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Rev. 2016_0529_EN
www.belectric.com
BELECTRIC - THE BETTER ELECTRIC.
2000kVA
ONE SUN, ONE WORLD, ONE UNIT
www.belectric.com
BELECTRIC GmbH
Wadenbrunner Straße 10
97509 Kolitzheim, Germany
Phone +49 9385 9804-0
Fax +49 9385 9804-590
eMail [email protected]
3.0 MegaWattBlock® HybridGLOBAL BENCHMARK IN HYBRID POWER GENERATION
BELECTRIC is one of the most successful enterprises
in the realization of free-field solar power plants and
utility-grade energy storage systems. Since 2001
the company group has constructed over 280 solar
pv power plants with over 1.5GW PV capacity.
At BELECTRIC, engineers and project developers
conduct interdisciplinary research in all areas of solar
pv technology and battery storage systems for the
development of innovative technologies. As one of
the largest O&M provider globally BELECTRIC’s full-
integrated services support continuous operation,
giving higher energy yield and therefore high return
on investment across life-cycle.
THE 3.0 MEGAWATTBLOCK HYBRID
One Sun, One World, One UnitEnergy Supply in Perfection
2|3
SOLAR POWER PLANT: CONSTRUCTION PRINCIPLE TRIPLE SUPPORT
Three posts carrying 18 solar modules in a row means faster construction and less shading.
3.0 MEGAWATTBLOCK HYBRID DESIGN
Due to the maximized space efficiency of
900kWp/ha, the plant only requires 33,325m2.
215 m
15
5 m
POWER CONDITIONING UNIT
(PCU) SKID SYSTEM
A 1,500 Volt turn-key inverter
station pre-wired from DC input
to MV connection.
BELECTRIC‘s 3.0 MegaWattBlock Hybrid sets new standards in hybrid energy production.
Our power plant technology makes it possible to combine the benefits of fuel-based energy
sources with climate-friendly solar power. In the same way as the proven MegaWattBlock
the MegaWattBlock Hybrid represents the best-in-class standardization, optimization and
grid integration. Furthermore it perfectly matches our customer’s demands and the world’s
energy needs of a smart energy production around the clock in one power unit .
Our standardized modular design concept
was formed with a simple goal in mind: to
create a solar power plant, that delivers
power at the lowest possible levelized costs
of electricity. Designed with the focus on
saving resources, a fast construction and
reliable operation, our latest unit delivers
an optimum cost-benefit ratio.
The solar power plant unit operates at a
DC system voltage of 1,500VDC thereby
enabling further reductions to system and
maintenance costs. In addition to system
efficiency, the 3.0 MegaWattBlock Hybrid
also sets standards in terms of energy reli-
ability by combining solar energy with fuel-
based energy sources and a battery storage
system. The inverters of the Power Condi-
tioning Unit achieve a staggering availability
rate, controlled and monitored by BELEC-
TRIC‘s Real-time Management system. Low
raw material consumption, industry-leading
quality and extraordinary space efficiency
make our new 3.0 MegaWattBlock Hybrid
the global benchmark in hybrid energy
generation.
One AC power block combining photovoltaics, energy storage and fuel-based power generation
Innovative battery system adjusts load variations and enables ancillary grid services
Independent energy production 24/7 with maximized use of fuelless solar power
Full Hybrid technology for best grid integration in on- or off-grid environments
Scalable power generation units with 2.000kVA
Optimized space efficiency with Triple Support Design
The 3.0 MegaWattBlock Hybrid at a glance:
The MegaWattBlock® Hybrid - Made for Sustainability
4|5
The combined power generation of fuel-based and climate-friendly energy sources
reduces the fuel consumption
reduces CO2 emissions
increases energy independence BENEFITS OF BELECTRIC HYBRID POWER
The MegaWattBlock Hybrid combines the proven MegaWattBlock with a gas or oil fired power plant, the Genset
Power Unit (GPU), and a battery based energy storage system, the Energy Buffer Unit (EBU). Core of the hybrid
power plant is the smart Hybrid Controller. It manages the different energy sources in line with load demands and
grid requirements. The MegaWattBlock Hybrid exceeds the capability of conventional power plants in relation to
ancillary grid services as real-time function.
The EBU is able to store and deliver solar power at any time. That way the MegaWattBlock Hybrid achieves the
highest level of solar energy use - day and night. The EBU enables the hybrid power plant to operate a grid and
to turn off the GPU when it is not needed for power supply. Thus, the MegaWattBlock Hybrid hits the best power
reliability at maximum fuel economy. Furthermore the EBU provides an additional grid service that conventional
power plants do not realize in this quality. With the capability of the EBU to provide its full power capacity from
naught to hundred percent within one second it stabilizes the connected grid at high load variations.
