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Benoit BOLZON Nanobeam 2005 – Kyoto
Active mechanical stabilisation
LAViSta
Laboratories in Annecy working on Vibration Stabilisation
Catherine ADLOFF Andrea JEREMIE Jacques LOTTIN
Benoît BOLZON Yannis KARYOTAKIS Laurent BRUNETTI
Franck CADOUX Claude GIRARD Fabien FORMOSA
Yan BASTIAN Nicolas GEFFROY
Benoit BOLZON Nanobeam 2005 – Kyoto
Introduction Future linear collider : vertical beam size of 1 nm
Movements of the two final focus quadrupoles : smaller than 0.3 nm
Problem : nanodisplacement due to ground motion
Goal of our study : active mechanical stabilisation of the final focus quadrupoles
Study sensors and actuators to measure nanodisplacements and achieve the required stabilisation
Model different mechanical structures because of the resonances induced by ground motion
Development of a feedback loop to stabilise the whole system
Benoit BOLZON Nanobeam 2005 – Kyoto
1. Measurements - Sensor characteristics - Ground motion - Structure vibration
2. Modal analysis - Measurements - Simulation
3. Dynamic response - Comparison measurements/simulation - Fixed-free beam - Addition of boundary conditions
Outline
4. Feedback loop - Mock up - Results
5. Future prospects - New structure design - Simulation of the whole system
Benoit BOLZON Nanobeam 2005 – Kyoto
1. Measurements - Sensor characteristics - Ground motion - Structure vibration
2. Modal analysis - Measurements - Simulation
3. Dynamic response - Comparison measurements/simulation - Fixed-free beam - Addition of boundary conditions
4. Feedback loop - Mock up - Results
5. Future prospects - New structure design - Simulation of the whole system
1. Measurements
Benoit BOLZON Nanobeam 2005 – Kyoto
Goal : Sensor study and ground motion study
Signal analysis :
Coherence : Coherence between two sensors versus frequency
Resolution : Sensor accuracy versus frequency
Signal/Noise ratio
PSD : Normalized signal power versus frequency
RMS displacement : Displacement versus a range of frequency
1. MeasurementsIntroduction Sensors characteristics Stabilisation of the ground Beam vibration study
Benoit BOLZON Nanobeam 2005 – Kyoto
Seismic sensors : Measurement of the ground velocity
Accelerometers : Measurement of the ground acceleration
2 types of sensors :
1. Measurements
Non magnetic
Introduction
Sensors characteristics Stabilisation of the ground Beam vibration study
Benoit BOLZON Nanobeam 2005 – Kyoto
1. MeasurementsIntroduction
Sensors characteristics Stabilisation of the ground Beam vibration study
- Conclusion : Velocity sensors can be used to measure low frequency ground motion whereas accelerometers measure ground motion only above 7Hz
Very low amplitude of ground acceleration below 7Hz : Rate Signal/Noise low Only noise is being measuredHigh amplitude of ground velocity below 7Hz : Rate Signal/Noise high Signal is being measured
0.2Hz 7Hz 100Hz
Good coherence between velocity sensors
Good coherence between accelerometers
Benoit BOLZON Nanobeam 2005 – Kyoto
1. Measurements
Resolution
Introduction
Sensors characteristics Stabilisation of the ground Beam vibration study
4Hz
0.2nm
0.6nm
Benoit BOLZON Nanobeam 2005 – Kyoto
Isolators : contain all the necessary electronics, vibration detection and correction devices, along with passive Isolators.
