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BCAL: we’re rolling out the barrel and having a barrel of fun!
z. papandreouuniversity of reginapresented at the GlueX Collaboration Meeting, held at Jefferson Labjanuary 28, 2009
on behalf of the GlueX-Regina Team: J. Chan, B. Giesbrecht, K. Janzen, S. Katsaganis, D. Kolybaba, S. Krueger, B. Leverington, T. Li, G. Lolos, E. Plummer, A. Semenov, I. Semenova, Y. Sun, K. Vuthitanachot, Y. Yongzhe, A. Heinrichs, L. Sichello, A. Watson
overview
schedule & invoicing facilities, personnel, materials, document control fibres: QA testing matrix construction progress procedures transmission uniformity summary
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
2
schedule & invoicing• Construction Prototype: signed May 6, 2009
• Planned completion date: September 25, 2009; actual October 23, 2009
• Production Modules: signed August 7, 2009
• Delivery dates:
• first 4: Feb 10, 2010
• now: April 10, 2010
• Project Progress
• Readiness review: JLab inspection/site visit to Regina (Nov 4)
• quality issues in Construction Prototype → build Module 01 alone
• Reporting: EVMS, bi-monthly
• Invoicing: is smoothing out
3Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
facilities, personnel, materials, documents
Facilities Construction 1300 ft2 ; Fiber & Sensor QA 1100 ft2
Presses and Swager: operational Fibre sorting table: operational
Detector lab (two stations): operational Underground lab (overflow): operational New Storage (500 ft2): ready
• Personnel Construction Manager: Dan Kolybaba; officially on board October 1 Undergraduates:
full time/contract: 4x 12-month Engineering Industrial Interns, 1x Engineering CoOp, 2x 0.5 Physics = 6 (4 of them on construction and 2 on fibre QA), + one permanent staffer (recent B.Sc. graduate) for project’s duration
• Materials, Machining Incidentals, Consumables: weekly inventory and replenishment
Fibers: first 8 shipments clockwork; minor packaging and shipping issues resolved! Lead: first 2 (of 4) large shipment from Vulcan received, 3rd in early Feb, 4th in April - check quantity before 4th Epoxy: supply regular, contract in place Spare parts: in hand for everything except swager (JLab will handle)
RMS: 46 top plates + 8 base plates + 2 modules machined, contract will be put in place next week Crates: disposable, design is done, work on 1st crate starts today!
4
Document Control Checklists: in place Hardcopy logbooks: in place E-log: operational, web access Excel Worksheets: implemented for
build stats, epoxy tracking, fibre tests Traveler docs: done Web site: password: operational Versioning system: in place Manual: written after 1st 4 modules
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
fibre QA tests• First Article: bench reference
• Production:
Condition/packaging (checklist, pictures)
Diameter, Spectral Response
Attenuation length: LED, photodiode current
Npe at 200cm: 90Sr, PMT, external trigger
•Contract Specifications:
Diameter: 1.00mm, RMS<2%
Attenuation length: >300cm, RMS<10%
Light output: >3 p.e., RMS<15%
5
• Nearly 300,000 fibres on hand!• 30-40 fibres per day at each station• Goal is to test ~1% from each shipment
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
fibre spectral response
• qualitatively the spectra measured at Regina agree with the Kuraray data
• integrals are close, but shapes are different
• response is acceptable and scales by distance in a similar fashion
• spectra from production fibres have been acquired; they look nominal
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Kuraray brochure
Kuraray Batch JS072
Fibre K06-3
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
fibre attenuation length
7Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
... but fibres meet specs
Category A Category B
Noticeable lot-to-lot variationLarge Shipment-to-shipment change
1 2 3 4 5 6 7 2nd dye change
Kuraray and
Regina results
track each other
fibre light output
8Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
... but fibres meet specs
Small lot-to-lot variationSmall Shipment-to-shipment change
1 2 3 4 5 6 7
2nd dye change
Kuraray and
Regina results almost track
fibre attenuation-Npe correlation
9Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
• Shipments 1-6• Shipment 7
Npe at fibre’s end
Npe at fibre’s midpoint
simulated fibre performance spread
10
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
• BCAL coordinates• attenuation accounted for• Poisson + Gauss
Negligible effect!
construction prototype
• Procedure changes (deliberate)
• Press adjustments, leveling
• Lunar lander feet
• No vaseline! →problems
• Poly sheet, foam rubber, fettuccine
11
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
• Difficult, slow, errors made
• Proven: “surplus” lead/rolling
• Proven: swaging
• Proven: procedure changes
• Proven: press plate contact
Poly 0.006”, Rubber 1/8”Lunar Lander feet
Front edge
Back edge
2 mm
lessons learned• Building sensitive to amount of glue, lead shape and lead rolling• We have learned and overhauled procedures and re-trained!