Like the MegaWattBlock the MegaWattBlock Hybrid is equipped to operate under extreme weather environments.
The modular system design of the 2000kVA power unit provides state-of-the-art power plant technology scalable
for energy projects in all utility and off-grid applications.
To match customer requirements the MegaWattBlock Hybrid can be delivered without either GPU or EBU.
The MegaWattBlock Hybrid is a further development of the established MegaWattBlock unit.
The power plant is designed for an efficient use of solar energy in utility-scale business.
Photovoltaics doesn’t need any fuel to generate electrical power. However, this volatile
energy source is dependent of the sun irradiation.
EnergyCommunication
GENSET POWER UNIT
HYBRID CONTROLLER
FUEL TANK UNIT
Hybrid energy units of the MegaWattBlock Hybrid
We at BELECTRIC integrate a modern, fuel-
based genset into the MegaWattBlock, the
Genset Power Unit. Thereby our AC power
block generates continuous electricity at
day and night. The Hybrid Controller
regulates the power generation with regards
to load requirements of the grid and
the availability of solar power. The solar
energy production has priority because
of its fuelless operation. A high use of the
photovoltaic capacities will reduce the
operation costs of the hybrid power plant.
The Hybrid Solution -Power Generation 24/7
6|7
Coverage of daily load profiles with hybrid power
The 3.0 MegaWattBlock Hybrid is equipped with the
BELECTRIC Energy Buffer Unit (EBU) to provide the
power of the sun even in the night. The unit helps to
bridge the ramp-up and ramp-down periods of the
solar power generator and the genset unit. More than
ever before, the growth of renewables, the rising
price of energy and an increase in distributed grid
tied and off-grid generation is driving the need to
store electricity.
The EBU supports the PCU to provide advanced ancil-
lary services to the grid. It is designed for flexibility in
use and long lifetime. Proven by its design the EBU is
the most reliable energy storage system on the market.
The Energy Buffer Unit - Stabilizing the Grid
Benefits of the Energy Buffer Unit (EBU):
• Storing excess solar power to increase its availability
• Providing power at peak demand to reduce grid load
• Fast power utilization from 0 to 100% in less than one second
• Ready to use unit
• Lowest cost on the market per kW power and kWh stored energy
• Fully automated battery management system
Pow
er
Time of day
to EBU
Solar Power
Plant
2 2422201816141210864
EBUEBU
GPUGPU power profi e
energy shift
solar energy
8|9
Module technology
The 3.0 MegaWattBlock Hybrid is designed for thin-film module technology
from First Solar, which ensures stable performance even at low light and
especially under hot climate conditions for an operational lifetime of more
than 25 years. The self-cleaning frameless module design also reduces
soiling losses.
Substructure
The precise alignment of the Triple Support substructure makes it possible
for each pv module to be exposed equally to light. Superior space efficiency
reduces the land consumption significantly. We only use the highest quality,
heavy industrial grade components, to guarantee long durability.
Power Conditioning Unit (PCU)
The specially developed PCU for hybrid application includes
two ProSolar Inverters from General Electric and a transformer
station. The inverter system is optimized for the use of thin-
film module technologies and is characterized by the high level of
system efficiency. The built-in PID protection device reduces the
module degradation effect. A typical grid shows many voltage devia-
tions produced by different power loads. The dynamic reactive power
capability of the PCU stabilizes the grid voltage - day and night. The BELECTRIC 3.0 MegaWattBlock Hybrid is a hybrid power generation unit which consists of the most advanced
components on the market, ensuring a 24/7 power supply. The standardized unit is developed for the construction
of hybrid power plants in 2000kVA steps.
The block design includes innovations like the Triple Support substructure of the solar power plant, specially
designed for First Solar thin-film modules, which speeds up the construction process, increases the space efficiency
and saves raw material. Another essential part of the system is the 1,500VDC technology, using the full bandwidth
defined by EU’s Low Voltage Directive. This ensures lower costs in cabling, power conversion, and leads to greater
conversion efficiencies. The state-of-the-art Genset Power Unit and advanced Energy Buffer Unit allow the smart
Hybrid Controller a continuous power supply during day and night - all year.
