5
Ultra compact power modules for print, chassis and DIN Rail mounting Fully encapsulated modules in plastic case Wide temperature range -30…+70 °C Safety standard according to EN/UL 60950-1 EN55022 Class B High efficiency and reliability The BEN/BEND are compact and fully encapsulated modules with a universal power input from 85…264 VAC and 120…370 V DC res- pectively. The modules in the power range up to 60 W are available for PCB mounting as well as with terminal blocks and a detachable DIN Rail mounting plate. The modules comply with international safety and EMC standards and provide a cost-effective and space- saving solution for demanding environmental conditions. BEN/BEND 5–60 Watt Extended Operation Fanless Bicker Elektronik GmbH | 86609 Donauwörth | Germany Tel. +49 906 70595-0 | [email protected] | www.bicker.de Power supplies Power modules Article Dimensions Power Output Output Ripple & Noise Efficiency No. (W x D x H) voltage current (max) (typ) BEN-0505 +5 V 1.00 A <150 mV ss 75 % BEN-0512 +12 V 0.42 A <150 mV ss 79 % BEN-0515 +15 V 0.33 A <150 mV ss 80 % BEN-0524 +24 V 0.23 A <150 mV ss 82 % BEN-1005 +5 V 2.00 A <150 mV ss 76 % BEN-1012 +12 V 0.90 A <150 mV ss 80 % BEN-1015 +15 V 0.70 A <150 mV ss 81 % BEN-1024 +24 V 0.45 A <150 mV ss 82 % BEN-2005 +5 V 3.50 A <100 mV ss 78 % BEN-2012 +12 V 1.60 A <100 mV ss 82 % BEN-2015 +15 V 1.30 A <100 mV ss 83 % BEN-2024 +24 V 0.85 A <100 mV ss 85 % BEN-4005 +5 V 8.00 A <100 mV ss 82 % BEN-4012 +12 V 3.33 A <100 mV ss 84 % BEN-4015 +15 V 2.66 A <100 mV ss 84 % BEN-4024 +24 V 1.66 A <100 mV ss 84 % BEN-6005 50 W +5 V 10.00 A <150 mV ss 82 % BEN-6012 60 W +12 V 5.00 A <150 mV ss 86 % BEN-6015 60 W +15 V 4.00 A <150 mV ss 86 % BEN-6024 60 W +24 V 2.50 A <150 mV ss 86 % BEND-0512 +12 V 0.42 A <150 mV ss 79 % BEND-0524 +24 V 0.23 A <150 mV ss 82 % BEND-1012 +12 V 0.90 A <150 mV ss 80 % BEND-1024 +24 V 0.45 A <150 mV ss 82 % BEND-2012 +12 V 1.60 A <100 mV ss 82 % BEND-2024 +24 V 0.85 A <100 mV ss 85 % BEND-4012 +12 V 3.33 A <100 mV ss 84 % BEND-4024 +24 V 1.66 A <100 mV ss 84 % BEND-6012 +12 V 5.00 A <150 mV ss 86 % BEND-6024 +24 V 2.50 A <150 mV ss 86 % 48.5 x 36 x 20.5 mm 5 W 55 x 45 x 21 mm 10 W 70 x 48 x 23.5 mm 20 W 89 x 63.5 x 25 mm 40 W 109 x 58.5 x 30 mm PCB mounting 96 x 54 x 33.6 mm 5 W 96 x 54 x 34.1 mm 10 W 96 x 54 x 36.6 mm 20 W 135 x 70 x 39 mm 40 W 135 x 70 x 44 mm 60 W Chassis and DIN Rail mounting DIN-Rail Chassis Print

BEN/BEND - Bicker Elektronik GmbH · The BEN/BEND are compact and fully encapsulated modules with a universal power input from 85…264 VAC and 120…370 VDC res-pectively. The modules

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Page 1: BEN/BEND - Bicker Elektronik GmbH · The BEN/BEND are compact and fully encapsulated modules with a universal power input from 85…264 VAC and 120…370 VDC res-pectively. The modules

Ultra compact power modules for print, chassis and DIN Rail mounting

Fully encapsulated modules in plastic case Wide temperature range -30…+70 °C Safety standard according to EN/UL 60950-1 EN55022 Class B High efficiency and reliability

The BEN/BEND are compact and fully encapsulated modules with a universal power input from 85…264 VAC and 120…370 VDC res-pectively. The modules in the power range up to 60 W are available for PCB mounting as well as with terminal blocks and a detachable DIN Rail mounting plate. The modules comply with international safety and EMC standards and provide a cost-effective and space-saving solution for demanding environmental conditions.

