Billing Project Report

Embed Size (px)

Citation preview

  • 7/27/2019 Billing Project Report

    1/178

    SALES AND BILLING IN SAP (PRODUCTION PLANNING)

    SUBMITTED BY : MADHURI R

    ROLL NUMBER: 13P35Y0019

    SUBMITTED TO : GEMS B SCHOOL

    YEAR OF SUBMISSION: 2014

  • 7/27/2019 Billing Project Report

    2/178

  • 7/27/2019 Billing Project Report

    3/178

    TABLE OF CONTENTS

    Preface1. Acknowledgment

    2. Declaration

    3. Abstract

    4. Company profile

    5. Introduction to ERP concepts

    6.1 What is ERP?6.2 Benefits of the ERP software

    7. SAP Concepts

    7.1 SAP-Company and Software Package

    7.2 SAP R/3 Client Server Architecture

    7.3 SAP database organization

    7.4 Application Modules of SAP

    7.5 Advantages of SAP

    8. Introduction to PP Module

    8.1 What is PP?

    8.2 Enterprise Structure

    8.3 Customization9. Define plant

    10. Define company code

    11. Define MRP Controller

    12.Production Planning

    13.Bibliography

  • 7/27/2019 Billing Project Report

    4/178

    PREFACE

    I am the student of GEMS B SCHOOL ( BHARATHIAR

    UNI VERSI TY), Bangalore studying in2nd semester . As a part of 2-year MBA course, I have undergone a

    project as a Major project Work on I ntroduction to SAP PP Module

    & SALES AND BI LL ING SYSTEM to facilitate them with an

    automated software besides the error prone manual work .

    Enterpri se Resource Planning is that growing segment of information

    technologies that fu lf i l l needs of the enterpr ises l ike qual i ty, time to

    market, customer satisfaction, performance and profitability very

    ef fectively and eff icientl y.

    The aim of the project is to provide an integrated environment to an

    enterprise with SAP software with al l its advantages over the manual

    system. All the operations of the company can be integrated in to an

    overall system for planning, controll ing and monitor ing.

    The work done in thi s project has been done using the SAP ECC4.7

    tool. SAP R/3 SD module is a very effective tool for SALES AND

    BI LL ING SYSTEM . Thi s report provides the knowledge regarding

    the technology used in the project.

  • 7/27/2019 Billing Project Report

    5/178

    ACKNOWLEDGEMENT

    For every accomplishment we need t h e cooperation and help of

    others. As knowledge advances by s t e p s notbyl e a p s so, a b i l i t y

    advances by encouragement and guidance.

    First of all would like to thank GEMS B SCHOOL f o r providing an

    opportunity to create this project. Then I would like t o thank OSWAL

    GROUP Ltd, B a n g a l o r e for providing suchworking environment.

    I express my deep sense of gratitude and feeling of indebtedness toOSWAL for providing all the facilities and its staff. I also express my

    gratitude to my project guide, for their bold attention in this particular

    time of the project and guide me as per according to progress of my

    project work on SALES AND BILLING SYSTEM of PP Module

    in SAP.

    MADHURI RGEMS B SCHOOL

    (BHARATHIAR UNIVERSITY)

  • 7/27/2019 Billing Project Report

    6/178

    DECLARATION

    This is to certify that this project entitled Billing System in SAP

    submitted as the partial fulfillment of the requirement for degree ofMBA. in GEMS B SCHOOL ( BHARATHIAR UNIVERSITY),

    submitted to the Institute is authentic record of our own work carried outat the end of third semester Bangalore, has been approved by the project

    in charge after an oral examination on the same, in collaboration with anHead of I.T Department .

    5

  • 7/27/2019 Billing Project Report

    7/178

  • 7/27/2019 Billing Project Report

    8/178

    ABSTRACT

    This report covers the introductory concepts about the ERP software.

    The ERP software used is SAP Software. Enterprise Resource Planning,

    a software solution that addresses the enterprise needs taking the process

    view of an organization to meet the organizational goals tightly

    integrating all functions of an enterprise.

    Enterprise Resource Planning, a business management system that

    integrates all facets of the business, including planning, manufacturing,

    sales, and marketing. ERP had its origins in manufacturing and

    production planning. In the mid -90s it was extended to other back-

    office functions such as financial management and human resource

    management. More recently these systems have addressed applications

    specific to higher education such as student systems and grants

    management.

    SAP is an ERP software product capable of integrating multiple

    business applications, with each application representing a specific

    business area. These applications update and process transactions in

    real time mode.

    This report covers the pp Module in SAP for a new enterprise. The

    customization includes the customization of the Master Data as well as

    that of the transaction Data. After this, the enterprise would be ready to

    run SD Module in SAP.

  • 7/27/2019 Billing Project Report

    9/178

    Application Implementation is done in SAP R/3 with database in Oracle. The

    company has SAP R/3 4.7 application, which enables the effective and streamlined

    operations of the department, in an online integrated way.

    The staff skills are enhanced through proper training and deploying the

    appropriate resources of the company to get the maximum result.

    The team members are highly motivated and professionals, who have been the

    most helpful to me. They are always open to any queries and problems that I face

    during the course of my training and guide me suitably. I am very impressed by their

    style of functioning and feel very privileged at being here in such a professional

    atmosphere, which shall help me, a lot in guiding and shaping my future in the

    industry.

    The Systems Department Team

    Mr. Nitesh kumar General Manager, IT

    Mr. Narinder Singh Manager, IT

    Mr. Sunish Gupta ABAP Consultant

    Mr. Adhish Prabhakar ABAP Consultant

    Mr. Siddharth Sharma pp

  • 7/27/2019 Billing Project Report

    10/178

    2. Project Review

    2.1 EVOLUTION OF ERP

    Automation was a magic word in the beginning. The focus then shifted to computers

    and the trends were to replace the human power with the microprocessor power,

    pink slip the employee and hopefully the faults and the costs will come down. From

    then onwards, automation was considered the panacea for all ills of business. But

    there was much that was wrong with this approach. As these automation packages

    use to come in different forms and in a non-integrated fashion, loading too much

    Information Technology on to these in- efficient processes and packages that leads

    to double entendre.

    Actually confusion was that companies developed separate computer applications to

    satisfy the needs of their particular functional segment. e.g. Accounts, Purchase,

    Inventory and Planning. Such systems grew as inconsistent islands of information,

    and hence their consolidation was not possible which lead to numerous

    organizational problems and data inconsistencies are likely to occur. As a result the

    decision-makers were denied of access to timely information for making urgent

    business decisions. This gave rise to the need of an integrated system (ERP) that

    would address the information requirements of the entire enterprise.

  • 7/27/2019 Billing Project Report

    11/178

    DEFINE ERP

    Enterprise Resource Planning, a software solution that addresses the enterprise

    needs taking the process view of an organization to meet the organizational goals

    tightly integrating all functions of an enterprise.

    Fig 3:- Enterprise Resource Planning

    Short for Enterprise Resource Planning, a business management system that

    integrates all facets of the business, including planning, manufacturing, sales, and

    marketing. As the ERP methodology has become more popular, software applications

    have emerged to help

  • 7/27/2019 Billing Project Report

    12/178

    Business managers implement ERP in business activities such as inventory control,

    order tracking, customer service, finance and human resources.

    ERP had its origins in manufacturing and production planning . In the mid -90s it

    was extended to other back-office functions such as financial management and human

    resource management. More recently these systems have addressed applications

    specific to higher education such as student systems and grants management .

    Enterprise Resource Planning software, or ERP, doesn't live up to its acronym. Forget

    about planningit doesn't do much of thatand forget about resource, a throwaway

    term. But remember the enterprise part. This is ERP's true ambition. It attempts to

    integrate all departments and functions across a company onto a single computer

    system that can serve all those different departments' particular needs.

  • 7/27/2019 Billing Project Report

    13/178

    SCOPE OF ERP

    The various areas that can be covered under the concept of Enterprise

    Resource

    Planning (ERP) are discussedbelow:-

    Fig4:-Areas covered under ERP

    Customer Relations

    o Sales Support

    o Delivery

    o Billing

    o Credit

    Logistics

    o Procurement

    o Production

    o Materials Mgt.

  • 7/27/2019 Billing Project Report

    14/178

    Human Resources

    o Payroll

    o Organization

    o Hiring

    Treasury

    o Commitments

    o Investmentso Currencies

    .

  • 7/27/2019 Billing Project Report

    15/178

    2.2 EXPLORING ERPS BENEFITS

    Integrated, uniform, relevant and up-to-date information is vital for the existence for

    the enterprise. ERP brings together people who work on share tasks within the same

    enterprise. Some of the tangible benefits of ERP are

    Reduction of lead-time by 60%

    99% on time shipments

    Doubled business

    Increase of inventory turns to over 30%

    Manufacturing of single bicycle time reduced to 80%

    Better customer satisfaction

    Improved vendor performance

    Increase flexibility

    Reduced quality cost

    Improved workflow and efficiency.

    Improved access to information.

    Improved controls and program alerts.

