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Batching & Blending Plant
From design concept to layouts in our full in house Cad drafting facilities toProject management, commissioning & operator training.
35 tonne Bulk Sugar storage
Compact square or rectangular design to maximise capacity & minimise foot print
Two vacuum blowers located under Sugar silo.One blower per blending line.
Vibrating bin activatorfor discharging ofdifficult products
Rotary valvefor controlled
feed rate
Manual slide gate
Bulk silo weight display for inventory controlwith feedback to control system
Macro & Micro ingredient additionvia bulk bags & sack tipping
Three Bulk bagDischargers for automatic batching to weigh hoppers
Two sack tipping units, one for dark & one for light ingredients
Central dust collection to reduce dust at bag tipping points.
Vacuum conveying lines
Separate conveying lines to avoid cross-contamination.
Pneumatic Plug Diverters for automatic line selection.
Ingredients are vacuum conveyed from three sources, Bulk sugar, Bulk bags and hand additives into the weigh hoppers. Once batch is complete it is dumped into the centrifugal sifter then direct to the ribbon blender.
Two weigh hoppers.One each for dark &light products
Sifters mounted direct to mixer
Micro addition port forColour pigments to eliminate contamination of conveying lines.
Full sized hinged lid on mixer supported on gas
struts for quick easy clean out.
Motor Control Centre with PC/PLC interface.Full turn key project.
Weigh controllers
Fortress key isolation of equipment for Category 4 protection
HMI (Human Machine Interface)
Operator is shown next ingredient to tip & quantity of bags
Gives actual weight received in weigh hopper for quality control
Shows bulk ingredient name, target weight & actual weight
Total weight of batch inweigh hopper shown
Batch number in mixer & mix time remaining
IBC number to be entered before batch will dump for full tracking
IBC (Intermediate Bulk Container) loading for transportof finished product to packing room.
Pneumatic hand valvefor raise & lower of Fill Head
Pneumatic Fill Headfor dust free filling
Fill Head in raised position
Fill Head in lowered position
IBC’s in packing room above filling machines