Honeycomb support
structure
User Interface Controller : to provide communications with and diagnostics of the STACIS 2000 system
Stabilisation of the ground motion with the STACIS 2000 Stable Active Control Isolation System
Isolator
1. MeasurementsIntroduction Sensors characteristics
Stabilisation of the ground Beam vibration study
Benoit BOLZON Nanobeam 2005 – Kyoto
Guralp sensor
Accelerometers
Velocity PSD
1. Measurements
Passive table
Active table Passive table
Active table
Introduction Sensors characteristics
Stabilisation of the ground Beam vibration study
Benoit BOLZON Nanobeam 2005 – Kyoto
1. Measurements
RMS
Active bandwidth
Good reduction
Active table Passive table10nm
1nm
0.5Hz 4Hz 50Hz
Introduction Sensors characteristics
Stabilisation of the ground Beam vibration study
Benoit BOLZON Nanobeam 2005 – Kyoto
1. Measurements
Resonances induced by the excitation of the beam :
Need to use a feedback loop to damp eigenfrequencies
Usefulness of modal analysis
Excitation of the beam measured
Introduction Sensors characteristics Stabilisation of the ground
Beam vibration study
Benoit BOLZON Nanobeam 2005 – Kyoto
1. Measurements - Sensors characteristics - Ground motion - Structure vibration
2. Modal analysis - Measurements - Simulation
3. Dynamic response - Comparison measurements/simulation - Fixed-free beam - Addition of boundary condition
4. Feedback loop - Mock up - Results
5. Future prospects - New structure design - Simulation of the whole system
2. Modal analysis
Benoit BOLZON Nanobeam 2005 – Kyoto
Excitation spectrum
Structural resonances
Develop a know-how concerning
modal analysis
Ground motionCooling system
Air flows
Power supply system…
( Amplified motions)
2. Modal analysisWhy? Experimental Numerical Experimental/Simulation
Benoit BOLZON Nanobeam 2005 – Kyoto
2. Modal analysisWhy?
Experimental Numerical Experimental/Simulation
Accelerometers
beam
Hammer Acquisition system
Benoit BOLZON Nanobeam 2005 – Kyoto
• ME' scope• PULSEFourier transform Mode shape
2. Modal analysisWhy?
Experimental Numerical Experimental/Simulation
280.5Hz
Torsion
Benoit BOLZON Nanobeam 2005 – Kyoto
• Identify eigen frequencies• Display mode shapes
Mode 2: 101 Hz
Mode 2: 101 HzMode 1: 16 Hz
Modal tests on the free-fixed beam
2. Modal analysis
- SAMCEF -
Why? Experimental
Numerical Experimental/Simulation
Benoit BOLZON Nanobeam 2005 – Kyoto
Good relative accuracy !
2. Modal analysisWhy? Experimental Numerical
Experimental/Simulation
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
16 72 97 269 281 428
Experimental eigenfrequencies (Hz)
Dif
fere
nce
bet
wee
n e
xper
imen
tal
and
n
um
eric
al f
req
uen
cies
(%
)
Benoit BOLZON Nanobeam 2005 – Kyoto
1. Measurements - Sensors characteristics - Ground motion - Structure vibration
2. Modal analysis - Measurements - Simulation
3. Dynamic response - Comparison measurements/simulation - Fixed-free beam - Addition of boundary condition
4. Feedback loop - Mock up - Results
5. Future prospects - New structure design - Simulation of the whole system
3. Dynamic response
Benoit BOLZON Nanobeam 2005 – Kyoto
External perturbation
Structure
Dynamic Response
Ground motion
Accelerations Displacements Stresses …
Equations of motion
3. Dynamic responsePrinciple Free-fixed beam Fixed-simple supported-free beam
Benoit BOLZON Nanobeam 2005 – Kyoto
Check the accuracy of the numerical prediction
Data used for the comparisonwith simulation
Data used as input for the simulation
3. Dynamic response
Mock-up
Principle Free-fixed beam Fixed-simple supported-free beam
Benoit BOLZON Nanobeam 2005 – Kyoto
Simulation parameters
Structure modeled with “shell” elements
Clamping system
1000 mm
100
20 mm
Model used :
Young modulus = 74000 MPa = 0.34 (Poisson’s ratio)Volumic mass = 2825 kg/m3
Damping : ε = 0.1 %
Beam parameters :
M = 830 g
Lumped mass :
M
3. Dynamic responsePrinciple Free-fixed beam Fixed-simple supported-free beam
Benoit BOLZON Nanobeam 2005 – Kyoto
3. Dynamic response
Comparison Simulation/Measurements
Principle Free-fixed beam Fixed-simple supported-free beam
