Bendix Tu-Flo 550 and Tu-Flo 750 Remanufactured Compressors

An easy-to-use guide for selecting the best remanufactured compressor—a genuine Bendix® Remanufactured Compressor—for your applicationThe following information is included to make your changeover easier than ever:

• Illustrations for visual comparison of the most popular confi gurations • Engine application information• A Bendix® piece number to Bendix remanufactured exchange piece number cross reference • An OE customer-piece-number to Bendix-remanufactured-exchange-piece-number cross

reference• Installation accessories and maintenance kits

Bendix® Tu-Flo® 550 and Tu-Flo® 750 Remanufactured Compressors

charging systems

Tu-Flo® 550 Air Compressor(Core Class 1A)

5011016X

*5008249X

107981X(Left Inlet)


5004118X


109251X

Tu-Flo® 750Air Compressor(Core Class 2A)

109287X

CAT 3306Core Group 1A


3406, C10, C12, C15, C165002984X

(rear end cover studs)

CAT 3176, C15, C165005790X


3406, C10, C12, C15, C165002713X

(rear end cover studs)

3176, C15, C165002983X

Tu-Flo® 550 Air Compressor(Core Class 1B)

107506X

Tu-Flo® 750 Air Compressor(Core Class 2B)

107507XCummins

ISM, N14, M11Core Group 1B

CAT®

Core Group 1A

Tu-Flo® 550 Air Compressor(Core Class 1E)

108804X(top air inlet )

109653X(left air inlet)

Tu-Flo® 750 Air Compressor(Core Class 2E)

109382X(top air inlet)

Cummins ISB & CCore Group 1E

* High torque thru drive.

Bendix® Tu-Flo® 550 & Tu-Flo® 750 Remanufactured Compressors

Our most popular confi gurationsw/core group and core class identifi cation

Unless indicated, inlet & discharge locations are as shown.

CAT 3116, 3126,

C7 Acert®, C9 AcertCore Group 1A

Optional Tu-Flo® 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH-001-054.

Top inlet unless noted.Removable rear fl ange cover.

37 tooth gear

left

right Compressor Port Orientation

2

Tu-Flo® 550 Air Compressor(Core Class 1C)

Series 60 non-EGR107622X

(21 tooth spline)

Tu-Flo® 750 Air Compressor(Core Class 2C)

Series 60 non-EGR & Series 50 107623X

(21 tooth spline)

Bendix® Tu-Flo® 550 Air Compressor(Core Class 1D)

Series 60 non-EGR5004188X

(69 tooth gear w/ 21 tooth spline)

Bendix® Tu-Flo® 750 Air Compressor(Core Class 2D)

Series 60 non-EGR & Series 50

5004187X(69 tooth gear w/ 21 tooth spline)

DDC® Core Group 1D

DDC Core Group 1C

Bendix® BA-922® air compressor upgrade available.

Tu-Flo® 550 Air Compressor(Core Class 1G)DT466, HT5305004613X

Tu-Flo® 750 Air Compressor(Core Class 2G)

HT5305004614XInternational I-6

Pre-2004 Core Group 1G


DT4665014144X

HT570*5014488X


HT570*5014489X

International I-62004

Core Group 1G

Optional Tu-Flo® 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH-001-054.

NPT Ports Bottom drain & metric ports

* Premium crankshaft for severe duty applications.

Tu-Flo® 550 Air Compressor(Core Class 60)

T444E107514X

Tu-Flo® 550 Air Compressor(Core Class 60)

VT3655015314X

(M18 water port & M10 oil port.)

International V82004

Core Group 1I

International® V8 Pre-2004

Core Group 1I

NPT Ports

3

Bendix BA-922 air compressor upgrade available.

Engines built before 6/2005 may require kit pc. no. 5016415 for oil and water port adapters - see Bendix Bulletin TCH-001-055.

