Precisione in un microcosmo. La prova.ITA

FORNITURE ARTI GRAFICHE SrlVia del lavoro - 06033 Cannara (PG) - Tel.: +39 0742720112 - Fax: +39 074272985www.mmfornitureartigrafiche.it - e-mail: infotiscali@mmfornitureartigrafiche.it

Come un orologiaio.

La precisione attraverso l’esperienza.

Proprio come l’orologiaio, lo stampatore ri-

mane focalizzato su di un particolare mo-

mento. Il momento in cui tutto comincia a

correre. Con assoluta devozione ed attenz-

ione, entrambi i mestieri si riempiono d’or-

goglio con un prodotto ad alta precisione.

Un occhio ai minuscoli dettagli.

This brochure was produced by Punch Graphix to provide an insight into the exposure qual-ity o�ered by the UV-Setter. The whole brochure was imaged onto negative printing plates on a UV-Setter using three types of screening, and was then printed on Pro�silk 250 g/m2 paper on a �ve-colour printing press.

E come nella fabbricazione di un orologio,

la qualità di un prodotto stampato è

determinata da un altrettanto invisibile

microcosmo. Mentre l’orologiaio è alla

ricerca di una perfetta impostazione per il

suo equilibrio, lo stampatore deve

assicurarsi che i pixels della sua immagine

siano esattamente posizionati.

Allo stesso modo in cui Nomos Glashutte

raggiunge la qualità finale nella realizzazio-

ne degli orologi, gli UV-Setters della Punch

Graphix sono persone di grande esperienza

che incoraggiano lo sviluppo nel campo

della tecnologia espositiva UV-Ctp. Ed i

sistemi espositivi della Basys Print operano

esclusivamente con le migliori lastre da

stampa del mondo.

Se volete testare la qualità e la precisione

dei nostri sistemi, in questo momento state

tenendo in mano la prova perfetta, questa

stessa brochure!

Prendi un lentino e controlla da solo. Qui puoi leggere il manuale operativo completo della UV-Setter Series 6 in 1 pt tipogra�co.

CHAPTER 1 GENERAL NOTES 1.1 NOTES REGARDING THE OPERATOR‘S GUIDE DEAR CUSTOMER, BEFORE YOU COMMISSION YOUR UV-SET TER, PLEASE READ THIS OPERATOR‘S GUIDE CAREFULLY. OBSERVE, IN PARTICULAR, THE SAFETY INSTRUCTIONS! UNDER NO CIRCUMSTANCES MUST THE SAFETY DEVICES OF THE UV-SETTER BE MODIFIED. IF REPAIR IS NEEDED, USE EXCLUSIVELY GENUINE SPARE PARTS FROM PUNCH GRAPHIX PREPRESS GERMANY GMBH. OPERATION AND MAINTENANCE OF THE UV-SET TER REQUIRE SOFT WARE KNOWLEDGE OF MICROSOFT WINDOWS ™. THE PRESENT OPERATOR‘S GUIDE USES THE FOLLOWING SYMBOLS: DANGER WARNING CAUTION NOTE KEEP THIS OPERATOR‘S GUIDE FOR LATER REFERENCE. SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. OPTICAL MODIFICATIONS AND TYPOGRAPHICAL ERRORS EXCEPTED. DANGER TYPE AND SOURCE (IN CASE OF HAZARD TO LIFE AND PERSONAL INJURY) CONSEQUENCES ARISING FROM THE DANGER • MEASURES TO AVOID THE DANGER MAY INVOLVE A HAZARD TO LIFE MATERIAL DAMAGE THIS SYMBOL IS USED TO DRAW THE READER‘S AT TENTION TO INFORMATION OF GENERAL VALIDITY OR TO ADDITIONAL INFORMATION. ALL ILLUSTRATIONS AND SCREENSHOTS HEREIN ARE SHOWN ONLY AS EXAMPLES AND ARE NOT TO BE UNDERSTOOD AS INSTRUCTIONS FOR SET TING OR CALIBRATION OF THE UV-SET TER. 1.2 CERTIFICATE OF CONFORMITY THE UV-SET TER™ FROM PUNCH GRAPHIX PREPRESS GERMANY GMBH, A COMPUTER-TO-CONVENTIONAL-PLATE (ABBREVIATED „UV-CTP™) FLAT-BED IMAGESET TER, HAS BEEN FOUND TO COMPLY WITH THE FOLLOWING HEALTH AND SAFETY REQUIREMENTS IN THE DESIGN PUT INTO CIRCULATION BY PUNCH GRAPHIX PREPRESS GERMANY GMBH: - EU MACHINERY DIRECTIVE 89/392/EEC - EU LOW VOLTAGE DIRECTIVE 73/23/EEC - EU ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 89/336/EEC THE COMPLIANCE WITH THESE DIRECTIVES IS CONFIRMED BY THE CE MARK ON THE RATING PLATE (SEE FIG. 1-1). 1.3 SERVICE IN CASE OF FAULTS, PLEASE DO NOT HESITATE TO CONTACT YOUR DESIGNATED PUNCH GRAPHIX REPRESENTATION. OUR SERVICE STAFF WILL THEN REPAIR YOUR UV-SETTER SWIFTLY AND RELIABLY. CUSTOMER SERVICE HOTLINE: +49 (0) 38847 99-999 THIS TELEPHONE NUMBER IS ALSO INDICATED ON THE INSIDE OF THE COVER OF YOUR UV-SET TER. PLEASE ALWAYS SPECIFY THE MACHINE NUMBER WHEN REPORTING FAULTS OR MAKING INQUIRIES. THE MACHINE NUMBER CAN BE FOUND ON THE RATING PLATE (SEE FIG. 1-1) ON THE REAR SIDE OF YOUR UV-SET TER. FIG. 1-1 1.4 CIRCUIT DIAGRAM THE CIRCUIT DIAGRAM CAN BE FOUND INSIDE THE CONTROL CUBICLE DOOR AT THE REAR OF YOUR UV-SET TER. CHAPTER 2 SAFETY REGULATIONS 2.1 USE AS PRESCRIBED THE UV-SET TER™ HAS BEEN DESIGNED FOR COMMERCIAL USE. IT IS IMPERATIVE THAT THE OPERATING PERSONNEL IS FAMILIAR WITH THIS OPERATOR‘S GUIDE. THE UV-SET TER™ IS INTENDED FOR THE EXPOSURE OF PHOTOSENSITIVE MATERIALS WITH A SPECTRAL SENSITIVITY IN THE RANGE BET WEEN 360 AND 450 NM (WITH UV LAMPS) OR 405 NM (WITH LASER DIODES). IT WILL EXPOSE PLANE MEDIA WITH A THICKNESS BET WEEN 0.15 TO MAX. 2 MM. WITH GENERATION 5 AND HIGHER, THE LIGHT SOURCE OF THE UV-SET TER CONSISTS OF LASER DIODES. IN THIS CASE, THE UV-SET TER™ IS A DEVICE OF LASER CLASS 1 ACC. TO DIN EN 60825-11.2001 AND IEC 8025. THE PLATE FORMAT MAY VARY ACCORDING TO THE CUSTOMER‘S REQUIREMENTS. ANY OTHER MATERIALS MAY ONLY BE EXPOSED WITH THE EXPRESS WRIT TEN PERMISSION OF PUNCH GRAPHIX PREPRESS GERMANY GMBH. THE RESOLUTION OF THE DELIVERED EXPOSURE SYSTEM IS CUSTOMIZED AND DEPENDS ON THE PARTICULAR USE OF THE SYSTEM. THE PRINTING DATA MUST BE AVAILABLE IN DIGITAL FORM IN THE TIFF FORMAT (CCIT T-G4 OR PACK-BITS COMPRESSED). TRANSPORT, INSTALLATION AND START-UP, AS WELL AS REMOVAL AND DISASSEMBLY MAY ONLY BE PERFORMED BY PUNCH GRAPHIX PREPRESS GERMANY GMBH OR ITS AUTHORIZED EXPERT PERSONNEL. UNLESS OTHERWISE SPECIFIED, ALL ACTIVITIES IN CONJUNCTION WITH MAINTENANCE, TROUBLESHOOTING, RETROFIT TING OR PROCESS CHANGE MAY ONLY BE ENTRUSTED TO EXPERT PERSONNEL AUTHORIZED BY PUNCH GRAPHIX PREPRESS GERMANY GMBH, OR WITH WRIT TEN PERMISSION OF PUNCH GRAPHIX PREPRESS GERMANY GMBH, OBSERVING THE PRESCRIBED STEPS OF OPERATION AND THE RELEVANT SAFETY REQUIREMENTS. THE JOBS AND ACTIVITIES WHICH ARE THE RESPONSIBILITY OF THE USER OR WHICH MUST BE DONE BY THE USER TO MAINTAIN ANY WARRANTY CLAIMS ARE: • USE AS PRESCRIBED AND • CARE AND MAINTENANCE. THE UV-SETTER™ INCORPORATES A PC-BASED CONTROL UNIT. THIS UNIT MUST BE PROTECTED AGAINST HAZARDOUS INFLUENCE FROM THE IN-HOUSE NET WORK ACCORDING TO THE LATEST LEVEL OF TECHNOLOGY. SUCH PROTECTION IS TO BE PROVIDED ON THE NET WORK SIDE. ANY MODIFICATIONS TO THE CONTROL COMPUTER ARE NOT PERMISSIBLE. FOR RECOMMENDATIONS REGARDING A SECURE NET WORK ARCHITECTURE, PLEASE REFER TO WORK INSTRUCTION AA-09-087 „INTEGRATING THE UV-SET TER™ INTO A CORPORATE NET WORK“, WHICH IS AVAILABLE FROM PUNCH GRAPHIX PREPRESS GERMANY GMBH UPON REQUEST. 2.1.1 COOLING UNIT 2.1.2 ELECTROSTATICALLY SENSITIVE DEVICES TO PROTECT ELECTROSTATICALLY SENSITIVE DEVICES FROM ELECTROSTATIC DISCHARGE, ESD TERMINALS (ESD: ELECTROSTATIC DISCHARGE) ARE INSTALLED IN APPROPRIATE POINTS. THESE ESD TERMINALS ARE CONNECTED TO GROUND VIA A 3 MOHM RESISTOR. THE DEVICES/COMPONENTS CONCERNED ARE MARKED ACCORDINGLY. BEFORE STARTING WORK ON ANY OF THESE DEVICES/COMPONENTS, THE SERVICE TECHNICIAN MUST CONNECT HIMSELF TO THE ESD TERMINAL USING A GROUNDING STRAP (SEE FIG. 2-1). 2.2 GENERAL SAFETY NOTES THE UV-SET TER™ HAS BEEN DESIGNED TO COMPLY WITH THE LATEST LEVEL OF TECHNOLOGY. ANY HAZARDS OR IMPAIRMENTS FOR THE USER HAVE BEEN REDUCED TO A MINIMUM. IF THE DEVICE, HOWEVER, IS USED OTHER THAN AS PRESCRIBED, CERTAIN RESIDUAL HAZARDS MAY NOT BE RULED OUT COMPLETELY. YOU SHOULD THEREFORE ALWAYS KEEP THE WARNING AND PROHIBITION SIGNS AT TACHED TO THE UV-SET TER™ AND TO EXTERNAL DEVICES IN AN EASILY LEGIBLE CONDITION. IF ANY OF THE WARNING OR PROHIBITION SIGNS SHOWN IN FIG. 2-2 AND FIG. 2-6 SHOULD BE MISSING, PLEASE INFORM PUNCH GRAPHIX PREPRESS GERMANY GMBH OR ITS AUTHORIZED EXPERT PERSONNEL IMMEDIATELY. 2.3 POSSIBLE HAZARDS STRONG MAGNETIC RADIATION • THE MASTER DRIVES OF THE EXPOSURE HEAD ACCOMMODATE STRONG PERMANENT MAGNETS. THESE MAGNETS MAY IMPAIR THE PROPER FUNCTIONING OF CARDIAC PACEMAKERS, ETC. PERSONS WITH PACEMAKERS, METALLIC IMPLANTS OR OTHER ELECTRICALLY CONDUCTING AIDS OR OBJECTS MUST NOT OPERATE THE UV-SET TER™ UNDER ANY CIRCUMSTANCES! • NEVER BRING ANY MAGNETIC MATERIALS OR MATERIALS SENSITIVE TO MAGNETIC RADIATION IN THE VICINITY OF THE UV-SET TER™! BEFORE STARTING UP THE UV-SETTER™, FAMILIARIZE YOURSELF WITH THE OPERATOR‘S GUIDE. OBSERVE, IN PARTICULAR, THE FOLLOWING SAFETY REGULATIONS: STRONG FORCES OF AT TRACTION ACTING ON MAGNETIZABLE MATERIALS WHEN WORKING IN THE IMMEDIATE VICINITY OF COMPONENTS WITH PERMANENT MAGNETS (CLEARANCE LESS THAN 100 MM) CRUSHING OF HANDS OR OTHER PARTS OF THE BODY • NEVER UNDERESTIMATE THE MAGNETIC FORCES! • DO NOT WEAR OR CARRY OBJECTS MADE OF MAGNETIZABLE MATERIALS (E.G. WATCHES, IRON OR STEEL TOOLS) OR PERMANENT MAGNETS IN YOUR HANDS IN THE IMMEDIATE VICINITY OF THE MOTOR OR ANY OTHER COMPONENT WITH PERMANENT MAGNETS . • THE FOLLOWING AIDS SHOULD BE KEPT AT HAND, SO AS TO BE ABLE TO FREE TRAPPED PARTS OF THE BODY IN CASE OF AN ACCIDENT: - A HAMMER (APPROX. 3 KG) MADE OF A SOLID, NON-MAGNETIZABLE MATERIAL - T WO SHARP-ANGLED WEDGES MADE OF A SOLID, NON-MAGNETIZABLE MATERIAL (E.G. HARD WOOD) HAZARDS OF FIRE AND EXPLOSION • NEVER TURN ON THE UV-SET TER™ IN A COMBUSTIBLE ATMOSPHERE! • NEVER BRING ANY HIGHLY INFLAMMABLE OR COMBUSTIBLE MATERIALS INTO THE VICINITY OF THE UV-SET TER™ DURING OPERATION! • THE LUV LAMP IS HIGHLY PRESSURIZED. UNDER NO CIRCUMSTANCES SHOULD IT SUBJECTED TO ANY MECHANICAL STRESS. • RE-IGNITE THE UV LAMP ONLY AFTER A COOLING-DOWN PHASE OF 10 MINUTES. • NEVER USE THE UV LAMP BEYOND THE PRESCRIBED MAINTENANCE INTERVAL! FOR FURTHER INFORMATION, PLEASE REFER TO THE SECTION „SERVICE AND MAINTENANCE“. HAZARD OF AN ELECTRIC SHOCK • ALWAYS DISCONNECT THE UV-SET TER™ FROM THE MAINS BEFORE YOU OPEN OR REMOVE PANELING PARTS OF THE UV-SET TER™. HAZARD OF SKIN

NOITAMROFNI REHTRUF ROF .NIKS RO SEYE RUOY HTIW TCATNOC OTNI EMOC TON TSUM ERUTXIMDA TNALOOC DEILPPUS EHT • NOITATIRRION THE COOLANT ADMIXTURE, PLEASE REFER TO THE SAFETY DATA SHEET AT TACHED TO THE MANUAL. 2.4 SAFETY DEVICES ON THE UV-SET TER™ EMERGENCY STOP BUT TON IN CASE OF DANGER, TRIP THE EMERGENCY STOP BUT TON (SEE FIG. 2-6). THIS WILL DISCONNECT THE UV-SET TER™ SO THAT IT WILL STOP IMMEDIATELY. IF EMERGENCY STOP IS TRIPPED DURING AN EXPOSURE, THE EXPOSURE MUST BE REPEATED. FIG. 2-6 BEFORE RESTARTING THE UV-SETTER™ MAKE SURE THAT THE EMERGENCY STOP BUTTON IS UNLOCKED. TO DO SO, TURN THE EMERGENCY STOP BUT TON EITHER IN THE CLOCKWISE OR IN THE COUNTERCLOCKWISE DIRECTION UNTIL IT UNLOCKS AUDIBLY. THEN PUSH THE START BUTTON TO START THE UV-SETTER. CHAPTER 3 DESIGN AND FUNCTION PRINCIPLE THE UV-SETTER™ IS A DIGITAL IMAGESET TER. OUR RANGE OF PRODUCTS COMPRISES UV-SET TERS™ WITH ONE OR T WO EXPOSURE HEADS, AS WELL AS MANUAL AND FULLY AUTOMATIC SYSTEMS (THE UV-SET TERS™ 15X2/16X2 ARE ONLY AVAILABLE AS MANUAL SYSTEMS). WITH THE UV-CTP™ TECHNIQUE (COMPUTER TO CONVENTIONAL PLATE) FROM PUNCH GRAPHIX PREPRESS GERMANY, CONVENTIONAL OFFSET PRINTING PLATES CAN BE USED IN CONJUNCTION WITH THE RELIABLE AND FAST CTP PRODUCTION. UV-SET TERS™ CAN EXPOSE ALL STANDARD PRINTING PLATE FORMATS. 3.1 DESIGN THE UV-SET TER IS DESIGNED AS AN ENCLOSED, COMPACT MACHINE (SEE FIG. 3-1). FIG. 3-1 ACCESS TO THE EXPOSURE UNIT IS OBTAINED VIA A HINGED COVER. SOME HOUSING PARTS OF THE UV-SETTER CAN BE REMOVED FOR MAINTENANCE OR INSTALLATION PURPOSES (SEE ILLUSTRATIONS BELOW). THE BASE FRAME INCORPORATES THE POWER SUPPLY AND MACHINE CONTROL COMPONENTS, AS WELL AS A CONTROL PC AND THE FAN MOTORS COOLING CERTAIN COMPONENTS WITH AIR. THE INDIVIDUAL COMPONENTS OF THE UV-SET TER ARE CONTROLLED VIA THE CONTROL PC. THE GRAY CAST IRON PLATE WITH THE DRIVE ELEMENTS, THE POSITIONING SYSTEM AND THE VACUUM PUNCHED-HOLE PLATE IS MOUNTED ON THE BASE FRAME. THE MATERIAL TO BE EXPOSED (E.G. PRINTING PLATES) IS DEPOSITED ON THE VACUUM PUNCHED-HOLE PLATE (SEE FIG. 3-5). FIG. 3-5 THE VACUUM PUNCHED-HOLE PLATE PROVIDES AN EXCELLENT SURFACE QUALITY AND IS MANUFACTURED INDIVIDUALLY FOR THE PARTICULAR CUSTOMER. IT POSSESSES SMALL HOLES THROUGH WHICH A VACUUM IS GENERATED OR BLOW AIR IS SUPPLIED. FOR EXACT ALIGNMENT OF THE PRINTING PLATES, REGISTER PINS CAN BE INSERTED. OPTIONALLY, THE UV-SET TER™ MAY POSSESS T WO EXPOSURE HEADS, WHICH CAN THEN BE CONTROLLED INDEPENDENTLY OF EACH OTHER ON THE Y AXIS. EXPOSURE CAN BE PERFORMED USING EITHER ONLY ONE OR BOTH EXPOSURE HEADS. IN ADDITION, AN EXTERNAL COOLING UNIT IS SUPPLIED WHICH PROVIDES FOR THE HEAT COMPENSATION OF THE COMPONENTS SUBJECT TO THERMAL LOAD (EXPOSURE HEAD, LINEAR MOTORS OF THE X AND Y AXES, ETC.). 3.2 FUNCTION PRINCIPLE 3.2.1 FUNDAMENTALS THE DSI2 EXPOSURE METHOD FROM PUNCH GRAPHIX PREPRESS GERMANY, IN COMBINATION WITH THE HIGH-END OPTICS, ALLOWS STRIPS OF 1,024 PIXELS IN WIDTH TO BE EXPOSED IN ONE CONTINUOUS MOVEMENT. THE HEART OF THE METHOD IS A MICRO-MIRROR CHIP (DIGITAL MICROMIRROR DEVICE™, DMD™). APPROX. 0.8 MILLION DIGITALLY CONTROLLED AND INDIVIDUALLY ALIGNED MICRO-MIRRORS ARE TO BE FOUND ON THIS DEVICE, MAKING UP A TOTAL MIRROR SURFACE OF APPROX. 1.5 CM2. DURING EXPOSURE, THE LIGHT STRIKING THE MIRROR SURFACE IS EITHER PROJECTED THROUGH THE OPTICS TO THE PRINTING PLATE OR ELSE REFLECTED AWAY; THE RESULT WILL BE A RASTER IMAGE. 3.2.2 EXPOSURE PROCESS AFTER AN EXPOSURE PROCESS HAS BEEN STARTED, THE CONTROL PC WILL SPLIT THE IMAGE FILES EXISTING IN THE FORM OF TIFF FILES INTO INDIVIDUAL STRIPS IN WIDTH OF THE DISPLAY. THESE ARE TRANSFERRED TO THE DMD™ VIA THE ALREADY POSITIONED EXPOSURE HEAD. SO-CALLED TRIGGER ELECTRONICS ARE SUPPLIED WITH THE REQUIRED INFORMATION

