BESST partners with Telford & Wrekin Council Welcome to BESST Back 2 Basics Breakfast Meeting Tuesday 21 April 2015 Twitter: #besstb2b Scrap Plastics Polystyrene Block Packaging Construction Film Hard Plastic Redundant Packaging Stadco BESST presentation April 2015 Energy Kaizen Event Overview Simon Randall Head of EHS Jacky Wilkinson Group Purchase Manager Non Production BESST Event Tuesday 21 April 2015 April 2015 Who we are Stadco is a Tier 1 supplier of automotive Body-in-White products and services Core capabilities are aluminium and steel stampings and assemblies Serial parts production solutions provided from low to high volume Stadco UK Overview Private and Confidential 9 Locations Stadco UK Overview UK Coverage Telford Stadco sites OEM locations 60 miles radius Powys Shrewsbury Castle Bromwich Private and Confidential10 4 Telford Facility Pre 1989 Part of GKN Sankey 1989 1994 Venture Pressings 1994 2011 Ogihara February 2011 Stadco Telford Site purchased due to Stadcos rapid growth T1 T2 Gate house Group Car park Group office Group Eng Office BAE Employees 1000 Management systems Effective EMS. ISO14001 at each site Annual Spend on energy 2.9m Increasing to 3.7m Not Sustainable! Strategy Engaging and interactive activity at each site. Energy Kaizen model Energy Kaizen Business partner CMR were the business partner. Organisation and data capture. Facilitated the events Energy Kaizen Executive Summary Following Board approval, kaizen programme was planned and delivered between June and Aug Led by Site Facility Directors, kaizens were well attended. Teams quickly engaged in the tasks with excellent discussion, debate, good contributions from all. Typical kaizen agenda and photos of event illustrated below. Energy Kaizen Participants Site Kaizen Teams 60 Investment 250,000 Support, Metering, Expertise JDIs JUST DO ITS! 235 JDIs 4% immediate saving today Projects 63 identified 689 total ideas generated! Solar PV Lighting Compressed air Generation Energy meters 140 meters in local areas Benefits Launch platform for the energy strategy. Raised awareness to all levels. Company integration. Positioned higher on the agenda. Environmental protection Cost savings Benefits Benefits - Savings 1.7m On a 4.7m Spend 2.7 years payback Benefits - Support On site energy consultancy & site energy champions Benefits - % Savings 56% Regulatory ESOS Work done by the kaizens will support ESOS assessment. Most of the data already collected! Benefits - Corporate knowledge Metering Benefits Next steps Site roadshows ISO50001certification EEF Future manufacturing awards 2015 ISO migration Thank You Questions??