Tu-Flo® 550 Air Compressor(Core Class 1H)

108937X

Tu-Flo® 750 Air Compressor(Core Class 2H)

108935X

Volvo®

Core Group 1H

Accessories

Bendix® Tu-Flo® 550 Air Compressor(Core Class 1F)

*108866X(Pre -1997)

5002865X

Bendix® Tu-Flo® 750 Air Compressor(Core Class 2F)

*108869X(Pre -1997)

5002868XMack® Extended

Core Group 1F

* Head contoured for special clearance application.

4

Bendix® D-2® GovernorPiece No.

Range (psi) Comments

065018 100-120 Non-Adjustable275491X 100-120 Adjustable275707X 105-125 Non-Adjustable284358X 105-125 Adjustable

High Temp.800361 105-130 Non-Adjustable Bendix®

AD-IS® Air Dryer ApplicationCore Group 05

(Core Class 16)

Before replacing the governor, be sure to check vehicle requirements to ensure the proper pressure settings.

Bendix® ST-4™ Safety Valve Piece

No. Thread Size Hex Size

Number of Exhaust

HolesPressure Setting

131081 (includes washer)

1/4-18 9/16” 2

250 psi800154 1/2-14 7/8” 2

800533 3/4-16 7/8” 2800534 M16 7/8” 2

801116 7/8-14 15/16” 2 Bendix® ST-4™ Safety Valve

Hole

Maintenance Kits

5

Kit DescriptionBendix® Tu- Flo® 550

CompressorBendix® Tu- Flo® 750

CompressorUnloader Kit 107515N 107515NCylinder Head Maintenance Kit 107516N 107516NCrankshaft Bearing Kit 107969N 107969NCrankshaft Bearing Kit — 5006944

Standard Piston and Wrist Pin Kit (services 2 pistons) Standard 107647 107643 1st Repair 107648 107644 2nd Repair 107649 107645 3rd Repair 107650 107646 Piston Ring Kits (services 2 pistons) Standard 107639N 5005361 1st Repair 107640 5005362 2nd Repair 107641 5005363 3rd Repair 107642 5005364 Connecting Rod Kit (contains 2 rods)

108841 108841

Connecting Rod Insert Kit Standard 107651 107651 1st Repair 107652 107652 2nd Repair 107653 107653 3rd Repair 107654 107654 4th Repair 107655 107655

Piston Rings & Connecting Rod Kits (contains two sets) Standard 108843 108842N 1st Repair 5000334 5000331 2nd Repair 5000333 5000330 3rd Repair 5000332 5000329

Bendix® Tu-Flo® 550 & Tu-Flo® 750 Remanufactured Compressor Changeover

6

Bendix® Tu-Flo® 550 Compressor

Part No. Reman. No.

65197 107506X65200 107509X65201 107510X65202 107511X65204 107513X65205 107514X65216 107622X65264 107866X65266 109603X65273 107981X65278 108066X65288 108110X65302 107514X65376 108804X65387 108866X65409 108937X65457 5004613X65465 5002984X65475 109251X65537 5004188X65542 109451X65606 109603X65638 109647X65641 109653X65664 109809X65672 107622X65684 5002984X65713 131075X

107000 107506X107003 107509X107004 107510X107005 107511X107007 107513X107008 107514X107042 107622X107095 107622X107098 107514X107099 107513X107506 107506X107509 107509X107511 5002865X107513 107513X107514 107514X


Part No. Reman. No.

107518 107866X107519 107866X107622 107622X107785 107622X107806 109603X107807 109603X107866 107866X107914 107509X107917 109603X107974 107506X107975 107506X107979 107981X107980 107981X107981 107981X108018 107511X108065 108066X108066 108066X108108 108110X108109 108110X108110 108110X108111 107514X108112 107514X108193 107981X108194 107981X108236 107981X108237 107981X108277 107514X108456 108110X108457 108110X108467 108110X108468 108110X108583 107506X108588 107514X108589 107514X108729 109603X108730 107981X108803 108804X108804 108804X108864 108866X108865 108866X108866 108866X108924 108110X108936 108937X


Part No. Reman. No.