REGARDING THE DESIRED TRIGGER POSITIONS. THE TRIGGER ELECTRONICS GRANT DIRECT ACCESS TO THE LINEAR ENCODERS OF THE Y AXIS AND PROVIDE FOR A TRUE-TO-REGISTER SHIFTING OF THE IMAGE INFORMATION. THE VIOLET LIGHT OF THE LASER DIODES IS REFLECTED ACCORDING TO THE IMAGE DATA EXISTING ON THE DMD™ AND IS PASSED TO THE UV SENSITIVE PRINTING PLATE. ONCE A STRIP IS COMPLETED, THE AXIS BEARING THE EXPOSURE HEAD TRAVERSES TO THE POSITION OF THE NEXT STRIP. IF ALL STRIPS ARE EXPOSED, THE EXPOSURE HEAD RETURNS TO ITS PARK POSITION. 3.3 PRINTING PLATE LOADING UNIT („LOADER“) IF THE AUTOMATIC MODE IS ACTIVATED AND AN EXPOSURE JOB (IN THE PROGRAM REFERRED TO AS „JOB“) IS CREATED, THE UV-SET TER™ CONTROL AUTOMATICALLY STARTS THE PROCESS SEQUENCE. FIG. 3-7 THE PLATE LIFTER (SEE FIG. 3-7) MOVES OVER THE PRINTING PLATE MAGAZINE. IF SLIP SHEET LIES ON THE UPPERMOST PRINTING PLATES, IT IS FIRST GRIPPED BY A CONTRAST-LIGHT-SENSOR INSTALLED ON THE PLATE LIFTER. SUBSEQUENTLY, THE PAPER REMOVAL DEVICE (SEE FIG. 3-8) SWINGS TO THE SLIP SHEET AND CLAMPS THE PAPER USING T WO GRIPPERS. THEREAFTER, THE PAPER REMOVAL DEVICE SWINGS BACK TO THE PAPER BASKET WHERE THE PAPER IS FOLDED ONCE. ARRIVED THERE, THE GRIPPERS DROP THE PAPER INTO THE PAPER BASKET THAT STANDS EXTERNALLY AT THE LOADER. ONCE THE PRINTING PLATE IS POSITIONED (AS AN OPTION, IT IS ALSO POSSIBLE THAT T WO PRINTING PLATES ARE INSTALLED), THE BLOW AIR IN THE PUNCHED-HOLED VACUUM PLATE IS TURNED OFF. THE PRINTING PLATES ARE NOW SUCKED IN AND THUS SECURED AGAINST SHIFTING. AT THE SAME TIME, THE FEATHER KEYS ARE DRAWN IN. THE PLATE LIFTER NOW TRAVERSES UPWARDS AGAIN, MOVES TO THE RIGHT AND STOPS ABOVE THE PLATE MAGAZINE TO RECEIVE NEW PRINTING PLATES. IN PARALLEL, THE EXPOSURE PROCESS STARTS. THE PLATES ARE EXPOSED FROM THE LEFT TO THE RIGHT. 3.4 PLATE UNLOADER (OPTIONAL) WHEN THE EXPOSURE IS COMPLETED, THE Y AXIS MOVES INTO THE UNLOADING POSITION ABOVE THE PRINTING PLATES. THIS POSITION IS DEPENDENT ON THE PLATE FORMAT USED AND IS SET UP IN ADVANCE. AT THE UNLOADING POSITION, T WO PAIRS OF SUCKERS ARE LOWERED TO THE PRINTING PLATES AND PICK THEM UP WITH THEIR VACUUM (SEE FIG. 3-10 FIGURE 1). THE Y AXIS NOW CARRIES THE PLATES TO A PREVIOUSLY DEFINED POSITION ABOVE THE CONVEYOR BELT 2, WHICH IS NOW ALSO RUNNING. WHEN THIS POSITION IS REACHED, THE VACUUM IS CANCELED AND THE SUCKERS DROP THE PLATES ONTO THE CONVEYOR BELT 3 FOR TRANSPORT OUT OF THE UV-SET TER™ 4. THE RUNNING OF THE CONVEYOR BELT IS TIMER-CONTROLLED. SENSORS DETECTED THE ARRIVING PLATES, AND PERMIT INTEGRATION WITH SUBSEQUENT AUTOMATED FURTHER PROCESSING (E.G. PLATE DEVELOPMENT). CHAPTER 4 OPERATING THE UV-SET TER 4.1 GENERAL USE THE UV-SET TER™ EXCLUSIVELY FOR THE EXPOSURE OF APPROPRIATE EXPOSURE MATERIAL (E.G. OFFSET PRINTING PLATES). FOR DETAILED INFORMATION, PLEASE REFER TO THE SECTION „DESIGN AND FUNCTION PRINCIPLE“. THE SETTINGS AND VALUES ON THE SCREENSHOTS OF THE UV-SET TER USER INTERFACE IN THE THIS CHAPTER ARE ONLY EXAMPLES. 4.1.1 TURNING ON THE UV-SET TER TO TURN ON THE UV-SET TER, TURN THE KEYSWITCH TO POSITION 1 AND HOLD DOWN THE ON BUT TON FOR AT LEAST THREE SECONDS (SEE FIG. 4-1). FIG. 4-1 AFTER TURNING ON THE UV-SET TER™, THE WINDOWS® OPERATING SYSTEM IS STARTED. IF THE UV-SET TER™ SOFT WARE DOES NOT START AUTOMATICALLY, CLICK ON THE „UV-SETTER“ ICON ON THE DESKTOP TO START THE PROGRAM. LOGGING IN AND MANAGING THE OPERATORS THE OPERATOR LOG-IN SUPPORTS THE QUALITY CONTROL OF THE CUSTOMER IN THE FOLLOWING REGARDS: • ALL ACTIVITIES CAN BE ASSIGNED TO ONE OPERATOR. • IN ADDITION, THE NAME OF THE OPERATOR IS SAVED IN THE EXPOSURE LOG, IN THE FUTURE ALSO ALLOWING A RECORD OF THE OPERATOR WITHIN THE FRAMEWORK OF CUSTOMER DATA INTEGRATION INTO THE EXPOSURE. IF NO OPERATOR IS LOGGED IN, FIRST THE LOG-IN WINDOW A IS DISPLAYED (SEE FIG. 4-2). BEFORE YOU CAN START AN EXPOSURE PROCESS MANUALLY, YOU MUST CLICK ON THE FILE TO BE EXPOSED IN THE „JOBS“ WINDOW 3 AND DRAG IT INTO THE „EXPOSURE“ WINDOW 6 TO A DOCKING POINT. FOR DETAILED INFORMATION, PLEASE REFER TO SECTION 4.4 “EXPOSURE”. 4.2 DAILY PREPARATION FOR WORK AFTER YOU HAVE TURNED ON THE UV-SET TER, WE RECOMMEND TO START THE COOLER PRIOR TO THE FIRST EXPOSURE AND TO RUN IT 10 MINUTES. THIS PROVIDES FOR MORE STABLE EXPOSURE CONDITIONS. 1 OVERVIEW OF CONTENTS AND STRUCTURE OF THE „CHECKIN RULES“ (DIRECTORY STRUCTURE) WHICH WERE CREATED IN THE SOFT WARE 2 MENU BAR COMPRISING THE INDIVIDUAL SUBMENUS. 3 „JOBS“ WINDOW COMPRISING ALL INFORMATION AND PARAMETERS FOR THE JOBS OF THE SELECTED „CHECKIN RULE“ 4 WINDOW FOR MESSAGES AND INFORMATION 5 STATUS BAR OF THE MACHINE PARAMETERS SORTED BY MACHINE TYPE; DISPLAYS THE OPERATOR CURRENTLY LOGGED IN 6 „EXPOSURE“ WINDOW FOR THE POSITIONING OF THE FILE (JOB) TO BE EXPOSED ON THE VACUUM PUNCHED-HOLE PLATE IF YOU DO NOT OBSERVE THE COOLER PHASE, BAD EXPOSURE RESULTS CAN BE THE CONSEQUENCE, RESULTING IN UNUSABLE PRINTING PLATES. [ 1 ] TURN ON THE COOLER BY CLICKING ON THE COOLER ICON. [ 2 ] THE START ICON AND THE ICON FOR THE AUTOMATIC MODE („AUTO“) ARE ACTIVATED ONCE THE COVER IS CLOSED OR THE AUTOMATIC COVER DRIVE IS ACTIVE. [ 3 ] IF THE EXPOSURE HEADS ARE NOT READY FOR OPERATION, THE DISPLAY IN THE STATUS BAR LIGHTS RED, AND DURING THE COOLER PHASE YELLOW. WHEN THEY ARE READY FOR OPERATION, THE DISPLAY LIGHTS GREEN. NOTE: IF THE EXPOSURE HEADS ARE NOT ACTIVE WHEN STARTING EXPOSURE, THEY ARE ACTIVATED AUTOMATICALLY BEFORE EXPOSURE STARTS. THIS MAY TAKE UP TO 30 SECONDS. [ 4 ] AN EXPOSURE HEAD ICON IS DISPLAYED IN YELLOW WHEN THE APPROPRIATE LASER IS ACTIVE. WHEN A LASER IS NOT IN OPERATION, THE APPROPRIATE ICON IS GRAYED. THE LASER IS ACTIVATED AUTOMATICALLY DURING EXPOSURE. DURING THE COOLER PHASE, THE REMAINING RESIDUAL TIME FOR THE COOLING PROCESS IS DISPLAYED IN A WINDOW. THIS WINDOW CAN BE QUIT USING THE „CANCEL“ BUT TON, WITHOUT INFLUENCING THE WARM-UP PROCESS. 4.3 EXPOSURE LAYING ON THE PRINTING PLATE(S) ONLY FOR MANUAL EXPOSURE: OPEN THE COVER OF THE UV-SET TER™ AND PLACE THE PRINTING PLATE ON THE THREE-POINT REGISTERING. „DEACTIVATE“ SELECTING THIS MENU OPTION WILL REMOVE THE FILTER, AND ALL JOBS OF THE SELECTED DIRECTORY ARE DISPLAYED. • „DELETE JOB FILE“ SELECTING THIS MENU OPTION WILL DELETE THE SELECTED JOB FROM THE JOBS WINDOW AFTER A CONFIRMATION WARNING. THE JOB FILE WILL ALSO BE DELETED FROM THE HARD DISK AND CANNOT BE RESTORED! • „VIEW“ THE „VIEW“ OPTION CAN BE USED TO MODIFY THE DISPLAY IN THE JOBS WINDOW. • „ADD SELECTED JOB TO AUTOMATION“ SELECTING THIS JOB WILL ENTER THE JOB SELECTED FROM THE JOBS WINDOW TO THE „JOB LIST FOR AUTOMATION“. • „ADD ALL JOBS TO AUTOMATION“ SELECTING THIS OPTION WILL ADD ALL DISPLAYED JOBS TO THE „JOB LIST FOR AUTOMATION“. THE NUMBER OF EXPOSURES TO BE PERFORMED FOR A JOB IS DISPLAYED IN THE „AUTO“ COLUMN. WHEN A JOB IS ADDED TO THE AUTOMATION, THE NUMBER OF THE JOBS IS INCREMENTED BY „1“. 4.3.1 MANUAL EXPOSURE STARTING THE EXPOSURE FIG. 4-11 IF THE COVER OF THE UV-SETTER IS CLOSED, THE „START EXPOSURE“ MENU OPTION IN THE „UV-SET TER“ MENU AND THE BUT TON FOR EXPOSURE START (SEE FIG. 4-11) IN THE „EXPOSURE“ WINDOW ARE ACTIVE. CLICKING ON THE BUT TON FOR STARTING EXPOSURE LOCKS THE COVER OF THE UV-SETTER, TURNS ON THE VACUUM AND STARTS THE EXPOSURE PROCESS. ONCE THE EXPOSURE PROCESS IS COMPLETED, THE VACUUM IS INTERRUPTED, AND THE UV-SET TER COVER CAN BE REOPENED FOR RECEIVING THE PRINTING PLATES. 4.3.2 FULLY AUTOMATIC EXPOSURE FILLING THE PRINTING PLATE MAGAZINE TO REFILL PRINTING PLATES WHEN PREPARING THE PRINTING PLATE TROLLEYS, PRESS THE „REQUEST PLATE TROLLEY“ KEY (SEE FIG. 4-12). WHEN THE „REQUEST PLATE TROLLEY“ KEY FLASHES, THE PLATE TROLLEY HAS BEEN REQUESTED BY THE UV-SET TER SOFT WARE, BUT IS NOT YET ENABLED BY THE CONTROL SYSTEM FOR EXTENDING. THE PLATE TROLLEY IS BLOCKED MECHANICALLY UNTIL THE „REQUEST PLATE TROLLEY“ KEY LIGHTS WITHOUT FLASHING. SUBSEQUENTLY, THE DOOR TO THE PLATE TROLLEY CAN BE OPENED AND THE PLATE TROLLEY CAN BE EXTENDED MANUALLY TO THE FRONT. FIG. 4-12 IF THE PRINTING PLATE MAGAZINE IS TO BE REFILLED DURING OPERATION, A SAFETY CIRCUIT HAS BEEN IMPLEMENTED TO ENSURE THAT THE PRINTING PLATE TROLLEY IS BLOCKED AND CANNOT BE EXTENDED UNTIL THE FOLLOWING REQUIREMENTS ARE MET: • ANY PREVIOUS EXPOSURE PROCESS IS FINISHED COMPLETELY AND/OR • THE PLATE LIFTER HAS REACHED A DEFINED POSITION. TO REMOVE THE JOB FROM THE „EXPOSURE“ WINDOW AGAIN, CLICK ON THE JOB YOU WANT TO REMOVE, HOLD DOWN THE MOUSE BUT TON AND DRAG THE JOB TO AN AREA OUTSIDE THE REGISTER MARKS OF THE „EXPOSURE“ WINDOW. RELEASE THE MOUSE BUT TON. NOW A NEW JOB FROM THE LIST CAN BE POSITIONED IN THE „JOBS“ WINDOW. 1 KEYSWITCH 4 „REQUEST PLATE TROLLEY“ KEY 2 ON KEY / MOTOR RESET 5 DOOR TO THE PLATE TROLLEY 3 EMERGENCY STOP SWITCH THE AUTOMATIC EXPOSURE PROCESS MUST BE FINISHED COMPLETELY BEFORE THE PRINTING PLATE TROLLEY IS ENABLED FOR EXTENDING. STARTING THE EXPOSURE IN THE „EXPOSURE“ WINDOW, CLICK ON THE „AUTO“ BUT TON TO START THE AUTOMATIC EXPOSURE. ALL JOBS CONTAINED IN THE „JOB LIST FOR AUTOMATION“ WILL BE EXECUTED. FIG. 4-16 DURING THE EXPOSURE, AN EXPOSURE AND A TEMPERATURE LOG ARE CREATED, WHICH CAN LATER BE DISPLAYED. ANY FAULTS OCCURRING ARE LOGGED IN THE „STATUS“ WINDOW AND WRITTEN TO A LOG FILE. IF ALL AUTOMATIC JOBS HAVE BEEN ACTIVATED IN THE AUTOMATIC MODE, THE MACHINE WILL WAIT FOR NEW JOBS WHICH HAVE BEEN ADDED TO THE „JOB LIST FOR AUTOMATION“. NEW JOBS CAN BE ADDED TO THE „JOB LIST FOR AUTOMATION“ MANUALLY, AS DESCRIBED ABOVE, OR AUTOMATICALLY IF THEY ARE GENERATED BY THE RIP PROGRAM AND ARE WRIT TEN INTO THE APPROPRIATE DIRECTORY. THE EXPOSURE OF THE NEW JOBS WILL THEN START AUTOMATICALLY. CLICKING ON THE „AUTO“ BUTTON WILL QUIT THE AUTOMATIC MODE. 4.4 INTERRUPTING THE WORK 4.4.1 SHUT TING DOWN THE UV-SET TER™ SELECTING THE „SHUT DOWN UV-SET TER“ MENU OPTION FROM THE „UV-SET TER“ MENU WILL SHUT DOWN THE UV-SET TER™ COMPLETELY AFTER A CONFIRMATION WARNING. THE SOFT WARE WILL TURN OFF THE LASER AND WILL TRAVERSE THE X AND Y AXES OF THE UV-SET TER TO A DEFINED LIMIT POSITION. THE UV-SET TER™ SOFT WARE WILL QUIT AND - WHERE SET - THE OPERATING SYSTEM WILL SHUT DOWN. NOW YOU CAN TURN OFF THE UV-SET TER™. TO DO SO, TURN THE MAIN SWITCH TO „0“ POSITION TO DISCONNECT THE UV-SET TER™ FROM THE MAINS. 4.5 INITIAL WORK PREPARATION 4.5.1 SET TING UP THE PLATE TYPE OPEN THE „PLATE SET TINGS“ MENU AND CLICK ON THE „PLATE TYPE“ MENU OPTION. THE WINDOW WHICH IS SHOWN IN FIG. 4-17 AND WHERE VARIOUS MACHINE AND PRINTING PLATE PARAMETERS CAN BE DEFINED IS OPENED. TO REMOVE A PLATE TYPE FROM THE LIST, SELECT THE APPROPRIATE LINE AND CLICK ON „DELETE“. 4.5.2 DEFINING THE PRINTING PLATE FORMAT AND THE PRINTING PLATE LAYOUT PRINTING PLATE FORMAT AND PRINTING PLATE LAYOUT ARE CUSTOMER-SPECIFIC AND ARE SET UP BY THE MANUFACTURER, AS FAR AS KNOWN. IF YOU WANT TO USE ANOTHER PRINTING PLATE FORMAT OR LAYOUT, YOU CAN ADD IT OR CHANGE AN EXISTING ONE. FIRST, OPEN THE „PLATE LAYOUT“ MENU ITEM IN THE „PLATE SET TINGS“ MENU (SEE FIG. 4-18). FIG. 4-18 [ 1 ] IN THE „NAME“ COLUMN, SELECT THE PRINTING PLATE YOU WANT TO CHANGE. IF YOU CLICK ON THE APPROPRIATE FIELD ONCE MORE, YOU CAN CHANGE THE NAME OF THE PRINTING PLATE FORMAT. TO DEFINE A NEW PRINTING PLATE FORMAT (MAX. 20 CHARACTERS), CLICK INTO AN EMPTY FIELD. TO DELETE EXISTING ENTRIES FROM THE LIST, SELECT THE APPROPRIATE LINE AND CLICK ON THE „DELETE“ COMMAND. [ 2 ] USE THE „X SIZE“ AND „Y SIZE“ TO DEFINE THE DIMENSIONS OF THE PRINTING PLATE. [ 3 ] USE THE „UPPER ...“, „LOWER ...“, „LEFT ...“ AND „RIGHT MARGIN“ COLUMNS TO DEFINE THE CLEARANCE OF THE PRINTING AREA TO THE MARGIN OF THE PRINTING PLATE. IF YOU ALSO WISH TO EXPOSE THE MARGINAL AREA OF THE PRINTING PLATE, YOU MUST REDUCE THE MARGINS. MAKE SURE THAT THE VALUES ARE SET WITH AN ACCURACY OF ±1MM. [ 4 ] USE THE „POSITION OF DIVISION LINE“ MENU OPTION TO SPECIFY (IN MILLIMETERS) HOW FAR THE FIRST EXPOSURE HEAD IS TO BE EXPOSED. IF