    Improved resource utility

    Improved information accuracy

    Improved decision making capability

    Another reason to consider ERP is to improve workflow and efficiency. As an

    example, online requisitions can be completed and workflow processes can forward

    the form along the approval path more rapidly than with traditional paper processes.

  • 7/27/2019 Billing Project Report

    16/178

    Another reason to consider ERP is the ability to improve controls and to program

    alerts. Alerts, for example, can be programmed to warn budget managers about

    budgets that are in danger of running out of funds and to implement controls that

    prevent individuals from overspending budgets.

    SHORTCOMINGS OF ERP

    Problems with ERP systems are mainly due to inadequate investment in ongoing

    training for the involved IT personnel - including those implementing and testing

    changes - as well as a lack of corporate policy protecting the integrity of the data in

    the ERP systems and the ways in which it is used.

    Disadvantages

    Customization of the ERP software is limited.

    Re-engineering of business processes to fit the "industry standard"

    prescribed by the ERP system may lead to a loss of competitive

    advantage. ERP systems can be very expensive leading to a new

    category of "ERP light" solutions

    ERPsare often seen as too rigid and too difficult to adapt to the

    specific workflow and business process of some companiesthis

    is cited as one of the main causes of their failure.

    Many of the integrated links need high accuracy in other

    applications to work effectively. A company can achieve

    minimum standards, then over time "dirty data" will reduce the

    reliability of some applications.

    Resistance in sharing sensitive internal information between

    departments can reduce the effectiveness of the software.

  • 7/27/2019 Billing Project Report

    17/178

    Some large organizations may have multiple departments with

    separate, independent resources, missions, chains-of-command, etc,

    and consolidation into a single enterprise may yield limited benefits.

    2.3INTRODUCTION TO SAP R/3 - ENTERPRISE

    SOFTWARE

    Integrated software that supports the information flows among the processes in

    the supply chain.

    Sap R/3 is an ENTERPRISE SOFTWARE.

    Fig5:- Flow of information in Enterprise Software

    Enterprise software is integrated software that facilitates the flow of

    information among all the processes of an organizationssupply chain.

  • 7/27/2019 Billing Project Report

    18/178

    A supply chain describes the chronological and logical relationships of

    business transactions from original supply to final consumption.

    A value chain encompasses those activities in the supply chain that add value to a product or

    service of an organization.

    A value chain views all the business events from the receipt of a customer order

    to the delivery of that order. For example, value is added when the production

    process takes raw materials and transforms them into a finished product, when

    the product is sold to the customer. A company is profitable if the price

    consumers are willing to pay for a product exceeds the costs of creating value.

    THREE -TIER CLIENT/SERVER ARCHITECTURE

    The R/3 Basis is the business operating system software that resides on the database

    server, the application server, and the clients of the end user of the R/3 installation.

    The SAP R/3 Basic system is a multi-tier client/server system. The classic

    configuration of a SAP R/3 System contains the following software layers:

    Presentation Layer

    Application Layer

    Database Layer

    PRESENTATION LAYER

    Presentation Layer contains the software components that make up the SAPGUI

    (Graphical User interface). This layer is the interface between the SAP R/3 Systems

  • 7/27/2019 Billing Project Report

    19/178

    and its users. The SAP R/3 system uses the SAPGUI to provide an intuitive

    graphical user interface for entering and displaying data. The presentation layer

    sends the users input to the application server, and receives data from it.

    APPLICATION LAYER

    The application layer consists of one or more application servers and a message

    server. Each application server contains a set of services used to run in the SAP R/3

    System.

    Theoretically, you only need one application server to run a SAP R/3 System. In

    practice, the services are distributed across more than one application server. This

    means that not all application servers will provide the full range of services. The

    message server is responsible for communication between the application servers. It

    passes requests from one application server to another within the system. It also

    contains information about application server groups and the current load balancing

    within them. It uses this information to choose an appropriate server when a user

    logs onto the system.

    DATABASE LAYER

    The database layer consists of a central database system containing all of the data in

    the SAP R/3 System. The database system has two components - the database

    management system (DBMS), and the database itself. SAP does not manufacture its

    own database. Instead, the SAP R/3 System supports the following database systems

    from other suppliers: ADABAS D, DB2/400 (on AS/400), DB2/Common Server,

  • 7/27/2019 Billing Project Report

    20/178

    DB2/MVS, INFORMIX, Microsoft SQL Server, ORACLE, and ORACLE Parallel

    Server.

    The database does not only contain the master data and transaction data from your

    business applications, all data for the entire SAP R/3 System is stored there. For

    example, the database contains the control and Customizing data that determine how

    your SAP R/3 System runs. It also contains the program code for your applications.

    Applications consist of program code, screen definitions, menus, function modules,

    and various other components. These are stored in a special section of the database

    called the SAP R/3 Repository, and are accordingly called Repository objects. You

    work with them in the ABAP Workbench.

    The following diagram depicts the whole scenario -

    Fig 6:- Software layers of R/3 system

  • 7/27/2019 Billing Project Report

    21/178

    FEATURES OF 3-TIER ARCHITECTURE

    SCALABILITY

    Adding more applications or more users to the system. When more users are added

    to the system, another application server may be added to handle the additional

    processing demands of those users.

    FLEXIBILITY

    The number of application modules may be increased without changing the Basis

    System software that runs on the application servers and the database server.

    ON-GOING MAINTENANCE

    Business functions included in the system may be removed and replaced by other

    functions that better match current business practices. Also, changes in organization

    structure can be made using the R/3 Reference Model and does not require changes

    in the Basis Software system.

  • 7/27/2019 Billing Project Report

    22/178

    2.4 ADVANTAGES OF SAP R/3

    Fig 7:- Advantages of SAP R/3

    The SAP R/3 software helps in providing the various functions in the system

  • 7/27/2019 Billing Project Report

    23/178

    SECURITY THROUGH INTEGRATION

    It helps in providing full-fledged integration of the various data transfers and

    high quality reports can be made easily.

    SAVING TIME WITH INTEGRATION

    The consolidation software helps to shorten the time needed to close the books,

    The financial transactions in the ledger are integrated with the consolidation

    database and helps in getting the required information at any time.

    AUTOMATION OF CONSOLIDATION PROCEDURE

    It helps in reducing the time and expenses to manually enter all the documents

    especially in the area of consolidation investments.

    COST EFFECTIVE AUDITS

    The system generates printed audit reports and allows the auditor to perform

    interactive analysis of special detailed information directly on the screen.

    CUSTOMIZING THE SOFTWARE AS PER THE NEEDS

    It is helpful in making new programs as per the requirements.

    PRE-FIGURED FOR THE FAST IMPLEMENTATION

    System comes with a variety of useful consolidations, which can be put to use

    immediately or can be employed after minimal adjustments. The system

    includes several industry-related plans.

    EASY TO LEARN AND USE

  • 7/27/2019 Billing Project Report

    24/178

    The system is user friendly and context-sensitive help functions and extensive

    online documentation allows learning the system easily.

    ACCOUNTING AUTONOMY

    Running your consolidation on a separate computer increases the accounting

    departments autonomy. This is very helpful during the closing period when

    there is lot of workload.

    INFORMATION SYSTEM

    The controlling component includes versatile reporting functions. Exception

    reporting and interactive navigation through the database enhances the

    preparation of information.

    APPLICATION MODULES

    SAP has several layers. The Basis System is the heart of the data operations and

    should be not evident to higher level or managerial users. Other customizing and

    implementation tools exist also. The heart of the system from a managers view

    point is the application modules.

  • 7/27/2019 Billing Project Report

    25/178

    Fig 8:- R/3 Core business processes

    These modules may not all be implemented in a typical company but they are all

    related and are listed below:

    FI Financial Accounting-designed for automated management and external

    reporting of general ledger, accounts receivable, accounts payable and other sub-

    ledger accounts with a user defined chart of accounts. As entries are made

    relating to sales production and payments journal entries are automatically

    posted. This connection means that the "books" are designed to reflect the real

    situation.

    CO Controlling--represents the company's flow of cost and revenue. It is a

    management instrument for organizational decisions. It too is automatically

    updated as events occur.

  • 7/27/2019 Billing Project Report

    26/178

    AM Asset Management--designed to manage and supervise individual aspects

    of fixed assets including purchase and sale of assets, depreciation and

    investment management

    PS Project System--is designed to support the planning, control and monitoring

    of long-term, highly complex projects with defined goals.

    WF Workflow--links the integrated SAP application modules with cross-

    application technologies, tools and services

    IS Industry Solutions--combine the SAP application modules and additional

    industry-specific functionality. Special techniques have been developed for

    industries such as banking, oil and gas, pharmaceuticals, etc.

    HR Human Resources--is a complete integrated system for supporting the

    planning and control of personnel activities.

    PM Plant Maintenance--In a complex manufacturing process maintenance

    means more than sweeping the floors. Equipment must be services and rebuilt.

    These tasks affect the production plans.

    MM Materials Management--supports the procurement and inventory

    functions occurring in day-to-day business operations such as purchasing,

    inventory management, reorder point processing, etc.

