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UNIT 2 ELECTRICAL MECHANICS Construction, Principle of Operation, Basic Equations and Applications of DC Generators, DC Motors, Single Phase Transformer, Single phase induction Motor. Dr.Anushya,SRREC,PADUR

BASIC ELECTRICAL AND ELECTRONICS ENGINEERING UNIT - 2

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  • UNIT 2

    ELECTRICAL MECHANICS

    Construction, Principle of Operation, Basic

    Equations and Applications of

    DC Generators,

    DC Motors,

    Single Phase Transformer,

    Single phase induction Motor.

    Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • CONSTRUCTIONMain parts of dc machine are:1. Field magnet frame or yoke2. Pole cores and pole shoes3. Pole coil or field coils4. Armature core4. Armature core5. Armature winding6. Commutator7. Brushes8. Brush holder9. Bearing 10.Shaft

    Dr.Anushya,SRREC,PADUR

  • CONSTRUCTIONMain parts of dc machine are:1. Field magnet frame or yoke2. Pole cores and pole shoes3. Pole coil or field coils4. Armature core4. Armature core5. Armature winding6. Commutator7. Brushes8. Brush holder9. Bearing 10.Shaft

    Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • 1.It provides a mechanical support for the poles.2.It act as a protective cover against mechanical

    damage3.It provide a passage for the magnetic flux 3.It provide a passage for the magnetic flux

    produced by the poles.

    Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • POLE CORE AND POLE SHOESThe pole core itself may be made of solid piece of cast iron or cast steel, but pole shoe is laminated and is screwed to the pole face by means of counter sunk screw.The pole cores may be made of thin laminations of steel, riveted together. This laminations of steel, riveted together. This type of pole is held in position with the frame by means of bolts.The pole shoe serves the two purpose as under.1. It support the pole coils.2. Being of larger cross section, it spread

    the flux and also reduces the reluctance of the magnetic path.

    Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

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  • Dr.Anushya,SRREC,PADUR

  • EMF equation Let,

    = flux per pole in weber

    Z = Total number of conductor

    P = Number of poles P = Number of poles

    A = Number of parallel paths

    N =armature speed in rpm

    Eg = emf generated in any on of the parallel path

    Dr.Anushya,SRREC,PADUR

  • EMF equation

    Flux cut by 1 conductor

    in 1 revolution = P *

    Flux cut by 1 conductor in

    60 sec = P N /60

    Avg emf generated in 1Avg emf generated in 1

    conductor = PN/60

    Number of conductors in

    each parallel path = Z /A

    Eg = PNZ/60ADr.Anushya,SRREC,PADUR

  • Types of DC Generator

    DC generators are generally classified

    according to their method of excitation .

    Separately excited DC generator Separately excited DC generator

    Self excited D C generator

    Dr.Anushya,SRREC,PADUR

  • Further classification of DC Generator

    Series wound generator

    Shunt wound generator Shunt wound generator

    Compound wound generator

    Short shunt & Long shunt

    Cumulatively compound

    &

    Differentially compoundDr.Anushya,SRREC,PADUR

  • Characteristics

    No load saturation characteristic (Eo/If)

    Internal or Total characteristic (E/ Ia)

    External characteristic (V/I)

    Dr.Anushya,SRREC,PADUR

  • TYPES OF GENERATOR

    Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Losses in DC Generators

    1. Copper losses or variable losses

    2. Stray losses or constant losses

    Stray losses : consist of (a) iron losses or core

    losses and (b) windage and friction losses .losses and (b) windage and friction losses .

    Iron losses : occurs in the core of the machine

    due to change of magnetic flux in the core .

    Consist of hysteresis loss and eddy current

    loss.

    Hysteresis loss depends upon the frequency ,

    Flux density , volume and type of the core .Dr.Anushya,SRREC,PADUR

  • Losses

    Hysteresis loss depends upon the frequency ,

    Flux density , volume and type of the core .

    Eddy current losses : directly proportional to Eddy current losses : directly proportional to

    the flux density , frequency , thickness of the

    lamination .

    Windage and friction losses are constant due to

    the opposition of wind and friction .

    Dr.Anushya,SRREC,PADUR

  • Shunt Generators:

    a. in electro plating

    b. for battery recharging

    Applications

    b. for battery recharging

    c. as exciters for AC generators.

