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Below the HorizonFriendly Navigation Across Water
OceanDoctor®Ballast Water Management System
INTRODUCTION
China State Shipbuilding Corporation
CSSC (China State Shipbuilding Corporation), established
on the 1st of July, 1999, is an extra large conglomerate
and state-authorized investment institution directly
administered by the central government of China. As
one of the largest shipbuilding corporation in China, it is
composed of many shareholding institutions, including a
total of 60 sole proprietorship enterprises, including a
large number of the most powerful and renowned
shipbuilding and ship repairing yards, research and design
institutes, marine-related equipment manufacturers and
trading firms in China. It designs, builds and repairs a
wide range of ships including tankers, bulk carriers,
containerships and products of high added value, such as
LNG and marine engineering and offshore vessels.“We are Comprised of Ranges of Solid Platforms” bui ld, repair , design, develop, support
OceanDoctor®Ballast Water Management System
Jiujiang Precision Measuring Technology Research Institute
Jiujiang Precision Measuring Technology Research
Institute is a comprehensive research organization which
is engaged in precision test, precision processing, and
precision measuring. The institute has a total area of
37,000 square meters for research, total building area of
19,000 square meters and total assets exceeding 100
million Yuan (RMB). It also owns more than1,600 sets of
equipment including metering, measuring, processing
apparatus and also computers.
Our institute is mainly involved in R&D of inertial
(aerospace) navigation equipment, motion simulation
equipment, vibration and balance equipment. Precision
processing, precision measurement, precision element
design and manufacturing, and environmental protection
equipment manufacturing are also the major business
of the institute. The products have been widely and
successfully applied in many fields by research institute,
universities and industrial & mining enterprises.
Our institute is ranked as the hi-tech enterprise of Jiangxi
Province. Our test and calibration lab is also the member
of the “China Association of Environmental Protection
Industry” and a member of “Environmental Protection
Product Identification and Inspection Center” of Jiangxi
province.
03
“ Striving for Proficiency Caring for Our Companion in Waters”
The Development of the OceanDoctor ® Ballast Water Management System
As Jiujiang Precision Measuring Technology Research
Institute has traditionally been an Aerospace technology
research and developing institute, providing main
technical parts for the Chinese rockets, it has a
technologically advanced foundation to develop new
innovative products.
Being a corporation under CSSC which is responsible
for the R&D of innovative technology and products and
having learned about the BWMS Convention, after taking
into consideration that CSSC has 7 world class shipyards
with large building capacities, whose newbuilding vessels
will be required to purchase and install the BWMS,
Jiujiang Precision Measuring Technology Research
Institute decided to develop a BWMS for their internal
use. CSSC applied state resources whilst taking full use
of the advantages in precision measurement, precision
testing and precision processing to develop this
innovative green oxidation technology, the advanced
OceanDoctor® BWMS, and was able to achieve their
goal of high quality and low costs, with the original
intention to use the system on all of the vessel built at
their own shipyards.
After the BWMS has been developed, its technology has
achieved such outstanding results and feedback that
CSSC, as one of the largest shipbuilding corporations
globally, decided to payback the marine industry and
shipowners, by opening the system to the public globally,
in order to help preserve the global marine environment,
as well as to help ship owners save cost at the same
time, instead of only providing to their own shipyards.
We strive for continuous improvement and establishment
as a leader in the industry and provide our customers with
satisfactory services, all the while saving our environment.
1. Filtration
A filter with auto backflushing function is selected to prevent
particles and organisms greater than or equal to 50 µm in
minimum dimension from passing the filter to the ballast tank
and eliminate the accumulation of sediments in the ballast tank.
2. UV irradiation
Low pressure UV disinfection:
DNA, RNA, and proteins in organisms
absorb the UV lights when exposed to
UV in the specific spectrum range; the
formation of new DNA or RNA chains in
the process of cell replication mycosis is
inhibited, thus resulting in the affected
micro-organism’s inactivationof the ability
to replicate.