BEN/BEND5–60 Watt

Extended Extended Operation OperationFanlessFanless

Bicker Elektronik GmbH | 86609 Donauwörth | Germany Tel. +49 906 70595-0 | [email protected] | www.bicker.de

Power supplies Pow

er modules

Article Dimensions Power Output Output Ripple & Noise Efficiency No. (W x D x H) voltage current (max) (typ) BEN-0505 +5 V 1.00 A <150 mVss 75 %

BEN-0512 +12 V 0.42 A <150 mVss 79 %

BEN-0515 +15 V 0.33 A <150 mVss 80 %

BEN-0524 +24 V 0.23 A <150 mVss 82 %

BEN-1005 +5 V 2.00 A <150 mVss 76 %

BEN-1012 +12 V 0.90 A <150 mVss 80 %

BEN-1015 +15 V 0.70 A <150 mVss 81 %

BEN-1024 +24 V 0.45 A <150 mVss 82 %

BEN-2005 +5 V 3.50 A <100 mVss 78 %

BEN-2012 +12 V 1.60 A <100 mVss 82 %

BEN-2015 +15 V 1.30 A <100 mVss 83 %

BEN-2024 +24 V 0.85 A <100 mVss 85 %

BEN-4005 +5 V 8.00 A <100 mVss 82 %

BEN-4012 +12 V 3.33 A <100 mVss 84 %

BEN-4015 +15 V 2.66 A <100 mVss 84 %

BEN-4024 +24 V 1.66 A <100 mVss 84 %

BEN-6005 50 W +5 V 10.00 A <150 mVss 82 %

BEN-6012 60 W +12 V 5.00 A <150 mVss 86 %

BEN-6015 60 W +15 V 4.00 A <150 mVss 86 %

BEN-6024 60 W +24 V 2.50 A <150 mVss 86 %

BEND-0512 +12 V 0.42 A <150 mVss 79 %

BEND-0524 +24 V 0.23 A <150 mVss 82 %

BEND-1012 +12 V 0.90 A <150 mVss 80 %

BEND-1024 +24 V 0.45 A <150 mVss 82 %

BEND-2012 +12 V 1.60 A <100 mVss 82 %

BEND-2024 +24 V 0.85 A <100 mVss 85 %

BEND-4012 +12 V 3.33 A <100 mVss 84 %

BEND-4024 +24 V 1.66 A <100 mVss 84 %

BEND-6012 +12 V 5.00 A <150 mVss 86 %

BEND-6024 +24 V 2.50 A <150 mVss 86 %

48.5 x 36 x 20.5 mm 5 W

55 x 45 x 21 mm 10 W

70 x 48 x 23.5 mm 20 W

89 x 63.5 x 25 mm 40 W

109 x 58.5 x 30 mm

PCB

mou

ntin

g

96 x 54 x 33.6 mm 5 W

96 x 54 x 34.1 mm 10 W

96 x 54 x 36.6 mm 20 W

135 x 70 x 39 mm 40 W

135 x 70 x 44 mm 60 WChas

sis

and

DIN

Rai

l mou

ntin

g

DIN-Rail Chassis Print

Page 2: BEN/BEND - Bicker Elektronik GmbH · The BEN/BEND are compact and fully encapsulated modules with a universal power input from 85…264 VAC and 120…370 VDC res-pectively. The modules

Ripple and Noise was measured with parallel cables (1 µF ceramic capacitor + 10 µF electrolytic capacitor). All data was measured at +25 °C, operating humidity <75 %, nominal input voltage and can differ, when temperature decreases to less than -25°C. The final assembly has to comply with the valid EMC and safety standards. We recommend to use a cable as short as possible to connect module and load. As a power component this PSU is for assembly purposes only and must not be operated in unassembled condition.