Part No. Reman. No.

131075 131075X800018 107622X800060 5000602X800074 5011016X800178 5001911X800183 5001940X800222 5002177X800223 5002178X800245 5002865X800273 5002865X800292 5002984X800315 5003153X800324 5003254X800328 5003302X800341 5003563X800354 108866X800364 5011016X800386 5004124X800395 5004188X800468 5004613X800505 5004880X800552 5005272X800572 5005503X800594 5005790X800718 5008249X800724 5007465X800816 5008249X801043 5009205X801072 5009283X801087 5015314X801098 5014488X801484 5012663X801506 109653X801506 5012665X801795 5014144X801827 5014488X801971 5015314X

5000130 107514X5000190 107622X5000192 107622X5000291 5011016X5000292 5011016X5000559 107981X

7



Part No. Reman. No.



Part No. Reman. No.



Part No. Reman. No.

5008554 5009205X5008609 5004188X5009205 5009205X5009283 5009283X5009328 5015314X5009329 5015314X5009330 5015314X5009391 5014488X5009392 5014488X5011016 5011016X5012663 5012663X5012665 109653X5012665 5012665X5014143 5014144X5014144 5014144X5014484 5014488X5014488 5014488X5015314 5015314X5015318 5015314X5015615 5015615X


Part No. Reman. No.

65198 107507X65203 107512X65217 107623X65240 109604X65260 107813X65262 107869X65334 108557X65388 108869X65408 108935X65461 5004614X65466 5002983X65491 109287X65521 109382X65538 5004187X65601 109552X65607 109604X65642 109659X65671 107623X65683 5002713X65714 131076X

107001 107507X107002 107508X107006 107512X107023 109604X107043 109604X107051 107623X107053 109604X107096 107623X107507 107507X107508 107508X107510 5002868X107512 107512X107623 107623X107779 107508X107780 107510X107781 107507X107782 107512X107783 107813X107784 107623X107812 107813X107813 107813X107819 107507X107820 107507X

8



Part No. Reman. No.



Part No. Reman. No.



Part No. Reman. No.

5001939 109659X5002033 5002713X5002082 5002983X5002223 5002868X5002328 5002548X5002548 5002548X5002641 5002868X5002652 5002713X5002713 5002713X5002826 5002983X5002867 5002868X5002868 5002868X5002972 5002973X5002973 5002973X5002983 5002983X5003231 5002983X5003232 5002983X5003233 5002983X5003234 5002713X5003235 5002713X5003236 5002713X5003265 107507X5003648 109287X5003649 109287X5003729 108869X5003834 5003852X5003850 5004118X5003852 5003852X5004083 5004187X5004112 5004118X5004113 5004118X5004118 5004118X5004187 5004187X5004612 5004614X5004614 5004614X5005349 109659X

5005349N 109659X5005412 109552X5005413 109552X5005414 5004118X5005415 109287X5005416 109287X5005417 109287X


Part No. Reman. No.

5005418 109604X5005419 5002713X5005420 107508X5005421 5002983X5005422 5002983X5005438 109659X5005459 5004118X5005466 109287X5005473 109604X5005478 5002713X5005483 107508X5005491 5002983X5005492 5002983X5005496 5002983X5005932 5000603X5005934 5004187X5006716 109552X5006821 109604X5006823 107508X5006832 5003852X5007468 5002983X5007468 5002983X5007469 5002983X5007471 5002983X5008127 5009770X5008610 5004187X5009393 5014489X5009394 5014489X5009394 5014489X5009746 107813X5009770 5009770X5009792 5013157X5010279 109552X5012664 5012664X5012666 5012666X5013156 5013157X5013157 5013157X5014145 5014146X5014485 5014489X5014489 5014489X