„0“ IS ENTERED, THE JOB IS DIVIDED IN THE MIDDLE. [ 5 ] WITH AUTOMATION ONLY: IN THE FULLY AUTOMATIC MODE, A SPECIAL LOADING AND UNLOADING PROGRAM CAN BE STORED FOR EACH PRINTING PLATE TYPE UNDER „AUTO PROGRAM“. [ 6 ] WITH AUTOMATION ONLY: USE THIS COLUMN TO SELECT A PUNCHING PROGRAM. [ 7 ] USE THE „HORIZONTAL ALIGNMENT“ OR „VERTICAL ALIGNMENT“ COLUMN TO SPECIFY THE ALIGNMENT OF THE IMAGE RELATIVE TO THE USEABLE PRINTING RANGE. [ 8 ] ACTIVATING THE „REGISTER PLATE“ FIELD DEFINES THE REFERENCE POINT FOR THE REGISTRATION BY THE X AND Y COORDINATES „REGISTER POS X“ AND „REGISTER POS Y“ RELATIVE TO THE USEABLE PRINTING AREA. AT TENTION! IF A THREE-POINT LAY IS USED, THE „REGISTER PLATE“ MUST NOT BE ACTIVE. [ 9 ] USE THE „REGISTER POS X“ AND „REGISTER POS Y“ COLUMNS TO DEFINE THE RELEVANT REFERENCE POINT RELATIVE TO THE USEABLE PRINTING AREA. 4.5.3 CREATING AND MANAGING CHECKIN RULES THE CHECKIN RULES DEFINE THE FOLDERS USED FOR THE IMAGE FILES TO BE EXPOSED. FURTHERMORE, FILE FORMAT, PLATE TYPE, PLATE HANDLING AND THE PARAMETERS FOR STATUS, DOCKING POINT AND PRIORITY ARE DEFINED. FIRST, OPEN THE „CHECKIN RULES“ MENU ITEM IN THE „FILE“ MENU (SEE FIG. 4-19). SUBSEQUENTLY, THE FOLLOWING WINDOW IS OPENED: FIG. 4-19 [ 1 ] IF THE „DISPLAY JOBS IN SUBDIRECTORIES“ OPTION IS SELECTED, ALL FILES, INCLUDING THOSE OF THE SUBDIRECTORIES, ARE DISPLAYED LATER IN THE „JOBS LIST“. WHEN CLICKING ON THE „SHOW ONLY NEW JOBS“ OPTION, ONLY JOBS NOT YET EXPOSED ARE DISPLAYED. [ 2 ] THE „NAME“ COLUMN CONTAINS THE DESIRED DESIGNATION OF THE CHECKIN RULE. YOU CAN USE, E.G. NAMES FOR PRINTING PLATES OR OF CUSTOMERS HERE. [ 3 ] USE THE „DIRECTORY“ COLUMN TO SPECIFY THE DIRECTORY IN WHICH THE FILES TO BE EXPOSED CAN BE FOUND. TO ENTER THE DIRECTORY NAME, CLICK ON THE „BROWSE“ COLUMN AND SELECT THE RELEVANT DIRECTORY OR ENTER IT DIRECTLY; SUBDIRECTORIES ARE ALSO BROWSED. [ 4 ] USE THE „PAT TERN“ COLUMN TO SELECT THE FILE TYPE („*.TIF“, „*.TBB“, „*.SDF“) FOR WHICH THE APPROPRIATE FOLDER WILL BE BROWSED (DEFAULT: „*.TIF“). [ 5 ] USE THE „PLATE TYPE“ COLUMN TO SELECT THE TYPE OF PRINTING PLATE TO BE EXPOSED AND WHICH MUST BE SET UP BEFOREHAND (SEE SECTION 4.5.2 “DEFINING THE PRINTING PLATE FORMAT AND THE PRINTING PLATE LAYOUT” ON PAGE 37). [ 6 ] USE THE „PLATE LAYOUT“ COLUMN TO SELECT THE PRINTING PLATE FORMAT TO BE USED WHICH MUST BE DEFINED BEFOREHAND (SEE SECTION 4.5.2 “DEFINING THE PRINTING PLATE FORMAT AND THE PRINTING PLATE LAYOUT” ON PAGE 37). [ 7 ] WITH AUTOMATION ONLY: USE THE „HANDLING“ COLUMN TO SET THE APPROPRIATE FOLDER EITHER TO „MANU“ FOR MANUAL EXPOSURE, TO „UNLOAD“ FOR MANUAL EXPOSURE WITH AUTOMATIC PRINTING PLATE REMOVAL OR TO „AUTO“ FOR FULLY AUTOMATIC EXPOSURE. [ 8 ] WITH AUTOMATION ONLY: THE NUMBER OF PRINTING PLATE COPIES IS ENTERED IN THE „MULTIPLE“ COLUMN. [ 9 ] THE STATUS OF THE CHECKIN RULE IS SPECIFIED HERE: „ACTIVE“:THE ENTERED DIRECTORY IS MONITORED. „PAUSE“:THE ENTERED DIRECTORY IS NOT MONITORED. [ 10 ] USE THE „WORKFLOW“ COLUMN TO SELECT WHICH WORKFLOW IS LINKED WITH THE UV-SET TER (DEFAULT: THE „HOT FOLDER“). IN THIS CASE, THE SELECTED DIRECTORIES ARE MERELY MONITORED. THE ONLY ADDITIONAL FUNCTION IS „PPI“. WITH THIS WORKFLOW, BOTH THE STATUS OF THE MACHINE AND OF THE INDIVIDUAL JOB FILES ARE STORED IN AN XML FILE COMPRISING THE INFORMATION REQUIRED FOR THE WORKFLOW. [ 11 ] THE „DOCK AUTOMATION PROGRAM“ COLUMN CAN BE USED TO DEFINE AN AUTOMATION PROGRAM FOR THE JOBS OF THE APPROPRIATE CHECKIN RULE. JOBS FROM THIS CHECKIN RULE CAN ONLY BE CONNECTED TO DOCKS FOR WHICH THE SAME AUTOMATION PROGRAM WAS DEFINED. THIS ENSURES THAT NO MISEXPOSURE RESULTS IN CASE THE JOBS ARE CONNECTED TO DOCKS OTHER THAN INTENDED. THIS OPTION REQUIRES AUTOMATION PROGRAMS DEFINED FOR THE DOCKS BY A SERVICE TECHNICIAN. [ 12 ] WITH AUTOMATION ONLY: THE „PRIORITY“ COLUMN IS USED TO DEFINE THE PRIORITY OF THE JOBS WITH AUTOMATIC EXPOSURE. JOBS WITH HIGHER PRIORITY ARE EXPOSED FIRST. [ 13 ] USE THE „POST PROCESSING“ COLUMN TO SPECIFY WHETHER THE JOBS ARE DELETED („DELETE“ OPTION) OR RELOCATED („RELOCATE“ OPTION) AFTER THE EXPOSURE PROCESS. IF YOU HAVE SELECTED „RELOCATE“, YOU MUST ENTER A DIRECTORY IN THE „POST PROCESSING DIRECTORY“ COLUMN TO WHICH THE JOBS ARE TO BE MOVED. ENTRIES IN THE CHECKIN RULES CAN BE DELETED BY SELECTING THE RELEVANT JOBS WITH THE LEFT MOUSE BUT TON AND SUBSEQUENTLY CLICKING ON THE „DELETE CHECKIN RULE“ OPTION. 4.6 CALIBRATING THE PRINTING PLATES INTRODUCTION, TERMS AND DEFINITIONS AN OVERLAY MUST BE CREATED WHENEVER A NEW PRINTING PLATE TYPE IS USED. BEFORE THE UV-SET TER IS DELIVERED TO THE CUSTOMER, ONE OVERLAY EXISTS PER HEAD FOR EACH PRINTING PLATE TYPE SET UP. TERMS AND DEFINITIONS: THE NUMBER OF JOBS MONITORED SHOULD NOT BE TOO LARGE TO PREVENT THE CONTROL COMPUTER FROM OVERLOADING UNNECESSARILY. OVERLAY • SERVES FOR CALIBRATION OF THE PRINTING PLATES • CONSISTS OF A DECIMAL OR A TEXT FILE STRIP • IMAGE AREA OF A JOB WHICH IS EXPOSED WHEN TRAVERSING THE EXPOSURE HEAD IN THE Y DIRECTION • A JOB CONSISTS OF SEVERAL STRIPS ARRANGED ONE AFTER THE OTHER. HOMOGENOUS • THE INTERNAL STRUCTURE OF THE EXPOSED AREA IS HOMOGENOUS. • THE DISTRIBUTION OF THE LIGHT IS EVEN. IMPORTANT NOTES TO OBTAIN HIGH-QUALITY OVERLAYS: AFTER CALCULATION, CLICK ON „SAVE“ TO SAVE THE FILES FOR THE NEW PLATE TYPE. THEREAFTER, CLICK ON „EXIT“ TO COMPLETE THE CALIBRATION PROCESS. REPEAT THE PROCESS AS OFTEN AS NECESSARY UNTIL THE EXPOSURE RESULT IS HOMOGENOUS OR UNTIL ALL PLATES ARE CALIBRATED. 4.6.1 DETERMINING AND ADJUSTING THE PRINTING PLATE COVERAGE DETERMINING THE PRINTING PLATE COVERAGE WHEN SET TING UP THE UV-SET TER AND CHECKING THE PROCESS AT REGULAR INTERVALS, IT IS IMPERATIVE TO DETERMINE THE PRINTING PLATE COVERAGE. THE DEGREE OF THE COVERAGE IS DECISIVE FOR THE SERVICE LIFE OF THE PRINTING PLATE (NUMBER OF COPIES) AND IS DETERMINED OVER THE NUMBER OF EXPOSURE CYCLES OF THE UV-SET TER. THE NUMBER OF EXPOSURE CYCLES AND THUS THE DEGREE OF COVERAGE IS FACTORY-SET AND CAN BE CORRECTED IF NECESSARY. DUE TO THE AGING PROCESS OF THE LAMP AND THE RESULTING REDUCED POWER OUTPUT, THE NUMBER OF EXPOSURE CYCLES SHOULD BE INCREASED STEP BY STEP. THE INCREASE SHOULD BE SELECTED SUCH THAT THE REQUIRED PRINTING PLATE COVERAGE IS REACHED AGAIN (E.G. COVERAGE CATEGORY 2). TO BE ABLE TO DETERMINE THE DEGREE OF COVERAGE FOR A PRINTING PLATE TYPE EXACTLY, THE FOLLOWING DIFFERENT TEST FILES (TEST JOBS) ARE PROVIDED: • „BASYSPRINT_GREYWEDGE01.TBB“ OR „BASYSPRINT_GREYWEDGE02.TBB“ (SEE FIG. 4-31 ON PAGE 47) THE GREY-WEDGES CONSIST OF 36 MINI-PICTURES EACH. EXPOSE A TEST JOB BY PLACING THE JOB IN QUESTION IN THE EXPOSURE WINDOW; THEREAFTER, PLACE AN APPROPRIATELY CUT PRINTING PLATE ON THE VACUUM PUNCHED-HOLE PLATE AND CLICK ON THE „START EXPOSURE“ BUTTON (SEE CHAPTER “4.2.5 MANUAL EXPOSURE” ON PAGE 2). MAKE SURE THAT ONLY THE JOB OF ONE EXPOSURE HEAD IS EXPOSED. THE EXPOSURE RESULT CAN BE ILLUSTRATED USING THE SCHEMATIC DRAWING BELOW: 4.7 SERVICE OPTIONS THE SERVICE MENU IS ALWAYS ENABLED. FOR SAFETY REASONS, HOWEVER, CERTAIN MENU OPTIONS MUST BE ENABLED SPECIFICALLY. THE FOLLOWING SEQUENCE IS USED FOR ENABLING: • IN THE SERVICE MENU, CLICK ON THE „EXTENDED SERVICE MENU“ OPTION. • THE „SERVICEPASSWORD“ WINDOW IS OPENED. ENTER THE PASSWORD „HEXE“ AND PRESS ENTER TO CONFIRM. THE FOLLOWING PARAGRAPH DESCRIBES THE MENU OPTIONS OF THE SERVICE MENU („SERVICE OPTIONS“) REQUIRED TO SET UP THE UV-SET TER: • „MACHINE CONFIGURATION ...“ THE MACHINE CONFIGURATION COMPRISES, E.G. COMPUTER SET TINGS, DIRECTORIES FOR CREATION OF OVERLAYS AND ACCESS TO THE REGISTRY DATABASE. • „USE INTERFACE CONFIGURATION“ USE THIS OPTION TO SET THE USER INTERFACE (COLOR SET TINGS ETC.) • „TRAVERSE MOTORS MANUALLY ...“ THIS SERVICE OPTION CAN BE USED TO TRAVERSE THE INDIVIDUAL EXPOSURE HEADS FOR TESTING PURPOSES. • „DISPLAY TEST IMAGE...“ A TEST IMAGE CAN BE PROJECTED VIA THE OPTICS FOR TESTING PURPOSES. • „TEST EXPOSURE ...“ THIS SERVICE OPTION CAN BE USED TO PERFORM VARIOUS TEST EXPOSURES. • „FOCUS“ THIS SUBMENU CAN BE USED TO TRAVERSE THE Z AXIS OF AN EXPOSURE HEAD USING E.G. THE

:RETTES-VU EHT FO STNENOPMOC LAUDIVIDNI LORTNOC OT DESU EB NAC SNOITPO ECIVRES GNIWOLLOF EHT .NOITPO UNEM “...LORTNOC„• „HEAD 1“ OR „HEAD 2“ USE THIS SERVICE OPTION TO TURN ON / TURN OFF OR OPEN / CLOSE OR CALIBRATE THE COMPONENTS „HEAD ELECTRONICS“, „LASER“, „MOTOR“ OR „SHUT TER“. • „COOLER“ OR „VACUUM“ USE THIS SERVICE OPTION TO TURN ON/OFF THE COOLING UNIT OR THE VACUUM. • „BLOWING AIR“ USE THIS MENU OPTION TO TURN ON / TURN OFF THE BLOWING AIR FOR THE VACUUM PUNCHED-HOLE PLATE. • „UNLOCK MAGAZINE DOOR“ OR „LOCK MAGAZINE DOOR“ THIS SERVICE OPTION CAN BE USED TO REMOVE PAPER JAM. • „CALIBRATE MOTORS“ USE THIS SERVICE OPTION TO CALIBRATE THE MOTORS. THE „RESTART HEAD ELECTRONICS“ SERVICE OPTION IS REQUIRED TO RESTART THE HEAD ELECTRONICS IN THE EXPOSURE HEADS. CHAPTER 5 SERVICE AND MAINTENANCE REGULAR SERVICE AND MAINTENANCE ARE IMPERATIVE PREREQUISITES FOR THE TROUBLEFREE FUNCTIONING AND THE SERVICE LIFE OF THE UV-SET TER. IT IS THEREFORE IMPERATIVE TO PERFORM THE NECESSARY MAINTENANCE WORK CAREFULLY. IF YOU HAVE CONCLUDED A MAINTENANCE AGREEMENT WITH PUNCH GRAPHIX PREPRESS GERMANY GMBH OR ONE OF ITS AGENCIES, PLEASE MAKE SURE THAT THE MAINTENANCE DUE DATES SPECIFIED THEREIN ARE OBSERVED. CARRY OUT YOURSELF ONLY THE MAINTENANCE WORK DESCRIBED IN THIS MANUAL. ANY OTHER WORK BEYOND THE ACTIVITIES SPECIFIED HERE MUST BE PERFORMED EXCLUSIVELY BY AUTHORIZED EXPERTS! 5.1 OVERVIEW AND INTERVALS OF THE MAINTENANCE ACTIVITIES WE RECOMMEND THAT YOU BACK UP THE DATA OF THE CONTROL COMPUTER OF THE UV-SET TER™ AT REGULAR INTERVALS. WHEN DOING SO, OBSERVE THE WORK INSTRUCTION AA-09-036 BASYSPRINT BACKUP SOFT WARE OPERATOR‘S GUIDE, WHICH CAN BE ORDERED FROM PUNCH GRAPHIX PREPRESS GERMANY GMBH ON REQUEST. A GENERAL MAINTENANCE MUST BE PERFORMED ON THE UV-SET TER™ BY A SERVICE TECHNICIAN AUTHORIZED BY PUNCH GRAPHIX AFTER FOUR MONTHS OR 1,000 OPERATING HOURS. THIS MAINTENANCE ACTIVITY MUST BE RECORDED IN THE SERVICE BOOK (PLEASE REFER TO THE MANUAL). THE MAINTENANCE ACTIVITIES COMPLETED MUST BE PROVEN COMPLETELY; OTHERWISE, YOUR CLAIM FOR WARRANTY WILL BE NULL AND VOID. YOUR WARRANTY WILL ALSO BE RENDERED NULL AND VOID IF YOU PERFORM YOURSELF ANY ACTIVITIES OTHER THAN THOSE AS SPECIFIED IN THE PRESENT GUIDE ON THE UV-SET TER™. MAINTENANCE WORK TIME INTERVALS TO BE CARRIED OUT BY CLEANING THE VACUUM PUNCHED-HOLE PLATE (SEE SECTION 5.2.1 ON PAGE 54) DAILY CUSTOMER CLEANING THE LINEAR DRIVES (SEE SECTION 5.2.2 ON PAGE 55) DAILY CUSTOMER CLEANING THE UV-SET TER EXTERNALLY (SEE SECTION 5.2.3 ON PAGE 55) WEEKLY CUSTOMER CHECKING THE COMPRESSED AIR SUPPLY (OPTIONAL) 1 (SEE SECTION 5.3 ON PAGE 55) DAILY CUSTOMER CHECKING THE COOLANT IN THE SECONDARY CIRCUIT 1 (SEE SECTION 5.4 ON PAGE 56) DAILY CUSTOMER CHANGING THE COOLANT (SEE SECTION 5.4 ON PAGE 56) ANNUALLY CUSTOMER CHECK THE COOLER PRIMARY CIRCUIT (SEE SECTION 5.5 ON PAGE 59) ANNUALLY REFRIGERATION TECHNICIAN CHECK THE FILTER MAT OF THE RIEDEL COOLER 1 (SEE SECTION 5.6 ON PAGE 59) MONTHLY CUSTOMER CHECKING THE SILENCER OF THE SIDE-CHANNEL COMPRESSOR 1 (SEE SECTION 5.7 ON PAGE 59) EVERY 8 MONTHS OR EVERY 2,000 OPERATING HOURS CUSTOMER/ SERVICE TECHNICIAN LUBRICATING THE X AXIS 1 (SEE SECTION 5.8 ON PAGE 59) ANNUALLY CUSTOMER/ SERVICE TECHNICIAN LUBRICATING THE Y AXIS 1 (SEE SECTION 5.8 ON PAGE 59) ANNUALLY CUSTOMER/ SERVICE TECHNICIAN 1 THIS MAINTENANCE WORK IS PART OF THE GENERAL MAINTENANCE. 2 THIS MAINTENANCE WORK MUST ONLY BE PERFORMED BY A SERVICE TECHNICIAN AUTHORIZED BY PUNCH GRAPHIX. FOR FURTHER MAINTENANCE WORK TO BE DONE ON THE COOLER, PLEASE REFER TO THE SUPPLIED COOLER OPERATOR‘S GUIDE. 5.2 CLEANING THE UV-SET TER 5.2.1 CLEANING THE VACUUM PUNCHED-HOLE PLATE THE VACUUM PUNCHED-HOLE PLATE MUST BE CLEANED