    QM Quality Management--is a quality control and information system

    supporting quality planning, inspection, and control for manufacturing and

    procurement.

  • 7/27/2019 Billing Project Report

    27/178

    PP Production Planning--is used to plan and control the manufacturing

    activities of a company. This module includes; bills of material, routings, work

    centers, sales and operations planning, master production scheduling, material

    requirements planning, shop floor control, production orders, product costing,

    etc.

    SD Sales and Distribution--helps to optimize all the tasks and activities carried

    out in sales, delivery and billing. Key elements are; pre-sales support, inquiry

    processing, quotation processing, sales order processing, delivery processing,

    billing and sales information system.

    2.5 MODULES IMPLEMENTED AT HERO

    The ERP package implementation at Hero Cycles covers the following seven

    modules :-

    1. Cost Controlling

    2. Sales and Distribution

    3. Material Management

    4. Production Planning & Control

    5. Plant Maintenance

    6. Quality Management

    7. Financial Accounting

  • 7/27/2019 Billing Project Report

    28/178

    3.1 SAP CONFIGURATION

    Oswal Group has implemented SAP R/3 having following features:

    SAP R/3 release 4.7 Enterprise

    SAP version 4.7 Enterprise upgrade from 4.0B as Front-end.

    Currently supporting 150 users

    All the departments work under the environment of

    IBM AIX with RS/6000 SP Server, IBM P630 Server.

    Oracle 8.0.6 upgraded to Oracle 9.2.0.4 as Backend RDBMS for R/3 system.

    ABAP/4 as application programming language.

    Windows 98 as client operating system.

    Three-tier architecture

    Class B IP addressing

    Core Builder 9000 (switch from 3COM) is used to provide networking (Client

    Server) connections to various department within organization.

  • 7/27/2019 Billing Project Report

    29/178

    3.2 TRAINEE SERVER (IDES)

    SAP IDES the "Internet Demonstration and Evaluation System" in the R/3

    System, represents a model company. SAP IDES is a normal R/3 but with lots of

    DEMO data. It is purely for education .It is a training server, used to give training to

    users. When sap is implemented in company, first IDES is installed so that users

    become familiar with different screens and transaction codes. It is simple to use and

    has a variety of master and transaction data, and is used for demos, online/classroom

    training, and presentations. IDES uses easy-to-follow business scenarios to show

    you the comprehensive functions of the R/3 System. The focal point of IDES,

    however, is not the functionality itself, but the business processes and their

    integration. SAP regularly updates the IDES data (master data, transaction data, and

    customizing). Above all, IDES shows you the possibilities of the integrated

    applications in the SAP System. IDES cover all aspects of a business enterprise,

    including Human Resources, Financial Accounting, Product Cost Planning, Overhead

    Management, Profitability Analysis, Planning, Sales and Distribution, Materials

    Management, Production and much more.

    System Requirement to install IDES

    For installing IDES 46C on a Laptop, you need:-

    Windows server

    160 GB HDD512 MB RAM

  • 7/27/2019 Billing Project Report

    30/178

    INTRODUCTION TO

    PRODUCTION PLANNING

  • 7/27/2019 Billing Project Report

    31/178

    3.3 PHASES OF IMPLEMENTATION OF SAP

    Accelerated SAP (ASAP) is an approach specifically developed by SAP to help

    customers implement the SAP software as quickly and efficiently as possible.

    The Accelerated SAP Roadmap consists of the following phases

    Project Preparation

    Business Blueprint

    Realization

    Final Preparation

  • 7/27/2019 Billing Project Report

    32/178

    Go-Live&Support

    Fig9:-various phases for implementing sap

    1. Project Preparation

    It consists of identifying team members and development strategy as how to go.

    ASIS (Existing Process followed, requirements)

    TOBE (Requirement analysis and best process recommended)

    Difference between (ASIS) & (TOBE) is GAP analysis

    2. Business Blueprint

  • 7/27/2019 Billing Project Report

    33/178

    It is a legal documentation between client and the company (implementer/service

    provider) .We has to understand the current business process of client and analyzing

    the business and prepare documentation. It is a detailed documentation for the client.

    3. Realization

    This phase is used to implement or migrate the entire business of client from Non-

    SAP environment to SAP environment.

    4. Final Preparation (Preparation for Production Use)

    This phase is used for testing and end user training. After successfully completion of

    this phase client is ready to run business in SAP R/3.

    5. Go-Live & Support

    In this phase we deliver the project end date and end user training at client site.

    4.1 ENTERPRISE STRUCTURE

    In enterprise structure we learn how to portray the specific organizational structure

    of our company in r/3 system. First we analyze the structures and procedures in our

    company

    and then match them to the SAP structures .To help us portray our structures various

    organizational elements are defined as eg. In standard version .Normally these

    would not cover all our needs thus we extend the elements and define them as

  • 7/27/2019 Billing Project Report

    34/178

    required .as soon as our organizational units are ready; access is located so that no

    other changes can be made.

    The enterprise structure consists of:

    DEFINE:-

    Controlling area

    Company

    Company code

    Plant

    Storage location

    Purchase organization

    Sales area

    Sales organization

    Distribution Channel

    Division

    Company:-

    A Company is an organizational unit in accounting which represents a business

    organization according to the requirements of commercial law in a particular

    country.

    Company code:-

    A company code is a smallest independent accounting unit that represents an

    individual company.

    Plant:-

    A Plant is an organizational unit where we can manufacture the goods, store goods,

    sale our goods, and we can also provide services & we can do purchasing also.

  • 7/27/2019 Billing Project Report

    35/178

    Storage Location:-

    It is a place where products before and after manufacturing are stored.

    Purchasing Organization:-

    Organizations that discuss with Vendor terms and conditions of purchase.

    Sales organization:-

    Sales organization is an organizational unit which is responsible of certain product

    and liability of that product. A company code can have several sales organizations

    Distribution channel:-

    Distribution channel is the way in which products or services reaches the customers.

    Division: - Division is the way of grouping materials, products or services. This

    represents companysproduct line like nature of material. It tells about spectrum of

    products.

    Controlling area:-It is the highest organization with reference to costing material.

    Just like the company itself, each company code in a company has a controlling

    area.

    Sales area:- It comprises of sales org , distribution channel & division.

  • 7/27/2019 Billing Project Report

    36/178

    4.2 FLOW CHART OF ENTERPRISE STRUCTURE

    CONTROLLING

    AREA

    COMPANYPURCHASING

    ORGANIZATION

    COMPANY CODE 1 COMPANY CODE 2

    COMPANY CODE 3

    PLANT

    MAINTENANCE

    area

    PLANT 1 PLANT 2

    PLANT 1 PLANT 2 PLANT3

    Sales

    SL 2SL 1

    SL 2

    SALESORGANIZATION

    DISTRIBUTION

    CHANNEL

    DIVISION

    Fig10:-Flow chart of Enterprise Structure

  • 7/27/2019 Billing Project Report

    37/178

    SNAPSHOTS OF ENTERPRISE STRUCTURE

    LOGON SCREEN OF SAP

    When we double click the sap logon icon on the desktop the following screen

    appears which prompts you to logon on following servers

    1. IDES (Internal Demonstration Evaluation Server):-Purely for educationalpurposes

    2. Production Server:The checked project are used here with the livedata.

    Double click on ides server

  • 7/27/2019 Billing Project Report

    38/178

    USER AUTHENTICATION CHECK

  • 7/27/2019 Billing Project Report

    39/178

    USER AUTHENTICATION CHECK

    New password.I

    Clent _fB'O'Ol

    .,YseL Jsapuser IPassword 'l'.f

    Language n

    I I>1sooomIDEs OVR!i21I start rpjsybex - Mastennglo 0SAP Document1 M1crosof

  • 7/27/2019 Billing Project Report

    40/178

    Fields entered are:-

    1. User name

    2. Password

  • 7/27/2019 Billing Project Report

    41/178

    SAP WELCOME SCREEN

    The SAP Easy Access screen is where you will start every session, and is the primary

    user navigation area.

  • 7/27/2019 Billing Project Report

    42/178

    ENTERPRISE STRUCTURE

    TRANSACTION CODESPRO

    INITIAL SCREEN

  • 7/27/2019 Billing Project Report

    43/178

    1. DEFINE COMPANY

    Company:- A Company is an organizational unit in accounting which represents a

    business organization according to the requirements of commercial law in a

    particular country.

    Menu Path: PRO Enterprise Structure Definition Financial

    AccountingDefine Company

    After following this path then execute (dbl click ) then go to New Entries

  • 7/27/2019 Billing Project Report

    44/178

  • 7/27/2019 Billing Project Report

    45/178

    I

  • 7/27/2019 Billing Project Report

    46/178

    Fields Entered are:-

    Company:- 4444

    Company name:- G & G Enterprises

    Country:- IN (India)

    Language Key:- EN (English)

    Currency:- INR (Indian Rupee)

  • 7/27/2019 Billing Project Report

    47/178

  • 7/27/2019 Billing Project Report

    48/178

    To save your entries click on save. Then a request number is generated .This request

    number is stored on the main server and thus later with the help of this number we

    can trap the transaction performed.