3. Photo-catalytic Oxidation
Hydroxyl radical (·OH) will be produced on the surface of the photo-catalytic nano film
when it is exposed to UV lights. The hydroxyl radical is a powerful oxidant which can
react with H in the cell membrane of the organisms and break up the cell membrane,
further rupture substances such as protein, carbon hydrates and DNA of organisms;
and at the same time, it decomposes the organic nutrients needed for growth and
regeneration by organisms and suppresses the growth of organisms. As a
consequence, organisms like algae, bacteria and virus are inactivated.
As the OceanDoctor® BWMS has been developed by
the technologically advanced and experienced Jiujiang
Precision Measuring Technology Research Institute, the
background and principles used to develop was to ensure
that its treatment method and result would immediately
meet the IMO D-2 requirements, whilst offering the most
effective treatment of the organisms.
The OceanDoctor® BWMS uses a combination of filtration
and disinfection with UV irradiation and photo-catalytic
oxidation (hereafter concisely referred to as Advanced
Oxidation Technology, which is short for AOT) to treat the
ballast water, the treated discharge meets the standards
as set out in regulation D-2 of International Convention for
the Management and Control of ship’s Ballast Water, and
meets the standards as prescribed by the USCG as well.
05
OCEANDOCTOR® BWMS
2+3
1
“ Sophisticated System Improved Ocean Ecology”
07
Highly Automatic
• Self-detecting and self-cleaning
back flushing filter and
photo-catalytic reactor.
• One key for normal operation,
functions of auto-control,
auto-monitoring, auto-alarming
can be realized during the period
in which the system is in operation.
Low Operating and Maintenance Costs
• Double effect of UV irradiation and
photo-catalytic oxidation (AOT)
- high efficiency with low power
consumption
• Essential components are likely to
be in use throughout the working
life of the vessel
Wide Application
• Integrated installation or Modular
design, small footprint, easy to
install, suitable for newbuildings
and retrofits.
• The system is effective under
a wide range of challenging
environmental conditions including
variable temperature, salinity,
nutrients and suspended solids
(sea, brackish and fresh).
Great Biological Efficacy
• Innovative combined effect of UV
disinfection and photo-catalytic
oxidation, one stage treatment
and high disinfection efficiency.
• Treated water could be discharged
directly at anytime and the
discharge meets the standards as
prescribed in regulations of IMO
and USCG.
Environment Benign
• No chemical substance is added
during the disinfection treatment,
no pollution will be caused by the
treated discharge; no
unacceptable risk will be posed to
safety of the ship and its crew.
Advantages of OceanDoctor® BWMS
“ New Milestone in Environmental Shipping”
Ballasting
Combinat ion of
UV disinfection and photo-
catalytic oxidation ensures only
one-stage treatment and high
inactivation efficacy.
Emergency Bypass
In the event of emergency
Deballasting
High dis infect ion eff icacy
by adoption of AOT, the treated
ballast water can be discharged
directly, unnecessary of
second treatment.
Working Process of OceanDoctor® BWMS
09
Sea Chest
Strainer
Over Board
Flow Meter
Ballast Tank
Installation Solutions of OceanDoctor® BWMS
Two insta l lat ion solut ions are recommended, inc luding the integrated insta l lat ion and the modular insta l lat ion.
1. Integrated installation
OceanDoctor® BWMS is featured with a structure of
compact conformation and ease of installation. The
system can be skidmounted and installed inside the ship’s
ballast tank and easily incorporated into ship’s existing
ballast systems.
2. Modular installation
The system also provides solution for installation on those
ships with space limitations. It is modular in design and
suitable for any type of installation. The system is
composed of several units and can be installed separately,
which is not bounded by space. Only by use of pipe and
connectors, easily and freely connection between units
could be realized.