Input voltage 85…264 VAC, 120…370 VDC

Input frequency 47…63 Hz

Input current 110 VAC 230 VAC BEN(D)-05 125 mA, max 80 mA, max BEN(D)-10 260 mA, max 160 mA, max BEN(D)-20 600 mA, max 340 mA, max BEN(D)-40 1000 mA, max 600 mA, max BEN(D)-60 1400 mA, max 700 mA, max

Inrush current 110 VAC 230 VAC BEN(D)-05 10 A, typ 20 A, typ BEN(D)-10 10 A, typ 20 A, typ BEN(D)-20 16 A, typ 30 A, typ BEN(D)-40 30 A, typ 50 A, typ BEN(D)-60 30 A, typ 50 A, typ

Hold up time >80 ms (typ / 230 VAC), >15 ms (typ / 115 VAC)

Leakage current 0.3 mA (typ / 230 VAC / 50 Hz)

Voltage accuracy ± 2%

Load fluctuation ± 1%

Minimum load 0 A (no minimum load required)

Trim ± 10 % Trim of output voltage for the following models possible: BEN(D)-20/40/60

Protection Short circuit protection: Switch off with auto recovery Overcurrent protection: 110…150 %, switch off with auto recovery Overvoltage protection: 5 V models: ≤7,5 VDC 12 V models: ≤20 V DC 15 V models: ≤20 V DC 24 V models: ≤30 V DC BEN(D)-60: Zener diode

Back-up fuse (have to be used) BEN(D)-05 1 A/250 V, slow BEN(D)-10 2 A/250 V, slow BEN(D)-20/40/60 3.15 A/250 V, slow

Insulation voltage Input / Output BEN(D)-05/10/20/40: 3000 VAC/1 Min, BEN(D)-60: 4000 VAC/1 Min Input / FG 1500 VAC/1 Min Output/FG 500 VAC/1 Min

Insulation resistance Input / Output and Input / FG 100 MΩ (min)

Safety / EMC EN60950-1, UL60950-1, CE

Protection class BEN(D)-05/10/20/60: Protection class I BEN(D)-40: Protection class II

Temperature Operating: -30…+70 °C / Storage: -40…+85 °C

Case material Flame retardant and heat resistant plastic (UL 94V-O)

Derating BEN(D)-05/10/20 –30…–10 °C: 2.0 % / °C, +55…+70 °C: 4 % / °C BEN(D)-4005/6005 +45…+70 °C: 3.0 % /°C Derating of input voltage BEN(D)-4012/4015 +55…+70 °C: 3.7 % / °C see graphic on page 4 BEN(D)-4024/6024 +55…+70 °C: 2.7 % / °C BEN(D)-6012/6015 +50…+70 °C: 2.5 % / °C

MTBF BEN(D)-05/10/20: >300000 h according to MIL-HDBK-217F at +25 °C BEN(D)-40/60: >200000 h according to MIL-HDBK-217F at +25 °C

Max. operating altitude 2000 m

Humidity Operating: 10…85 % RH, non-condensing / Storage: 10…90 % RH, non-condensing

Switching frequency 65 kHz (typ), BEN-60: 100 kHz (typ)

Dimensions (W x D x H) See drawing

Weight (net) BEND-05/10/20: app. 0.2 kg, BEND-40/60: app. 0.4 kg BEN-05: app. 0.05 kg, BEN-10/20: app. 0.13 kg, BEN-40/60: app. 0.3 kg

Te c h n i c a l d a t a

Bicker Elektronik GmbH | 86609 Donauwörth | Germany Tel. +49 906 70595-0 | [email protected] | www.bicker.de

Power supplies Pow

er modules

Page 3: BEN/BEND - Bicker Elektronik GmbH · The BEN/BEND are compact and fully encapsulated modules with a universal power input from 85…264 VAC and 120…370 VDC res-pectively. The modules

Bicker Elektronik GmbH | 86609 Donauwörth | Germany Tel. +49 906 70595-0 | [email protected] | www.bicker.de

Power supplies Pow

er modules

0%

20%

40%

60%

80%

100%

-30 -10 0 10 20 30 40 50 60 70Operating temperature (°C)

Rat

ed lo

ad (%

)

40 %

55°C-10°C

0%

20%

40%

60%

100%

80%

-30 -20 -10 0 10 20 30 40 50 60 70Operating temperature (°C)

Rat

ed lo

ad (%

)

5 V

24 V12 V, 15 V

45°C 55°C

60 %

45 %

25 %

BEN(D)-05/10/20

0%

25%

50%

100%

75%

-30 0 20 30 40 50 55 60 70Operating temperature (°C)

Rat

ed lo

ad (%

)

5 V 12 V, 15 V24 V

60 %50 %

25 %

50°C 55°C45°C

BEN(D)-60

BEN(D)-40

Derating

Input voltage

0%

20%

40%

60%

80%

100%

85

Input voltage

Out

put p

ower

(%)