    Series Generators :

    A. As boosters

    B. As lighting arc lamps

    Dr.Anushya,SRREC,PADUR

  • DC Motors

    Converts Electrical energy into Mechanical energy

    Construction : Same for Generator and motormotor

    Working principle : Whenever a current carrying conductor is placed in the magnetic field , a force is set up on the conductor.

    Dr.Anushya,SRREC,PADUR

  • Back emf

    The induced emf in the rotating armature

    conductors always acts in the opposite

    direction of the supply voltage .

    According to the Lenzs law, the direction of the According to the Lenzs law, the direction of the

    induced emf is always so as to oppose the

    cause producing it .

    In a DC motor , the supply voltage is the cause

    and hence this induced emf opposes the

    supply voltage. Dr.Anushya,SRREC,PADUR

  • Classification of DC motors

    DC motors are mainly classified into three types as listed below:

    Shunt motor Shunt motor

    Series motor

    Compound motor

    Differential compound

    Cumulative compound Dr.Anushya,SRREC,PADUR

  • Torque

    The turning or twisting force about an axis is called torque .

    P = T * 2 piN/ 60 P = T * 2 piN/ 60

    Eb Ia = Ta * 2 piN/ 60 T I a

    Ta I2a

    Dr.Anushya,SRREC,PADUR

  • Characteristic of DC motors

    T/ Ia characteristic

    N/ I a characteristic

    N/T characteristic

    Dr.Anushya,SRREC,PADUR

  • TYPES OF DC MOTORS

    Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • According to the speed equation of a dc motor

    N Eb/

    V- Ia Ra/

    Thus speed can be controlled by-

    Flux control method: By Changing the flux by controlling the current through the field

    Speed control of DC motors

    Flux control method: By Changing the flux by controlling the current through the field winding.

    Armature control method: By Changing the armature resistance which in turn changes the voltage applied across the armature

    Dr.Anushya,SRREC,PADUR

  • Applications:

    Shunt Motor:

    Blowers and fans

    Centrifugal and reciprocating pumps

    Lathe machinesLathe machines

    Machine tools

    Milling machines

    Drilling machines

    Dr.Anushya,SRREC,PADUR

  • Applications:

    Series Motor:

    Cranes

    Hoists , Elevators

    TrolleysTrolleys

    Conveyors

    Electric locomotives

    Dr.Anushya,SRREC,PADUR

  • Applications:

    Cumulative compound Motor:

    Rolling mills

    Punches

    ShearsShears

    Heavy planers

    Elevators

    Dr.Anushya,SRREC,PADUR

  • TransformerAn A.C. device used to change high voltage low

    current A.C. into low voltage high current A.C. and vice-

    versa without changing the frequency

    In brief,

    1. Transfers electric power from one circuit to another1. Transfers electric power from one circuit to another

    2. It does so without a change of frequency

    3. It accomplishes this by electromagnetic induction

    4. Where the two electric circuits are in mutual inductive

    influence of each other.

    Dr.Anushya,SRREC,PADUR

  • The primary winding is connected to the

    incoming power supply.

    The secondary winding is connected to the

    driven load.

    Dr.Anushya,SRREC,PADUR

  • This is an isolation transformer. The secondary

    winding is physically and electrically isolated

    from the primary winding.

    Dr.Anushya,SRREC,PADUR

  • Each set of windings (primary and

    secondary) is formed from loops of wire

    wrapped around the core.

    Each loop of wire is called a turn.

    The ratio of the primary and secondary

    voltages is determined by the ratio of the voltages is determined by the ratio of the

    number of turns in the primary and

    secondary windings.

    The volts-per-turn ratio is the same on

    both the primary and secondary windings.

    Dr.Anushya,SRREC,PADUR

  • Working of a transformer1. When current in the

    primary coil changes being alternating in nature, a changing magnetic field is produced

    2. This changing magnetic field gets associated with field gets associated with the secondary through the soft iron core

    3. Hence magnetic flux linked with the secondary coil changes.

    4. Which induces e.m.f. in the secondary.

    Dr.Anushya,SRREC,PADUR

  • Principle of operation

    It is based on

    principle of MUTUAL

    INDUCTION.

    According to whichAccording to which

    an e.m.f. is induced

    in a coil when

    current in the

    neighbouring coil

    changes.

    Dr.Anushya,SRREC,PADUR

  • Constructional detail : Shell type

    Windings are wrapped around the center leg of a laminated core.

    Dr.Anushya,SRREC,PADUR

  • Core type

    Windings are wrapped around two sides of a laminated square core.