+
+
Control Panel
Filter
UV + Photo-Catalytic reactor
UV Power Unit
11
MODELS AND SPECIFICATIONS
Model TRC(m3/h)
Power (kW)
Main Configuration
Power Supply: 400/440VAC,50/60HZ, or other mar ine power supply systems
Photo-Catalyt ic Reaction UnitModel× Qty
UV Power Unit
Model× Qty
Control Unit
Model× Qty
HBS-50 50 2 P50×1 E50×1 CCx1F50×1
HBS-1600 1600 50 P800×2 E800×2 CCx1F1600×1
HBS-500 500 17 P500×1 E500×1 CCx1F500×1
HBS-4000 4000 120 P800×5 E800×5 CCx1F4000×1
HBS-250 250 9 P250×1 E250×1 CCx1F250×1
HBS-2400 2400 72 P800×3 E800×3 CCx1F2400×1
HBS-1000 1000 32 P500×2 E500×2 CCx1F1000×1
HBS-150 150 6 P150×1 E150×1 CCx1F150×1
HBS-2100 2100 65E800×2 P800×2
P500×1 E500×1 CCx1F2100×1
HBS-800 800 26 P800×1 E800×1 CCx1F800×1
HBS-4800 4800 145 P800×6 E800×6 CCx1F4800×1
HBS-350 350 12 E350×1 E350×1 CCx1F350×1
HBS-3200 3200 96 P800×4 E800×4 CCx1F3200×1
Fi l trat ion Unit
Model× Qty
HBS-1300 1300 41 E500×1 CCx1F1300×1
P500×1 P800×1 E800×1
MAIN MODELS AND SPECIFICATIONS OF EACH UNIT
Model L x W x H (m)
Photo- Catalytic Reaction Unit
P50 1.8×0.4×0.6
Control Unit
Filtration Unit
CC
E250 0.8×0.5×1.2
P250 1.8×0.5×0.7
E800 0.8×0.5×1.7
UV Power Unit
E50E150
0.6×0.5×1.0
0.6×0.3×0.9
P150 1.8×0.5×0.6
E500E350
0.8×0.5×1.6
P800 1.9×0.8×1.1
P500P350
1.9×0.6×0.8
Model ModelL x W x H (m) L x W x H (m)
F50 2.3×0.5×0.7
F2100 1.3×1.1×2.5
F250F350 0.7×0.6×1.7
F800F1000
F40001.0×0.9×2.3
1.7×1.4×3.2
F4800 1.8×1.5×3.4
F1600F1300
1.3×1.2×2.6
F500 0.9×0.7×1.8
F150 2.5×0.6×0.8
F3200 1.5×1.3×3.1
F2400 1.4×1.2×2.6
13
WORLD SERVICE NETWORK
Russia
Turkey
Germany
France
Holland
Greece
Cyprus
Spain
ChinaShenzhenJiang YinGuangzhouShanghai Tianjin Qingdao Zhoushan
Hong Kong
JapanTokyoOsaka
KoreaBusanSeoul
Singapore
Indonesia
TaiwanTaipeiKaoshiung
Malaysia
India
Middle EastDohaDubai
Asia Europe America Oceania
Norway
Sweden
Denmark
Finland
Italy
UK
Croatia
Brazil
USA LA New York HoustonMiami
Canada
Chile
Australia
TYPE APPROVALS
Type Approvals Received and In Process
IMO Type Approvals USCG AMS Approvals
15
Global Sales & MarketingMaster Link Services Limited
Room 6601, 11/F, AXA Centre,
151 Gloucester Road,
Wanchai, Hong Kong
Tel: +852 2117 1789
Fax: +852 2117 1771
Email: [email protected]
Website: www.master-link.hk
Manufacturing & R&DChina State Shipbuilding Corporation
Jiujiang Precision Measuring Technology Research Institute
Jiujiang, Jianxi, China
Post Code: 332000
Tel: +86- (0) 792-8373076
Fax: +86- (0) 792-8369302
Website: www.oceandoctor.cn