Review full instructions prior to use for important safety information. Always check Rockler.com to confirm that you are using the most recent version of instructions for your product.

Beadlock Jig with 3/8" Accessory Kit InstructionsEffective December 2020

2 BP1219

GENERAL SAFETY WARNINGS

This product is designed only for specific applications as defined in the instructions and should not be modified or used for any manner not described in these instructions. Use only recommended accessories. Before using the Beadlock Jig with 3/8" Accessory Kit: READ, UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY AVAILABLE FOR FUTURE REFERENCE.

> Always confirm that you are using the most recent version of the Instructions and safety warnings for your product (see the Instructions link on the product page at Rockler.com).

> Before using another tool with this product, always read, understand and follow the instructions and safety warnings in the owner’s manual for that tool. If you do not have the owner’s manual, obtain one from the tool’s manufacturer before using it with this product.

> Before using any chemical with this product, always read, understand and follow all safety warnings and guidelines in the manufacturer’s Safety Data Sheet (SDS; formerly called “MSDS”), especially regarding: • How to safely use the chemical, including potential hazards and recommended first aid measures; • Personal safety equipment required to safely use the chemical (e.g. gloves, eye protection, mask/respirator, etc.); • Proper and safe handling, storage and disposal of the chemical.

> Before using this product, review and verify that all tools to be used with it have safety equipment installed and are in proper working order as defined by the tool’s owner’s manual.

> Do not use this product until you have read and are confident you understand: • Product Specific Safety Warnings (p. 3); • Setup (p. 3); • Lowercase Letter Step-by-Step (p. 4).

> The user assumes all risk and responsibility for the proper and safe use of this product and for ensuring product suitability for the intended application.

> It is the sole responsibility of the purchaser of this product to ensure that any anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to use.

> Follow all standard shop safety practices, including: • Keep children and bystanders away from the tool operating area; • Do NOT use power tools in explosive environments, or in the presence of flammable liquids, fumes or dust; • TURN OFF AND UNPLUG all power tools BEFORE making any adjustments or changing accessories; • Remain alert and use good judgment. Do not use this product if you are in any way impaired by medications, alcohol, drugs or fatigue; • Keep your work area well lit and clean; • Dress appropriately. Secure loose clothing, remove all jewelry and tie up long hair before using this product; • ALWAYS wear safety glasses, hearing protection and respiratory protection that complies with NIOSH/OSHA/ANSI safety standards; • Use dust collection tools and dust face masks to reduce exposure to dust; • Use safety equipment such as featherboards, push sticks and push blocks, etc., when appropriate; • Maintain proper footing at all times and do not overreach; • Do NOT force woodworking tools.

> These warnings and instructions do NOT represent the total of all information available regarding tool safety, use and technique. Always seek out opportunities to learn more and improve your skills and knowledge.

Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood.

Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.

Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injuryor property damage.Notice indicates important or helpful information and/or user tips.

3

PRODUCT SPECIFIC SAFETY WARNINGS

> To avoid serious injury, keep hands and fingers away from the drilling area. Maintain awareness of the bit’s entry and exit areas at all times.

Setup1. Attach the 3/8" Drill Guide to the Jig Frame with the two Three-Wing Knobs and Washers. Fig. 1. Make sure that the lettering on the Drill Guide faces backward (away from the Jig Frame, so it can be read) and that the left Three-Wing Knob is inserted into the slot marked for the 3/8" block. The posts of the Three-Wing Knobs thread directly into the Drill Guide. Don’t fully tighten the Knobs at this point.

2. Slide the 3/8" Drill Guide to the “A” position, following the directional arrow marked on the Jig Frame. Tighten the Three-Wing Knobs.

3. Set the drilling depth for your Beadlock tenon stock. There are two scales molded into the back face of the jig to make this easy. Just slide the 3/8" Stop Collar onto the 3/8" Split-Point Drill Bit and insert the bit in the hole in the 3/8" Drill Guide closest to the scale you want to use.

The scale on the right lets you set the drilling depth for standard Beadlock tenon stock by bit diameter. For 3/8" stock, simply lower the bit until the outside of the bit’s cutting edge (not the tip) aligns with the 3/8" line and use the included Hex Key to tighten the Stop Collar. Fig. 2.

If you use the inch scale, make sure to set the bit depth to one-half the length of your Beadlock tenon stock plus 1/8" to allow room for glue squeeze-out.

4. Once the cutting depth has been set correctly, chuck the bit in your handheld drill.

Fig. 2

Fig. 1

The outside of the bit’s cutting edge (not the tip) aligns with the 3/8" line

Stop Collar

Three-Wing Knobs

Washer

Jig Frame

3/8" Drill Guide

Check Rockler.com for updates. If you have further questions, pleasecontact our Technical Support Department at 1-800-260-9663 or support@rockler.com

4 Distributed by Rockler Companies, Inc.4365 Willow Dr. Medina, MN 55340

54318Rev 12/20

1-800-279-4441www.rockler.com

Use

1. Determine where the center of the joint will be on your workpieces and mark a centerline across the face of the joint on both pieces.

2. Secure the first workpiece in a vise or clamp it so that the marked line is in a vertical orientation. (Typically, you will be drilling into the end of one workpiece and into the side of the other.)

3. Position the Beadlock Joinery Jig on the workpiece, aligning the centerline on the jig with the centerline you marked on the workpiece. Make sure the bottom of the Drill Guide (2) is tight to the workpiece and securely clamp the jig in place.

4. Make sure the Drill Guide is in the “A” position and drill the first series of (three) holes. Fig. 3. Don’t force the bit, and don’t try to drill the entire depth at once; drill about 1/2" at a time, backing out the bit to clear chips and dust, and repeat until the Stop Collar (6) contacts the top of the Drill Guide.

5. With the jig still clamped to the workpiece, loosen the Three-Wing Knobs and shift the Drill Guide to the “B” position. Fig. 4. Note that one hole is partly covered; do not attempt to drill in this hole. Drill the other two holes to complete the mortise in the first workpiece. Again, don’t force the bit, and don’t try to drill the entire depth at once.

6. Release the clamp and remove the Beadlock Joinery Jig from the first workpiece.

7. Repeat Steps 2-6 for the second workpiece.

8. Do a dry test fit of the joint by inserting a piece of 3/8" Beadlock tenon stock in the mortise of one of the workpieces and fitting the mortise of the other workpiece onto the tenon. Use a rubber or dead-blow mallet, if necessary, to bring the pieces together.

If the centerlines are a little off with the Beadlock tenon in place, adjust the clear hairline indicator on the front of the jig half the distance that they’re off in the direction that they’re off.

9. Apply glue and clamp the joint.

The included 3/8" Drill Guide will center the Beadlock joint on 3/4"-thick stock. For other spacing, you will need the Beadlock Spacer Kit (50917, sold separately).

As with all jigs, we recommend testing the setup on scrap lumber so you can make any fine adjustments before drilling your final workpieces. If the slots don’t line up in your test pieces, adjust the clear hairline indicator half the distance that they’re off in the direction that they’re off.

Fig. 3 - “A” Position Fig. 4 - “B” Position

Top View Top View

Side View Side View

Drill these holes

Drill these holes

Shift Drill Guide to position “A”

Shift Drill Guide to position “B”