    Dr.Anushya,SRREC,PADUR

  • Construction of transformer from

    stampings

    Dr.Anushya,SRREC,PADUR

  • Cut view of transformer

    Dr.Anushya,SRREC,PADUR

  • Transformer with conservator and

    breather

    Dr.Anushya,SRREC,PADUR

  • Ideal Transformers Zero leakage flux:

    -Fluxes produced by the primary and secondary currents are confined within the core

    The windings have no resistance:- Induced voltages equal applied voltages

    The core has infinite permeability The core has infinite permeability- Reluctance of the core is zero- Negligible current is required to establish magnetic

    flux Loss-less magnetic core

    - No hysteresis or eddy currents

    Dr.Anushya,SRREC,PADUR

  • Ideal transformer

    V1 supply voltage ; I1- noload input current ; V2- output voltgae; I2- output currentIm- magnetising current; E1-self induced emf ; E2- mutually induced emf

    Dr.Anushya,SRREC,PADUR

  • EMF equation of a transformer

    Refer pdf file: emf-equation-of-tranformer

    Dr.Anushya,SRREC,PADUR

  • Phasor diagram: Transformer on No-

    load

    Dr.Anushya,SRREC,PADUR

  • All day efficiency

    hours) 24 (kWhin output

    in wattsinput in wattsput out

    efficiency commercialordinary

    for=

    =

    hours) 24 (kWhin Input day

    forall =

    All day efficiency is always less than the commercial efficiency

    Dr.Anushya,SRREC,PADUR

  • Construction of Single Phase Induction Motor

    Like any other electrical motor asynchronous motor

    also have two main parts namely rotor and stator.

    Stator: As its name indicates stator is a stationary

    part of induction motor. A single phase ac supply is

    given to the stator of single phase induction motor.given to the stator of single phase induction motor.

    Rotor: The rotor is a rotating part of induction

    motor. The rotor is connected to the mechanical

    load through the shaft. The rotor in single phase

    induction motor is of squirrel cage rotor type.

    Dr.Anushya,SRREC,PADUR

  • Working Principle of Single Phase Induction Motor

    We know that for the working of any electrical

    motor whether its ac or dc motor, we require two

    fluxes as, the interact of these two fluxes produced

    the required torque, which is desired parameter

    for any motor to rotate.

    Dr.Anushya,SRREC,PADUR

  • Stator of Single Phase Induction Motor

    The stator of the single phase induction motor has

    laminated stamping to reduce eddy current losses

    on its periphery.

    The slots are provided on its stamping to carry

    stator or main winding. stator or main winding.

    In order to reduce the hysteresis losses, stamping

    are made up of silicon steel.

    When the stator winding is given a single phase ac

    supply, the magnetic field is produced and the

    motor rotates at a speed slightly less than the

    synchronous speed Ns which is given by Dr.Anushya,SRREC,PADUR

  • Dr.Anushya,SRREC,PADUR

  • The construction of the stator of asynchronous motor is similar to that of three phase induction motor except there are two dissimilarity in the winding part of the single phase induction motor.Firstly the single phase induction motors are mostly provided with concentric coils. As the number of turns per coil can be easily adjusted with the help of concentric coils, the mmf distribution is almost concentric coils, the mmf distribution is almost sinusoidal.

    Except for shaded pole motor, the asynchronous motor has two stator windings namely the main winding and the auxiliary winding. These two windings are placed in space quadrature with respect to each other.

    Dr.Anushya,SRREC,PADUR

  • Rotor of Single Phase Induction Motor

    The construction of the rotor of the single phase induction motor is similar to the squirrel cage three phase induction motor.

    The rotor is cylindrical in shape and has slots all over its periphery. The slots are not made parallel to each other but are bit skewed as the skewing prevents magnetic locking of stator and rotor teeth prevents magnetic locking of stator and rotor teeth and makes the working of induction motor more smooth and quieter.

    The squirrel cage rotor consists of aluminium, brass or copper bars. These aluminium or copper bars are called rotor conductors and are placed in the slots on the periphery of the rotor.

    Dr.Anushya,SRREC,PADUR

  • The rotor conductors are permanently shorted by

    the copper or aluminium rings called the end

    rings. In order to provide mechanical strength

    these rotor conductor are braced to the end ring

    and hence form a complete closed circuit

    resembling like a cage and hence got its name as

    squirrel cage induction motor. squirrel cage induction motor.