Benoit BOLZON Nanobeam 2005 – Kyoto
3. Dynamic response
Goal of the study : change boundary conditions to change eigenfrequencies
Results shown : block Z-displacements of the structure to damp Z-flexion modes
Principle Free-fixed beam
Fixed-simple supported-free beam
Mock-up
Benoit BOLZON Nanobeam 2005 – Kyoto
3. Dynamic responsePrinciple Free-fixed beam
Fixed-simple supported-free beam
34Hz
34Hz18Hz
We expect amplitude of first eigenfrequency to decrease when the simple support moves away from the clamping
The value of the first eigenfrequency goes up when the simple support moves away from the clamping
18Hz
20cm 50cm
34Hz
Benoit BOLZON Nanobeam 2005 – Kyoto
3. Dynamic response
Pick of excitationExcitation
Big resonanceResonance
Conclusion :
In a general way, the best option is to prevent modes to be much excited, by shifting them. Obviously, the excitation spectrum must be well known…
Principle Free-fixed beam
Fixed-simple supported-free beam
18 Hz: Eigenfrequency when support is located at 20cm
22.5 Hz: Eigenfrequency when support is located at 30cm
Benoit BOLZON Nanobeam 2005 – Kyoto
1. Measurements - Sensors characteristics - Ground motion - Structure vibration
2. Modal analysis - Measurements - Simulation
3. Dynamic response - Comparison measurements/simulation - Fixed-free beam - Addition of boundary condition
4. Feedback loop - Mock up - Results
5. Future prospects - New structure design - Simulation of the whole system
4. Feedback loop
Benoit BOLZON Nanobeam 2005 – Kyoto
« a steel beam »
2 loudspeakers2 opposite PZT
Experiments
Mock up Principle of rejection Results
4. Feedback loop
Accelerometer
Benoit BOLZON Nanobeam 2005 – Kyoto
4. Feedback loopMock up Principle of rejection Results
Algorithm of feedback loop developed to allow the simultaneous elimination of several resonance peaks
Benoit BOLZON Nanobeam 2005 – Kyoto
Rejection of 6 resonances : (without and with rejection)
Resonances of : -beam-support
Mock up Principle of rejection
Results4. Feedback loop
Benoit BOLZON Nanobeam 2005 – Kyoto
1. Measurements - Sensors characteristics - Ground motion - Structure vibration
2. Modal analysis - Measurements - Simulation
3. Dynamic response - Comparison measurements/simulation - Fixed-free beam - Addition of boundary condition
4. Feedback loop - Mock up - Results
5. Future prospects - New structure design - Simulation of the whole system
5. Future prospects
Benoit BOLZON Nanobeam 2005 – Kyoto
Conical shape - 2.5 meter long
Computer Aided Design – 1st version
Φ=14cmΦ=8cm
5. Future prospectsFF quad. Prediction New test bench Whole system simulation
Benoit BOLZON Nanobeam 2005 – Kyoto
Prototype close to FF quadrupole design : fixed-free structure
2.5 m
• Representative prototype : eigen frequencies• Easy Boundary Conditions : square section• Adaptability to get closer and closer to the FF quadrupole: Hollow core
5. Future prospects
Goal : Simulate modal analysis of the future FF quadrupole
Propose new design (inner supports …)
Propose new materials (composite materials …)
FF quad. Prediction New test bench Whole system simulation
Benoit BOLZON Nanobeam 2005 – Kyoto
5. Future prospects
Improve efficiency of feedback loop • Type of sensors / actuators• Location of sensors / actuators along the structure• Reliability of the feedback algorithm• …
Simulation could be Simulation could be a great help !...a great help !...
FF quad. Prediction New test bench
Whole system simulation
Benoit BOLZON Nanobeam 2005 – Kyoto
Conclusion
Velocity sensors can measure ground motion down to 0.1Hz
We are able to predict the response of a structure
New adaptative prototype close to the future FF quadrupole design
Propose new design and new materials of the future FF quadrupole
Feedback loop allows the simultaneous elimination of several resonance peaks on a reduced-size mock-up
Goal : elimination of all vibration frequencies
Simulation of the whole system Mock up of the whole system
Next generation of SP500 non-magnetic sensor soon available : smaller, better sensitivity (20000V/m/s!!)
May be the sensor used for our prototype