The power plant components - System design in perfection
10|11
Hybrid Energy Unit
The MegaWattBlock Hybrid is equipped with multiple energy
sources: the Genset Power Unit (GPU) with its Fuel Tank Unit
(FTU), the Energy Buffer Unit (EBU) and the Hybrid
Controller. The EBU and GPU ensure a 24/7 power supply
with the highest level of availability. The Hybrid Controller
analyses the grid access point and regulates the energy
flow of the plant accordingly. It is responsible for manag-
ing and optimizing the interaction of the solar power
plant with the GPU and the EBU. Voltage sensors and
software algorithms detect emerging grid requirements
and react automatically. The Real-time Management system
delivers advanced monitoring of the hybrid power plant.
Rated Hybrid AC power: 2,000kVA
Required area: 33,325m²
Space efficiency: 900kWp/ha
Operation time: 24/7 availability
Power plant height: 3.0m with 8° module incline
Power supply: Nominal PV power (STC): 3,000kWp
PV system voltage: 1,500VDC
Nominal EBU power: 2x 1,000kW
EBU system voltage: 1,500VDC
Nominal GPU power: 1,000kVA
powered by oil or gas
Power Conditioning Unit (PCU) with GE ProSolar Inverter
Medium Voltage Transformer
10kV to 33kV medium-voltage power grid (50/60Hz)
Full dynamic reactive power control (24/7)
SCADA system: PADCON RealTime
PID protection device: Built-in
Lightning protection: Active Lightning Shield
Plant management: BELECTRIC Hybrid Controller
Photovoltaic modules: First Solar FS3 Modules
IEC 61646, UL 1703, TÜV Safety Class II
Shipment: Container 40‘ (23x HC, 19x DC)
Container 20‘ (2x)
System efficiency: Up to 85% (Performance Ratio)
Valid air temperature: Up to 50°C (up to 55°C with Hot Climate Option)
O&M package: 3-step Full Service Agreement Option
Operating service life: 25 years+
Standards: Meets country-specific codes
ASCE / EN / DIN / VDE / ISO / IEC
Disposal: Recyclability of all components
As we follow a principle of continuous improvement,we reserve the right to modify technical specifications.
Complemented by sophisticated features, the 3.0 MegaWattBlock Hybrid improves solar energy utilization and minimizes power generation costs. With this power
plant unit we not only improve solar power production, but introduce a system, that faces the challenges of a 24/7 hybrid operation.
HIGH TEMPERATURE STABILITYThe advanced thin film solar module technology supplies greater stability and performance in hot as well as humid conditions than crystalline silicon technologies. The excellent temperature coefficient lets the system produce a higher energy yield during peak energy production periods.
ANTI DEGRADATION DEVICEEliminates physical degradation processes like Potential Induced Degradation (PiD) and TCO corrosion which causes yield losses. A dynamically controlled voltage offset in relation to ground potential solves the issue.
LOW LIGHT PERFORMANCEThe thin film solar modules produce significantly more energy during low level light conditions than crystalline silicon modules. This advantage delivers greater production in cloudy weather conditions and during morning and evening hours.
ACTIVE LIGHTNING SHIELDThe active lightning shield reduces the risk of a lightning strike dramatically. The patented technology works also in the night when the solar power plant does not produce energy.
DYNAMIC REACTIVE POWER COMPENSATIONThe reactive power compensation not only controls the feed-in of solar power to the grid, it also supplies reactive power on demand to stabilize the electrical grid - day and night. This ancillary service helps to integrate more renewable power sources into the existing distribution grid.
POSITIVE AND NEGATIVE RAMP RATE CONTROLFluctuating solar irradiation can disrupt the power grid. The Ramp Rate Controller smoothly adjusts exported solar power (AC) to avoid rampant power slopes. This allows a special adaption to grid regulation scenarios and to support grid opera-tors in the daily operation. The EBU of the 3.0 MegaWattBlock Hybrid² helps to bridge the ramp-up and -down periods.
CLOUD TRACKERClouds can cause fluctuating power generation. BELECTRIC works on a solution to forecast the movement of clouds and the corresponding impact to solar power generation. The Tracker predicts abrupt downward slopes of the feed-in AC power and delivers a forward-looking reaction.
HOT CLIMATE OPTION Specially designed components allow the power plant to work under hot climate conditions up to55°C (130°F). The whole system can be equipped with desert proofed components (i.e. special ventilationsystems for dusty environments and air conditioned electrical chambers).