    Always write down the SAP document number. If you need to view a document

    in the future, using the document number is the easiest way to find to it.

  • 7/27/2019 Billing Project Report

    49/178

    View of Created Company

    Our Company 4444- G & G Enterprises is added in the list.

    Thus after generation of request our company is added in the list of existing

    companies

  • 7/27/2019 Billing Project Report

    50/178

    DEFINING COMPANY CODE

    Company code:-A company code is a smallest independent accounting unit that

    represents an individual company.

    Menu Path:- Enterprise StructureDefinitionFinancial AccountingEdit,

    Copy, Delete Company CodeEdit Company Code Data

  • 7/27/2019 Billing Project Report

    51/178

    After navigating through the above menu path the list of already existing company

    codes is displayed. To define your own company code click on new entries and

    make the above shown entries

    Details Of Added Entries

  • 7/27/2019 Billing Project Report

    52/178

    Request generated

    After making required entries, click on save a request code is generated and our

    company code is added in the list of existing company codes.

  • 7/27/2019 Billing Project Report

    53/178

    DEFINE PLANT

    Plant: - A Plant is an organizational unit where we can manufacture the goods, store

    goods, sale our goods, and we can also provide services & we can do purchasing

    also.

    Menu Path:- Enterprise Structure Defination Logistic General Define,

    Copy, Delete, Check PlantDefine Plant

  • 7/27/2019 Billing Project Report

    54/178

    After that go to New Entries

  • 7/27/2019 Billing Project Report

    55/178

    Details of added Entries

    Fields Entered are:-

    City Code:- 0001

    Factory calendar:- 01

  • 7/27/2019 Billing Project Report

    56/178

    Editing Plant

    In this screen we add additional information about the plant like who is running this

    plant.

    Fields Entered are:-

    Title:- Ms.

    Name:- Gurpreet

    Country:- IN (India)

    Language:- EN (English)

    After making required entries, click on save a request code is generated and our

    plant is added in the list of existing company codes.

  • 7/27/2019 Billing Project Report

    57/178

    Customizing of Plant Parameters

    Menu Path:- Spro Production MRP Plant Parameters Carry Out

    Overall Maintenance

    We need to do all these customizing so that Enterprise Structure we create should

    support all the planning & scheduling functions we need to perform.

  • 7/27/2019 Billing Project Report

    58/178

    Maintenance ofNumber Range

    Assign Number Ranges

    Iir- 4447 Plant1

    Numberranges/

    I. Planned orders To maint

    I Reserv./depend.reqmts I To maint.

    I Purchase requisitions I To maint

    I MRPlists I To maint.

    I Sim.dependentreqmts I To maint.

    I....IIJ el",;iJ l.l:i SAPLogon520 =I ....:JsynacliveGui>

  • 7/27/2019 Billing Project Report

    59/178

    Details of MRP Controller:-

  • 7/27/2019 Billing Project Report

    60/178

    In this details we add Plant Name, MRP Controller, Telephone no. , Recipient

    Name,

    Business Area, Recipient Type. These are some of the mandatory fields which we

    have to fill so that we can see all the details at the end report.

    Maintenance of Floats

  • 7/27/2019 Billing Project Report

    61/178

    It specify extra time to be allowed for Production

    Fields Entered:-

    1. Schedule Margin Key:-000

    2. Opening Period:-003

    3. Float Before Period:-003

    4. Float After Production:-005

    5. Release Period:-010

  • 7/27/2019 Billing Project Report

    62/178

    Maintenance Of Conversion

    Conversion

    i- r 4447 Plant!

    Conversion/

    I Planned order-> production order I To main!.

    I Plannd order-> purch.requisilion I To main!.

    II

    !iJIStariJJU@;l Logon620 11 -=ISynactiveGu TIItonveioiii JJIWMicrosoltWor

    I>IOPPQ"N IDES-I Jirv:'-.Q

    OVR fjA

    12:46PM

    61

  • 7/27/2019 Billing Project Report

    63/178

    Conversion of Planned Order to Production Order on clicking on this we get

    Fields Entered:-

    Production order: PP01 (Standard Production Order (Int no.))

    Process order: PI01 (Process Order (Internal Number Assignment))

    After this click on save button & then go back to conversion screen so that we can

    maintain second option in same way.

  • 7/27/2019 Billing Project Report

    64/178

    Maintenance of BOM/Routing Selection

    Fields Entered:-

    Plant:- 4447

    BOM select Id:- 01

    Routing select Id:- 01

  • 7/27/2019 Billing Project Report

    65/178

    Maintenance of Param: Detailed Scheduling

    For this we have to enter following Fields which we have to define by our own:-

    Plant 4447

    Production Scheduler 420

    Name of Production Scheduler ABC

    Production Profile 111111

    Name of Production Profile PP Scheduling

  • 7/27/2019 Billing Project Report

    66/178

    After maintaining all Parameters

  • 7/27/2019 Billing Project Report

    67/178

    DEFINE STORAGE LOCATION

    Storage Location:- It is a place where products before and after manufacturing are

    stored.

    Menu Path:- Enterprise Structure Definition Material Management

    Maintain Storage Location

    Now we have to enter Work area or plant where we work i.e. 4447

  • 7/27/2019 Billing Project Report

    68/178

    Details of Added Entries

    Fields Entered are:-

    Storage Location No. :- SL1

    Description:- Storage Location

  • 7/27/2019 Billing Project Report

    69/178

    After making required entries, click on save a request code is generated and our

    Storage Location is added in the list of existing Storage locations.

    DEFINE PURCHASING ORGANIZATION

    Purchasing Organization:-Organizations that discuss with Vendor terms and

    conditions of purchase.

    Menu Path:- Enterprise Structure Definition Material Management

    Maintain Purchasing Organization

  • 7/27/2019 Billing Project Report

    70/178

  • 7/27/2019 Billing Project Report

    71/178

    Details of Added Entries

    Fields Entered are :-

    Purchasing Organization:- 4445 & 4446

    Purchasing Organization Description:- Product Purchasing

    After making required entries, click on save a request code is generated and our

    Purchasing Organization is added in the list of existing Purchasing Organizations.

  • 7/27/2019 Billing Project Report

    72/178

    DEFINE SALES ORGANIZATION

    Sales organization:-Sales organization is an organizational unit which is

    responsible of certain product and liability of that product. A company code can

    have several sales organizations

    Menu Path:-Enterprise Structure Definition Sales & Distribution

    Define, Copy, Delete Sales Organization

    1

  • 7/27/2019 Billing Project Report

    73/178

    Details of Added Entries

    After making required entries, click on save a request code is generated and our

    Sales Organization is added in the list of existing Sales Organizations.

  • 7/27/2019 Billing Project Report

    74/178

    DEFINE DISTRIBUTION CHANNEL

    Distribution channel:- Distribution channel is the way in which products or

    services reaches the customers.

    Menu Path:-Enterprise Structure Definition Sales & Distribution

    Define, Copy, Delete Check Distribution Channel Define Distribution

    Channel

  • 7/27/2019 Billing Project Report

    75/178

    Details of Added Entries

    Fields Entered are:-

    Distribution Channel:- 42 & 43

    Description:- Product Distribution & For Billing

    After making required entries, click on save a request code is generated and our

    Distribution Channels is added in the list of existing Distribution Channels.

  • 7/27/2019 Billing Project Report

    76/178

    DEFINE DIVISION

    Division: - Division is the way of grouping materials, products or services. This

    represents companysproduct line like nature of material. It tells about spectrum of

    cts.

    Menu Path:- Logistic Material Master Settings for keyfields Define

    Divsion

  • 7/27/2019 Billing Project Report

    77/178

    Details of Added Entries

    Fields Entered are:-

    Division:- D0 & D2

    Description:- Product & Electricity

  • 7/27/2019 Billing Project Report

    78/178

    After making required entries, click on save a request code is generated and our

    Distribution Channels is added in the list of existing Distribution Channels

    DEFINE CONTROLLING AREA

    Controlling area:-It is the highest organization with reference to costing material.

    Just like the company itself, each company code in a company has a controlling

    area.

    MenuPath:- Enterprise Structure Definition Controlling Maintain

    Controlling AreaMaintain Controlling Area

  • 7/27/2019 Billing Project Report

    79/178

  • 7/27/2019 Billing Project Report

    80/178

    Details of Added

    Entries

    Fields Entered are:-

    Controlling Area:- 4445

    Currency Type:- 10

    Chart of Accounts:- INT (Integer)

    Fiscal Year Variant:- K4

    After making required entries, click on save a request code is generated and our

    Controlling Area is added in the list of existing Controlling Area.

  • 7/27/2019 Billing Project Report

    81/178

    ASSINGMENTS

    The Process of Assignment builds Relationships among plant, Storage location,

    Purchasing Organization, Sales Area.

    Assignment of Company Code to Company

    Menu Path:- Enterprise Structure Assignment Financial Accounting

    Assign Company Code to Company

    After this we have to enter Company i.e4444 against Company code i.e4445. Then

    we have to save after that request will generate which will result in final screen.