    As the bars are permanently shorted by end rings,

    the rotor electrical resistance is very small and it

    is not possible to add external resistance as the

    bars are permanently shorted. The absence of slip

    ring and brushes make the construction of single

    phase induction motor very simple and robust.Dr.Anushya,SRREC,PADUR

  • Methods for Making Single Phase

    Induction as Self Starting Motor

    Split phase induction motor,

    Capacitor start inductor motor,

    Capacitor start capacitor run induction motor,

    Shaded pole induction motor. Shaded pole induction motor.

    Dr.Anushya,SRREC,PADUR

  • Split Phase Induction Motor

    Dr.Anushya,SRREC,PADUR

  • In addition to the main winding or running winding, the stator of single phase induction motor carries another winding called auxiliary winding or starting winding.

    A centrifugal switch is connected in series with auxiliary winding . The purpose of this switch is to disconnect the auxiliary winding from the main circuit when the motor attains a speed up to 75 to circuit when the motor attains a speed up to 75 to 80% of the synchronous speed.

    We know that the running winding is inductive in nature. Our aim is to create the phase difference between the two winding and this is possible if the starting winding carries high resistance. Let us say

    Dr.Anushya,SRREC,PADUR

  • Irun is the current flowing through the main or

    running winding,

    I is the current flowing in starting winding, Istart is the current flowing in starting winding,

    & VT is the supply voltage.

    Dr.Anushya,SRREC,PADUR

  • We know that for highly resistive windingthe current is almost in phase with thevoltage and forhighly inductive winding the current lag behindthe voltage by large angle.

    The starting winding is highly resistive so,the current flowing in the starting winding lags behindthe applied voltage by very small angle and therunning winding is highly inductive in nature so,the current flowing in running winding lags behindthe current flowing in running winding lags behindapplied voltage by large angle.

    The resultant of these two current is IT. The resultantof these two current produce rotating magneticfield which rotates in one direction. In split phaseinduction motor the starting and main current getsplitted from each other by some angle so this motorgot its name as split phase induction motor.Dr.Anushya,SRREC,PADUR

  • Applications of Split Phase Induction Motor

    Split phase induction motors have low

    starting current and moderate starting torque. So

    these motors are used in fans, blowers, centrifugal

    pumps, washing machine grinder etc. These motors

    are available in the size ranging from 1 / 20 to 1 / 2

    KW.KW.

    Dr.Anushya,SRREC,PADUR

  • Capacitor Start IM

    Dr.Anushya,SRREC,PADUR

  • We already know that single phase induction motor is

    not self starting because the magnetic fieldproduced is

    not rotating type.

    In order to produce rotating magnetic field there must

    be some phase difference. In case of split

    phase induction motor we use resistancefor creating

    phase difference but here we use capacitor for this phase difference but here we use capacitor for this

    purpose.

    We are familiar with this fact that the current flowing

    through the capacitor leads the voltage.

    So, in capacitor start inductor motor and capacitor

    start capacitor run induction motor we are using two

    winding, the main winding and the starting winding. Dr.Anushya,SRREC,PADUR

  • With starting winding we connect a capacitor so the current flowing in thecapacitor i.e Ist leads the applied voltage by some angle, st.

    The running winding is inductive in nature so, the current flowing in running winding lags behind applied voltage by an angle, m.

    Now there occur large phase angle differences between these two currents which produce an resultant current, these two currents which produce an resultant current, I and this will produce a rotating magnetic field.

    Since the torque produced by these motors depends upon the phase angle difference, which is almost 90. So, these motors produce very high starting torque.

    In case of capacitor start induction motor, the centrifugal switch is provided so as to disconnect the starting winding when the motor attains a speed up to 75 to 80% of the synchronous speedDr.Anushya,SRREC,PADUR

  • Capacitor Start Capacitor Run IM

    Capacitor Start Capacitor Run Induction Motor:-

    This motor is identical to a capacitor start motor except that starting winding is not opened after starting. after starting.

    So that both the windings remain connected to the supply when running as well as at starting.

    There are two designs. Constructions of both the designs are same as Capacitor start but difference is as follows.

    Dr.Anushya,SRREC,PADUR

  • Application:-

    Permanent Capacitor Induction Motors are

    used Where low torque is required Ceiling

    Fan, Table fan etcFan, Table fan etc

    Dr.Anushya,SRREC,PADUR

  • Capacitor Start Capacitor Run

    Induction Motor)

    Dr.Anushya,SRREC,PADUR

  • Two capacitor 1 C and 2 C are used in the starting

    winding.

