . . . . . . . . . . 1 92 5 . . . . . . . . . . . . . . . . . 1 92 5 8 . . . . . . . . . . . . . 2 52 5 8 A . . . . . . . . . . . 2 32 5 S . . . . . . . . . . . . . 1 92 6 9 . . . . . . . . . 2 3 , 2 52 7 X . . . . . . . . . . . . . 2 92 8 6 0 4 R . . . . . . . . . . . 3 12 9 0 6 6 R . . . . . . . . . . . 2 12 9 1 0 5 A K . . . . . . . . . 2 12 9 1 0 5 A M . . . . . . . . . 212 9 1 9 2 V . . . . . . . . . . . 2 32 9 3 4 8 A F . . . . . . . . . 2 12 9 4 7 6 M J . . . . . . . . . . 2 52 9 4 7 6 N M 0 9 6 . . . . . 2 52 9 4 7 6 P B . . . . . . . . . 2 12 9 4 7 6 D E E . . . . . . . . 2 52 9 4 7 6 D F E . . . . . . . . 2 53 3 7 9 5 D . . . . . . . . . . . 2 33 5 7 3 1 A . . . . . . . . . . . 1 73 5 7 7 2 H . . . . . . . . . . . 1 93 5 8 9 7 B V . . . . . . . . . 1 93 9 5 4 3 N . . . . . . . . 2 53 9 5 9 2 A K . . . . . . . . . 2 74 0 0 0 3 9 5 6 . . . . . . . 1 74 0 2 . . . . . . . . . . . . . . . 2 74 1 3 9 1 . . . . . . . . . . . . . 2 5

4 3 2 6 6 . . . . . . . . . . . . . 2 75 0 - 2 1 6 B L K . . . . . . . 1 75 0 - 7 0 3 B L K . . . . . . . 2 75 0 - 7 5 B L K . . . . . . . . 2 950-895BLK . . . . . . . . . 1951-173BLK . . . . . . . . . 2551-902BLK . . . . . . . . . 195 1 0 5 1 G . . . . . . . . . . . 2 95 1 1 0 4 J . . . . . . . . . . . 1 75 1 1 0 4 L . . . . . . . . . . . 1 75 1 1 0 4 M . . . . . . . . . . . 1 75 1 1 0 8 D A . . . . . . . . . 2 35 1 1 0 8 E . . . . . . . . . . . 2 35 1 1 0 8 K A . . . . . . . . . 2 35 1 1 1 0 D . . . . . . . . . . . 2 35 1 1 2 0 T . . . . . . . . . . . . . 2 95 1 1 2 0 U . . . . . . . . . . . . . . 2 95 1 1 2 0 V . . . . . . . . . . . 2 95 1 1 2 0 C E . . . . . . . . . . . 2 95 1 1 2 2 B . . . . . . . . . . . . 2 55 1 1 2 2 C . . . . . . . . . . . 2 55 1 1 2 3 H . . . . . . . . . . . 2 551124E . . . . . . . 17 , 2951124M .. . . . . . 17 , 295 1 1 3 4 Z . . . . . . . . . . . 2 55 1 1 3 4 H B . . . . . . . . . 2 55 1 1 3 4 H C . . . . . . . . . 2 55 1 1 3 4 H D . . . . . . . . . 2 55 1 1 3 4 H E . . . . . . . . . 2 55 1 1 3 4 H F . . . . . . . . . 2 55 1 1 3 4 H G . . . . . . . . . 2 55 1 1 3 5 S A . . . . . . . . . 2 55 1 1 4 4 C . . . . . . . . 2 35 1 1 4 4 D . . . . . . . . 2 35 1 1 5 4 E . . . . . . . . . . . 1 95 1 1 5 7 J . . . . . . . . . . . 1 75 1 1 5 8 D . . . . . . . . . . . 1 75 1 1 5 8 E . . . . . . . . . . . . . 2 15 1 1 7 0 G . . . . . . . . . . . . . 1 95 1 1 8 0 H . . . . . . . . . . . 1 75 1 1 8 3 B . . . . . . . . . . . 2 75 1 1 8 3 C . . . . . . . . . . . 2 75 1 1 9 2 B . . . . . . . . . . . 2 75 1 1 9 2 G . . . . . . . . . . . 2 75 1 2 0 4 . . . . . . . . . . . . . 1 75 1 2 0 4 A . . . . . . . . . . . 1 75 1 2 0 4 C . . . . . . . . . . . 1 751216M625 . . . . . . . 2151216M626 . . . . . . . 2151216M627 . . . . . . . 21