DAILY BY THE OPERATOR. CLEANING CAN BE PERFORMED USING A VACUUM CLEANER WITH AN APPROPRIATE AT TACHMENT, OR WITH A CLEAN CLOTH. LUBRICATING THE COVER GUIDE (OPTIONALLY) 1 (SEE SECTION 5.8 ON PAGE 59) ANNUALLY CUSTOMER/ SERVICE TECHNICIAN LUBRICATING THE LONGITUDINAL TRAVEL (OPTIONALLY) 1 (SEE SECTION 5.8 ON PAGE 59) ANNUALLY CUSTOMER/ SERVICE TECHNICIAN CHECKING THE FILTER MATS 1 (SEE SECTION 5.9 ON PAGE 67) HALF-YEARLY CUSTOMER/ SERVICE TECHNICIAN GENERAL MAINTENANCE 2 (SEE SECTION 5.10 ON PAGE 68) EVERY 4 MONTHS OR EVERY 1,000 OPERATING HOURS SERVICE TECHNICIAN CHANGING THE LAMP (UV LAMP) 2 (SEE SECTION 5.11 ON PAGE 68) EVERY 2,000 OPERATING HOURS SERVICE TECHNICIAN CHANGING THE LASER MODULES 2 (SEE SECTION 5.12 ON PAGE 69) EVERY 10,000 OPERATING HOURS (ACTUAL EXPOSURE TIME) SERVICE TECHNICIAN ANY MAINTENANCE WORK PERFORMED NOT ACCORDING TO THE RELEVANT STANDARDS OR INSTRUCTIONS - CAN IMPAIR THE EXPOSURE AND PROCESS QUALITY; - MAY LEAD TO UNCONTROLLED WEAR OF THE COMPONENTS CONCERNED. • PERFORM THE MAINTENANCE WORK AS DESCRIBED IN THIS CHAPTER. • OBSERVE THE TABLE ABOVE. TO CLEAN THE VACUUM PUNCHED-HOLE PLATE, USE EITHER WATER OR A LINT-FREE CLOTH. HAZARD OF DAMAGE TO THE UV-SET TER FROM DRIPPING WATER! HAZARD OF DAMAGE TO THE GUIDES / HAZARD OF CONTAMINATION OF THE SENSITIVE OPTICS OF THE UV-SETTER FROM RAISED DUST OR DIRT PARTICLES! THIS MAY RESULT IN A BAD EXPOSURE QUALITY. • ALWAYS USE A DRY OR SLIGHTLY MOISTENED AND LINT-FREE CLOTH. • NEVER USE COMPRESSED AIR! 5.2.2 CLEANING THE LINEAR DRIVES THE LINEAR DRIVES, IN PARTICULAR IN THE VICINITY OF THE PERMANENT MAGNETS, MUST BE CHECKED DAILY FOR CONTAMINATION (E.G. METAL SPLINTERS). THIS CHECK SHOULD ALSO INCLUDE THE LINEAR GUIDES. 5.2.3 CLEANING THE UV-SETTER EXTERNALLY THE GENERAL CLEANING INCLUDES CLEANING OF THE UV-SET TER EXTERNALLY AND CLEANING OF THE AREA AROUND THE VACUUM PUNCHED-HOLE PLATE. THE GENERAL CLEANING WORK SHOULD BE PERFORMED ONCE A WEEK. TO CLEAN THE COMPUTER (KEYBOARD, MONITOR AND SCANNER), USE SPECIAL CLEANING AGENTS WHICH ARE SUITABLE FOR EDP EQUIPMENT. PLEASE OBSERVE THE APPROPRIATE INSTRUCTIONS FOR USE. THE HOUSING OF THE UV-SET TER SHOULD BE CLEANED WITH A MOIST CLOTH. FOR STUBBORN CONTAMINATION, A MILD ALL-PURPOSE CLEANING AGENT CAN BE USED. 5.3 CHECKING THE COMPRESSED AIR SUPPLY (OPTIONAL) TO ENSURE TROUBLEFREE OPERATION OF YOUR UV-SET TER, THE OPERATING PRESSURE OF THE COMPRESSED AIR MUST BE 6 BAR FOR AUTOMATIC OPERATION, AND THE OPERATING PRESSURE OF THE BLOW AIR FOR THE VACUUM PUNCHEDHOLE PLATE 0.2 BAR. BEFORE STARTING WORK, CHECK THE REQUIRED OPERATING PRESSURE OF THE COMPRESSED AIR. IF THE SPECIFIED VALUES ARE NOT CORRECT, PRESS THE SET TING KNOB ON THE SERVICE UNIT DOWN AND TURN IT CLOCKWISE TO INCREASE THE PRESSURE OR COUNTERCLOCKWISE TO REDUCE THE PRESSURE. HAZARD OF CONTAMINATION OF THE LINEAR GUIDES! HAZARD OF SEVERE DAMAGE TO THE MACHINE! • ALWAYS REMOVE ANY CONTAMINATION ON THE LINEAR GUIDES IMMEDIATELY. ALWAYS MAKE SURE THAT THE COVER OF THE SCANNER IS CLOSED AFTER USE TO PREVENT CONTAMINATION. A CONTAMINATED SCANNING AREA CAN IMPAIR YOUR EXPOSURE RESULTS. AN INCORRECTLY SET OPERATING PRESSURE CAN RESULT IN FAULTS IN THE OPERATING BEHAVIOR OF THE AUTOMATION COMPONENTS. IN CASE OF UNDERSUPPLY, A WARNING MESSAGE IS DISPLAYED. IN CASE OF OVERSUPPLY, SENSIBLE COMPONENTS IN THE PNEUMATIC SYSTEM CAN BE DAMAGED. • ALWAYS ENSURE THAT THE OPERATING PRESSURE IS SET TO THE SPECIFIED VALUE. 5.4 CHECKING THE COOLANT IN THE SECONDARY CIRCUIT THE UV-SET TER™ POSSESSES AN EXTERNAL COOLING UNIT THAT USES A SPECIAL COOLANT ACCORDING TO THE PUNCH GRAPHIX SPECIFICATION. 5.4.1 KKW COOLING UNIT PC 41.02 - KES FROM RIEDEL DAILY PREPARATION FOR WORK BEFORE STARTING WORK, CHECK THE FLUID LEVEL IN THE INSPECTION GLASS OF THE COOLING UNIT (SEE FIG. 5-2 ON PAGE 57). IF THE FLUID LEVEL HAS FALLEN CLOSE TO THE MIN MARK, TOP UP THE RELEVANT COOLANT. WHEN DOING SO, PROCEED AS FOLLOWS (SEE ALSO COOLER OPERATOR‘S GUIDE): • USE THE T WO KNURLED SCREWS TO REMOVE THE FILTER MAT (SEE FIG. 5-2 ON PAGE 57). • REMOVE THE FILLING HOSE CAREFULLY FROM THE CLAMPS (SEE FIG. 5-3). • TOP UP THE SPECIAL COOLANT UP TO THE MAX MARK ACCORDING TO THE PUNCH GRAPHIX SPECIFICATION, USING A FILLING HOSE AND A FUNNEL (SEE FIG. 5-3). CONTAMINATED COOLANT CAN RESULT IN REDUCED COOLING POWER! • USE EXCLUSIVELY THE PRESCRIBED COOLANT. • CHANGE THE COOLANT AT LEAST ONCE A YEAR. • IF CLEANING IS NECESSARY, PLEASE CONTACT PUNCH GRAPHIX PREPRESS GERMANY GMBH OR ITS AUTHORIZED SERVICE PARTNERS. THE COOLING CIRCUIT MUST BE CHECKED FOR CONTAMINATION ONCE PER MONTH (SEE COOLER OPERATOR‘S GUIDE). IN CASE OF CONTAMINATION, PLEASE CONTACT PUNCH GRAPHIX PREPRESS GERMANY GMBH. THE NUMBER OF THE SERVICE HOTLINE IS TO BE FOUND ON THE INSIDE OF THE COVER OF YOUR UV-SET TER™. 5.4.2 RIT TAL COOLING UNIT SK 3320 DAILY PREPARATION FOR WORK BEFORE STARTING WORK, CHECK THE FLUID LEVEL IN THE INSPECTION GLASS OF THE COOLING UNIT (SEE FIG. 5-4). IF THE FLUID LEVEL HAS FALLEN CLOSE TO THE MIN MARK, TOP UP THE RELEVANT COOLANT. WHEN DOING SO, PROCEED AS FOLLOWS (SEE ALSO COOLER OPERATOR‘S GUIDE): • OPEN THE COVER OF THE FILLER NECK. • TOP UP THE SPECIAL COOLANT UP TO THE MAX MARK ACCORDING TO THE PUNCH GRAPHIX SPECIFICATION, USING A FUNNEL (SEE FIG. 5-4). • RECLOSE THE COVER OF THE FILLER NECK. FIG. 5-4 IF THE FILLING LEVEL FALLS BELOW THE MINIMUM COOLANT LEVEL, THE LIGHT SOURCES AND FURTHER MACHINE FUNCTIONS ARE TURNED OFF. • ALWAYS ENSURE A CORRECT FLUID LEVEL. • IN CASE OF A FAULT, PLEASE CONTACT PUNCH GRAPHIX PREPRESS GERMANY GMBH OR ITS SERVICE PARTNERS (SEE ALSO SECTION “TROUBLESHOOTING” ON PAGE 71). IF THE FILLING LEVEL FALLS BELOW THE MINIMUM COOLANT LEVEL, THE LIGHT SOURCES AND FURTHER MACHINE FUNCTIONS ARE TURNED OFF. • ALWAYS ENSURE A CORRECT FLUID LEVEL. • IN CASE OF A FAULT, PLEASE CONTACT PUNCH GRAPHIX PREPRESS GERMANY GMBH OR ITS SERVICE PARTNERS (SEE ALSO SECTION “TROUBLESHOOTING” ON PAGE 71). 5.5 CHECK THE COOLER PRIMARY CIRCUIT A REFRIGERATION TECHNICIAN MUST CHECK THE PRIMARY CIRCUIT OF THE COOLER ONCE A YEAR. WHEN DOING SO, OBSERVE THE FOLLOWING: • ENVIRONMENTAL COMPATIBILITY • TIGHT SEALING OF THE SYSTEM (PUMP, HOSES AND CONNECTIONS) • FILLING VOLUME OF THE PUMP 5.6 CHECK THE FILTER MAT OF THE RIEDEL COOLER CHECK THE FILTER MAT FOR CONTAMINATION AND DAMAGE AT LEAST ONCE A MONTH AND REPLACE IT AS NECESSARY (SEE COOLER OPERATOR‘S GUIDE). 5.7 CHECKING THE SILENCER OF THE SIDE-CHANNEL COMPRESSOR THE SILENCER ON THE PRESSURE CONTROL VALVE OF THE SIDE-CHANNEL COMPRESSOR MUST BE CHECKED FOR CONTAMINATION EVERY 8 MONTHS OR EVERY 2,000 OPERATING HOURS. TO DO SO, REMOVE AND REINSTALL THE SILENCER AFTER YOU HAVE REMOVED ANY CONTAMINATION. 5.8 LUBRICATION THE GUIDES OF THE UV-SETTER MUST BE LUBRICATED AT REGULAR INTERVALS AS PER LUBRICATION DIAGRAM. TO THIS END, A GREASE GUN WITH SPECIAL LUBRICATING GREASE AND APPROPRIATE MOUTH PIECES ARE INCLUDED IN THE UV-SET TER™ PACK AS ACCESSORIES. DEPENDING ON THE MACHINE TYPE, A SMALL GREASE GUN IS ADDITIONALLY INCLUDED IN THE SCOPE OF SUPPLY (SEE FIG. 5-5 ON PAGE 60). USE EXCLUSIVELY THIS GREASE GUN(S) WITH THE GREASE THEREIN. LUBRICATING GREASE FOR TOPPING UP THE GREASE GUN(S) CAN BE ORDERED FROM PUNCH GRAPHIX PREPRESS GERMANY GMBH AND ITS SERVICE PARTNERS. PRIOR TO DELIVERY TO THE CUSTOMER, THE GREASE GUN (CAPACITY 400 G, FILLED WITH CARTRIDGES) IS FIT TED WITH A GREASE CARTRIDGE (SEE FIG. 5-5, ITEM 5). BEFORE YOU CAN USE THE MOUTH PIECE 2, THE ADAPTER 1 MUST BE SCREWED ONTO IT. THE SMALL GREASE GUN HAS A CAPACITY OF 80 G AND IS PROVIDED WITH A GENERAL FILLING WITH SPECIAL LUBRICATING GREASE PRIOR TO DELIVERY. GENERAL PREPARATORY WORK • SHUT DOWN YOU COMPUTER BY CLICKING WITH THE MOUSE ON THE „SHUT DOWN UV-SET TER...“ MENU ITEM IN THE „UV-SET TER“ MENU. • TURN THE KEYSWITCH TO POSITION „0“; PULL OUT THE KEYSWITCH TO BE SURE THAT THE UV-SET TER™ IS DISCONNECTED. • SUBSEQUENTLY, DISCONNECT THE MAINS PLUG FOR SAFETY REASONS. 5.8.1 LUBRICATING THE X AND Y AXES LUBRICATION INTERVAL FOR THE X AND Y AXES:ANNUALLY PROCEDURE: • OPEN THE COVER OF THE UV-SET TER AND REMOVE THE HOUSING COVER ON THE REAR SIDE OF THE UV-SET TER [2] USING A SPECIAL WRENCH [1] TO GAIN ACCESS TO THE LUBRICATION POINTS. 5.8.2 LUBRICATING THE COVER GUIDE (OPTIONALLY) COVER GUIDE LUBRICATION INTERVAL: ANNUALLY UV-SET TER™, SERIES 11 PROCEDURE: LUBRICATING THE LOWER COVER GUIDE: • TURN THE SERVICE SWITCH TO THE „SERVICE 1“ POSITION. • TO BE GRANTED ACCESS TO THE LEFT-HAND LUBRICATING POINT, RELEASE THE LEFT-HAND COVER PLATE ON THE FRONT SIDE (SEE FIG. 5-9). • THE LUBRICATING POINTS ARE LOCATED ON THE INSIDE OF THE COVER. THEREFORE, OPEN THE COVER SUFFICIENTLY TO BE ABLE TO ACCESS THE LUBRICATING NIPPLES EASILY. FIG. 5-9 SHOWS THE EXACT LUBRICATING POINTS. • SCREW THE DIN NOZZLE (FIG. 5-5, ITEM 2, PAGE 60) ONTO THE GREASE GUN. 5.8.3 LUBRICATING THE LONGITUDINAL TRAVEL (OPTIONALLY) UV-SET TERS™ OF THE 6 AND 7 SERIES, VARIANTS 5 AND 6 ONLY (FULLY AUTOMATIC) LONGITUDINAL TRAVEL LUBRICATION INTERVAL: ANNUALLY THE LONGITUDINAL TRAVEL OF THE LOADER MUST BE LUBRICATED REGULARLY. WHEN DOING SO, OBSERVE THE WORK INSTRUCTION AA-19-023 LUBRICATING THE UV-SET TER, WHICH CAN BE ORDERED FROM PUNCH GRAPHIX PREPRESS GERMANY GMBH ON REQUEST. 5.9 CHECKING THE FILTER MATS A VENTILATOR SYSTEM ENSURES THAT HEAT IS DISSIPATED AND SUFFICIENT FRESH AIR IS SUPPLIED. THE FRESH AIR IS SUCKED ON VIA THE FANS INSTALLED ON THE LEFT-HAND SIDE AND ON THE REAR OF THE UV-SETTER. FURTHERMORE, A FILTER MAT IS LOCATED BENEATH THE FANS OF THE CNC (SEE FIG. 5-11 ON PAGE 68). THE FILTER MATS MUST BE CHECKED FOR CONTAMINATION AT REGULAR INTERVALS TO ENSURE SUFFICIENT AIR SUPPLY. THE OPERATING HOURS, THE INSTALLATION ENVIRONMENT AND THE MAIN LOAD OF THE ROOM AIR WITH DUST AND DIRT PARTICLES ARE DECISIVE FOR THE INTERVALS. THE FILTER MAT IS WHITE WHEN DELIVERED. IF THE FILTER MAT HAS TURNED TO MEDIUM-GRAY, IT IS CONTAMINATED AND MUST BE CHANGED. WE RECOMMEND A HALF-YEARLY CHECK. PROCEDURE: • SHUT DOWN YOU COMPUTER BY CLICKING WITH THE MOUSE ON THE „SHUT DOWN UV-SET TER...“ MENU ITEM IN THE „UV-SET TER“ MENU. • TURN THE KEYSWITCH TO POSITION „0“; PULL OUT THE KEYSWITCH TO BE SURE THAT THE UV-SET TER™ IS DISCONNECTED. • SUBSEQUENTLY, DISCONNECT THE MAINS PLUG FOR SAFETY REASONS. • TO CHANGE THE FILTER MATS, PROCEED AS DESCRIBED IN FIG. 5-11. 5.10 GENERAL MAINTENANCE THE UV-SET TER™ REQUIRES GENERAL MAINTENANCE AFTER FOUR MONTHS OR 1,000 OPERATING HOURS. TO THIS END, YOU ARE KINDLY ASKED TO CONTACT PUNCH GRAPHIX PREPRESS GERMANY GMBH OR ONE OF ITS SERVICE PARTNERS IN GOOD TIME. THE NUMBER OF THE SERVICE HOTLINE IS INDICATED ON THE INSIDE OF THE COVER OF YOUR UV-SET TER™. 5.11 CHANGING THE LAMP (UV LAMP) THE LAMP MUST BE CHANGED AFTER 2,000 OPERATING HOURS. TO THIS END, YOU ARE KINDLY ASKED TO CONTACT PUNCH GRAPHIX PREPRESS GERMANY GMBH OR ONE OF ITS SERVICE PARTNERS IN GOOD TIME. THE NUMBER OF THE SERVICE HOTLINE IS INDICATED ON THE INSIDE OF THE COVER OF YOUR UV-SET TER™. 5.12 CHANGING THE LASER MODULES THE LASER MODULES MUST BE CHANGED EVERY 10,000 OPERATING HOURS (ACTUAL EXPOSURE TIME). TO THIS END, YOU ARE KINDLY ASKED TO CONTACT PUNCH GRAPHIX PREPRESS GERMANY GMBH OR ONE OF ITS SERVICE PARTNERS IN GOOD TIME. THE NUMBER OF THE SERVICE HOTLINE IS INDICATED ON THE INSIDE OF THE COVER OF YOUR UV-SET TER ™. MAKE SURE THAT THE UV LAMP IS ALWAYS HANDLED CORRECTLY. DO NOT TOUCH / INHALE LIQUID / GASEOUS MERCURY IF A LAMP HAS BROKEN! HAZARD OF DAMAGE TO YOUR EYES FROM UV LIGHT WHEN THE HOUSING IS OPEN! HAZARD OF SKIN BURNS FROM THE HOT UV LAMP EVEN AFTER OPERATION! • HAVE THE LAMPS ON THE UV-SET TER™ REPLACED ONLY BY AUTHORIZED EXPERTS. • OBSERVE THE GENERAL NOTES IN RESPECT OF THE UV LAMP. • IF A LAMP IS BROKEN, LEAVE THE ROOM