    1 C is very small capacitor and permanently

    connected in the circuit.

    1 C helps for optimum running conditions.

    2 C is very large capacitor connected in parallel with

    1 C1 C

    2 C helps for optimum running conditions and

    remains in the circuit during starting.

    When motor reaches about 75% of synchronous

    speed then 2 C will disconnected

    Motor runs continue till power is ON.Dr.Anushya,SRREC,PADUR

  • Application of Capacitor Start IM and

    Capacitor Start Capacitor Run IM

    These motors have high starting torque hence

    they are used in conveyors, grinder, air they are used in conveyors, grinder, air

    conditioners etc. They are available up to 6

    KW.

    Dr.Anushya,SRREC,PADUR

  • Shaded Pole Single Phase Induction

    Motors

    Dr.Anushya,SRREC,PADUR

  • The stator of the shaded pole single phase induction motor has salient or projected poles. These poles are shaded by copper band or ring which is inductive in nature. The poles are divided into two unequal halves. The smaller portion carries the copper band and is called as shaded portion of the pole.

    ACTION: When a single phase supply is given to the stator of shaded pole induction motor an alternating flux is produced . This change of flux induces emf in the flux is produced . This change of flux induces emf in the shaded coil. Since this shaded portion is short circuited, the current is produced in it in such a direction to oppose the main flux. The flux in shaded pole lags behind the flux in the unshaded pole. The phase difference between these two fluxes produces resultant rotating flux.

    Dr.Anushya,SRREC,PADUR

  • We know that the stator winding current is alternating

    in nature and so is the flux produced by the stator

    current. In order to clearly understand the working of

    shaded pole induction motor consider three regions-

    When the flux changes its value from

    zero to nearly maximum positive value.zero to nearly maximum positive value.

    When the flux remains almost constant

    at its maximum value.

    When the flux decreases from maximum

    positive value to zero.

    Dr.Anushya,SRREC,PADUR

  • REGION 1: When the flux changes its value from zeroto nearly maximum positive value In this region therate of rise of flux and hence current is very high.According to Faradays law whenever there is changein flux emf gets induced. Since the copper band isshort circuit the current starts flowing in the copperband due to this induced emf. This current in copperband produces its own flux. Now according to Lenzslawthe direction of this current in copper band is suchlawthe direction of this current in copper band is suchthat it opposes its own cause i.e rise in current. So theshaded ring flux opposes the main flux, which leads tothe crowding of flux in non shaded part of stator andthe flux weaken in shaded part. This non uniformdistribution of flux causes magnetic axis to shift in themiddle of the non shaded part.

    Dr.Anushya,SRREC,PADUR

  • REGION 2: When the flux remains almost constant

    at its maximum value In this region the rate of

    rise of current and hence flux remains almost

    constant. Hence there is very little induced emf in

    the shaded portion. The flux produced by this

    induced emf has no effect on the main flux and

    hence distribution of flux remains uniform and thehence distribution of flux remains uniform and the

    magnetic axis lies at the center of the pole.

    Dr.Anushya,SRREC,PADUR

  • REGION 3: When the flux decreases from maximum positive value to zero In this region the rate of decrease in the flux and hence current is very high. According toFaradayslaw whenever there is change in flux emf gets induced. Since the copper band is short circuit the current starts flowing in the copper band due to this induced emf. This current in copper band produces its own flux. Now according to Lenzs lawthe direction of the current in copper band is such that it opposes its own cause i.e decrease in current. So the shaded ring flux aids the main flux, which leads to the crowding of flux in shaded part of stator and the flux weaken in non flux in shaded part of stator and the flux weaken in non shaded part. This non uniform distribution of flux causes magnetic axis to shift in the middle of the shaded part of the pole.

    This shifting of magnetic axis continues for negative cycle also and leads to the production of rotating magnetic field. The direction of this field is from non shaded part of the pole to the shaded part of the pole.

    Dr.Anushya,SRREC,PADUR

  • Applications of Shaded Pole Motor

    Applications of Shaded pole motors induction

    motor are-

    Due to their low starting torques and reasonable

    cost these motors are mostly employed in small

    instruments, hair dryers, toys, record players, instruments, hair dryers, toys, record players,

    small fans, electric clocks etc. These motors are

    usually available in a range of 1/300 to 1/20 KW.

    Dr.Anushya,SRREC,PADUR