5 1 2 1 6 N . . . . . . . . . . . 2 15 1 2 1 6 P . . . . . . . . . . . 2 15 1 2 1 7 C . . . . . . . . . . . 2 15 1 2 3 6 J . . . . . 2 3 , 2 55 1 2 4 0 D . . . . . . . . . . . 2 35 1 2 4 4 B . . . . . . . . . . . 2 35 1 2 4 4 L . . . . . . . . . . . 2 35 1 2 4 6 . . . . . . . . . . . . . 2 35 1 2 4 7 . . . . . . . . . . . . . 2 15 1 2 5 0 D . . . . . . . . . . . 2 15 1 2 5 4 K . . . . . . . . . . . 2 15 1 2 5 7 A A . . . . . . . . . 1 95 1 2 5 7 K . . . . . . . . . . . 2 75 1 2 5 7 M . . . . . . . . . . . 2 75 1 2 8 0 J . . . . . . . . . . . 1 75 1 2 8 1 A C . . . . . . . . . 1 95 1 2 8 2 A J . . . . . . . . . 1 95 1 2 9 2 F 1 4 . . . . . . . . . 275 1 2 9 2 F 2 . . . . . . . . . . 2 75 1 2 9 4 R . . . . . . . . . . . 1 75 1 2 9 5 A . . . . . . . . . . . 3 15 1 2 9 5 B . . . . . . . . . . . 3 15 1 3 0 1 M . . . . . . . . . . . . . 1 95 0 3 1 0 N . . . . . . . . . . . . 1 95 1 4 9 1 C . . . . . . . . . . . 2 75 1 4 9 1 D . . . . . . . . . . . . . 2 75 1 7 4 5 . . . . . . . . . . . . . 2 35 2 3 3 6 A . . . . . . . . . . . 2 15 2 8 9 2 . . . . . . . . . . . . . 2 75 2 9 4 2 A A . . . . . . . . . 2 15 2 9 4 2 A C . . . . . . . . . 2 15 2 9 4 2 W . . . . . . . . . . . 195 2 9 5 8 B . . . . . . . . . . . 1 75 2 9 7 8 Z . . . . . . . . . . . 1 95 2 A . . . . . . . . . . . . . . . 1 75 3 1 . . . . . . . . . . . . . . . 3 15 3 7 8 3 N . . . . . . . . . . . 2 75 3 7 8 7 . . . . . . . . . . . . . 2 75 3 8 . . . . . . . . . . . . . . . 2 55 3 9 . . . . . . . . . . . . . . 1 75 4 2 4 4 L . . . . . . . . . . . 2 35 5 2 3 5 D . . . . . . . . . . . 2 55 5 2 3 5 E . . . . . . . . . . . 2 55 6 . . . . . . . . . . . . . . . . . . 2 15 6 1 2 5 . . . . . . . . . . . . . 2 55 6 1 5 4 . . . . . . . . . . . . . 1 95 6 1 7 0 . . . . . . . . . . . . . 1 95 6 1 9 0 . . . . . . . . . . . . . 1 95 6 1 9 3 A . . . . . . . . . . . 1 95 6 1 9 3 D . . . . . . . . . . . . . 1 7


