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Synthetic Oil Fadilwan-Product Development PELUMAS PERTAMINA

Base oil synthetic maspi

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Page 1: Base oil synthetic maspi

Synthetic Oil

Fadilwan-Product DevelopmentPELUMAS PERTAMINA

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Pelumas Synthetic

Pelumas Synthetic = Base Oil Synthetic + Additive

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All polyphaolefins(PAOs)

Group IV

All Other not include in Group I,II,III or IV

Group V

> 120> 90< 0.03 andGroup III

80 to 120> 90< 0.03 andGroup II

80 to 120< 90> 0.03 and/orGroup I

ViscosityIndex

Saturates(%)

Sulfur(%)

Base OilCatagory

API Base oil Category

Note ;In 1999 , the US National Advertising Divison of Council of Better BussinessBureaus ruled that Group III base oil can be referred to as “SYNTHETIC”

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Karakteristik Base Oil Group 3 vs GrI /Gr II

Properties ASTM Method

Dubase 4 Dubase 6 Yubase 6 Group 1 HVI 95

Group 1 HVI 60

Group 2 VCBS 95

Colour ASTM D1500 L0.5 L0.5 L0.5 L 1.0 L0.5 L1.0 Viscosity kinematics, cSt

o @ 40 oC o @100 oC

D445 17.80 4.09

35.24 6.60

35.70 6.39

51.42 7.20

24.5 4.59

32.75 5.74

Viscosity index D2270 135 145 131 98 101 117 Noack volatility, %loss D5800 15.9 7.3 8.5 12.0 16 12.8 CCS @ -30 oC, cP D5293 1200 3500 4000 - - - Pour point, D5950 -21 -15 -15 -9 -12 -12 Sulfur content, ppm D4294 4 5 14 650 6650 918 Base oil characteristic:

o Saturated, %wt o Aromatic, %wt o Polar, %wt

D2007

99.22 0.66 0.04

98.93 1.04 0.19

98.59 0.91 0.16

72.10 27.10 0.5

75.8 23.9 0.3

93.37 6.07 0.1

Nitrogen Content D3228 26 23 - 11 37 18

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ASTM DefinitionA synthetic lubricant is a product which consists of stocksmanufatured by chemical synthesis and containing necessaryperformance additivesASTM Classification Synthetic Base Fluids

1. Synthetic Hydrocarbon• Alkylated Aromatics • Olefin Oligomers (PAO) : more widely used• Cycloaliphatics

2. Organic Esters• Dibasic Acid Esters• Polyol Esters

3. Others• Halogenated Hydrocarbons• Phosphate Esters• Polyglycol Ethers• Polyphenyl Ethers• Silicate Esters• Silicones

• Blends• Mixtures of the above

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World wide market

• Polyglycol : 38%• Synthesized Hydrocarbon : 33%• Organic Esters : 22%• Phosphate Ester : 5%

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PELUMAS SYNTHETIC

Wide Operating

Temp

LowerPour Point

HigherFlash Point

Better Lubricity

Higher Visc.Index

Thermal Stability

Oxidation Stability

FireResistance

Advantage

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PELUMAS SYNTHETIC

Mix Ability

Seal Compatability

HydrolyticStability

Toxicity

High Cost

Disadvantage

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Mengapa memakai Synthetic Oil?

EnergyTemperature

Wear

Problem SolverProblem Solver

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Friction Forces

Synthetic Oil have low Coef. Friction

Benefit : Fuel Economy and Energy Saving

Higher Friction Forces

Synthetic Oil

Mineral Oil

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Synthetic Oil have High Film Strength

Synthetic Oil

Mineral Oil

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40 oC60 oC80 oC100 oC

Dubase based oil sample shows thicker oil film at low rolling speeds under all temperature

21nm

24.6nm

EHD oil film thickness in 5W-40 PCDO

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Temperature Operating Range

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Summary of Synthetic Base Stock Properties

Solvency & VIFire ResistancePhospate Ester

Compatability & hygroscopic ability

Water versality & low hydrocarbon solubility, No deposit formation & High VI

PAG

Seal and Paint compatability

Solvency and Detergency

Diester

Volatility, Lubricity and oxidation

Low Temperature Properties

Alkylated Aromatic

Additive solubilityBlend with ester

Wide temperature operating range

PAO

WeaknessStrengthsBase Stock

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Pelumas Synthetic produk PERTAMINA

• Engine Oil : – FASTRON Fully Synthetic 0W-50 – (PAO Base Oil)– FASTRON Synthetic series– FASTRON DIESEL 15W-40

• Synthetic Compressor Oil :– GC Lube Syn series (Diester base oil)

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