Advanced Features of the 3.0 MegaWattBlock HybridProven TechnologyDesigned for Reliability
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OPERATION
PLACEM
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SEA
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+ D
EVELOPMENT PLANNING
360̊Value Chain
GLOBAL TEAM
Developing innovative technologies characterized
by high energy yields, reliable operation in diverse
climates, and low raw material consumption, we offer
photovoltaic solutions from a single source. The
high degree of vertical integration in the production
processes has resulted in a leading market position.
Since its foundation in 2001, BELECTRIC has construc-
ted individual projects larger than 100MWp and be-
came the first company to install more than 1.5GWp of
solar power. This enables us to supply over one million
people with electricity.
The high performance 3.0 MegaWattBlock Hybrid is
based on over a decade of system know-how from
a company that continuously conducts development,
construction, and realization activities itself. Today,
BELECTRIC employs more than 500 people in the
development and manufacturing of BoS (Balance of
Systems) components, system design, plant construc-
tion, technical plant management and many other areas.
In-house innovations in all areas of photovoltaics
create the foundation for the environmentally
friendly power supply infrastructure of the future.
The BELECTRIC development team guides
numerous photovoltaic innovations through
to the production stage – proven by active
patents which ensure the highly efficient
and reliable operation of our power plants.
Research
Systems
Engineering
Product Design
Project
Engineering
Project
Management
Financing
Procurement
Logistics
Construction
Grid Connection (AC)
Real-time Monitoring
On-Site
Support
MaintenanceServices
Combined StrengthAll-in-one
14|15
REALTIME MONITORING & OPERATION
Choosing BELECTRIC means choosing technology
with decades of proven endurance. And if you wish,
BELECTRIC Service International offers a Full Service
Agreement including a comprehensive operations and
maintenance plan, ensuring our power plants continue
to perform to the highest possible levels of performance.
The generation of electrical power from our solar
power plants requires very little maintenance is
required. Continuous monitoring of each power unit
is advised to prevent avoidable yield losses. The
long service life requires professional management:
BELECTRIC takes care of all technical tasks worldwide.
Around the clock, our team of experts currently moni-
tors over 1.1GWp of PV facilities, including systems
installed by BELECTRIC, as well as by other companies.
Our service level agreements are designed to provide
flexible and optimum care for your plant. Our global
service network with its dedicated staff supports
predictable performance at all times. Remote power
plant monitoring, regular inspections which include
visual and function checks, cleaning services, on-site
support in the event of a fault, and detailed main-
tenance reports are integral parts of the continuous
monitoring and management we offer.
MONITORING AND
REMOTE OPERATIONS
EXTENDED PARTS
AND SERVICES
FULL SERVICE
AGREEMENT OPTION
Remote Monitoring and Troubleshooting: Plant monitoring & rapid fault response increases equipment availability and reduces downtime.
Routine Services: 6 and 12 month maintenance according to BSI O&M manual and work procedures.
On-Site Support:On-site operations includingtroubleshooting and technicaladvisory services.
Availability Guarantee:Customers who choose this levelof support qualify for secureenergy harvesting.
Unplanned Maintenance: Unplanned maintenance includingon-site inspection and repairoptions to reduce repair costsand downtime.
Condition Monitoring:Advanced equipment andanalysis programs proactivelydetect impending issues.
Plant Performance and Life Extension: Failure forecasting, advancedinspection technologiesand system upgrades.
Spare Parts Package:Forecasting, warehousing andreplenishment via advanced ReturnMerchandise Authorization (RMA)processes.
Preventive Maintenance:Replacement of parts and annual maintenance procedures.
PLA
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Turn-Key Service Solutions Operation Guaranteed
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Units placeable: 36 x 3.0 MegaWattBlock Hybrid
Hybrid AC power: 72MVA
Units placeable: 12 x 3.0 MegaWattBlock Hybrid
Hybrid AC power: 24MVA
Units placeable: 6 x 3.0 MegaWattBlock Hybrid
Hybrid AC power: 12MVA
Units placeable: 3 x 3.0 MegaWattBlock Hybrid
Hybrid AC power: 6MVA
2
3
4
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SAUDI ARABIA: QATIF
INDIA: VERNA
USA: PHOENIX
1
2
3
4
FRANCE: ORAISON
THE PLUG & PLAY POWER PLANT SOLUTION
Solar energy increases a countries‘ energy
availability through reliance on an indigenous,
inexhaustible and import-independent
resource. The 3.0 MegaWattBlock Hybrid meets
highest requirements of an affordable and
scalable power supply.
Placement OptionsOne World, One Hybrid Standard
