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Barrier Removal Status • In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants – CO2 – HFC-152a – new fluorocarbons

Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

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Page 1: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

Barrier Removal Status

• In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants – CO2– HFC-152a– new fluorocarbons

Page 2: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

Unintentional barriers identified

– Department of Transportation accumulator pressure requirements

• Accumulators must be able to withstand 5 times their pressure when charged (static)

• 49 CFR 173:306(f)(1)

– State bans on toxic auto A/C refrigerants• Vehicle air conditioning systems shall be designed with

regard for safety of the of passengers and shall not contain any refrigerant that is toxic

• No toxicity threshold established by the laws

Page 3: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

Health & safety requirements

• Occupational Safety and Health Administration (OSHA) requirements for high-pressure gas:– Training– Personal protective equipment– Safe handling of high-pressure gas– Pressure relief devices– Equipment inspection– Worker exposure limits– Ventilation requirements– Proper refrigerant storage

Page 4: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

Removing Barriers Through Unprecedented Global Private/Public Cooperation

Alliance of Automobile Manufacturers

Audi – Germany

Behr Group - Germany

BMW – Germany & North America

Centro Ricierche Fiat - Italy

DENSO - Japan

Environmental Protection Agency – USA

European Commission

Hydro - Norway

Ingersoll-Rand - Czech Republic

MACS Worldwide - USA

Modine - USA

Obrist Engineering - Austria

Parker Hannifin - Germany

Prospective Technology - USA

Barrier Removal Team Chaired by Kristen Taddonio, US EPA

PSA Peugeot Citroën – France

Red Dot - USA

Sanden - Japan

Shecco Technology – Norway

Society of Automotive Engineers International

Texas Instruments - Netherlands

TEXA S.p.A. - Italy

Thomas Magnete - Germany

Toyota – Japan & USA

U.S. Army - USA

Volvo - Sweden

VDA - Germany

VOSS Automotive - Germany

Witzenmann - Germany

Page 5: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

Great Progress So Far…

• Department of Transportation accumulator pressure requirements waived

• NHTSA confirms no barriers

• OSHA health & safety requirements will be satisfied with standards in development

• No state barriers so long as safety demonstrated

…total success with safety documentation

Page 6: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

U.S. Department of Transportation Waives Pressure Requirement

• “[Air conditioning systems] are an integral component of a motor vehicle and necessary for the operation of the vehicle”… “Based on the information you provided, the air conditioning system…is not subject to the Hazardous Materials Regulation.”

–John A. Gale, Chief of Standards Development

US Department of Transportation (DoT) Pipeline and Hazardous Materials Safety Administration

11 July 2006

Page 7: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

NHTSA Confirms No Barriers Exist

• The National Highway Traffic and Safety Administration (NHTSA) confirmed no barriers to alternative refrigerants under existing rules

Page 8: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

OSHA, EPA, & SAE Cooperate to Assure New Technology Meets US Health and Safety Requirements

• SAE J-Standards in progress: “Recommended practice for servicing R744 [CO2] & R152a mobile air conditioning systems”

• The SAE Standards will meet Occupational Safety and Health Administration (OSHA) requirements for training, personal protective equipment, safe handling, pressure relief devices, equipment inspection, worker exposure, ventilation, and refrigerant storage

Page 9: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

State Barriers Removed

• Barriers existed in over a dozen U.S. states: Arizona, Arkansas, Connecticut, D.C., Florida, Idaho, Indiana, Kansas, Louisiana, Maryland, North Dakota, Oklahoma, Texas, Virginia, Washington, Montana, Arizona, Utah

• Barrier removal team confirmed CO2 can be used in Arizona, Arkansas, Connecticut*, D.C., Florida, Idaho, Indiana*, Kansas*, Louisiana*, North Dakota, Oklahoma*, Texas*, Virginia, Utah, Washington

• In MD, the state Department of Environment has not yet made a decision regarding CO2. However, legislation is currently being proposed to bring MD laws into conformity with Federal laws.

* Usage conditions apply. MAC systems must conform to federal guidelines and SAE recommended practices.

Page 10: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

• Safety documentation developed by this meeting must satisfy state authorities that Federal exposure limits will be met and that technicians will be able to use CO2 safely

• Critical Items:– Engineering strategies to ensure compliance with Federal

regulations

– SAE standards completed and under development for CO2 safety

– Service shop safety strategy

– Anticipated parts challenges

– Develop comprehensive appendixes covering CO2 studies to date

• Safety report will be posted on EPA website

Safety Documentation Strategies

Page 11: Barrier Removal Status In 2006 EC/USA/Japan announced global cooperation removing barriers to alternative refrigerants –CO2 –HFC-152a –new fluorocarbons

Thank You

Kristen Taddonio

Manager, Strategic Climate Projects

US EPA Climate Protection Partnerships Division

+1 202 343 9234

[email protected]