  • 7/27/2019 Billing Project Report

    82/178

    Final Screen

    Change View "Assignment:Company Code-> Company":Ovetview

    'ji> [IDCil

    Position.. =r Entry 43 of 211

  • 7/27/2019 Billing Project Report

    83/178

    Now your Company Code has been assigned to your Company.

    Assignment of Controlling Area to Company

    Menu Path:- Enterprise Structure Assignment Controlling Assign

    Company Code to Controlling Area

  • 7/27/2019 Billing Project Report

    84/178

    After this we have to click on Assignment of Company Code to Controlling Area,

    then on NEW ENTRIES.

    Details of Added Entries

  • 7/27/2019 Billing Project Report

    85/178

    Final Screen

  • 7/27/2019 Billing Project Report

    86/178

    Now your Company Codes has been assigned to your Controlling area.

  • 7/27/2019 Billing Project Report

    87/178

    Assignment of Plant to Company Code

    Menu Path:- Enterprise StructureAssignmentLogistic(General)Assign

    Plant to Controlling Area

  • 7/27/2019 Billing Project Report

    88/178

    Company Code 4445 get selected

    87

  • 7/27/2019 Billing Project Report

    89/178

  • 7/27/2019 Billing Project Report

    90/178

    Now click on Continue, then a request will be generated and then and your plant i.e

    plant1 get assigned to your Company Code 4445.

    Final Screen

  • 7/27/2019 Billing Project Report

    91/178

    Allocation of Plants->Company Code:Overview

    Assign Analyze error(s) Delete

    Company codePlants

    4300 India

    4400 Thailand

    E._G & 61 enterprices4447 Pla nt1

    4446 G & 62 enterprices

    L4448 Pl ant3

    4500 IDES Canada for 4500

    4510 SAP Plant - E.as.tern Canada4520 SAP Plant - Central Canada

    4530 Vancouver

    4540 Red Deer Fac111ty

    4518 US Company

    L4514 Fort Worth

    4520 Canadian 2 Company

    4600 Mala ysia

    4700 Indonesia

    4800 Phil;pp;nes

    4801 KL Knitwears

  • 7/27/2019 Billing Project Report

    92/178

    Assignment of purchasing Organization to Company Code

    Menu Path:- Enterprise Structure Assignment Material Management

    Assign Purchasing Organization to Company Code

    After going through the above path then a list of Company code screen will be

    opened & then we have to select our Company code & then click on that so that a

    list of Purchasing Organizations will be opened.

  • 7/27/2019 Billing Project Report

    93/178

    List of Purchasing Organizations

    Now we have to select our Purchasing Organization i.e4446 so that it could be

    assigned to Company Code. After that we have to save & a request will be generated

    and then Purchasing Organization will be assigned to Company Code.

  • 7/27/2019 Billing Project Report

    94/178

    Final Screen

    Purchasing Organizations -> Company Code: Ovetview

    Assign Analyze error(s) Delete Select/Deselect Move Deselect

    Company code

    Purchase Organizations

    4000 IOES Canada

    4009 microsoft company

    4100 Korea

    4200 Taiwan

    4300 India

    4400 Thailand

    E._G & 61 enterprices4445 product purchasing

    4446 G & 62 enterprices

    L4446 product purchasing

    4500 IDES Canada for 4500

    4500 SAP Canadian Company

    4510 Eastern Purch Org4520 Central Purch Org4530 Western Purch Org

    US Company

    L_4514 Fort Worth Purch Org

    4520 Canadian 2 Company

  • 7/27/2019 Billing Project Report

    95/178

    Assignment of purchasing Organization to Plant

    Menu Path:- Enterprise Structure Assignment Material Management

    Assign Purchasing Organization to Plant

    After going through the above path then a list of Purchasing Organization screen

    will be opened & then we have to select our Purchasing Organization & then click

    on that so that a list of Plant will be opened.

  • 7/27/2019 Billing Project Report

    96/178

    List of Plants

    Now we have to select our plant i.e4447 so that it could be assigned to Purchasing

    Organization. After that we have to save & a request will be generated and then

    Plant will be assigned to Purchasing Organization.

  • 7/27/2019 Billing Project Report

    97/178

    Final Screen

    Plants >Purchasing Organization:Overview

    Assign Analyze error(s) Delete SelectiDeselect Deselect

    Purch. organizationPlants

    3050 LIDES UK

    L 3D50 UK

    3111 OEM US

    4000 IDES Canada

    4000 Toronto4100 Plant 4100

    4202 fabric purchasing

    L4200plant nahar1

    4203 f abric purchasing2

    L4201pla nt 1

    4444 IDES puchasing org.

    PL1 product1on housePL2 product1on house new

    product purchasing

    L4447 Pl ant1

    4446 product purchasing

    L4448 Pl ant3

    4500 SAP Canadian Company

    I

  • 7/27/2019 Billing Project Report

    98/178

    Assignment of Sales Organization to Company Code

    Menu Path:- Enterprise Structure Assignment Sales & Organization

    Assign Sales Organization to Company Code

    After going through the above path then a list of Company Code screen will be

    opened & then we have to select our Company Code & then click on that so that a

    list of Sales Organization will be opened.

  • 7/27/2019 Billing Project Report

    99/178

    List of Sales Organizations

    Now we have to select our Sales Organization i.e4449 so that it could be assigned to

    Company Code. After that we have to save & a request will be generated and then

    Sales Organization will be assigned to Company Code.

  • 7/27/2019 Billing Project Report

    100/178

    Final Screen

  • 7/27/2019 Billing Project Report

    101/178

    4.4 PRODUCTION PLANNING MODULE

    SAP PP is the Production Planning module of the SAP ERP software package from

    SAP AG. Production Planning is integrated with other modules such as SD, MM and

    QM. Production Planning is looks after planning part in industry.

    The production planning is concerned with the planning and programming of

    materials and equipment, start & ending dates of activities undertaken in industry,

    procurement of materials (Raw materials, Semi Finished goods), Storage and

    inventory control, goods recipt, goods transfer from one location to other location.

    Production Planning is one of the functional modules in SAP. It is the branch of

    logistics that deals with the tangible components of a supply chain interdependent

    collection of organizations that supply materials. Specifically, production planning

    covers the Planned Independent Requirements, Production orders, Production

    requisitions of different materials present in the storage location.

    SAP PP is all about Planning & scheduling. These resources include man,

    manpower and materials. The main functionality within PP includes Planned

    Independent Requirement(PIR), Material Requirement planning(MRP),Planned

    Order, Production Order, Confirmation, Goods receipt. The module has important

  • 7/27/2019 Billing Project Report

    102/178

    master data material master, Bill of material, Routing & Work Center. Broadly,

    the various levels that can be defined for a SAP PP implementation are: Company,

    Company Code, Plant, Storage Location and Purchasing Organization, Controlling

    area, Sales Organization.

    DATA IN SAP

    There are two types of data in SAP:-

    1. Master data

    2. Transaction data

    1. Master data:-

    These data can not change frequently and are basic for execution of trasaction.eg:-Material master, BOM , Routing and Work center etc.

    Master Data in PP Module are as Follows:-

    o Material Master

    o Bill Of Material (BOM)

    o Work Center

    o

    Routing

    2. Transaction data:-

  • 7/27/2019 Billing Project Report

    103/178

    There are perpetual data which can change, generated with time and generated from

    transaction e.g. planned order, production order, purchase requisition order etc.

    MATERIAL MASTER

    Businesses related information is maintained in material master. The information of

    material is arranged in logically view depending upon business function. There is a

    transaction code for creating, editing, displaying and deleting.

    It include Various Views:-

    Basic View

    MRP View

    Workscheduling View

    Accounting View

    Quality View

    Sales View

    Costing View

    Table3:-T-codes for Material Master

    Create Change Display Display Changes Set Deletion Flag

    MM01 MM02 MM03 MM04 MM06

    MINIMUM REQUIREMENT TO CREATE A MATERIAL MASTER

  • 7/27/2019 Billing Project Report

    104/178

  • 7/27/2019 Billing Project Report

    105/178

  • 7/27/2019 Billing Project Report

    106/178

    SAP Easy A ccess

    ffi I I Othermenu I .iiiil # I .... .... I ffi Create rote I t!JjiJ Assign users [), Documentation J'V Cl SAP menuD OfficeD Cross-Application ComponentsD LogisticsD Accounting D Human ResourcesD Information SystemsD Toots

    "" Cl Favorites

    l ----_:- j-0.-i___-i--W f !] 7ApDEMO SYSTEMSl!illSE16- Data Browser THE BEST-RUNDEMOS RUNIDES