IMMEDIATELY AND REQUEST ALL OTHER PERSONS TO LEAVE THE ROOM, TOO; OBSERVE ALL INFORMATION GIVEN IN THE RELEVANT SAFETY DATA SHEETS. • LET THE UV LAMP COOL DOWN. INCORRECT SET TING OF THE UV LAMP CAN RESULT IN POOR EXPOSURE RESULTS. EMIT TED LASER BEAM EXTREME DANGER FOR EYES AND SKIN, AS WELL AS DANGER OF FIRE WHEN OPENING THE LASER PROTECTION COVER! • UNDER NO CIRCUMSTANCES MUST THE PROTECTIVE COVER OF THE LASER LIGHT SOURCE BE OPENED! • MAINTENANCE WORK ON THE LASER MODULES MUST ONLY BE PERFORMED BY A SERVICE TECHNICIAN TRAINED AND AUTHORIZED BY PUNCH GRAPHIX PREPRESS GERMANY. CHAPTER 6 TECHNICAL SPECIFICATIONS EXPOSURE PROCEDURE DIGITAL SCREEN IMAGING (DSI) USING UV-LIGHT WAVE LENGTH RANGE 405 NM AVAILABLE RESOLUTIONS 1,270 DPI, 1,500 DPI, 2,400 DPI DESIGN FLAT BED VACUUM SYSTEM MATERIALS CONVENTIONAL OFFSET PRINTING PLATES WITH SLIP SHEETS MATERIAL THICKNESSES TO BE PROCESSED 0.2 - 0.5 MM [12 - 20 MIL] PRINTING PLATE FORMATS • MANUALLY: 200 × 200 MM [8 × 8 ’’] • AUTOMATICALLY: MIN. 480 × 660 MM [19 × 26 ’’] MAX. 980 × 690 MM [39 × 27 ’’] REGISTER SYSTEM 3-POINT REGISTERING WITH AUTOMATIC ALIGNMENT SENSING PLATE HANDLING AUTOMATICALLY PAPER REMOVAL AUTOMATIC PAPER ACCORDING TO THE FOLLOWING SPECIFICATIONS: GRAMMAGE: 35 - 45 G/M2 WHITENESS D65 SMOOTHNESS (TO BEKK): 20 - 60 S PLATE TROLLEY 250 PRINTING PLATES EXPOSURE SPEED DEPENDS ON: • THE SIZE OF THE OFFSET PRINTING PLATE • THE TYPE OF THE OFFSET PRINTING PLATE (SPECTRAL SENSITIVITY) • THE IMAGED AREA ON THE PRINTING PLATE (COVERAGE) • THE DESIRED BEARING CAPACITY OF THE PRINTING PLATE (A TEST EXPOSURE MUST BE CARRIED OUT WITH CUSTOMER-SPECIFIC DATA, PERMIT TING EXACT DETERMINATION OF THE EXPOSURE TIME.) SUPPORTED FILE FORMAT 1-BIT TIFF (.TIF) SUPPORTED COMPRESSION MODES LZW, CCIT T G4, PACKBITS FILE PROPERTIES • STRIPES: MULTIPLE STRIPES (SINGLE STRIP IS NOT RECOMMENDED) • BITORDER (FILLORDER): INTEL NET WORK CONNECTION WINDOWS NET WORK (TCP/IP, NETBEUI); 100 BASETX (GIGABIT ETHERNET UPON REQUEST) DATA TRANSFER • DATA COPY ON A RELEASED NET WORK FOLDER • FTP SUPPORTED WORKFLOW SYSTEMS • GENERIC WORKFLOW INTEGRATION VIA NET WORK ENABLING OF HOT FOLDERS (UPON REQUEST, PROCESSED EXPOSURE JOBS ARE EITHER MOVED TO THE ARCHIVE FOLDER OR DELETED) • OPTIONAL PPI-WORKFLOW PROMAN DIALOG LANGUAGES GERMAN, ENGLISH, ITALIAN, FRENCH, SPANISH OPERATING AMBIANCE UV-SETTER™: 18 - 24 °C [65 - 75 °F], MAX. FLUCTUATION 2° COOLING SYSTEM: 5 - 43 °C [41 - 109 °F] (AMBIANCE OF A TYPICAL PRE-PRESS ROOM) HUMIDITY 20% - 80%, NOT CONDENSING POWER SUPPLY UV-SET TER™ 3X 400 V, N, PE, 50/60 HZ, FUSED WITH 3X 16 A POWER SUPPLY COOLING SYSTEM RIT TAL SK 3320.609 3X 400 V, PE, 50/60 HZ, FUSED WITH 3X 16 A COS Φ UV-SET TER™: 0.7 (50 HZ) COOLING SYSTEM: 0.6 (50 HZ) CHAPTER 7 TROUBLESHOOTING PLEASE NOTE THAT THE LIST GIVEN IN THIS CHAPTER CONTAINS ONLY A SELECTION OF THE POSSIBLE FAULTS AND DIFFICULTIES WHICH COULD BE ENCOUNTERED DURING OPERATION OF THE UV-SET TER™. SUBJECT TO CHANGES WITHOUT PRIOR NOTICE. 7.1 FAULTS, POSSIBLE CAUSES AND COUNTERMEASURES FAULT POSSIBLE CAUSES REMEDIES ALL IMPORTANT UNITS ARE SUDDENLY SWITCHED OFF. RED DIODES ARE LIT AT THE INTERBUS NODES. MOTORS HAVE REACHED/RUN INTO A LIMIT SWITCH. MOVE THE MOTORS AWAY FROM THE LIMIT SWITCH AND CLOSE THE COVER. PRESS THE ON BUT TON FOR 3 SECONDS AND CALL THE „REINITIALIZE“ MENU OPTION. UV-SET TER™ CANNOT BE SWITCHED ON. AT LEAST ONE EMERGENCY-STOP SWITCH ON THE UV-SET TER™ HAS BEEN TRIPPED. RESET THE EMERGENCY-STOP SWITCH. CHECK WHETHER THE COVER IS CLOSED. PRESS THE ON BUT TON FOR 3 SECONDS. UV-SET TER™ DOES NOT REACT. „WINCONTROL.EXE“ HAS BEEN TERMINATED. RESTART „WINCONTROL.EXE“ VIA „SERVICES“ OR RESTART THE UV-SETTER™. AXES DO NOT REACT OR ELSE MOTOR ERROR AT INITIALIZATION. ON BUT TON NOT HELD PRESSED FOR LONG ENOUGH (LESS THAN 3 SECONDS). PRESS THE ON BUT TON AGAIN FOR 3 SECONDS OR ELSE GO TO THE „UV-SET TER“ MENU AND SELECT THE „REINITIALIZE“ MENU OPTION UV-SET TER™ SOFT WARE DOES NOT START AUTOMATICALLY. PROGRAM LINK NOT CORRECT. START THE UV-SETTER™ SOFTWARE MANUALLY VIA THE START MENU OR BY CLICKING ON THE CORRESPONDING ICON ON THE DESKTOP. CREATE A WORKING LINK IN THE AUTOSTART MENU. TEXT IN THE STATUS BAR IS DIMMED. „WINCONTROL.EXE“ NOT STARTED OR SERVICE HALTED. RESTART „WINCONTROL.EXE“ VIA „SERVICES“. SELECT THE „REINITIALIZE“ MENU OPTION. IF THIS IS NOT SUCCESSFUL, SHUT DOWN THE OPERATING SYSTEM OR TURN THE KEY SWITCH TO THE „0“ POSITION. RESTART THE UV-SETTER™. TRANSPORT AND INSTALLATION CHAPTER 1 GENERAL NOTES 1.1 NOTES REGARDING THE OPERATOR‘S GUIDE DEAR CUSTOMER, BEFORE YOU COMMISSION YOUR UV-SET TER, PLEASE READ THIS OPERATOR‘S GUIDE CAREFULLY. OBSERVE, IN PARTICULAR, THE SAFETY INSTRUCTIONS! UNDER NO CIRCUMSTANCES MUST THE SAFETY DEVICES OF THE UV-SET TER BE MODIFIED. IF REPAIR IS NEEDED, USE EXCLUSIVELY GENUINE SPARE PARTS FROM PUNCH GRAPHIX PREPRESS GERMANY GMBH. OPERATION AND MAINTENANCE OF THE UV-SET TER REQUIRE SOFT WARE KNOWLEDGE OF MICROSOFT WINDOWS ™. THE PRESENT OPERATOR‘S GUIDE USES THE FOLLOWING SYMBOLS: DANGER WARNING CAUTION NOTE KEEP THIS OPERATOR‘S GUIDE FOR LATER REFERENCE. SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. OPTICAL MODIFICATIONS AND TYPOGRAPHICAL ERRORS EXCEPTED. DANGER TYPE AND SOURCE (IN CASE OF HAZARD TO LIFE AND PERSONAL INJURY) CONSEQUENCES ARISING FROM THE DANGER • MEASURES TO AVOID THE DANGER MAY INVOLVE A HAZARD TO LIFE MATERIAL DAMAGE THIS SYMBOL IS USED TO DRAW THE READER‘S AT TENTION TO INFORMATION OF GENERAL VALIDITY OR TO ADDITIONAL INFORMATION. ALL ILLUSTRATIONS AND SCREENSHOTS HEREIN ARE SHOWN ONLY AS EXAMPLES AND ARE NOT TO BE UNDERSTOOD AS INSTRUCTIONS FOR SET TING OR CALIBRATION OF THE UV-SET TER. 1.2 CERTIFICATE OF CONFORMITY THE UV-SET TER™ FROM PUNCH GRAPHIX PREPRESS GERMANY GMBH, A OMPUTER-TO-CONVENTIONAL-PLATE (ABBREVIATED „UV-CTP™) FLAT-BED IMAGESET TER, HAS BEEN FOUND TO COMPLY WITH THE FOLLOWING HEALTH AND SAFETY REQUIREMENTS IN THE DESIGN PUT INTO CIRCULATION BY PUNCH GRAPHIX PREPRESS GERMANY GMBH: - EU MACHINERY DIRECTIVE 89/392/EEC - EU LOW VOLTAGE DIRECTIVE 73/23/EEC - EU ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 89/336/EEC THE COMPLIANCE WITH THESE DIRECTIVES IS CONFIRMED BY THE CE MARK ON THE RATING PLATE (SEE FIG. 1-1). 1.3 SERVICE IN CASE OF FAULTS, PLEASE DO NOT HESITATE TO CONTACT YOUR DESIGNATED PUNCH GRAPHIX REPRESENTATION. OUR SERVICE STAFF WILL THEN REPAIR YOUR UV-SET TER SWIFTLY AND RELIABLY. CUSTOMER SERVICE HOTLINE: +49 (0) 38847 99-999 THIS TELEPHONE NUMBER IS ALSO INDICATED ON THE INSIDE OF THE COVER OF YOUR UV-SET TER. PLEASE ALWAYS SPECIFY THE MACHINE NUMBER WHEN REPORTING FAULTS OR MAKING INQUIRIES. THE MACHINE NUMBER CAN BE FOUND ON THE RATING PLATE (SEE FIG. 1-1) ON THE REAR SIDE OF YOUR UV-SET TER. FIG. 1-1 1.4 CIRCUIT DIAGRAM THE CIRCUIT DIAGRAM CAN BE FOUND INSIDE THE CONTROL CUBICLE DOOR AT THE REAR OF YOUR UV-SET TER. CHAPTER 2 INSTALLATION OF THE UV-SETTER™ 2.1 SAFETY NOTES FOR SAFETY REASONS, ALL WORK STEPS DESCRIBED BELOW MUST BE CARRIED OUT BY A SERVICE TEAM AUTHORIZED BY THE MANUFACTURER AND COMPRISING AT LEAST T WO PERSONS. THE UV-SET TER™ MUST ONLY BE LIFTED AT THE POINTS DESIGNATED FOR THIS PURPOSE. ONLY THE TRANSPORT MEANS DESCRIBED IN THE FOLLOWING ARE TO BE USED TO LIFT THE UV-SET TER™. THEY MUST GUARANTEE THE APPROPRIATE LIFTING AND CARRYING STRENGTH AND MUST COMPLY WITH ANY APPLICABLE LOCAL REGULATIONS. INCORRECT TRANSPORT OF THE UV-SET TER CAN RESULT IN PERSONAL INJURY AND MATERIAL DAMAGE! HAZARD OF BRUISING FOR PERSONS STANDING IN THE HAZARDOUS ZONE OF SUSPENDED LOADS! RISK OF MATERIAL DAMAGE IF PASSAGE WIDTHS AND HEIGHTS ARE NOT OBSERVED. HAZARD OF PERSONAL INJURY AND MATERIAL DAMAGE WHEN USING UNAUTHORIZED HOISTS AND TRANSPORT MEANS. • ALWAYS TRANSPORT THE UV-SET TER ACCORDING TO THE TRANSPORT INSTRUCTIONS PROVIDED HEREIN. • MAKE SURE THAT NO PERSONS STAND IN THE HAZARDOUS AREA OF SUSPENDED LOADS. • PROVIDE FOR THE PASSAGE WIDTHS AND HEIGHTS REQUIRED TO TRANSPORT THE UV-SET TER. • USE ONLY PERMISSIBLE HOISTS AND TRANSPORT MEANS! 2.2 DELIVERY 2.2.1 PROCEDURE FOR INSTALLATION OF THE UV-SETTER FIG. 2-1 UV-SETTER DELIVERED BY TRUCK CHECK INDICATORS ANY COMPLAINT? TRANSPORT OF PACKED UV-SET TER USING A FORK-LIFT TRUCK REMOVE WOODEN CRATE SEPERATE UV-SET TER FROM TRANSPORT PALLET SCREW ON BASE FEET (USING A FORK-LIFT TRUCK) IS TRANSPORT TO THE SITE OF INSTALLATION POSSIBLE USING A FORK-LIFT TRUCK? ARE TRANSPORT SETS AVAILABLE FOR TRANSPORT BY CRANE? SET TING DOWN ON DESTINATION CONNECT PERIPHERALS CONNECT POWER SUPPLY CONNECT COOLER CONTACT PUNCH GRAPHIX TELEPHONE +49 38847 99 999 NO REMOVE TRANSPORT FIXINGS LEVEL UV-SET TER TRANSPORT USING A CRANE TRANSPORT USING A FORK-LIFT TRUCK THE UV-SET TER™ IS TRANSPORTED ON A PALLET IN CASE OF DIRECT DELIVERY BY ROAD. WHERE TRANSPORT IS BY SEA OR AIR FREIGHT, A WOODEN CRATE IS USED AS PACKAGING FOR THE UV-SET TER™. NOTE THE BLUE SYMBOLS ON THE SIDES OF THE WOODEN CRATE. THEY INDICATE THE CENTER OF GRAVITY OF THE UV-SET TER™. THE DIMENSIONS OF THE UV-SET TER™ PACKAGING, ITS WEIGHT AND THAT OF THE INDIVIDUAL COMPONENTS CAN BE TAKEN FROM THE CHAPTER „TECHNICAL SPECIFICATION“. 2.2.2 SHOCK AND TILT INDICATORS THREE SHOCK INDICATORS AND T WO TILT INDICATORS ARE AT TACHED TO THE WOODEN CRATE (SEE FIG. 2-2). THESE INDICATORS SHOULD BE CHECKED IMMEDIATELY AFTER RECEIPT OF THE DELIVERY. IF ANY OF THE INDICATORS HAVE BEEN TRIPPED (SEE FIG. 2-3), THERE IS A RISK THAT THE UV-SET TER™ OR PARTS THEREOF MAY BE DAMAGED. IN SUCH A CASE, OBSERVE THE NOTES GIVEN ON THE TRANSPORT CRATE! 2.2.3 TRANSPORT OF THE PACKED UV-SET TER TRANSPORTING THE UV-SET TER IN ITS PACKAGING (BEGINNING WITH THE WIDE BOX SIDE) TO REACH WITH THE FORK UNDER THE PALLET, PRIOR TO PACKAGING THE UV-SET TER, THE PALLET MUST BE PUT ONTO PIECES OF SQUARED TIMBER WITH AN EDGE LENGTH OF 100 MM. 100 MM MAKE SURE THAT THE UV-SET TER DOES NOT TIP OVER! RISK OF TRANSPORT DAMAGE! • INSERT THE FORK-LIFT TRUCK UNDER THE UV-SET TER ONLY FROM THE WIDE SIDE. • OBSERVE THE CENTER-OF-GRAVITY SYMBOL ON THE BOX. 2.2.4 ACCLIMATIZATION IF THE UV-SET TER™ HAS BEEN EXPOSED TO TEMPERATURES BELOW THE DEW POINT DURING TRANSPORT, IT MUST BE ACCLIMATIZED TO THE AMBIENT TEMPERATURE BEFORE BEING PUT INTO OPERATION! TO AVOID FAULTS, THE UV-SET TER HAS TO BE ACCLIMATIZED SLOWLY TO THE AMBIENT TEMPERATURE AT THE SITE OF INSTALLATION. TO THIS END, THE UV-SETTER SHOULD REMAIN IN ITS PACKAGING FOIL FOR SEVERAL HOURS. THE LOWER THE TRANSPORT TEMPERATURE WAS BELOW THE DEW POINT, THE LONGER THE NECESSARY ACCLIMATIZATION. IN CASE OF MAJOR TEMPERATURE DIFFERENCES, THE ACCLIMATIZATION SHOULD BE PERFORMED IN STEPS. THIS PROCESS CAN TAKE SEVERAL HOURS UP TO ONE DAY. 2.2.5 REMOVING THE TRANSPORT PACKAGES REMOVING THE WOODEN CRATE FIRST LOOSEN THE CRATE LID AND REMOVE IT USING A CRANE OR WITH THE HELP OF AT LEAST FOUR PERSONS. WHEN REMOVING THE SIDE PANELS, IT IS IMPERATIVE TO REMOVE THE LONG CRATE PANEL BEFORE REMOVING THE SHORT SIDE PANEL. OBSERVE THE CENTER-OF-GRAVITY SYMBOL THAT SPECIFIES THE CENTER OF GRAVITY OF THE MACHINE. SEPARATING UV-SET TER AND TRANSPORT PALLET THE UV-SET TER IS SECURED TO THE TRANSPORT PALLET BY WAY OF FOUR BOLTS. THESE MUST BE REMOVED BEFORE LIFTING. THE FOLLOWING ILLUSTRATION SHOWS THE PANELING PARTS TO BE REMOVED AND THE POSITIONS OF THE SECURING BOLTS. TO PREVENT THE UV-SET TER FROM SET TING DOWN TO THE BASE FRAME, FASTEN THE SUPPLIED LEVELING FEET (SEE “MOUNTING THE LEVELING FEET”). 2.2.6 MOUNTING THE LEVELING FEET TO MOUNT THE PREASSEMBLED LEVELING FEET, USE THE DRILL HOLES OF THE BOLTS PREVIOUSLY USED TO FIX THE UVSET TER TO THE TRANSPORT PALLET. FIG. 2-8 INSERT THE THREADED BARS OF THE LEVELING FEET THROUGH THE DRILL HOLES IN THE BASE FRAME AND TIGHTEN. TO CHECK THE POSITION, YOU CAN USE THE DRAWING IN „REMOVING THE TRANSPORT PACKAGES“. 2.3