• control glue, changed lead swaging, re-check before laying• use alignment posts, runner & wire• with the new lead, swaging and laying is going well• controlling gluing time and ram sequence
Prototype 2: Green-blue fibres
jumped lead layer
12
dead fibres?
Remarkable build: height within 1mm everywhere!
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
• Alignment posts required press anchoring; this contributed to front/back height asymmetry
• Rubber foam also contributed to asymmetry
• Lunar lander feet did not help; they have been dropped
• Back to thicker (2” total) press plate
construction prototype matrix build - visually
13
Side A/B colour Side A/B b/w
Blow up
Issues:•profile mismatch•jumped tracks•kink in lead sheet•Fix: patch•Fibre clean up
(Machined at RMS, Oct. 14-23; traveler docs provided)
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
kink
patc
h
faces - comparison
• ‘Ruler’ test: spectacularly poor!
• Effect resembles cross talk
• ‘Top 40’ layers good except at a few spots
• We believed we can do even better. JLab believed as well.
14
Side A Side B
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
‘Beauty’ and the ‘Beast’
15
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
CPMod 01
‘ora
ng
e b
an
ds’
BeautyBeast
‘orange bands’
16
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
•... have been seen in• Prototype 2: BCF-20 fibres• CP: SCSF-78MJ fibres• Mod01: SCSF-78MJ fibres • Nothing remarkable about the Kuraray fibres: attenuation, Npe, spectral nominal• Pressing cannot cause this effect• Machining cannot either (vertical passes)• Gluing preparation appears nominal• It could be epoxy oxidation: will check wavelength under UV LED excitation
spectra
l
Np
eatte
nu
atio
n le
ng
th
optical transmission setup
• Objective: measure light transmission through finished modules, in order to test optical uniformity of each module
• Method: it is based on a 4 x 9 4cm2 grid, stable (few x 10-3), easy, fast, portable (use at RMS), and yields reproducible results
• Next: method has been applied to Construction Prototype and soon to Prototype 02 and Module 01
17
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
• Light source: Winston Cone, UV LED, low voltage supply
• Readout: Winston Cone, photo-diode, picoammeter
• Aluminum mask with four sets of bolts to base plate, to allow for overlapping pattern coverage
optical transmission tests
18
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
Construction Prototype
• Source: • UV LED (380 nm) at 3V (supply in constant current mode)• Light intensity at exit of Winston Cone is ~330 μA
• Measured by taping both WC together• Stable: change only in 3rd digit over 30 min
• Measurements with dry-dry, grease-dry, grease-grease contact:• grease necessary at input, makes small difference at output• Transmission throughput around 1/100 of incident light
construction - summary & proposal• matrix layup
• facilities are operational; two-press build started in January 2010• students are now fully trained: new, strict protocols• lead rolling and runner-post-wire alignment• careful placing of thick press plate plus high density polyethylene minus lunar feet• epoxy and ram sequence control• drawings are near final, travellers ditto
• transmission uniformity method finalized • fibres: within specs
• module progress:• Module 01: machined, transmission tests & traveller pending• Module 02: constructed, will be shipped to RMS for machining/transmission/traveller• Module 03: construction in progress (near layer 110)• Module 04: construction in progress (near layer 20)
• First four modules to JLab in early April
19
Z. Papandreou & GlueX-Regina Team, GlueX Collaboration Meeting, January 25, 2010
Roll out the barrel, we'll have a barrel of fun Roll out the barrel, we've got the blues on the run Zing, boom, tararrel, ring out a song of good cheer Now's the time to roll the barrel, for the gang's all here
Beer Barrel Polka
available as ringtone