1855140 ........... 5007465X1855145 ........... 5007468X2158055 ........... 5002984X0R3391 .............. 107981X0R3404 .............. 109251X0R3405 .............. 109287X0R3410 .............. 109603X0R3411 ............... 109604X0R3659 .............. 107509X0R3845 ............ 5002984X0R4115 ............... 107508X0R4382 .............. 109603X0R4383 .............. 109604X0R4740 ............ 5002713X0R8252 .............5011016X0R8253 ............ 5002713X0R8328 .............. 109809X0R8329 .............. 109659X0R8340 ............ 5002984X0R8341 ............ 5002713X0R8442 ............ 5002983X0R9013 .............5004118X0R9626 .............. 109659X0R9756 .............5011016X0R9757 ............ 5004880X0R9762 .............. 109603X0R9763 .............. 109604X0R9764 .............. 107509X0R9765 .............. 107508X0R9766 .............. 109251X178-9497 .......... 5008249X4P0586 .............. 109604X4P0596 ............... 107981X4P0619 ............... 109603X4P0676 ............... 107509X4P2419 ............... 107981X4P3956 ............... 107981X6I1670 ................ 107981X7E7619 ............... 107508X9Y6320 ............. 5002983XClark Equipment®

E12977284 ......... 107506XCummins®

107507 ............... 107507X3069181 ............. 107507X3069211 ............. 107506X3074470 ............. 107506X3074471 ............. 107507X3166445 ............. 107506X3166446 ............. 107507X3417958 ............. 107506X3417959 ............. 107507X3609998 ............. 107507X3609999 ............. 107506X

Detroit Diesel®

23505234 ........... 107622X23505235 ........... 107623X23509780 ........... 107813X23511334 ........... 107622X23511735 ............108110X23514502 ........... 107513X23514503 ........... 109647X23516840 ......... 5004188X23516841 ......... 5004187X23522122 ......... 5004188X23522123 ......... 5004187X23522852 ......... 5003852X23526795 ......... 5003852X23529487 ......... 5013157X23550462 ......... 5000603X23550463 ......... 5000602X23550476 ........... 131075X23550477 ........... 131076X23550709 ........... 131075X23550711 ......... 5000603X23550716 ......... 5000602X23550719 ........... 131076X5241310001 ..... 5003153X5311300005 ..... 5001912X5361300005 ......5001911XE23529487 ....... 5013157XR23505234 ........ 109867XR23505235 ........ 109868XR23509780 ........ 107813XR23522122 ...... 5004188XR23522123 ...... 5004187XR23529487 ...... 5013157XR23534455 ...... 5013830XR3505234 .......... 107622XR3505235 .......... 107623XR3516840 ........ 5004188XR3516841 ........ 5004187XDINA1689954C91 ...... 107514X2991783C91 .... 5004613XFlxible® 97821800002 ..... 107813X97821800151 ..... 107507X97821800218 ..... 107813X97821800222 ..... 108557X97827900151 ..... 107507XFord®

1316679 ........... 5002984XF1HT2875AA ..... 107866XF1HT2875AA ..... 107518XF1HT2875BA ..... 107514XF1HT2875BB ..... 107514XF3HT2875FA ...... 108804X

F3HT2875FB ..... 108804XF3HT2875FC ..... 108804XF7HT2875AA .... 107866XF81A2875AA .... 5002178XF81A2875BA .... 5002177XF81Z2875AA ... 5002178XYC352875AA ... 5005272XYC3Z2875AA ... 5005272XFreightliner®

F3HT2875FC ..... 108804XF81A2875AA .... 5002178XF81A2875BA .... 5002177XGillig®

8216809 ........... 5004187X8205281000 ....... 107813X8205281001 ....... 107813X8217427000 ....... 107507X8217427001 ....... 107507X8225658000 ..... 5003852XGMC®

12470332 ......... 5001940X12546827 ........... 107981X15025056 ......... 5001940X15152068 ......... 5001940X15155242 ......... 5003563X15666202 ........... 108066X15674783 ........... 108066X15742181 ........... 108066X15977688 ........... 107981X15978946 ........... 107981X15987055 ........... 109451XGOV-NSN2835014358024 .... 5004187XJohn Deere®