BEN-40/60

75 %

100 240 264 VAC100 120 340 370 VDC

BEN-05/10/20

Page 4: BEN/BEND - Bicker Elektronik GmbH · The BEN/BEND are compact and fully encapsulated modules with a universal power input from 85…264 VAC and 120…370 VDC res-pectively. The modules

Drawing B

EE

FG

A

D

CH

FF

FF

87

65

4

1

2

3

Trim

ø 1.00

Bottom

BEN-05/10/20

Dimensions Nr. BEN-05XX BEN-10XX BEN-20XX

A 48.50 mm 55.00 mm 70.00 mm

B 36.00 mm 45.00 mm 48.00 mm

C 20.50 mm 21.00 mm 23.50 mm

D 40.50 mm 47.00 mm 62.00 mm

E 12.50 mm 17.50 mm 20.00 mm

F 4.00 mm 5.00 mm 5.75 mm

G 10.00 mm 12.50 mm 12.50 mm

H 6.0 mm 6.0 mm 6.0 mm

2

1

7

6

5

4

3

89.00

81.28

25.4

0

55.8

8

55.8

8

63.5

0

25.

00

6.00

ø1.20

Bottom

BEN-40 Pin assignment 1: AC (L) 5: Sec GND

2: AC (N) 6: No Pin

3: +Vout 7: Trim* 4: No Pin

30.0

0

6.00

109.00

58.5

0

97.30

19.0

510

.16

96.32

8.90

5.08

30.7

0

15.6

0

46.3

0

4-M3 with max. 4 mm thread length

1

2

3

45

6

Bottom

BEN-60

Tolerance ±0.5 mm

Tolerance ±0.5 mm

Tolerance ±0.5 mm

Ø Pin 1, 2, 4, 5: 1,8 mm

Ø Pin 3, 6: 1,2 mm

* Trim: Please visit our website www.bicker.de and refer to the article „BEN/BEND“ to get the description of the „Trim resistance calculation“.

Bicker Elektronik GmbH | 86609 Donauwörth | Germany Tel. +49 906 70595-0 | [email protected] | www.bicker.de

Power supplies Pow

er modules

to the article numbe

Pin assignment 1: AC (N) 4: +Vout

2: AC (L) 5: Sec GND

3: FG 6: Trim*

Pin assignment 1: FG 5: No Pin

2: AC (N) 6: No Pin

3: AC (L) 7: No Pin

4: Sec GND 8: +Vout / Trim* (BEN-20 only)

Page 5: BEN/BEND - Bicker Elektronik GmbH · The BEN/BEND are compact and fully encapsulated modules with a universal power input from 85…264 VAC and 120…370 VDC res-pectively. The modules

Bicker Elektronik GmbH | 86609 Donauwörth | Germany Tel. +49 906 70595-0 | [email protected] | www.bicker.de

Power supplies Pow

er modules

Drawing

86.1096.10

2

3

14

5678

46.0

0

54.0

0

max

. 36.

60

Top

4.50

BEND-05/10/20 Pin assignment 1: FG 5: NC

2: AC (N) 6: NC/Trim* (BEN-20 only)

3: AC (L) 7: NC

4: -Vout 8: +Vout

Terminal size 2.5 mm2

Tolerance ±0.5 mm

BEND-40

135.00

70.0

0

137.00

4.5034

.50

120.00

52.0

0 123

45678

Top

135.00

70.0

0

137.00

4.50

39.5

0

120.00

52.0

0 123

45678

Top

BEND-60

Pin assignment 1: AC (L) 5: NC

2: AC (N) 6: Sec GND

3: NC 7: NC

4: +Vout 8: Trim*

Terminal size 2.5 mm2

Pin assignment 1: AC (N) 5: NC

2: AC (L) 6: +Vout

3: FG 7: Sec GND

4: NC 8: Trim*

Terminal size 2.5 mm2

Tolerance ±1 mm

Tolerance ±1 mm

86.1096.10

2

3

14

5678

46.0

0

54.0

0

8.50

20.60

max

. 31.

00

max

. 36.

60

Oberseite

DIN Rail mounting plate removable for chassis mounting

Spec

ifica

tion

is s

ubje

ct to

cha

nge

wit

hout

not

ice.

Err

ors

exce

pted

. St

atus

as

at: 0

5.02

.201

8

Optional accessory  For detailed information please visit our website www.bicker.de and refer to the article number. Article No. Description PSZ-1009 Male adapter, DC plug on screw terminal

PSZ-1009 Male adapter