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BW/MEL/097/AFD/007-08/ R0 Dt.:11.02.08 M/s. Mata Energy Ltd., Mellacheruvu, Nalgonda, A.P. Kind Attention: Mr. K.S.N. Raju, Chairman. Dear Sir, Sub: Offer for Dense Phase Pneumatic Ash Conveying System for 8.0 MW Coal Based C.P.P. We are thankful for your enquiry and are pleased to quote as under. Please find our offer as per following Annexures. o Technical write-up on Pneumatic Conveying ( Annexure 1) o Field Information / Data Sheet ( Annexure 2) o Scope of Supply ( Annexure 3) o Common Facilities ( Annexure 4) o Price Schedule ( Annexure 5) o Exclusions and Sub Vendor ( Annexure 6) o Commercial Terms and conditions for sale ( Annexure 7) We hope you will find the above inline. If you have any question regarding this proposal, please do not hesitate to contact us on details given below. Looking forward to working with you to your satisfaction. Thanking you and assuring you of our best services. for Bevcon Wayors Pvt. Ltd.

Bevcon Ash Handling System

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Page 1: Bevcon Ash Handling System

BW/MEL/097/AFD/007-08/ R0 Dt.:11.02.08

M/s. Mata Energy Ltd.,Mellacheruvu, Nalgonda, A.P.

Kind Attention: Mr. K.S.N. Raju, Chairman. Dear Sir,

Sub: Offer for Dense Phase Pneumatic Ash Conveying System for 8.0 MW Coal Based C.P.P.

We are thankful for your enquiry and are pleased to quote as under. Please find our offer as per following Annexures.

o Technical write-up on Pneumatic Conveying ( Annexure 1)o Field Information / Data Sheet ( Annexure 2)o Scope of Supply ( Annexure 3)o Common Facilities ( Annexure 4) o Price Schedule ( Annexure 5) o Exclusions and Sub Vendor ( Annexure 6)o Commercial Terms and conditions for sale ( Annexure 7)

We hope you will find the above inline. If you have any question regarding this proposal, please do not hesitate to contact us on details given below. Looking forward to working with you to your satisfaction. Thanking you and assuring you of our best services.

for Bevcon Wayors Pvt. Ltd.

Suresh. T Head - Airforz Division

Land : 040 65971145Mobile : 9246260344 / 9246260341E-mail : [email protected]

Page 2: Bevcon Ash Handling System

Annexure – I

Significant Features, General Principles and Operations of “Bevcon - Airtec Dense Phase Pneumatic Conveying System”

1. We, through years of active involvement, working experience and extensive R&D, have perfected the dense phase pneumatic conveying technology for bulk material handling like coal, ash, cement, sand, minerals, chemicals, rejects and many other materials.

2. Dense phase pneumatic conveying system is totally enclosed and is devoid of any sort of leakage’s and ensures most clean working environment free from any obstruction and dust nuisance.

3. Our dense phase pneumatic conveyors are Amazingly simple equipment completely free from Complicated linkages or prime mover which requires regular and costly maintenance.

4. Conveying material moves through the pipe line slowly as a coherent slug at a low velocity which ensures minimum wear and tear.

5. The inlet valve of the conveying vessel is heavy-duty full flow type providing unrestricted opening into the vessel for filling cycle ensuring free fall of material.

6. The inlet valve has a unique rubber seal to ensure complete leak proof once the vessel is pressurized and it is so placed that it does not come in the material flow line.

7. The above aspect ensures longer life of inlet valve and also its maintainability is given due importance. It hardly needs 30 to 45 minutes to remove the valve from its Installed position and place it back after replacement of seal, ensuring down time of less than one hour.

Page 3: Bevcon Ash Handling System

Annexure – II

Field Information / Data sheet for AFBC Boiler Fly Ash Conveying System

No. of Boilers One No.

Capacity of Boiler Not Specified

Fuel Fired Grade ‘F’ Coal

Total ash collected ( Max.) 6000 Kg / Hr

Fly Ash Bulk Density 800 Kg/m3

Details of each Boiler Bank Tubes ECO AHP ESP

No. of Ash Collecting Hoppers 1 1 1 3

Ash Temperature (deg C) 375 275 175 140

Ash collected Kg / Hr 1500 1500 1500 2000

Conveying distance (Mts) (H + V) 60 Mtrs. Approx.

Mode of conveying Dense Phase Pneumatic Conveying.

Discharge to Ash Silo.

No. of bends / Line 3 Nos. (90 deg.) / Line

No. of conveying system 2 No.

No. of conveying transporter 6 Nos.

Transporter size 50 Ltrs = 6 Nos,

Conveying line size 50 NB

Inlet Valve size 150 mm

Air Consumption 148 cfm

Annexure – III

Page 4: Bevcon Ash Handling System

Scope of Supply with technical specifications for boiler

1.0 One No. – Bank Tubes, Eco, APH Zones – 3 Discharges.

Item Description Quantity

50 ltrs capacity conveying vessel with inflatable seal Inletvalve of 150NB with electro pneumatic controls.