RE506359 ........ 5009283XRE66033 .......... 5015615XMack®

7456562 ............ 107869X745065262 ....... 107869X745065457 ....... 5004613X745108866 ......... 108866X745800241 ....... 5002548X745800273 ....... 5002865X745800274 ...... 5002868X745800354 ......... 108866X745800355 ......... 108869X745800468 ....... 5004613X303GB5103 ........ 107510X303GB5105 .........107511X303GB5109 ........ 107869X303GB5109A ...... 107869X303GB5113 ........ 108869X303GB5113A ..... 108869X303GB5114 ...... 5003728X

Ag-Chem Equip2158055 ........... 5002984XCaterpillar®

1029551 ........... 5002984X1029553 ........... 5002983X1043823 ............. 107981X1067851 ............. 109552X1067852 ............. 109552X1069089 ............. 107981X1091317 ............. 109251X1091318 ............. 109287X1092996 ............. 107981X1102751 ............. 109659X1105764 ............. 109251X1105766 ............. 109287X1137665 ............. 109603X1137666 ............. 109604X1170070 ............. 109809X1182798 ........... 5002984X1182806 ........... 5002713X1221713 ............. 109552X1228966 ............. 107514X1259562 ............. 107981X1266110 ............. 107514X1268214 ............5011016X1316679 ........... 5002984X1329813 ........... 5002984X1329814 ........... 5002713X1399009 ........... 5002983X1434924 ............5004118X1439185 ........... 5002984X1439186 ........... 5002983X1442906 ............. 109251X1442907 ............. 109287X1444412 ........... 5003254X1450840 ........... 5003302X1494915 ............5011016X1569365 ........... 5004880X1609845 ............. 109659X1647557 ............. 109552X1647558 ............. 109552X1647559 ............5004118X1647560 ............. 109287X1647561 ............. 109287X1647562 ............. 109287X1647563 ............. 109604X1647564 ........... 5002713X1647565 ............. 107508X1647566 ........... 5002983X1647567 ........... 5002983X1662628 ........... 5005503X1671288 ........... 5005790X1789497 ........... 5008249X1803957 ........... 5008249X

OE Piece Number Compressor Changeover

9

Ag-Chem Equip

OE Bendix Number Reman No.

1855140 5007465X


Detroit Diesel®


F3HT2875FB 108804X


3949430 ............. 107512X3949432 ............. 107623X8022813 ............. 108935X8022814 ............. 108937X8062235 ............. 107507X8166665 ............. 107981X85101164 ........... 107509X85102167 ........... 108804X85102168 ........... 107622X85102169 .......... 107507X85102173 ........... 108866X85102174 ......... 5004613X85102179 ........... 107514X85102181 ........... 108869X85102184 ........... 107813X85102188 ...........108110X85106353 ..........5002868X85106354 ......... 5004188X700010043 ......... 107508X700013205 ......... 107622X700018001 ......... 107506X700018003 ........ 109604X

2003252C97 .... 5004613X2003253C94 .... 5004614X2003253C95 .... 5004614X2003253C97 .... 5004614X3551971C92 .... 5015314X3551971C93 .... 5015314X3565547C91 .... 5014488X3565547C92 .... 5014488X3565548C91 .... 5014489X3565548C92 .... 5014489X3596420C91 .... 5014144X3596420C92 .... 5014144X3596421C92 .... 5014489X3596421C93 .... 5014489X3599754C91 .... 5014488X3599754C92 .... 5014488X3605399C91 .... 5015314X366357C91 ...... 5019320XBX107622B1 ...... 107622XBX108110B1 .......108110XNeoplanGG0105003 ....... 107512XPC01000001-001 . 107507XNew Flyer®

018822 .............. 107813X6316568 ............. 107623X6328219R .......... 107507X6336882R ........ 5004187XNorth5012943 ............. 107507X5014871 ............ 107813X436023604704 .. 107507X436023804704 .. 107507XNova Bus®