TRANSPORTING THE UV-SET TER™ AFTER REMOVING THE TRANSPORT BRACKETS, THERE ARE T WO ALTERNATIVES FOR TRANSPORTING THE UV-SET TER™ TO ITS FINAL PLACE OF INSTALLATION: • TRANSPORT BY CRANE (SEE POINT 2.3.1 ON PAGE 12) • TRANSPORT BY FORK-LIFT TRUCK (SEE POINT 2.3.2 ON PAGE 16) 2.3.1 TRANSPORT USING A CRANE SYSTEM TRANSPORTING THE UV-SET TER TO TRANSPORT THE UV-SET TER AND THE ASSOCIATED (OPTIONAL) LOADER USING A CRANE, YOU WILL NEED A LIFTING BEAM. THIS IS THE ONLY WAY TO LIFT THE UV-SET TER AND THE LOADER SUCH THAT BOTH ALWAYS REMAIN IN A HORIZONTAL POSITION WHEN LIFTED. TO LIFT THE UV-SETTER, YOU WILL NEED A TRANSPORT SET WHICH CONSISTS OF THE FOLLOWING COMPONENTS: TO BE ABLE TO FIX THE TRANSPORT SET UNDER THE UV-SET TER™, MAKE SURE THAT THERE IS SUFFICIENT CLEARANCE BET WEEN THE BASE FRAME OF THE UV-SET TER AND THE FLOOR. IF THIS IS NOT THE CASE, RAISE THE HEIGHT BY ADJUSTING THE LEVELING FEET (SEE SECTION „LEVELING THE UV-SET TER“) FIRST, INSERT THE T WO U BEAMS UNDER THE UV-SET TER. THE POSITION IS SHOWN ON FIG. 2-11. WHEN INSERTING THE TRANSPORT SET, ENSURE THAT THE LABELING „FRONT“ POINTS TO THE FRONT SIDE OF THE UV-SET TER. NOW FIX THE TRANSPORT SET TO THE UV-SET TER USING T WO BOLTS (M12) FOR EACH BEAM. TO THIS END, DRILL HOLES ARE PROVIDED BOTH IN THE UV-SET TER AND IN THE BEAMS. THE DRILL HOLES APPLICABLE FOR YOUR PARTICULAR UVSET TER ARE INDICATED IN THE TABLE IN FIG. 2-10. IN ADDITION TO THE UV-SETTER SERIES, THE APPROPRIATE MACHINE NUMBER SHOULD ALSO BE OBSERVED. TO ENABLE THE BOLTS TO BE FIT TED, A NUT IS WELDED BENEATH THE APPROPRIATE DRILL HOLES OF THE BEAM. AFTER YOU HAVE SECURED THE BEAMS AGAINST SLIPPING, USE THE EYEBOLTS AT THE END OF THE BEAMS TO FIX THE LIFTING BELTS (SEE FIG. 2-12). THEN THE UV-SET TER MAY BE LIFTED CAREFULLY. OBSERVE ITS CENTER OF GRAVITY AND MAKE SURE THAT THE UV-SET TER IS LIFTED HORIZONTALLY. ADJUST THE CROSSBEAM SUCH THAT THE LOAD SUSPENSION POINT FOR THE CRANE 2.3.2 TRANSPORT WITH A FORK-LIFT TRUCK LIFTING POINTS ON THE BASE FRAME THE LIFTING POINTS FOR TRANSPORT USING A FORK-LIFT TRUCK ARE TO BE FOUND ON THE UNDERSIDE OF THE UV-SET TER. TO OBTAIN ACCESS, IT IS IMPERATIVE TO REMOVE THE LOWER FRONT PANELING PLATE OF THE UV-SET TER IF THIS HAS NOT YET BEEN DONE. TRANSPORT OF UV-SET TER™ WITH A FORK-LIFT TRUCK REMOVE RISK OF DAMAGE TO THE UV-SET TER WHEN REACHING WITH THE FORKS OF THE FORK LIFT TRUCK UNDER THE UV-SET TER! THE LOWER PANELING PLATE CAN BE DAMAGED. • REMOVE THE PANELING PLATES BEFORE REACHING WITH THE FORKS OF THE FORK LIFT TRUCK UNDER THE UV-SET TER. UNEVEN LOAD DISTRIBUTION WHEN LIFTING! DEFORMATION OF THE BASE FRAME • MAKE SURE THAT THE FORK CLEARANCE IS AT LEAST 1,200 MM. • DO NOT USE LIFTING HOIST THAT DO NOT PROVIDE THIS FORK CLEARANCE. • INSERT THE FORKS AT LEAST 1,300 MM UNDER THE UV-SET TER. 2.4 DESIGN OF THE UV-SET TER THE UV-SET TER™ POSSESSES PANELING PARTS WHICH MUST BE REMOVED FOR COMMISSIONING AND SERVICE / MAINTENANCE WORK. IF ANY PANELING PARTS ARE SECURED WITH A LOCK, YOU WILL NEED A SPECIAL KEY FOR OPENING (SEE FIG. 2-14), WHICH IS INCLUDED IN THE SCOPE OF SUPPLY. OVERVIEW OF PANELING PARTS OF THE UV-SET TER RIGHT-SIDE VENTILATION FLAP LEFT-SIDE VENTILATION FLAP COVER FRONT COVER HATCH REAR-SIDE VENTILATION FLAP RIGHT-SIDE COVER HATCH LEFT-SIDE COVER HATCH COOLER AND VOLTAGE CONNECTIONS UV-SETTERS WITH LOADER OR UNLOADER DO NOT POSSESS THE COVERS ON THE RIGHT-HAND SIDE. 2.5 PREPARATIONS FOR COMMISSIONING BEFORE THE UV-SET TER™ CAN BE COMMISSIONED AFTER TRANSPORTATION TO ITS FINAL PLACE OF INSTALLATION, IT IS NECESSARY FIRSTLY TO REMOVE THE TRANSPORT FIXINGS AND SECONDLY TO LEVEL THE UV-SET TER™ IN ACCORDANCE WITH THE LOCAL CONDITIONS. 2.5.1 REMOVING THE TRANSPORT FIXINGS ALL MOVING PARTS OF THE UV-SET TER™ ARE PROTECTED DURING TRANSPORT BY WAY OF APPROPRIATE TRANSPORT FIXINGS. THE TRANSPORT FIXINGS SHOULD NOT BE REMOVED UNTIL THE UV-SET TER™ HAS REACHED ITS FINAL PLACE OF INSTALLATION. THE TRANSPORT FIXINGS COMPRISE: • FIXINGS FOR THE CAST PLATE • FIXINGS FOR THE X-Y AXIS SYSTEM AND • FIXINGS FOR THE Y-Z AXIS SYSTEM LEVELING THE UV-SET TER SPIRIT LEVEL ON THE VACUUM PUNCHED-HOLE PLATE SEQUENCE OF ADJUSTMENT OF THE BASE FEET SEQUENCE: FIRST PLACE AN ENGINEERING SPIRIT LEVEL ON THE VACUUM PUNCHED-HOLE PLATE. USE AN EXTENSION TO TURN THE HEIGHT ADJUSTMENT NUT UNTIL THE UV-SET TER IS STANDING HORIZONTALLY LEVEL (X-Y DIRECTION, SEE FIG. 2-23). PERFORM THE STEPS IN THE GIVEN SEQUENCE. 2.5.2 INSTALLING THE PERIPHERAL EQUIPMENT AFTER REMOVING THE TRANSPORT FIXINGS AND LEVELING THE UV-SET TER™, THE NEXT STEP IS TO CONNECT THE SUPPLIED PERIPHERAL EQUIPMENT. THIS EQUIPMENT INCLUDES THE KEYBOARD, MOUSE, MONITOR AND SCANNER. AN ADDITIONAL EXTERNAL UNIT IS THE COOLING UNIT. THE UV-SET TER™ IS CONTROLLED VIA THE CONTROL PC LOCATED IN THE BASE FRAME. AFTER THE UV-SET TER™ HAS BEEN SET UP, THE MOUNTINGS FOR EXTERNAL COMPONENTS SUCH AS KEYBOARD, MONITOR AND SCANNER MUST BE FIXED TO THE HOUSING. FIG. 2-25 INDICATES THE ARRANGEMENT OF THE COMPONENTS AND THEIR CORRESPONDING MOUNTING ON THE UV-SET TER™. 2.5.3 CONNECTING THE POWER SUPPLY CONNECT THE UV-SET TER TO THE MAINS POWER SUPPLY AND ESTABLISH THE LINK TO THE SITE DATA NETWORK WITH THE CORRESPONDING NETWORK CABLE. ALWAYS OBSERVE THE SUPPLIED „ELECTRICAL DOCUMENTATION“. WHERE A TRANSFORMER IS USED TO TRANSFORM THE LOCAL VOLTAGE TO 400 V, IT IS NECESSARY TO CHECK THE SECONDARY VOLTAGE. IF THE MEASURED VOLTAGE IS NOT THE REQUIRED 400 V, THEN IT IS POSSIBLE TO MATCH THE SECONDARY VOLTAGE. FIG. 2-29 SHOWS THE TRANSFORMER CONNECTIONS. THERE ARE THREE TERMINALS ON THE PRIMARY SIDE. IF THE TERMINAL + 5% OR - 5% IS USED, THE SECONDARY VOLTAGE WILL BE MODIFIED ACCORDINGLY. THE OBJECTIVE IS TO ACHIEVE A SECONDARY VOLTAGE OF 400 V. FIG. 2-29 2.5.4 EXTERNAL COOLING UNIT THE UV-SET TER™ IS SUPPLIED WITH A COOLING UNIT (IN THE FOLLOWING REFERRED TO AS „COOLER“ FOR SHORT) FROM RIEDEL. INSUFFICIENT COOLING OF THE UV-SET TERS! RISK OF FAILURE OF THE UV-SET TER! • MAKE SURE THAT THE COOLER UNIT IS ALWAYS STOOD HORIZONTALLY ON THE SAME FLOOR LEVEL AS THE UV-SETTER™. • IF IT IS NOT POSSIBLE TO STAND THE COOLER ON THE SAME FLOOR LEVEL, PLEASE CONTACT PUNCH GRAPHIX PREPRESS GERMANY (THE NUMBER OF THE SERVICE HOTLINE IS TO BE FOUND ON THE UV-SET TER COVER.). • RIT TAL COOLER:35 L SPECIAL COOLANT AS PER PUNCH GRAPHIX GMBH SPECIFICATIONS FILL THE SPECIAL COOLANT INTO THE COOLER - IN THE CASE OF THE RIEDEL COOLER USING THE FILLING HOSE, OR IN THE CASE OF THE RIT TAL COOLER VIA THE FILLER NECK (SEE “WARTUNG UND PFLEGE”, SECTION “KONTROLLIEREN DER KÜHLFLÜSSIGKEIT IM SEKUNDÄRKREISLAUF” ON PAGE 58). 2.5.5 COMPRESSED AIR SUPPLY SET TING THE OPERATING PRESSURE (ONLY FOR UV-SET TER™ WITH PNEUMATIC SYSTEM, E.G. FOR THE BP UNLOADER) CONNECT THE UV-SET TER™ TO AN EXTERNAL COMPRESSED AIR SUPPLY DELIVERING AN OPERATING PRESSURE OF 6 BAR. IF THE EXTERNAL OPERATING PRESSURE IS HIGHER THAN 6 BAR, IT CAN BE CORRECTED AT THE PRESSURE GAUGE (SEE ). TO DO SO, PRESS DOWN THE ROTARY KNOB ON THE SERVICE UNIT. TURN THE KNOB CLOCKWISE TO INCREASE THE PRESSURE, OR COUNTERCLOCKWISE TO REDUCE THE PRESSURE. CHECK THE SET PRESSURE AT THE PRESSURE GAUGE. IF THE OPERATING PRESSURE FOR THE UV-SET TER™ IS LESS THAN 6 BAR, AN ERROR MESSAGE WILL BE DISPLAYED VIA THE USER INTERFACE WHEN YOU AT TEMPT TO START AN EXPOSURE. 2.6 INSTALLING THE LOADER THE LOADER IS DESIGNED FOR THE AUTOMATIC LOADING OF PRINTING PLATES INTO THE UV-SET TER™ FOR EXPOSURE. IT IS PART OF THE UV-SET TER™ AND IS DELIVERED ON A SEPARATE PALLET. 2.6.1 REMOVING THE PACKAGING OF THE LOADER THE LOADER CONSISTS OF THREE MAIN COMPONENTS. THESE ARE: • THE FRAME WITH THE PLATE LIFTER • THE PLATE TROLLEY • THE PAPER TROLLEY DURING TRANSPORT, THESE PARTS ARE ON A PALLET AND ARE PACKED IN A PROTECTIVE FOIL (FIG. 2-34). FIRST REMOVE THIS PROTECTIVE FOIL. THE EXTERNAL COOLER, AS WELL AS THE CONNECTING HOSES AND THE CANISTER WITH THE COOLANT, ARE SECURED AGAINST SLIPPING WITH WOODEN BOARDS SCREWED TO THE PALLET. FURTHERMORE, THESE PARTS ARE SECURED BY A PACKING BELT SCREWED ON THE BOT TOM. THE PLATE LIFTER IS SECURED BY T WO PACKING BELTS. CUT ALL PACKING BELTS AND REMOVE THE WOODEN BOARDS USING A CORDLESS POWER SCREW DRIVER. NOW YOU CAN REMOVE THE COMPONENTS AND THE PARTS. 2.6.2 REMOVING THE PLATE TROLLEY TO BE ABLE TO TRANSPORT THE LOADER TO ITS FINAL PLACE OF DESTINATION, IT IS IMPERATIVE TO USE A FORK-LIFT TRUCK, A LIFTING TROLLEY OR A CRANE. TO DO SO, FIRST REMOVE THE PLATE TROLLEY. TO THIS END, FIRST REMOVE THE TRANSPORT FIXINGS. THE PLATE TROLLEY IS BOLTED TO T WO SQUARED TIMBERS WHICH, IN TURN, ARE FIXED TO THE PALLET USING SCREWS. REMOVE ALL SECURING BOLTS (SEE FIG. 2-35). FIG. 2-35 WHEN THE LOADER IS DELIVERED, THE PLATE LIFTER IS LOWERED ON THE PLATE TROLLEY. THE PLATE TROLLEY POSSESSES SQUARE ANGLES FOR THE PRINTING PLATES, WHICH GRIP THROUGH CUTOUTS INTO THE PLATE LIFTER. TO BE ABLE TO PULL OFF THE PLATE LIFTER, YOU MUST LIFT THE PLATE LIFTER MANUALLY. THE PLATE LIFTER POSSESSES A PNEUMATICALLY ACTUATED LIMIT STOP. THIS MUST BE PUSHED TO THE RIGHT. AT THE SAME TIME, THE PLATE LIFTER MUST BE LIFTED ACROSS THIS LIMIT STOP. AFTER RELEASING THE STOP, THE PLATE LIFTER WILL REMAIN IN A POSITION WHICH RELEASES THE SQUARE ANGLES OF THE PLATE TROLLEY. THE PAPER TROLLEY CONTAINS FURTHER ACCESSORIES REQUIRED FOR THE INSTALLATION OF UV-SETTER™ AND LOADER, AS WELL AS FOR SERVICE AND MAINTENANCE (SEE POINT 2.6.5 ON PAGE 46). THESE ACCESSORIES MAY BE ROLLED TO THE SITE OF INSTALLATION OF THE UV-SETTER™ IN THE TRANSPORT TROLLEY. 2.6.3 TRANSPORTING THE LOADER AFTER YOU HAVE REMOVED THE PAPER AND THE PLATE TROLLEYS, YOU CAN TRANSPORT THE LOADER. THE LOADER IS FASTENED ON THE PALLET USING FOUR BOLTS. REMOVE THESE BOLTS FIRST. TO LIFT THE LOADER, USE A FORK LIFT TRUCK OR A CRANE. TRANSPORT USING A CRANE IS ONLY ALLOWED BY USING A CRANE BEAM. UV-SET TER™ AFTER IT HAS BEEN SET DOWN BY THE FORK LIFT TRUCK. WITH THE HYDRAULIC LIFTING TROLLEY, THE LOADER CAN BE BROUGHT TO ITS FINAL POSITION. FIG. 2-38 SHOWS THE BASE FRAME OF THE LOADER WITH THE BASE FEET. FIG. 2-38 2.6.4 LEVELING THE LOADER AND CONNECTING TO THE UV-SET TER™ AFTER YOU HAVE FASTENED THE BASE FEET ON THE LOADER AND PLACED THE LOADER DIRECTLY NEXT TO THE UV-SET TER™, THE LAT TER MUST BE LEVELED. TO DO SO, TURN THE NUTS OF THE BASE FEET. ONLY THEN CAN BOTH PARTS BE SCREWED TO EACH OTHER PERMANENTLY. ONCE YOU HAVE DETERMINED THE EXACT POSITION OF THE LOADER, YOU CAN SCREW IT TO THE UV-SET TER™. FOUR DRILL HOLES THROUGH WHICH BOLTS ARE PASSED ARE TO BE FOUND ON BOTH COMPONENTS. FIG. 2-40 ON PAGE 46 SHOWS ONE OF THESE DRILL HOLES IN THE FRAME OF THE LOADER AS AN EXAMPLE. THE DRILL HOLES ARE TO BE FOUND BENEATH THE ENDS OF THE GUIDE RAILS OF THE PLATE TROLLEY. FIG. 2-40 2.6.5 ACCESSORIES ACCESSORIES REQUIRED FOR THE OPERATION OF LOADER AND UV-SET TER™ ARE ACCOMMODATED IN THE PAPER TROLLEY. THESE INCLUDE: • BASE FEET OF THE LOADER • WARNING LAMP OF THE LOADER • SCANNER AND KEYBOARD SHELVES FOR THE UV-SET TER™ • SERVICE AND MAINTENANCE MATERIAL CHAPTER 3 PREPARATION FOR TRANSPORT SHOULD IT BE NECESSARY TO TRANSPORT THE UV-SET TER™ AGAIN, IT MUST BE PACKED AND SECURED PROPERLY TO AVOID DAMAGE TO THE UNIT. NOTE THAT THE COOLING SYSTEM MUST BE DRAINED BEFORE TRANSPORT. FURTHERMORE, THE PERIPHERALS MUST BE REMOVED AND SHIPPING BRACES MUST BE INSTALLED. 3.1 DRAINING THE COOLING SYSTEM THE SEQUENCE TO DISCONNECT THE COOLING SYSTEM FROM THE UV-SET TER™ IS AS FOLLOWS: • TURN OFF AND DISCONNECT THE COOLER FROM THE POWER SUPPLY (ONLY IN THE CASE OF THE RIEDEL COOLER). • DISCONNECT THE COOLANT HOSES TO THE COOLER ON THE REAR SIDE OF THE UV-SET TER. • LIFT THE COOLER TO A RAISED POSITION (FOR EXAMPLE, ONTO A TRANSPORT PALLET) TO ALLOW THE COOLANT TO DRAIN OFF COMPLETELY. THE COLLECTING CONTAINER MUST PROVIDE A CAPACITY OF AT LEAST 35 LITERS. DISPOSE OF THE COOLANT IN ACCORDANCE WITH THE RELEVANT LOCAL