3 nos

50NB M.S. heavy duty conveying pipe line with Flanges, Gaskets, Fasteners, & U-Clamps.

One lot

50 NB 45 º long radiuses Alloy C. I. Flanged Bend of Hardness 400 – 450 BHN. One lot

150 NB expansion joint and spool piece 3 nos

150 NB Hand wheel operated plate valve. 3 nos

25NB MS pipe for airline One lot

50NB Terminal End unit. One lot

Bye-pass unit 3 nos

Auxiliary Hoppers 2 nos

2.0 System II – Application: ESP Zones – 3 Discharges.

Item Description Quantity

50 ltrs capacity conveying vessel with inflatable seal Inletvalve of 150NB with electro pneumatic controls.

3 nos

50NB M.S. heavy duty conveying pipe line with Flanges, Gaskets, Fasteners, & U-Clamps.

One lot

50 NB 45 º long radiuses Alloy C. I. Flanged Bend of Hardness 400 – 450 BHN. One lot

150 NB expansion joint and spool piece 3 nos

150 NB Hand wheel operated plate valve. 3 nos

25NB MS pipe for airline One lot

50NB Terminal End unit. One lot

Bye-pass unit 3 nos

Page 5: Bevcon Ash Handling System

Annexure - IV

Common Facilities for above:

Item Description QuantityClient Scope

Bevcon Scope

Air Receiver of capacity 1.5 Cu. M suitable for working pressure upto 7.0 Kg./Sq cm complete with Pressure Gauge, Pressure Relief Valve and Drain vent.

One no ×

Compressed air & instrument air piping downstream to AirReceiver. ( Air Receiver shall be provided at a convenientlocation near to Pneumatic Conveying System).

One lot ×

Fly Ash Storage Silo One no ×

Reverse Pulse Jet bag filter on fly ash storage silo top. One no × ‘High level’ Switch on fly ash storage silo. One no × PLC panel for ash conveying system. One no × RAV below ash silo One no × Ash Conditioner (Single paddle type) with drive. One no × Control and Instrument Cables and cable trays.(Instruments to JB). One no × Local Control Panel for equipments below ash silo. One lot ×

Air Compressors (1 no. working + 1 no. standby). * Two nos ×

Air Filter- Regulator units. Six nos × Telescopic Chute ( Manual). One no × ×

Fluidizing Pads Excluding Roots Blowers For Ash Silo. * One set × Knife Gate valve below ash silo. One lot × Pipe racks epoxy painted One no ×

* Air Compressors and Roots Blowers are excluded from our scope of supply but we will provided technical specifications of the same so that these can be purchased by the customer.

Page 6: Bevcon Ash Handling System

Annexure - V

Price Schedule:

Item Material Description Qty. Unit Price per unit Amount

1.0

Manufacture, Procurement & Supply of Dense Phase Pneumatic Conveying System for Ash as detailed under Annexure-III pertaining to Scope of Supply.

One set Rs. 17,10,000/- Rs. 17,10,000/-

2.0Single paddle Ash conditioner with geared motor drive with water piping Jet Nozzles etc.

One no Rs. 1,50,000/- Rs. 1,50,000/-

3.0RAV, dia 300mm, with drive ( Below Ash Silo)

One no Rs. 72,000/- Rs. 72,000/-

4.0 Fluidizing Pads & Accessories (Silo) One set Rs. 1,60,000/- Rs. 1,60,000/-

5.0 Air receiver 1.0 m3 capacity. one no Rs. 85,000/- Rs. 85,000/-

6.0 Bin Vent for Ash Silo one no Rs. 1,05,000/- Rs. 1,05,000/-

7.0Knife Gate Valve (manual), Level Sensor & Equipments Control Panel for Ash Silo.

One set Rs. 1,15,000/- Rs. 1,15,000/-

9.0 Erection & Commissioning Supervision - - - Rs. 1,25,000/-

Annexure – VI

Page 7: Bevcon Ash Handling System

Exclusions from the offer

Any kind of civil work

RCC Ash Silo

Electrical power for erection, testing and commissioning

Fire fighting system and pollution control system

RAV’s for all discharge point

System and Equipment earthing below ground

Power supply to our panel

List of sub vendors for major items:

Sl. NO. ITEM MAKE

MECHANICAL

1 Gear boxes Greaves / Shanthi / NAW / Elecon

2 Geared motors Bonfiglioli / IC / PBL

3 Compressor ELGI / Ingersoll Rand

4 Plummer blocks SMR

5 Pulley bearings FAG / NTN

6 Couplings Fenner / Elecon

7 Roots Blower SWAM Pneumatics.

8 Hardware Unbroko / TVS etc.

ELECTRICAL

1 Motors Crompton / ABB / Siemens

2 Push Button Stns Cutler Hammer / L&T

3 Starter Switches L&T / Siemens

PNEUMATIC

1 Transporters BEVCON

2 (Electronic Panel)- PLC. Schnider / Allen Bradely / Siemens

3 Conveying Pipes TATA / JINDAL

4 Binvent Bevcon

5 CI Long Radius Bends Bevcon

6 Air Filter & Regulator unit Veljan

Page 8: Bevcon Ash Handling System

Annexure-VII

Commercial Terms and Conditions for Sale

1. Price:

The prices quoted above are on the basis of ex-works, Uppal. Crate packing and forwarding charges

with sea worthy painting will be extra. The equipment will be dispatched on freight to pay basis unless

otherwise mentioned. Octoroi and insurance charges shall be extra to your account. In the event of

customer covering the transit insurance he will intimate the name of the insurance company and the

policy number while placing the order.