    ....IDES R/3

    II

  • 7/27/2019 Billing Project Report

    107/178

    CREATE MATERIAL INITIAL SCREEN

    Fields Entered Are:-

    1. Industry Sector- M (Mechanical engineering)

    2. Material Type- FERT (Finished product)

    Hit enter

  • 7/27/2019 Billing Project Report

    108/178

    SELECT VIEW SCREEN

    SELECTED VIEWS:-

    Basic Data 1

    Basic Data 2

    Purchasing

    MRP 1

    MRP 2

    MRP 3

    MRP 4

    Work Scheduling

    Accounting

    Costing

  • 7/27/2019 Billing Project Report

    109/178

    Organizational Level

    Fields Entered:-

    Plant:- 4447

    Storage Location:- SL1

  • 7/27/2019 Billing Project Report

    110/178

    Basic Data 1

    Fields Entered:-

    Material Description:-Fan

    Base Unit of Measure:-pc

    Material Group:-00120

  • 7/27/2019 Billing Project Report

    111/178

    Base Data 2

  • 7/27/2019 Billing Project Report

    112/178

    Purchasing Screen

    Fields Entered:-

    Purchasing Group :- 000

  • 7/27/2019 Billing Project Report

    113/178

    MRP 1 Screen

  • 7/27/2019 Billing Project Report

    114/178

    Fields Entered:-

    MRP Type:- PD( Planned)

    MRP Controller:- 111

    Lot Size:- EX(lot for lot Order Quantity)

    MRP 2 Screen

  • 7/27/2019 Billing Project Report

    115/178

    Fields Entered:-

    Procurement Type:- X(Internal as well as External procurement)

    Special Procurement:- 11

    In-house Production:- 10 days

    Goods Receipt processing:- 10 days

    Planned Delivery Time:- 5 days

    Schedule Margin Key:- 000

    MRP 3 Screen

    114

  • 7/27/2019 Billing Project Report

    116/178

  • 7/27/2019 Billing Project Report

    117/178

    Work Scheduling

    Fields Entered:-

    Production Scheduler:- 420

    Production Scheduler Profile:- 111111

  • 7/27/2019 Billing Project Report

    118/178

  • 7/27/2019 Billing Project Report

    119/178

    Accounting 1 Screen

    Fields Entered:-

    Valuation Class:- 7920

    Price Control:- S(Standard Price)

    Standard Price:- 100

  • 7/27/2019 Billing Project Report

    120/178

    Costing 1 Screen

    After this we will save & then FERT Material will be created by giving a message

    ie. Material 1798 created like this we can create other material also.

  • 7/27/2019 Billing Project Report

    121/178

    Bill of Material(BOM)

    Components used in making a product and quantity of components. It can be at one

    level not multiple level. There is a transaction code of creating, editing, and

    displaying the BOM.

    Transaction codes :

    Creation- CS01

    Change- CS02

    Display- CS03

    Minimum requirement to create BOM

    1. Material code

    2. Plant code that is for which plant, which create BOM usage

    3. BOM usage/type

    NOTE:-

    BOM can be created for in-house produced products, finished/semi

    finished products but not for the raw material.

    One material can have multiple BOM.

    Structure of BOM:-

    Header:-

    For which material/product BOM is created. In this, we mention:

    Base quantity: For how much quantity, BOM is being created.

  • 7/27/2019 Billing Project Report

    122/178

    Administrative data: who has created and date of creation.

    Item overview :- List of components used in BOM.

    Sub Item :- It is the Installation point of item in the BOM.

    BOM status :- It tells us whether BOM is active or inactive for particular

    application. It

    is mentioned in BOM Header.

    Types of BOM category:-

    Production BOM:

    Sales BOM

    Functional Location BOM

    Engineering/Design BOM

    Universal BOM

    BOM Group:-

    Several BOM can be groups together in BOM group using head of material .We can

    create BOM by using variant BOM .They should be in same plant.

    Group BOM:-

    If a BOM is created without maintaining a plant ,then group BOM is created. Later

    this BOM is required for allocation of plant.Using plant transaction ,Group BOM is

    allocated to plant.Group BOM can be allocated to any number of plants.

    T code for plant allocation of Group BOM:CS07

  • 7/27/2019 Billing Project Report

    123/178

    Variant BOM:-It is created for different material where most of the component of

    the material are same, only few vary. Variant BOM of material is created as a

    variant of already created material .Variant BOM and Multiple BOM are mutually

    exclusive to each other.

    Customizing of BOM

    Menu Path:- SPRO Logistics- General Material Master Basic

    SettingsMaterial TypesDefine Attributes of Material Types

  • 7/27/2019 Billing Project Report

    124/178

    Screen For Creating of Bill of Material(BOM)

    Transaction Code:- cs01

    Menu Path :- Logistics Production Master Data Bill of Material Bill

    of MaterialsMaterial BOMCS01(Create)

  • 7/27/2019 Billing Project Report

    125/178

    CREATE BOM INITIAL SCREEN

    Fields Entered Are:-

    Plant :- 4447

    BOM Usage :- 1

    Hit enter

  • 7/27/2019 Billing Project Report

    126/178

  • 7/27/2019 Billing Project Report

    127/178

    Fields Entered Are:-

    Component:- 1793, 1799

    Quantity:- 5, 5

    Hit Enter

    After this click on save a request will be generated and the BOM will be created.

    WORK CENTER

    Work center is a place where operation is carried out. It is created at plant level.In

    this, we have to maintain an External No.

    Transaction code :-

    Create :- CR01

    Change :- CR02

    Display :- CR03

    Work center Category:-

    It is a mandatory entry while creating work center, which contrasts the maintenance

    of fields default Value of the fields in work center.

    Views in Work Center:

    o Basic Data

    o Default views for Operation. (Values set in this will get copied in the

    Routing automatically)

    o Capacity

  • 7/27/2019 Billing Project Report

    128/178

    o Scheduling

    o Costing

    Standard Value Key:

    It activates which activity is to be consumed at the work center

    If reference indicator is set, then the value of control key cannot be

    changed inrouting

    In Work center, we assign the cost center

    Many work centers can be assigned to one cost center. But the same

    work centers can't be assigned to another cost center keys

    Max. 6. can be maintained, for more activities Two work centers can be

    made with divided activities.

    Control Key:

    It is a mandatory entry for an operation which controls:

    Whether the operation is relevant to Scheduling

    CRP i.e. Capacity Requirement Planning

    Inspection Characteristics.

    Auto G.R. (Goods Received)

    Rework, (Work Again For Improvement)

    Costing.

    Standard Text Key.

    Pooled Capacity:-

  • 7/27/2019 Billing Project Report

    129/178

    It is the capacity category which is shared by Several Work centers.

    E.g. One man- many M/c's

    Back flush is present in.

    -Material Master. (In MRP2, View)

    -Work center

    -Routing

    -Production order

  • 7/27/2019 Billing Project Report

    130/178

    Display iMG

    g I Existing BC Sets BC Sets forActivity Activated BC Sets forActivity lUI Release Notes I Change Log Where Else L

    I> @!II QualityManagement 0o

    I> PlantMaintenance and Customer Service BI> Customer Service

    "" Production

    "" Basic Data

    I> Bill of Material

    "" Work Center

    klist usage

    1> StandardValue

    Determine person responsible

    . . ove t1me matnxGActivity ubsystems

    Define defaultwork center

    I> Routing Dat CapacityPlanning

    Setup work center screen sequence GDefine graphics profile B

    II 1> (SPRO1!J DES INsfiA

    l JJ;TIAPLogoH !l iD'MicrosoftH IJ...::JsynactiveH.J IProduction -Display 1.. ,1= IJ tV:>--'i 114PM ll

    129

  • 7/27/2019 Billing Project Report

    131/178

    Screen for Creating of Work Center

    Transaction Code:- CR01

    Menu Path:- Logistics

    Production

    Master Data

    Work Centers

    WorkCenter CR01(Create)

  • 7/27/2019 Billing Project Report

    132/178

  • 7/27/2019 Billing Project Report

    133/178

    Basic Data

    Fields Entered Are:-

    Person Responsible:- 777

    Usage:- 009

  • 7/27/2019 Billing Project Report

    134/178

    Default Value

    Fields Entered are:-

    Control Key:- PP01

    Setup:- MIN (Minute)

    Machine:- MIN (Minute)

    Labor:- MIN (Minute)Hit Enter

  • 7/27/2019 Billing Project Report

    135/178

    Capacities

    Fields Entered Are:-

    Setup Formula:- SAPR05

    Processing Formula:- SAPR06

    Teardown Formula:- SAPR03

    Hit Enter

  • 7/27/2019 Billing Project Report

    136/178

    Scheduling

    Fields Entered Are:-

    Capacity Category:- 001

    Setup Formula:- SAP001

    Processing Formula:- SAP002

    Teardown Formula:- SAP007

    Hit Enter

  • 7/27/2019 Billing Project Report

    137/178

    Costing

    Fields Entered Are:-

    Cost Center:- 4220

    Activity Type:- 4221, 4220, 4223

    After this we have to save and then Work Center is created.

  • 7/27/2019 Billing Project Report

    138/178

    ROUTING

    Sequence of operations to create a material is called routing.

    VARIOUS OPERATIONS PERFORMED:-

    Sampling:-We take particular of material, we inspect it and AQL (Acceptance Quality level) is

    made by R& D department.AQL means which parameters are to be used i.e.