STANDARDS AND REGULATIONS (SEE SAFETY DATA SHEET). HOW TO PROCEED WITH THE RIEDEL COOLER • REMOVE THE SIDE PANELS OF THE COOLER. TO THIS END, REMOVE THE BOLTS MARKED IN FIG. 3-2. FIG. 3-1 • ACCESS TO THE HOSE OF THE FILLING LEVEL INDICATOR CAN BE GAINED FROM THE RIGHT. THIS HOSE ALSO SERVES FOR DRAINING THE COOLANT. REMOVE THE HOSE FROM THE MOUNTING CLAMPS AND LAY IT FLAT ON THE FLOOR. 3.2 REMOVING THE PERIPHERAL EQUIPMENT AFTER DISCONNECTING THE COOLING UNIT FROM THE UV-SET TER™, THE NEXT STEP IS TO DISCONNECT THE PERIPHERAL EQUIPMENT FROM THE CONTROL UNIT. TO DO SO, PROCEED AS FOLLOWS: • DISCONNECT THE UV-SET TER™ FROM THE COMPRESSED AIR SUPPLY, WHERE PRESENT. • DISCONNECT THE UV-SET TER™ FROM THE POWER SUPPLY. NOTE THAT ALL ELECTRICAL CONNECTIONS ON THE UV-SET TER™ (WITH THE EXCEPTIONS OF MAINS PLUG CONNECTORS) MUST ONLY BE DISCONNECTED AND REINSTALLED BY CORRESPONDINGLY AUTHORIZED PERSONS! • DISCONNECT THE PERIPHERAL EQUIPMENT (LCD MONITOR, SCANNER, KEYBOARD AND MOUSE, AND NET WORK CABLING) FROM THE CONTROL PC. REMOVE THE PERIPHERALS AND PACK THEM IN THEIR ORIGINAL BOXES. • REMOVE THE KEYBOARD AND SCANNER SHELVES AND THE MONITOR BRACKETS AND WRAP THEM IN CUSHIONING FOIL. THE KEYBOARD SUPPORT CAN BE DEMOUNTED TOGETHER WITH ITS BRACKET BY LOOSENING THE FIXING SCREWS FROM INSIDE THE UV-SET TER™. 3.3 FIXING THE SHIPPING BRACES TO FIX THE MOVING COMPONENTS OF THE UV-SET TER DURING TRANSPORT, AND THUS TO PROTECT THEM FROM DAMAGE, APPROPRIATE SHIPPING BRACES MUST BE INSTALLED. SECURING THE CAST IRON PLATE - EXCEPTION: SERIES 6 UV-SET TERS FIX FOUR BRACKETS AS SHIPPING BRACES FOR THE CAST IRON PLATE - T WO ON THE REAR SIDE AND T WO ON THE FRONT SIDE OF THE CAST PLATE. TO INSTALL THE SHIPPING BRACES ON THE REAR SIDE, LOOSEN THE 4 HEXAGON BOLTS OF THE T WO BRACKETS. THE BOLTS EACH POSSESS A HOLE IN THE BOLT HEAD FOR ADDITIONAL SECURING (SEE FIG. 3-5). TO MOUNT THE FRONT BRACKETS, OPEN THE COVER OF THE UV-SET TER; YOU OBTAIN ACCESS TO THE FIXING POINTS FROM INSIDE. MOUNTING A SHIPPING BRACE ON SERIES 6 UV-SET TERS AS SHOWN IN THE DIAGRAM BELOW (FIG. 3-4), THE SHIPPING BRACES FOR THE CAST IRON PLATE OF THE SERIES 6 UVSET TERS ARE INSTALLED IN DIFFERENT POSITIONS. ACCESS TO THE HOLES FOR FIXING THE MARKED SHIPPING BRACE ON THE REAR LEFT IS ONLY POSSIBLE THROUGH THE UNLOADER. TO THIS END, REMOVE THE ACRYLIC GLASS COVER. THEN YOU CAN MOUNT AND SECURE THE SHIPPING BRACE THROUGH THE UNLOADER USING THE APPROPRIATE ELEMENTS, AS DESCRIBED ABOVE (SEE FIG. 3-4). SUBSEQUENTLY, REPLACE THE ACRYLIC GLASS COVER. TO AVOID DAMAGE, FIX ALL SHIPPING BRACES AS SHOWN IN FIG. 3-4 AND FIG. 3-5. TRANSPORT FIXING FOR THE Y-Z AXIS SYSTEM THIS TRANSPORT FIXING PREVENTS THE EXPOSURE HEAD FROM MOVING ALONG THE Y AND Z DIRECTIONS (VERTICAL MOVEMENTS). FIRST, SCREW T WO PLATES ON EACH EXPOSURE HEAD (FIG. 1 ON FIG. 3-10) TO CONNECT THEM TO THE MOUNTING UNIT (SEE FIG. 3-10). THIS WILL LOCK THE EXPOSURE HEAD IN THE Z DIRECTION. SUBSEQUENTLY, FASTEN THE EXPOSURE HEAD TO THE Y AXIS (FIG. 2) USING A SECURING BOLT. TO AVOID MECHANICAL STRESSES, A SPACER IS INSERTED BET WEEN THE Y AXIS AND THE EXPOSURE HEAD. REPEAT THIS PROCESS ON THE OTHER SIDE OF THE EXPOSURE HEAD. IF YOUR UV-SET TER POSSESSES T WO EXPOSURE HEADS, PLEASE USE THE SAME PROCEDURE FOR THE SECOND EXPOSURE HEAD. ACCESS CAN BE OBTAINED FROM THE REAR SIDE OF YOUR UV-SET TER. FIG. 3-10 3.4 PREPARATION FOR TRANSPORT IF IT IS NECESSARY TO TRANSPORT THE UV-SET TER™ TO A NEW LOCATION, THE TYPE OF PACKAGING IS DEPENDENT ON THE MEANS OF TRANSPORT. FOR TRANSPORT BY TRUCK OR BY PLANE, PLACE THE UV-SET TER ON A PALLET AROUND WHICH A WOODEN CRATE IS PROVIDED. IN THE CASE OF MARINE TRANSPORT, THE UV-SET TER IS WRAPPED IN FOIL ON A TRANSPORT PALLET. AN EXTERNAL COMPANY PROVIDES FOR FURTHER PACKING BEFORE SHIPPING. IF POSSIBLE, USE THE ORIGINAL PACKAGING. YOU HAVE T WO ALTERNATIVES FOR LIFTING AND TRANSPORTING THE UV-SET TER™: THE UV-SET TER™ CAN BE TRANSPORTED WITH EITHER • A CRANE (SEE POINT 3.4.1 ON PAGE 58)OR • A FORK-LIFT TRUCK (SEE POINT 3.4.2 ON PAGE 62). 3.4.1 TRANSPORT USING A CRANE SYSTEM TRANSPORTING THE UV-SET TER TO TRANSPORT THE UV-SET TER AND THE ASSOCIATED (OPTIONAL) LOADER USING A CRANE, YOU WILL NEED A LIFTING BEAM. THIS IS THE ONLY WAY TO LIFT THE UV-SET TER AND THE LOADER SUCH THAT BOTH ALWAYS REMAIN IN A HORIZONTAL POSITION WHEN LIFTED. TO LIFT THE UV-SETTER, YOU WILL NEED A TRANSPORT SET WHICH CONSISTS OF THE FOLLOWING COMPONENTS: TO BE ABLE TO FIX THE TRANSPORT SET UNDER THE UV-SET TER™, MAKE SURE THAT THERE IS SUFFICIENT CLEARANCE BET WEEN THE BASE FRAME OF THE UV-SET TER AND THE FLOOR. IF THIS IS NOT THE CASE, RAISE THE HEIGHT BY ADJUSTING THE LEVELING FEET (SEE SECTION „LEVELING THE UV-SET TER“) FIRST, INSERT THE T WO U BEAMS UNDER THE UV-SET TER. THE POSITION IS SHOWN ON FIG. 3-13. WHEN INSERTING THE TRANSPORT SET, ENSURE THAT THE LABELING „FRONT“ POINTS TO THE FRONT SIDE OF THE UV-SET TER. NOW FIX THE TRANSPORT SET TO THE UV-SET TER USING T WO BOLTS (M12) FOR EACH BEAM. TO THIS END, DRILL HOLES ARE PROVIDED BOTH IN THE UV-SET TER AND IN THE BEAMS. THE DRILL HOLES APPLICABLE FOR YOUR PARTICULAR UVSET TER ARE INDICATED IN THE TABLE IN FIG. 3-12. IN ADDITION TO THE UV-SETTER SERIES, THE APPROPRIATE MACHINE NUMBER SHOULD ALSO BE OBSERVED. 3.4.2 TRANSPORT WITH A FORK-LIFT TRUCK LIFTING POINTS ON THE BASE FRAME THE LIFTING POINTS FOR TRANSPORT USING A FORK-LIFT TRUCK ARE TO BE FOUND ON THE UNDERSIDE OF THE UV-SET TER. TO OBTAIN ACCESS, IT IS IMPERATIVE TO REMOVE THE LOWER FRONT PANELING PLATE OF THE UV-SET TER IF THIS HAS NOT YET BEEN DONE. 3.4.3 PACKING THE UV-SET TER SCREW THE UV-SET TER TO THE BOT TOM PLATE OF THE SHIPPING BOX, ON WHICH IT IS FIXED WITH ITS BASE FRAME. TO THIS END, REMOVE THE LEVELING FEET FROM THE UV-SET TER. FIG. 3-16 SHOWS THE DESIGN OF A LEVELING FOOT. TO BE ABLE TO REMOVE THE LEVELING FEET, LIFT THE UV-SET TER USING A FORK-LIFT TRUCK OR A LIFTING TROLLEY. TO THIS END, IT IS IMPERATIVE TO REMOVE THE FRONT-SIDE PANELING OF THE BASE FRAME (SEE “TRANSPORT WITH A FORK-LIFT TRUCK”). 3.4.4 INSTALLING THE SHOCK AND TILT INDICATORS TO ENABLE THE CONSIGNEE TO CHECK WHETHER THE UV-SET TER™ HAS BEEN TRANSPORTED CORRECTLY AND ACCORDING TO THE RELEVANT INSTRUCTIONS, INDICATORS ARE AT TACHED TO THE TRANSPORT PACKAGING, NAMELY ON THE TRANSPORT CRATE. WITH MARINE TRANSPORT, NO INDICATORS NEED TO BE INSTALLED, AS FURTHER PACKING IS PERFORMED BY A TRANSPORT COMPANY. TWO TILT INDICATORS (PGX NO.: 89949) AND THREE SHOCK INDICATORS (PGX NO.: 89948) ARE INSTALLED. IF YOU HAVE ANY QUESTIONS REGARDING THE SPECIFICATION OF THE SHOCK AND TILT INDICATORS, DO NOT HESITATE TO CONTACT EITHER PUNCH GRAPHIX PREPRESS GERMANY GMBH ITSELF OR ITS SERVICE PARTNERS. THE ARRANGEMENT OF THE INDICATORS AND OF THE NOTES IS SHOWN IN FIG. 3-20. 3.4.5 FINAL PACKING WORK THE TYPE OF PACKING FOR THE UV-SET TER IS DEPENDENT ON THE CHOSEN MEANS OF TRANSPORT. ONLY WHEN SHIPPED BY MARINE FREIGHT, THE UV-SET TER IS SECURED ON A TRANSPORT PALLET AND PROVIDED WITH PROTECTIVE FOIL. FURTHER PACKING IS PERFORMED BY A THIRD-PARTY COMPANY. FOR THE AMOUNT OF THE DESICCANT REQUIRED, PLEASE REFER TO THE WORK INSTRUCTION „UV-SET TER PACKING INSTRUCTIONS“ (AA-15-008). THESE INSTRUCTIONS ALSO DESCRIBE IN DETAIL THE REQUIRED MATERIALS AND THE RELEVANT PROCEDURE. 3.4.6 TRANSPORT OF THE PACKED UV-SET TER TRANSPORTING THE UV-SET TER IN ITS PACKAGING (BEGINNING WITH THE WIDE BOX SIDE) TO REACH WITH THE FORK UNDER THE PALLET, PRIOR TO PACKAGING THE UV-SET TER, THE PALLET MUST BE PUT ONTO PIECES OF SQUARED TIMBER WITH AN EDGE LENGTH OF 100 MM. 100 MM MAKE SURE THAT THE UV-SET TER DOES NOT TIP OVER! RISK OF TRANSPORT DAMAGE! • INSERT THE FORK-LIFT TRUCK UNDER THE UV-SET TER ONLY FROM THE WIDE SIDE. • OBSERVE THE CENTER-OF-GRAVITY SYMBOL ON THE BOX. 3.5 THE LOADER TO TRANSPORT THE LOADER, YOU WILL NEED A FORK-LIFT TRUCK OR A CRANE. TO BE ABLE TO LIFT THE LOADER, YOU MUST FIRST REMOVE ITS PANELING PARTS. THEN YOU GAIN ACCESS TO THE FRAME TO WHICH THE LIFTING BELTS CAN BE FASTENED. 3.5.1 SEPARATING THE LOADER FROM THE UV-SET TER™ REMOVING THE PLATE TROLLEY BEFORE YOU CAN SEPARATE THE LOADER FROM THE UV-SET TER™, YOU MUST REMOVE BOTH THE PLATE TROLLEY AND THE PAPER TROLLEY. ONCE THE POWER IS TURNED OFF, YOU CAN DRAW OUT THE PLATE TROLLEY AFTER EXTENDING AFTER OPENING THE DOOR. THE PLATE TROLLEY IS FIXED TO THE LOADER PANEL BY WAY OF PERMANENT SOLENOIDS. REMOVING THE CONNECTING BOLTS THE LOADER IS CONNECTED TO THE UV-SET TER™ VIA FOUR BOLTS WHICH MUST BE REMOVED FIRST. AFTER YOU HAVE REMOVED THE PLATE TROLLEY, YOU CAN LOOSEN THE BOLTS (SEE FIG. 3-23). FIG. 3-23 3.5.2 TRANSPORTING THE LOADER TO TRANSPORT THE LOADER, A FORK-LIFT TRUCK OR A CRANE IN CONJUNCTION WITH A LIFTING BEAM IS REQUIRED. THE LOADER CAN TILT! HAZARD OF DAMAGE TO THE LOADER WHEN LIFTING • WHEN FASTENING THE LIFTING BELTS, OBSERVE THE CENTER OF GRAVITY OF THE LOADER TO ENSURE THAT IT CAN BE LIFTED EVENLY. 3.5.3 SECURING THE LOADER ON THE TRANSPORT PALLET BEFORE YOU PUT THE LOADER ONTO THE TRANSPORT PALLET, LAY A PROTECTIVE FOIL ON THE PALLET. THE FOIL MUST FOLD UP TO COVER APPROX. THE BOT TOM HALF OF THE SIDES OF THE LOADER. AT THE END OF THE PACKING PROCESS, JOIN THIS FOIL TO ANOTHER FOIL PLACED OVER THE LOADER FROM THE TOP. POSITION THE LOADER ABOVE THE TRANSPORT PALLET. MAKE SURE THAT THE GUIDE RAIL OF THE PLATE LIFTER DOES NOT PROTRUDE BEYOND THE PALLET. PLACE ONE SQUARED TIMBER LONGITUDINALLY UNDER THE FRAME OF THE LOADER ON EACH SIDE. THE SQUARED TIMBER MUST BE AT LEAST LONG ENOUGH TO PASS UNDER THE DRILL HOLES. USE A WOOD BORER (DIAMETER 13 - 14 MM) TO BORE THROUGH THE DRILL HOLES OF THE LOADER INTO THE PALLET. THESE FASTENING HOLES IN THE FRAME OF THE LOADER CORRESPOND TO THOSE WHICH SERVE TO HOLD THE BASE FEET. AFTER YOU HAVE MADE ALL FOUR HOLES, YOU CAN SCREW THE LOADER TO THE PALLET (SEE FIG. 3-25). 3.5.4 SET TING DOWN AND SECURING PLATE TROLLEY AFTER SECURING THE LOADER ON THE PALLET, YOU CAN SET DOWN THE PLATE TROLLEY. TO THIS END, OPEN THE DOOR OF THE LOADER. THE PLATE TROLLEY IS HELD BY WAY OF PERMANENT SOLENOIDS. TO BE ABLE TO SET DOWN THE PLATE TROLLEY, THE PLATE LIFTER MUST BE LIFTED. THIS IS IMPERATIVE SINCE GUIDING ANGLES FOR THE PRINTING PLATES ARE INSTALLED ON THE PLATE TROLLEY AND GRIP THROUGH CUTOUTS IN THE PLATE LIFTER. THE PLATE LIFTER POSSESSES A PNEUMATICALLY ACTUATED LIMIT STOP WHICH MUST BE UNLOCKED MANUALLY. PUSH THE LIMIT STOP TO THE RIGHT AND THEN LIFT THE PLATE LIFTER OVER THIS LIMIT STOP. NOW RELEASE THE LIMIT STOP. THE PLATE LIFTER WILL REMAIN FIXED IN A POSITION IN WHICH THE PLATE LIFTER CAN BE SET DOWN (SEE FIG. 3-26). NOW THE TROLLEY LOCK MUST BE PUSHED UPWARDS. A SECOND PERSON CAN THEN PUSH IN THE PLATE TROLLEY. THEN LOWER THE PLATE LIFTER AGAIN BY ACTUATING THE LIMIT STOP MANUALLY ONCE MORE. IF COMPRESSED AIR IS IN THE SYSTEM, RELEASE THE HOSE CONNECTION MARKED IN FIG. 3-26. FIG. 3-26 SECURING THE PLATE TROLLEY THE PLATE TROLLEY IS SECURED BY SCREWING IT TO T WO SQUARED TIMBERS WHICH ARE, IN TURN, THEMSELVES SCREWED TO THE TRANSPORT PALLET USING SCREWS. THE PRINCIPLE OF SECURING IS SHOWN IN FIG. 3-27 3.5.5 SECURING THE OTHER COMPONENTS AFTER YOU HAVE ARRANGED THE OTHER COMPONENTS, SUCH AS THE EXTERNAL COOLER, THE CONNECTING HOSES AND THE CANISTER WITH THE DEMINERALIZED WATER, ON THE PALLET, THEY TOO MUST BE SECURED AGAINST SLIPPING AND TILTING. TO DO SO, AGAIN USE PACKING BELT, SCREWING IT TO THE BOT TOM OF THE PALLET (SEE FIG. 3-28).