1006140 ............ 107512XG5006642 ......... 107813XOBI011205511 .......... 108557X060710501 ......... 107866XG1215501AT ....5004118XOB120023 .......... 107512XOshkosh®

2GH918 .............. 107507X5MB533 .............. 107623XPrevost®

641190 ............... 107813XThomas Built®

61130294 ........... 108804X61130309 ........... 107514X61130329 ........... 109653XVolvo®

3093850 ............. 107981X3946077 ............. 108937X3946078 ............. 108935X

Mack® (Cont’d)303GB5114A ... 5003728X303GB5114A ..... 108866X303GB5123 ..... 5002865X303GB5123A .... 5002865X303GB5124 ..... 5002868X303GB5124A ... 5002868X303GB5125M ... 5002548X303GB5126M ... 5002548X745107869X ....... 107869X745O65262 ........ 107869X745O65457 ...... 5004613X745X107507 ....... 107507X745X107508 ....... 107508X745X107510 ..... 5002868X745X107869 ....... 107869X745X107981 ....... 107981X745X108110 ........108110X745X108804 ....... 108804X745X108866 ....... 108866X745X108869 ....... 108869X745X109287 ....... 109287X745X5002865 ... 5002865X745X5002868 ... 5002868X745X5002983 ... 5002983X745X5002984 ... 5002984X745X5003728 ... 5003728X745X5004188 ... 5004188X745X5OO2983 . 5002983XMCI®/TMC4K73 ................... 107813XG1006140 .......... 107512XG1018889 ........ 5004187XG5006642 .......... 107813XXG1006140 ........ 107512XNavistar®

1516307C91 ...... 107513X1657974C91 .......108110X1672563C92 ...... 107506X1672564C92 ...... 107507X1686542C91 .......108110X1688704C91 .......108110X1689954C92 ...... 107514X1691205C91 .......108110X1694005C91 .... 5004613X1694005C92 .... 5004613X1694006C91 ...... 107506X1694007C91 ...... 107507X1694953C91 ...... 107514X1696864C91 .... 5004614X1696864C92 .... 5004614X1829993X101 ... 5002973X2003252C94 ... 5004613X2003252C95 .... 5004613X

OE Piece Number Compressor Changeover

10

Mack® (Cont’d)®


2003252C97 5004613X


3949430 107512X



11

Genuine Bendix® compressors are only available through authorized Bendix distributors. Look for the distinctive tag that says “Remfd. by Bendix in U.S.A.” to ensure your product will live up to the rigorous Bendix standards. To learn more about Bendix remanufactured compressors— or to fi nd the authorized distributor nearest you—talk to your Bendix account manager, call 1-800-AIR-BRAKE (1-800-247-2725) or visit www.bendix.com.

At Bendix, our commitment to quality doesn’t end when the compressor leaves our location. We stand behind every genuine Bendix remanufactured compressor with

• complete warranty protection from one of the best programs in the industry

• a comprehensive core return and allowance program

• our dedicated, 100% ASE-certifi ed sales and service teams

• a veteran fi eld technical support team to troubleshoot and resolve your air brake system challenges

• a technical support phone line – representing nearly 85 years of comprehensive collective experience – to supply answers to your technical questions.

In addition to the sales and service professionals you deal with face-to-face, there is an entire team working behind the scenes that produce the top quality Bendix products on which you can depend. From research and development to engineering, from production to quality control and marketing, rest assured, you have nearly 85 years of practical experience hard at work for you.

genuine Bendix compressors

Bendix Commercial Vehicle Systems LLC • 901 Cleveland Street • Elyria, Ohio 44035 • www.Bendix.com BW2488 © 2012 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group. All Rights Reserved.

To learn more about Bendix remanufactured compressors—or to fi nd theauthorized distributor nearest you—talk to your Bendix account manager,

call 1-800-AIR-BRAKE (1-800-247-2725) or visit www.bendix.com.

Documents

Bendix Tu-Flo 550 and Tu-Flo 750 Remanufactured Compressors