    Mechanical, chemical Parameters etc and these are defined in SAP as Inspection

    characteristics.

    Supply Chain:-

    CustomerPlantVender

    SCM (Supply Chain Mgt.) Components:

    SAP R/3

    mySAP SCM.

    APO ( Advance Planning Optimizer

    ICH ( International Collaborated Hub)

    EM (Event Mgmt.)

    SAP BW (Business Info Warehouse)

    Routing:-

  • 7/27/2019 Billing Project Report

    139/178

    Work centers are used in Routing.

    ADVANTAGES:-

    1. We know process of Production.

    2. Scheduling

    3. Capacity Planning

    4. Costing

    5. To book the Production

    Task List:-

    Different Types of Task list (we call Routing as Task list)

    1. Routing (N)

    2. Reference Operation set (s):-These are used in Discrete Mfg.

    3. Rate Routing (R)

    4. Reference Rate Routing Operation Set (m):- Used in Repetitive mfg.

    5. Standard N/W (0):-Used in Project System

    6. Inspection Plant (Q):- Used in quality mfg

    7. Master Recipe:-Used in Process Industries

    Reference Operation set:-It is a kind of task list which is created without

    maintaining a material.

    Structureof Routing:-

    Header Materials with Group No &Group Counter

    Sequence

    Operation

  • 7/27/2019 Billing Project Report

    140/178

    Work Center PRT Component allocation Inspection characteristics Control

    key

    Screen For Creating RoutingTransaction Code:- CA01

    Menu Path :- LogisticsProduction Master Data Routing Routings

    Standard RoutingCA01(Create)

  • 7/27/2019 Billing Project Report

    141/178

  • 7/27/2019 Billing Project Report

    142/178

    CREATE ROUTING INITIAL SCREEN

    Fields Entered Are:-Usage :- 1 (Production)

    Status:- 4 (Released)

    Hit enter and then click on Operation so that we assign Work Centers to different

    Operations.

  • 7/27/2019 Billing Project Report

    143/178

    Assigning of Work Centers

    Fields Entered Are:-

    Work Centers:- 1555, 1556

    Standard Key :- 46, 47

    Hit Enter then save your Routing will be saved.

  • 7/27/2019 Billing Project Report

    144/178

    4.5 FLOW OF PP For

    Discrete Manufacturing

    PIR/SO

    MRP Planned

    Orders Production

    Orders

    Confirmation

    GR

  • 7/27/2019 Billing Project Report

    145/178

    Planned Independent Requirement

    Planned Independent Requirement (PIR):-

    PIR is used for maintaining the requirement which could be week wise, monthly

    wise or yearly wise. For estimating the requirement forecasting is done.

    T code for PIR is: MD61

    T code for changing PIR is: MD62

    Planned order:-

    A request created in the planning run for a plant to trigger the procurement of a plant

    material for a certain quantity for a specific date.

    Initial Screen for Creating PIR

    Hit Enter

  • 7/27/2019 Billing Project Report

    146/178

    Creating Requirement

    After this we have to Enter and to see the requirement we have to run MRP

    MRP:-Material requirement Planning:

    -MRP is the planning coverage of shortage with the suitable receipt element.

    T Code for MRP: MD02

    MRP contain the following steps: NRC(Net

    Requirement Calculation)

    PQC(Procurement Quantity Calculation)

  • 7/27/2019 Billing Project Report

    147/178

    Procurement Type

    Scheduling

    BOM explosion

    MRP Procedures:-

    Whether and how material is planned.

    -MRPPD--- planning will take place.

    Consumption Base Planning.

    Reorder point lavel planning.

    Forcast based planning.

    Time based planning.

    -Master production scheduling

    -MRP in external procurement

    -GR Processing time.

    Execution in MRP:-

    (1) Total Planning:-

    All Material are planned, it can be run online or background.

    T Code is: MD01

    (2) Single item Planning:-

    Only selected material are planned.

    Single item single level planning

    T Code is: MD02

    Single item multi level planning

    T Code is: MD03

  • 7/27/2019 Billing Project Report

    148/178

    Single item iterative planning

    T Code is: MD43

    Customizing of MRP

  • 7/27/2019 Billing Project Report

    149/178

    Stock Requirement List

    To change this requirement to Planned Order we have to run Single Item Multiple

    Level MRP.

  • 7/27/2019 Billing Project Report

    150/178

    MRP Screen

  • 7/27/2019 Billing Project Report

    151/178

    Planned Order

    Now we have to Double click on planned order so that we can change that into

    Production Order.

  • 7/27/2019 Billing Project Report

    152/178

    Stock Requirement List

    Now we have to Dbl click on Production Order to convert planned order to

    production order.

  • 7/27/2019 Billing Project Report

    153/178

  • 7/27/2019 Billing Project Report

    154/178

  • 7/27/2019 Billing Project Report

    155/178

  • 7/27/2019 Billing Project Report

    156/178

    Production Order:- These are used in Discrete Manufacturing scenano where

    product Stability is less it is basically the order given by l'viRP Controller to the

    Shop floor people to start production.

    20 PC Scrap portion

    ExpectYieldVar

    0.00

    BasicDates Scheduled Confirmd

    Finish 23.04.2009 24 00 23.04.2009 24:00

    Start

    Release

    23.04.2009 00 00 23.04.2009 00:20

    23.04.2009

    00 00

    Scheduling

    Type

    Reduction

    Note

    Priority

    2 Backwards

    No reduction carried out

    No schedulingnote

    Scheduling margin 000

    Float bef.prod

    Float after pro

    Release period

    Workdays

    Workdays

    Workdays

  • 7/27/2019 Billing Project Report

    157/178

    Customizing of Release Production Order

    Menu Path:- Production-+ Shop Floor Control-+ Operation-+ Avail Check-+

    Define Checking Control

    Display iMG

    g I Existing BC Sets BC Sets forActivity Activated BC Sets forActivity lUI Release Notes I Change Log Where Else L

    Structure

    I> Pru u"liuuPluuiuy GI> Capacity Requirements Planning BI> MaterialRequirements Planning

    "" Shop Floor ControlI> Master Data

    "" Operations

    l> Task List Selectionl> Bill of Material Selection Capacity Requirements Planningl> Change Management for Production Orders (DCM)

    l> Confirmation

    Define Print Control Gl> Schedule Background Jobs G

    I>ISPROIDES INS fiA

    ID - 1$1mr;fSAPLogo... JI!WMicrosolt .. lnactrve.. Joductron...llf Floi.play L l Jlrw.!j u@l

  • 7/27/2019 Billing Project Report

    158/178

  • 7/27/2019 Billing Project Report

    159/178

    Confirmation

    Confirmation:- Declaring completion of an operation consumption of an activity is

    called confirmation. It can be at order level or at operation level. Confirmation is

    saved against already created confirmation.

    -Even if full Qty. Confirmed, then also PCNF status will come, if partial

    confirmation is selected during CNF.

    -Even if partial is confirmed, then also CNF status will come if final

    confirmation is selected during CNF.

    -In automatic conformation, system itself selects the status i.e. PCN for CNF.

    Types of Confirmation T Code

    1. Time Ticket Confirmation CO11n

    2. Time Even Confirmation CO19

    3. Collective Confirmation CO12

    4. Progressive Confirmation CO1f

    Effects of confirmation:-

    1. Order gets updated

    2. Capacity Requirement gets required (In capacity Planning in orders)

    3. Actual costs gets debited

    4. HR data gets posted.

    5. Material document may get (if auto GR is done. Then it will be posted, otherwise

    not).

    Note:-When confirmation is posted

    6. GI of back flush component takes place.

    7. GR of header material takes place if auto GR is set

  • 7/27/2019 Billing Project Report

    160/178

  • 7/27/2019 Billing Project Report

    161/178

  • 7/27/2019 Billing Project Report

    162/178

  • 7/27/2019 Billing Project Report

    163/178

    After Confirmation Production Order

    Here we can check the status of Production Order.

    GMPS:- Goods Moment Posted.

    It means final Confirmation has been done.

  • 7/27/2019 Billing Project Report

    164/178

  • 7/27/2019 Billing Project Report

    165/178

    10. 104- Reversal.

    11. 105- GR from Inspection.

    12. 106-Reversal.

    13. 561- Initial Stock Update.

    Transfer Posting to Stock Transfer:- MB1B

    1. 311- For stock transfer from storage location to Storage location.

    2. 312-Reversal of 311.

    3. 301-Transfer from Plant to Plant

    4. 302-Reversal of 301.

    5. 309-Transfer from Material to Material.

    6. 310-Reversal of 309.

    7. 313-Removal of stock from one Storage Location.

    8. 314- Reversal of 313.

    9. 315- Placement of Stock in another Storage Location.

    10. 316- Reversal of 315.