Note: The insurance is to be covered by you directly on advice of the dispatch of the equipments. In

case it has to be covered by Bevcon Wayors (P) Ltd, additional 1 % shall be applicable towards

insurance charges. In case the consignment is to be dispatched by us on freight paid basis and duly

insured, then as per new excise rules, the excise duty and sales tax are to be levied on the freight and

the insurance premium paid by us.

2. Excise duty:

Excise duty extra as applicable at the time of supply will be charged. The present rate is 16.48 %.

3. Sales ax:

Central sales tax @ 3 % against declaration Form `C’ or, local Andhra Pradesh general sales tax shall

be charged extra.

4. Delivery:

Shall be approx. 12 weeks. The delivery time will commence from the date of receipt of technically and

commercially clear purchase order. The delivery schedule is also linked with the receipt of official

order, advance payment, clarification of all commercial and technical details, whichever is later. Date

of inspection shall be the deemed date of delivery. In case you need a faster delivery, don’t hesitate to

contact us.

5. Penalty:

We will not be in a position to accept any penalty clause. However, we shall make every endeavor to

supply the material within the stipulated period without any undue delay.

6. Payment terms:

35 % advance along with the order

65 % against Proforma Invoice.

Page 9: Bevcon Ash Handling System

7. Placement of order:

The original and duplicate copy must be sent to:

Bevcon Wayors Pvt. Ltd.

Ground Floor, Kavya Deluxe Complex,

Madhura Nagar, Hyderabad-500 038,

Andhra Pradesh, India.

Phones: 040 - 23747643 / 23732628

Fax: 040 – 23750435 / 66603588

The offer is valid for a period of 30 days.

9. Road permit:

Whenever applicable.

10. Changes \ Cancellation:

Any technical changes made in the order subsequent to acceptance and processing of the order will

attract an additional cancellation / amendment charges in addition to the costs of the new instruments

added.

Any arbitrary cancellation of the order after acceptance and processing will also attract a compulsory

30% cancellation charge on the P.O. value.

11. Price escalation clause

If the cost of the basic raw materials increase / rise during the contract period, then the escalation in

the price should be borne by you.

12. Offer evaluation and sustainability

While we take utmost care in selection of the equipments and MOC of the equipments for the

application, we earnestly request you to browse through the offer closely to check the correctness.

This is essential, as you being the master of your process parameters, would be placed in a better

position to ascertain in the MOC compatible to the service and suitability of the specified operation

ranges / limits of the instruments selected for the service. Please do not hesitate to take any

assistance you may need from our experience, available promptly from our head office or the nearest

regional office.

Page 10: Bevcon Ash Handling System

13. Warranty \ Guarantee

The items are covered under warranty for a period of 12 months from the date of dispatch against

faulty material and/or manufacturing defects. During this period, we shall repair/replace free of cost

defective materials, if he items are returned to us at your cost. Does not cover normal wear and tear of

the items during operation. Does not extend to damages or losses caused during transit. Does

not include consumable items such as lubricating oils, greases etc. Does not cover deterioration or

rusting due to atmospheric condition. Where ever we have agreed to commission the equipment’s, our

guarantees valid for a period of 18months from the date of dispatch or 12 months from the date of

erection and commissioning, whichever is earlier, provided the terms and conditions in our offer are

complied with.

14. Force majeure:

Every effort will be made to deliver the goods within the scheduled delivery period, but we take no

responsibility for any delay occasioned by causes beyond our control known as “Force Majeure”.

Delayed delivery will not be the reason for the cancellation of the contract. No claim for refund of

deposits /advance or damages will be entertained.

15. Jurisdiction

All contracts between buyers and ourselves are deemed to be entered in Hyderabad and are therefore

subject to Jurisdiction to the courts in Hyderabad.

16. Erection and commissioning:

Bevcon shall install the complete Ash Handling System / equipment at the site of M/s. Maata Energy

Ltd., Nalgonda, A.P. Bevcon Wayors Pvt. Ltd. will test and commission the complete system /

equipment up to the entire satisfaction of the customer. If any problem or defects are noticed during

commissioning / testing period, the same will be rectified / replaced by Bevcon Wayors Pvt Ltd.

PS: Please visit our website: http//www.bevconwayors.com for more information on our range of

products.