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NUMERICAL INDEX OF PARTS

5 6 1 9 3 U . . . . . . . . . . . . . 1 75 6 3 1 3 . . . . . . . . . . . . . 2 35 6 3 1 6 . . . . . . . . . . . . . 2 15 6 3 1 6 C . . . . . . . . . . . 2 15 6 3 2 1 R . . . . . . . . . . . 2 15 6 3 2 2 B . . . . . . . . . . . 2 55 6 3 3 4 E . . . . . . . . . . . 2 55 6 3 3 4 S A . . . . . . . . . . 2 55 6 3 3 5 D . . . . . . . . . . . 2 55 6 3 3 5 L . . . . . . . . . . . 2 55 6 3 3 6 . . . . . . . . . . . . . 2 55 6 3 3 6 C . . . . . . . . . . . 2 55 6 3 3 6 D . . . . . . . . . . . 2 55 6 3 3 6 N . . . . . . . . . . . 2 55 6 3 4 1 N . . . . . . . . . . . 2 35 6 3 4 2 D . . . . . . . . . . . 2 15 6 3 4 2 K . . . . . . 2 1 , 2 35 6 3 4 3 C . . . . . . . . . . . 2 15 6 3 4 3 E . . . . . . . . . . . 2 15 6 3 4 3 F . . . . . . . . . . . 2 15 6 3 4 4 C . . . . . . . . . . . 2 35 6 3 4 4 G . . . . . . . . . . . 1 95 6 3 5 0 D . . . . . . . . . . . 2 15 6 3 5 0 E . . . . . . . . . . . 2 15 6 3 5 0 F . . . . . . . . . . . 2 15 6 3 5 4 D . . . . . . . . . . . 2 15 6 3 5 6 . . . . . . . . . . . . . 2 75 6 3 8 1 B . . . . . . . . . . . . 1 95 6 3 8 2 A . . . . . . . . . . . 1 75 6 3 8 2 A A . . . . . . . . . 1 75 6 3 8 2 A B . . . . . . . . . 1 75 6 3 8 2 A C . . . . . . . . . 1 95 6 3 8 2 A K . . . . . . . . . . 2 15 6 3 8 2 A T . . . . . . . . . 1 75 6 3 8 2 A U . . . . . . . . . 1 75 6 3 8 2 A V . . . . . . . . . 1 75 6 3 8 2 A W . . . . . . . . . 175 6 3 8 2 A X . . . . . . . . . 1 75 6 3 8 2 A Y . . . . . . . . . 1 956382BD . . . . . . . . . . . 175 6 3 8 2 D B . . . . . . . . . . . . 1 756382DC.. . . . . . . . . . . .195 6 3 8 2 G . . . . . . . . . . . 1 75 6 3 8 2 J . . . . . . . . . . . 1 75 6 3 8 2 M . . . . . . . . . . . 1 95 6 3 8 2 Y . . . . . . . . . . . 1 75 6 3 8 2 Z . . . . . . . . . . . . . 1 75 6 3 8 3 A . . . . . . . . . . . 2 75 6 3 8 3 A A . . . . . . . . . 2 75 6 3 8 3 A B . . . . . . . . . 2 7