  • 7/27/2019 Billing Project Report

    166/178

  • 7/27/2019 Billing Project Report

    167/178

  • 7/27/2019 Billing Project Report

    168/178

    5. FUTURE SCOPE

    In SAP PP Planning is done through MRP or MPS, but there is a limitation in PP

    that the planning is not done across supply chain i.e. vendor ,plants and customersso its advanced version is APO(Advanced Planning and Optimizing), in this

    planning is done across the supply chain. In APO there are many planning tools

    i.e.:-

    DEMAND PLANNING:-It is based on historical data which is taken

    from BW (Information warehouse).

    GATP (Global Available to Promise):- IT is checking the

    availability/feasibility to meet sales order quantity while creating sales order.

    SNP (Supply Network Planning):- It is mid to long term planning across

    the supply chain. It is finite planning.

    PPDS (Production Planning and Detailed Scheduling):- This is the

    detailed Production Planning with the location in shorter horizon.

    TVPS (Transport Planning Vehicle Schedule):-IT means to select the

    shortest path for transportation so that the transportation cost is reduced.

    The limitations of the PP module are overcome by the advanced version APO.

  • 7/27/2019 Billing Project Report

    169/178

  • 7/27/2019 Billing Project Report

    170/178

  • 7/27/2019 Billing Project Report

    171/178

    screens to develop and use are provided. The user can simply point

    the cursor and click the mouse to operate

    ID S International Demonstration and Education System. A sample

    application provided for faster learning and implementation

    IMG Implementation Guide Hierarchical structure reflecting the R/3

    component hierarchy and contains all configuration activities

    Industry

    Sectors

    When you create a material master record, you are required to classify

    the material according to industry sector and material type. Industry

    sectors have control functions in the R/3 System. For example, it is

    factor determining the screen sequence and field selection in

    material master record. Once you have assigned an industry sector o

    material, you cannot change the industry sector again afterwards.

    The standard R/3 System contains the following industry sectors. The

    ID used to identify the industry sector internally appears in

    parentheses.

    Plant engineering and construction (A)

    Chemical industry (C)

    Mechanical engineering (M)

    Pharmaceuticals (P)

    Invoice: Invoice is a document, which is issued to a buyer (Company) from

    the supplier (vendor) for the payment. The following information ismaintained in invoice

    Invoice date, Posting date, Invoice ref number, tax amount, amount,

    tax code, terms of payments, vendor address, banking accounting

  • 7/27/2019 Billing Project Report

    172/178

    information etc

    Lot size Quantity to be produced or to be procured.

    DescriptionText of up to 40 characters that briefly describes a material. You mayhave only one description for each material, but it may exist in as

    many different languages as you like.

    Material group Grouping of materials and services according to their characteristics.

    Material type Groups together materials with the same basic attributes, for

    example, raw materials, semi finished products, or finished products.

    When creating a material master record, you must assign the material

    to a material type

    ng

    price

    Price that changes in consequence of goods movements and the entry

    of invoices, and which is used to valuate a material. The moving

    average price is calculated by dividing the value of the material by

    the quantity of material in stock. It is recalculated automatically by

    the system after each goods movement or invoice entry.

    nt

    yp : -

    - It is a three-digit code, which plays a role of important control

    function in inventory management. It acts as a central role in

    automatic account determination. It determines which stock account

    or consumption account is updated in financial accounting.

    R on . The person responsible for a group of materials within MRP in a

    plant or company. Any material that takes part in material

    requirements planning must be assigned to an MRP controller

    MRP type Key that controls the MRP procedure (MRP or reorder point) to be

    used for planning a material. It contains additional control

  • 7/27/2019 Billing Project Report

    173/178

    parameters, for example, for using the forecast for the materials

    planning, for firming procurement proposals and so on.

    NumbRanges:

    Number ranges are maintained for each & every document, Posted inthe SAP System. The maximum numbers of digit allowed are

    18digits (99, 9999, 9999, 9999, and 9999).

    Two types of number ranges: -

    Internal number ranges - System will automatically define numbers

    to all documents

    External number ranges - User has to give doc number externally

    while creating document

    Opening period Number of workdays subtracted from the order start date ,to

    determine the creation date

    Price control Indicator determining the procedure used for material valuation.

    Two procedures are available in the standard system:

    Valuation at standard price

    Valuation at moving average price or (if the material ledger

    has been activated) periodic unit price

    u nt

    type

    Classification determining whether a material is produced in-house,

    procured externally, or both.

    u has

    requisition

    Request or instruction to Purchasing to procure a certain quantity of a

    material or a service so that it is available at a certain point in time.

    u has ng

    group

    (MM) A Purchasing Group is a grouping of departments or areas that

    purchase in R/3 used for assigning Purchase Requisition approval

    rules. The Purchasing Group field is a required field on a Purchase

  • 7/27/2019 Billing Project Report

    174/178

    Requisition and is assigned to each authorized R/3 user that is part of

    that Purchasing Group. For example, several users from the same

    department or area may use the same Purchasing Group.

    u has ng

    p u nt

    time

    Time that purchasing department requires to convert a purchase

    requisition into a purchase order

    u has ng

    u k y

    Key defining the valid reminder days and tolerance limits applicable

    to this material for the purchasing department.

    The purchasing value key serves as an entry aid.

    R on on

    account

    G/L account, to which transactions in the subsidiary ledgers, (such as

    in the customer, vendor or assets areas), are automatically updated. It

    is generally the case that several sub ledger accounts post to a

    common reconciliation account. This ensures that the s

    n the sub ledger accounts are accurately reflected in the general

    ledger (i.e. in line with balance sheet conventions).

    Release period Number of workdays between the planned start date of the

    production order and the date for releasing the order. If the order

    release indicator is set, the production order is released by a

    background program that takes all dates into account.

    Reservation: - It stores requisition created from particular cost center to particular

    department for issuing the material reservation posted in the system.

    It leads to decrease in stock.

    R/3 R/3 is an ERP system offered by the SAP company. The R/3 stands

  • 7/27/2019 Billing Project Report

    175/178

    for real-time / three-tiered architecture, defined as follows:

    The "R" in R/3 = real time. During real-time processing, data is

    processed immediately, the moment the data is entered into the

    system. This is different than a "batch mode", in which data is stored

    and all transactions are processed together, at a later time.

    The "3" in R/3 = A three-tier computer architecture comprised of

    three operational layers as outlined below. The SAP R/3 system uses

    a special type of client/server architecture consisting of three well-

    defined and separate processes, each running on a different platform

    S h du ng

    Agreement

    Outline agreement on the basis of which materials are procured at a

    series of predefined points in time over a certain period.

    Schema Group It allows to group together the purchasing organizations, which uses

    the same calculation schema.

    Schema Group

    Vendor

    The main function of it is to identify or to pick the right process and

    conditions for a particular vendor

    Sp

    p u nt

    type

    An indicator in the material master record that defines external

    procurement or in-house production of the material more precisely.

    S k ans

    (S ):

    It is method of removal of material from one location and

    transferring it to another location. This process is performed betweentwo plants and two storage locations.

    Stock types The different stock types are

    1. Unrestricted use stock

    2. Quality inspection stock

  • 7/27/2019 Billing Project Report

    176/178

    3. Blocked stock

    4. Warehouse stock

    ans os ng

    (TP): -

    - It is a general term of stock transfer that changes the stock type or

    stock categories. The difference between transfer posting and stock

    transfer is: -

    TP is logical stock transfer and ST is a physical stock transfer.

    VALUATION A THE VALUATION AREA SETTING IS USED TO CALCULATE TOTAL STOCK .

    Valuation Class It is used to determine which stock account is updated during the

    goods movement of a material. It is maintained in Accounting 1 view

    in material master record

    SAP TRANSACTIONS

    For performing any kind of task in the SAP R/3 ERP system, a transaction is used.

    SAP provides a standard set of transactions to manipulate i.e. insert, update, delete

    and display data in the system. A transaction code is a four-character command that

    tells the system location of a task. Each SAP screen has a unique transaction code. A

    transaction code may contain only letters such as zstm or a combination of letters

    and numbers such as me51. In SAP, you can use transaction codes as a shortcut or

    alternative to using the navigation path to get to a system task.

    Listed below are the commands used in combination with the transaction codes.

    Command + Trans

    Description

    Code

    /n + Transaction code End current system task and go to new system task

    Create a new session and go to new system task without closing

    /o + Transaction codeprior session

    /o List open sessions

    /i or /nend Log off

  • 7/27/2019 Billing Project Report

    177/178

    BIBLIOGRAPHY

    BOOKS:-

    SAP PP ( FUNCTIONALITY AND TECHNICAL CONFIGURATION)

    BY MARTIN

    SAP ONLINE LIBRARY HELP

    WEBLINKS:-

    www.sap.com

    www.sapinfo.com

    www.sapzone.com

    www.sap-img.com

    www.sapgenei.com

    www.help.sap.com

    http://www.sap.com/http://www.sapinfo.com/http://www.sapzone.com/http://www.sap-img.com/http://www.sapgenei.com/http://www.help.sap.com/http://www.help.sap.com/http://www.help.sap.com/http://www.sapgenei.com/http://www.sap-img.com/http://www.sapzone.com/http://www.sapinfo.com/http://www.sap.com/
  • 7/27/2019 Billing Project Report

    178/178