Solo l’apporto dell’alta precisione produce risultati di alta precisione.

...fino all’ultimo dettaglio Qualità senza compromessi…

Quando si realizza un meccanismo così

complesso come quello che fa muovere un

orologio, non c’è spazio per i compromessi,

per quanto piccoli possano essere i

componenti.

Solo allora le parti vengono unite per

formare un insieme, e solo allora è possibile

raggiungere la precisione che è essenziale

non solo per visualizzare il tempo ma per

molto altro!

Stampe artistiche? Retino FM? Anche il

considerevolmente pesante UV-Setter crea

lavori con tolleranza micrometrica. Il suo

specchietto DMD, con una superficie di 2

cm2, ospita 800.000 specchietti regolabili

autonomamente.

Come risultato, possono essere raggiunte

facilmente frequenze di retinature oltre i

200 lpi. I punti quadrati producono misure

che vanno da 16 a 28 µm, e sono solo netti

quadrati dei pixels dell’immagine stessa.

Lavoro, lavoro e lavoro…

Indipendenzanell’esposizione lastre

Ogni singolo secondoè da valutare

Il tempo che possiamo leggere su uno

strumento del calibro di quelli prodotti da

Nomos Glashutte non è

un’approssimazione, ma è un lavoro tanto

accurato quanto quello di un uomo. Un

sistema sofisticato e di altissima precisione

di ingranaggi resistenti e di pietre portanti,

guidate da una molla a spirale, che funziona

coscienziosamente per giorni e giorni.

Un orologio di qualità non si rompe mai e

normalmente dura una vita. Dovremmo

essere in grado di aspettarci lo stesso

investendo in un Platesetter. Non ultimo per

interesse dei costi di rendimento.

Gli UV Setter della Basys Print hanno un

sistema di esposizione indipendente che

consente di continuare ad utilizzare le lastre

di stampa convenzionali UV-sensitive.

Probabilmente il più grande beneficio è che

si può liberamente scegliere dalla vasta

gamma di tipologie di lastre e non essere

strettamente dipendenti dalla disponibilità

di un singolo fornitore.

Gli UV-Setter possono così operare senza la

paura di improvvise interruzioni e puoi

essere certo che la tua produzione non

subirà mai uno stop per colpa del fornitore

di lastre.

Basys Print è in grado di fornirti un UV-Setter per lastre che vanno da piccoli formati a formati di 3,170 x 1,535 mm. Grazie ad un letto piatto, è possibile esporre contemporaneamente più lastre. Tutti i nostri sistemi sono collaudati e possono essere acquistati per la versione manuale, semi-automatica o completamente automatica, in relazione alle reali esigenze dell’utilizzatore.

Grande facilità nelle operazioni

Semplice integrazione grazieal TIFF 1-bit

Processi semplici fatti per sempliciesposizioni

Cyan

Mag

enta

Yello

wBlackPS

PS

Imposition RIP

Plate store

Processing Print/Finishing

1-bitTIFF

Integrazione di un UV-Setter all’interno di un work�ow pre-esistente.

Proof

Quando un orologio viene caricato, più di

una dozzina di ingranaggi con cuscinetti che

comprendono una media di 26 rubini,

girano. Sono parte integrante di un sistema

tenuto insieme da innumerevoli giri di vite,

ma la manipolazione è tuttavia molto

semplice per l’utente.

Lo stesso accade per un UV-Setter. Un

segnale d’inizio è tutto ciò che occorre per

dare il via alla fase di esposizione. La luce è

raggruppata, diretta con estrema precisione

dagli specchietti e posizionata in modo netto

sopra la lastra dai servomotori dell’unità di

esposizione.

L’intero processo di esposizione della lastra

da stampa è semplice grazie alle ben

conosciute e collaudate tecnologie e alla

chimica, che è sempre stata e sempre rimarrà

il metodo più ecologico per sviluppare lastre.

Indipendentemente dal fatto che tu sia

nuovo alla tecnologia UV-Ctp o che stia

cambiando da un'altra soluzione, gli

UV-Setter si mostrano come sistemi

estremamente malleabili. Possono infatti

sfruttare le soluzioni già esistenti o funziona-

re come sistemi a se stanti. Grazie alla sua

compatibilità con il TIFF 1-bit, puo’essere

localizzato dietro ogni RIP, mentre la

punzonatrice in linea provvede alla compati-

bilità con tutti i sistemi lastre.

Noi ti o�riamo un sistema completo appropriato per la prestampa digitale, dal software e l’hardware disponibili al sistema di lavorazione lastre completamente automatico. D’altro canto, se già sei in possesso delle applicazioni necessarie per la prestampa, il tuo UV-Setter si integrerà in modo �essibile all’interno del tuo ambiente di lavoro.

28%

--->

20%

88%

--->

80%

Super cellule

2x2 e 4x4 test scacchiera

Gra�co del test con linee multiple.

Gra�co del test con linee singole, orizzontali.

1x1 e 2x2 test scacchiera

50 % tint

50 % 50 % 50 % 50 % 50 % 50 %

50 % 50 % 50 % 50 % 50 % 50 %

50 % 50 % 50 % 50 % 50 % 50 %

50 % 50 % 50 % 50 % 50 % 50 %

50 % 50 % 50 % 50 % 50 % 50 %

50 % 50 % 50 % 50 % 50 % 50 %

1 mm

1 m

m

Screen dot

Super cell

Exposure dot

49 % tint

50 % 50 % 50 % 50 % 50 % 50 %

50 % 48% 50 % 48% 50 % 48%

48% 50 % 48% 50 % 48% 50 %

50 % 48% 50 % 48% 50 % 48%

48% 50 % 48% 50 % 48% 50 %

48% 48% 48% 48% 48% 48%

1 mm

1 m

m

48 % tint

48 % 48 % 48 % 48 % 48 % 48 %

48 % 48 % 48 % 48 % 48 % 48 %

48 % 48 % 48 % 48 % 48 % 48 %

48 % 48 % 48 % 48 % 48 % 48 %

48 % 48 % 48 % 48 % 48 % 48 %

48 % 48 % 48 % 48 % 48 % 48 %

1 mm

1 m

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Il super cell screening è un metodo per incrementare il numero di scale di grigio in un’immagine.

Le cosiddette super celle comprimono un certo numero di punti individuali, in base alla

risoluzione. All’interno di ogni super cella, i punti costituenti sono prodotti con un numero

variabile di punti di esposizione a modulazione di frequenza (nel diagramma sono rappresentati

con pixels rosso scuro). In questo modo è possibile aumentare la scala di grigi in una super cellula

che non potrebbe mai raggiungerla con lo stesso numero di punti (fino a 4096 scale di grigio).

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40 % V

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50 % V

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55 % V

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60 % V

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65 % V

RS7

70 % V

RS8

75 % V

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80 % V

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Immagine omogenea

L’accettazione Fogra per la pace dei sensi

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La qualità di esposizione non dipende solo dall’alta definizione, ma anche dall’omogeneità dell’immagine sopra l’intera lastra

da stampa. Un UV-Setter Basys Print promette una trascurabile deviazione dell’intensità del tono del +/- 1%.

La cosiddetta DSI (Digital Screen Imaging) è un processo che produce pixels quadrati di alta definizione, per precise

separazioni tra le aree della lastra contenenti inchiostro o acqua e quindi di ottenere la migliore qualità d’immagine possibile.

La Basys Print offre gli UV-Setter ideali per

ogni applicazione e per ogni formato lastra

scelto. E questo avviene nella qualità testata

Fogra, infatti tutti i nostri macchinari sono

soggetti all’approvazione Fogra.

Tutto per le migliori lastreda stampa del mondo.

Processo stabile per tutte le lastreda stampa tradizionali.

Diversi tipi di lastre per la massimaindipendenza.

Lastre disponibiliper ogni occasione

Ingresso sempliceo cambio

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L’UV-Setter funziona nel range di lunghezza

d’onda 360 nm. In questo modo è possibile

utilizzare praticamente ogni lastra da

stampa offset tradizionale. Queste lastre

sono disponibili dappertutto, e sono state

testate per una ufficiale approvazione.

Le lastre tradizionali mostrano

un’incomparabile processo e stabilità di

produzione. Possono essere trattate anche

in luce ambiente, sono semplici da

immagazzinare e rimangono insensibili ai

cambiamenti climatici.

Se si è nuovi del mondo UV-Ctp, si

puo’semplicemente continuare ad utilizzare

le proprie lastre preferite. Il cambio da un

sistema Ctp diverso che usa lastre termiche,

violet o fotopolimeriche è ugualmente

semplice, e non c’è generalmente bisogno

di modificare l’esistente Flusso di lavoro.

I vostri stampatori saranno strabiliati dal

processo e dalla stabilità produttiva delle

lastre tradizionali.

Grazie all’ottimo equilibrio tra acqua ed

inchiostro mantenuto sulla lastra, gli

utilizzatori godono di una netta riproduzio-

ne dei parametri dell’immagine. Le lastre

tradizionali negative non cotte permettono

già una tiratura di 400.000 copie o più,

mentre le lastre positive cotte sono sempre

in grado di una tiratura di 1.500.000 copie,

ciò dipende anche dal sub-strato di stampa

usato.

Attraverso l’uso dello sviluppo chimico

debolmente alcalino, stiamo supportando

le richieste di metodi di produzione

ecologici. Ed infine ma non da ultimo, i

nostri costi di smaltimento sono mantenuti

al minimo.

www.glashuette.com

Grazie!

Riferimenti per il futuro

Basys Print, un forte brand del gruppo Punch Graphix

Ricerca, sviluppo e produzione nelle strutture presenti in Belgio e Germania.

Punch Graphix International n. v. • Tel.: +32 (0) 3 443 13 11 • Fax: +32 (0) 3 443 13 09www.basysprint.com • info.basysprint@punchgraphix.com • Duwijckstraat 17 • 2500 Lier • Belgium

Riguardo a basysPrint

bP_Quali_EN

G_05/2008 w

ww

.gvk3.de

Basys Print, una divisione della Punch Graphix, è l’inventrice degli CTP-UV e sta offrendo da oltre 10 anni sistemi collaudati a livello

internazionale per l’esposizione digitale di lastre da stampa UV convenzionali. Questi sistemi sono caratterizzati da un alto livello di

efficienza economica per aziende che si occupano di stampa ad ogni livello. Attraverso l’uso delle lastre convenzionali, gli utenti

possono godere di un processo di produzione stabile ed amico dell’ambiente che porta con sé una qualità d’immagine mai

raggiunta. Informazioni più dettagliate possono essere trovate sul sito www.basysprint.com.

Nessuna parte di questa brochure puo’essere riprodotta, copiata, adattata tradotta o

trasmessa in ogni sua form

a e signi�cato, senza il permesso della Punch G

raphix. Il materiale

contenuto in essa ha scopo essenzialmente inform

ativo ed è suscettibile a cambiam

enti solo su autorizzazione. La Punch G

raphix non si assume nessuna responsabilità per eventuali

errori che possono apparire nella brochure. Tutti i diritti sono proprietà dei rispettivi proprietari. 05/2008 Punch G

raphix International n.v.

L’attuale tecnologia Uv-Setter Basys Print è nata dopo anni di esperien-

za e sviluppo. E ora la UV-Setter sta anche beneficiando del know-how

tecnologico della Punch Graphix. Grazie alla preziosa collaborazione di

tutte le sedi e di tutte le strutture presenti nel gruppo Punch Graphix, la

Basys Print UV-Setter incontrerà standard qualitativi sempre crescenti.

Cosa c’è di più di ottenere una soluzione completa per il tuo intero

flusso di lavoro da una sola risorsa. Fidati dell’esperienza di più di 1.500

installazioni in tutto il mondo!

Nomos Glashutte produce orologi senza tempo della più alta precisione.

Orologi di questo calibro possono essere indossati per una vita intera. Lo

scopo è di fare qualcosa in modo che non sia possibile operare migliora-

menti. Vogliamo ringraziare Nomos Glashutte per la collaborazione

creativa nella realizzazione di questa brochure.

FORNITURE ARTI GRAFICHE SrlVia del lavoro - 06033 Cannara (PG) - Tel.: +39 0742720112 - Fax: +39 074272985www.mmfornitureartigrafiche.it - e-mail: infotiscali@mmfornitureartigrafiche.it

Dati Tecnici Serie 400 Serie 6 Serie 800 Serie 11 Serie 15 Serie 16440 450

440 SCA 450 SCA

440 MCA 450 MCA 656 840

850840 SCA 850 SCA

840 MCA 850 MCA 1150 1150 SCA 1150 MCA 1550 1550 SCA 1550 MCA 1650 1650 SCA 1650 MCA

Massimo formato lastre in mm [in inch] 680 × 830[27 × 33]

690 × 980[27 × 39]

940 × 1150[37 × 45]

1375 × 2050, opzionale:1450 × 2100[54 × 81, opzionale: 57 × 83]

1560 × 2100[61 × 83]

1560 × 3170[61 × 125]

Minimo formato lastre in mm [in inch] 200 × 200[7 × 7]

323 × 450[12 × 17]

323 × 450[12 × 17]

323 × 450[12 × 17]

200 × 200[7 × 7]

323 × 450[12 × 17]

323 × 450[12 × 17] – – – – – – – – –

Lastre UV ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Sistema a letto piatto con tavola di aspirazione ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Sistema di messa a registro variabile, 3 pin stopdi sistema

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Sistema di punzonatura – – – – –

Sistema di esposizione 440: DSI2 450: DSI3

440 SCA: DSI2 450 SCA: DSI3

440 MCA: DSI2 450 MCA: DSI3 DSI3 840: DSI2

850: DSI3840 SCA: DSI2 850 SCA: DSI3

840 MCA: DSI2 850 MCA: DSI3 DSI3 DSI3 DSI3

Sistema semi-automatico per lastre ■ ■ ■ ■ ■ – ■ ■ – ■ ■ – ■ ■

Sistema automatico a cassetto/cassetti di alimentazionerimozione automatica del foglio interlastra – ■/1/■ ■/3 or 5/■ ■/1/■ – ■/1/■ ■/3 or 5/■ – ■/1/■ ■/4/■ – ■/1/■ ■/4/■ – ■/1/■ ■/4/■

Capacità massima dei cassetti di alimentazione – 100 300 or 500 500 – 100 300 or 500 – 100 320/800 (con 2 3b paralleli) – 100 320/800 (con 2

3b paralleli) – 100 320/800 (con 23b paralleli)

Velocità di esposizione/ora [grandezza in mm] nominale

440: 15 [605 × 745]

450: 32 [605 × 745]

440 SCA: 15 [605 × 745]

450 SCA: 32 [605 × 745]

440 MCA: 15 [605 × 745]

450 MCA: 32 [605 × 745]

60[605 × 745]

840: 9 [790 × 1030] 850: 26 [790 × 1030]

840 SCA: 9 [790 × 1030]

850 SCA: 26 [790 × 1030]

840 MCA: 9 [790 × 1030]

850 MCA: 26 [790 × 1030]

20 [1235 × 1620]

20 [1235 × 1620]

20 [1235 × 1620]

Materiali negative/positive convenzionali

negative/positiveconvenzionali negative/positive

convenzionalinegative/positive

convenzionalinegative/positive

convenzionalinegative/positive

convenzionali

Lunghezza d’onda 440: 360–450 450: 405

440 SCA: 360–450 450 SCA: 405

440 MCA: 360–450 450 MCA: 405 405 840: 360–450

850: 405840 SCA: 360–450

850 SCA: 405840 MCA: 360–450

850 MCA: 405 405 405 405

Risoluzioni 1270, 1500, 2400 1270, 1500, 2400 1270, 1500, 2400 1270, 1500, 2400 1270, 1500, 2400 1270, 1500, 2400

Possibilità di retinatura FM (dipende dal rip) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Spessore materiali in mm 0.15–0.4 0.2–0.4 0.15–0.4 0.15–0.5 0.15–0.5 0.15–0.5

Dimensioni (W × D × H) in mm [in inch] 2340 × 1605 × 1330[92 × 63 × 52]

3670 × 1605 × 1330[145 × 63 × 52]

3770 × 1605 × 1330[149 × 63 × 52]

3635 × 2107 × 1674[143 × 82 × 63]

2660 × 1665 × 1330[105 × 66 × 52]

3975 × 1665 × 1330[156 × 66 × 52]

4090 × 1665 × 1330[161 × 66 × 52]

3530 × 2360 × 1520[139 × 93 × 60]

6730 × 2600 × 1550[265 × 102 × 61]

6730 × 3950 × 1550[265 × 156 × 61]

4590 × 2500 × 1520[181 × 98 × 60]

7790 × 2600 × 1550[307 × 102 × 61]

7790 × 4090 × 1550[307 × 161 × 61]

4590 × 2500 × 1520[181 × 98 × 60]

8890 × 2600 × 1550[350 × 98 × 61]

8890 × 4090 × 1550[350 × 161 × 61]

Dimensioni (W × D × H) ulteriori unità di controllo in mm [in inch] – – – – – – – 900 × 760 × 1230

[35 × 30 × 48]900 × 760 × 1230

[35 × 30 × 48]900 × 760 × 1230

[35 × 30 × 48]900 × 760 × 1230

[35 × 30 × 48]900 × 760 × 1230

[35 × 30 × 48]900 × 760 × 1230

[35 × 30 × 48]900 × 760 × 1230

[35 × 30 × 48]900 × 760 × 1230

[35 × 30 × 48]900 × 760 × 1230

[35 × 30 × 48]

■ = standard = opzionale – = non abilitato

Il CtP non è mai stato così facile