5 6 3 8 3 D . . . . . . . . . . . 2 75 6 3 9 0 E . . . . . . . . . . . 1 95 6 3 9 0 G . . . . . . . . . . . 1 95 6 3 9 0 H . . . . . . 1 9 , 2 15 6 3 9 0 J . . . . . . 1 9 , 2 15 6 3 9 2 E . . . . . . . . . . . 2 75 6 3 9 2 F . . . . . . . . . . . 2 75 6 3 9 3 C . . . . . . . . . . . 1 75 6 3 9 3 D . . . . . . . . . . . 1 75 6 3 9 3 J . . . . . . . . . . . 2 35 6 3 9 3 L . . . . . . . . . . . 1 95 6 3 9 3 W . . . . . . . . . . . 195 7 8 2 1 E . . . . . . . . . . . . . 2 15 7 8 3 6 B . . . . . . . . . . . 1 95 7 8 4 1 . . . . . . . . . . . . . 2 35 7 8 4 2 B . . . . . . . . . . . 1 95 7 8 4 7 . . . . . . . . . . . . . 2 15 7 8 9 0 D . . . . . . . . . . . 1 96 0 4 2 A . . . . . . . . . . . . . 2 56 1 3 2 1 L . . . . . . . . . . . 2 16 1 4 3 4 G . . . . . . . . . . . . 2 56 2 7 . . . . . . . . . . . . . . . 2 3643-897BLK.. . . . . . . . . .176 6 0 - 2 0 2 . . . . . . . . . . . 216 6 0 - 2 0 7 . . . . . . . . . . . 276 6 0 - 2 1 5 . . . . . . . . . . . 216 6 0 - 2 6 9 B . . . . . . . . . 2 56 6 0 - 3 4 2 . . . . . . . . . . . 176 6 0 - 4 3 8 . . . . . . . . . . . 256 6 0 - 4 5 7 . . . . . . . . . . . 316 6 0 - 6 1 4 . . . . . . . . . . . 216 6 0 - 6 2 5 . . . . . . . . . . . 21660-665 . . . . . . 19 , 216 6 0 - 6 9 4 . . . . . . . . . . . 176 6 6 - 2 1 4 . . . . . . . . . . . . . 1 76 6 6 - 2 5 9 . . . . . . . . . . . 196 6 6 - 3 4 3 . . . . . . . . . . . 1 77 1 9 . . . . . . . . . . . . . . . 2 37 3 . . . . . . . . . . . . . . . . . 2 37 3 A . . . . . . . . . . . . . . . 2 377 . . . 17 , 21 , 23 , 257 9 4 7 . . . . . . . . . . . . . . . 1 78 0 . . . . . . . . . . . . . . . . . 1 98 0 5 5 7 . . . . . . . . . . . . . 2 78 7 U . . . . . . . . . . . 2 3 , 2 99 0 . . . . . . . . . . . . . 1 99 0 5 6 1 Q . . . . . . . . . . . 3 19 0 6 B . . . . . . . . . . . . . . . 2 99 0 7 . . . . . . . . . . . . . . . . . 299 0 8 0 5 K . . . . . . . . . . . 3 1

9 3 . . . . . . . . . . . . . 25 , 2 99 3 0 6 5 B 2 . . . . . . . . . 3 19 3 0 6 5 B A . . . . . . . . . 3 19 3 0 6 5 B C . . . . . . . . . 3 19 3 0 6 5 B D . . . . . . . . . 3 19 3 0 6 5 B E . . . . . . . . . 3 19 3 0 6 5 B G . . . . . . . . . 3 19 3 0 6 5 B J . . . . . . . . . 3 19 3 0 6 5 B L . . . . . . . . . 3 19 5 . . . . . . 1 9 , 2 1 , 2 99 5 0 0 3 . . . . . . . . . . . . . 3 19 5 0 6 8 A . . . . . . . . . . . 3 19 6 . . . . . . . . . . . . . . . . . 2 39 6 2 0 1 . . . . . . . . . . . 3 19 7 . . . . . . . . . . . . . . . . 2 99 8 . . . . . . . . . . . 2 3 , 2 598A . . . . . . . . . . . . . . . . . 179 9 2 7 1 . . . . . . . . . . . . . . . 3 39 9 2 9 5 . . . . . . . . . . . . . 1 9B 5 1 1 0 1 B . . . . . . . . . 1 9CL21 . . . . . . . . . . . . . . . . 21CO67E . . . . . . . . . . . . . 23C 5 0 0 9 2 S . . . . . . . 2 7C51105N.......25, 29C 5 1 1 2 6 H . . . . . . . . . . . 2 9C 5 1 1 2 6 M . . . . . . . . . . . 2 9G 4 1 0 4 1 B . . . . . . . . . 3 1GR-51250V............21G51381BA .. . . . . . . . 19G51381BD .. . . . . . . . 19G51382BA .. . . . . . . . 19G R - 5 6 3 9 3 T . . . . . . . 19J 8 7 J . . . . . . . . . . 1 7R M 4 3 7 5 - 2 . . . . . . . . . 2 5T T 3 4 . . . . . . . . . . . . . 3 3T T 3 5 . . . . . . . . . . . . . 3 3W 5 6 3 9 2 F . . . . . . . . 2 7W O 3 . . . 2 1 , 2 3 , 2 5

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