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1 Bio-fuels 1 The backdrop 2

Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

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Page 1: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

1

Bio-fuels

1

The backdrop

2

Page 2: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

2

Transportation and Mobility

• Transportation/mobility is vital to modern economy

– Transport of People

– Transport of goods and produce

• People get accustomed to the ability to travel

3

Transportation needs special kind of energy source

• Vehicles need to carry source of energy on board

• Hydrocarbons are unparalleled in terms of energy density

– For example, look at refueling of gasoline• ~40 Liters in 2 minutes (~0.25 Kg/sec)

– Corresponding energy flow

= 0.25 Kg/sec x 44 MJ/Kg

= 11 Mega WattsLiquid hydrocarbons !

4

Page 3: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

3

What is in a barrel of oil ?(42 gallon oil ~46 gallon products)

Source: California Energy Commission, Fuels Office

Asphalt and Road Oil

Liquefied Refinery Gas

Residual Fuel Oil

Marketable Coke

Still Gas

Jet Fuel

Distillate Fuel Oil

Finished Motor Gasoline

Lubricants

Other Refined Products

0.90%

1.50%

1.90%

2.80%

3.30%

5.00%

5.40%

12.60%

15.30%

51.40%

Typical US output

5

US annual energy use by sector

6

1970 1980 1990 2000 20100

102030405060708090

100110

Ann

ual e

nerg

y us

e(q

uadr

illio

n B

TU

)

Year

Transportation

Industrial

Commercial

Residential

Source: EIA

Page 4: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

4

US petroleum useTransportation >70%

7

Light Duty vehicles

HD vehicles

Non‐highway Residential/ commercial

Electric Utilities

Source: EIA

Oil Supply (annual, up to 2012)

Year

Mill

ion

Bar

rels

/day

US

OPEC

Others

Hubbert peak

2012 world reserve estimate: 1.3 trillion barrelsReserve / production ~ 64 years

0

10

20

30

40

50

60

70

80

90

100

1960 1970 1980 1990 2000 2010Increase of US oil with fracking

8

US 2012 crude oil consumption:

18.6 million barrels a day

Source: EIA

Page 5: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

5

Projected US crude oil production

9

Mill

ion

bar

rels

per

day

Source: EIA

The world Hubbert peak(look under “peak oil” in wikipedia for a discussion)

Source: http://www.fossil.energy.gov/programs/reserves/npr/publications/npr_strategic_significancev1.pdf

(excluding OPEC & Russian production) 2003

10

Page 6: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

6

Petroleum price(annual average)

Sources: Data from EIA; event labels partially from WTRG Economics

0

20

40

60

80

100

120

1860 1880 1900 1920 1940 1960 1980 2000 2020

Yom Kippur WarArab Oil Embargo

Iranian Revolution

Iran/Iraq War

Constant 2004$

$ of the day

Oil from North Sea, Alaska

Gulf War

Decrease in demand, increase in non-OPEC supply

Saudi increase production

$/B

arre

l

9/11

Demand of emerging market; limited refinery capacity

Iraq war

US & world financial crisis

11

CO2 emissions from fossil fuel

12

1750 1800 1850 1900 1950 2000 2050100

101

102

103

104

Year

Liquid fuel

Total

1750 1800 1850 1900 1950 2000 2050

0

2000

4000

6000

8000

10000

Year

Total

Liquid fuel

Million metric tons of Carbon/year (x3.67 to get mass of CO2)

Page 7: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

7

The drive to bio-fuel

• Increasing demand of liquid fuel for transportation

– Population

– Society affluence

• Drive for lower CO2 production

• Perceived decline of petroleum reserve

• Fuel price

• Government Policy

– Tax credit

– Required bio-fuel content

13

What is bio-fuel?

14

Page 8: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

8

Dominant biofuels

Sugar based(corn, sugarcane, …)

Cellulosic based(switchgrass, wood, …)

Ethanol

UsageE10, E20, E85, …

Crop based(rapeseed, soybean, …)

Wasted oil/ animal fat

Algae

Bio-diesel B7, B10, B20, ….

Compatible with current engine technology and fuel infra structure

(BTL fuel not included in this discussion)15

Example: Ethanol production from corn

Corn

Starch

Sugar

Ethanol + CO2

Ethanol fuel

By-products

Fermentation

Purification(removal of water, …)

Resources:Energy

MaterialsLabor

16

Page 9: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

9

Example: bio-diesel production

Soy,rapeseed, …

Oil (tri-glyceride)

Transesterification using alcohol (methanol) with alkaline catalyst

Mechanical or solvent (hexane) extraction + water removal

Esters and glycerol

Bio-diesel (esters)

Purification(removal of glycerol,

alkaline, fatty acid, …)

CH2-OOC-R1

CH2-OOC-R3

CH-OOC-R2 +3ROH |

|

R-OOC-R1

R-OOC-R3

R-OOC-R2

Tri-glyceride Esters

+(CH2OH)2-CHOH

Glycerol

Resources:Energy

MaterialsLabor

(typically 8-22 C to 2 O)

AlkalineCatalyst

(KOH)

17

Stoichiometric requirement for different fuels

1 1.5 2 2.5 3 3.5 42

4

6

8

10

12

14

16

18

Fuel H to C ratio

(A/F

)st

oic

iom

etri

c

Gasoline and diesel

Gasoline with 11% MTBE

Ethanol

Methanol

O/C = 0

O/C = 0.5

O/C = 1

Gasoline with 10% Ethanol

E85

O/C ratios of bio-diesel esters ~ 0.12B100

18

Page 10: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

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Relative CO2 production from burning different fuel molecules

C. Amann, SAE Paper 9092099 19

Bio-fuel combustion properties

• Bio-diesels and ethanol are fundamentally clean and attractive fuels to be used in engines

• The use of these fuels as supplements to petroleum base fuel are compatible with current engine configuration and fuel infra-structure

• Practical issues can be adequately handled by engineering

– Fuel quality

– Engine calibration

– Materials compatibility, viscosity, …

Burning the fuel is the least of the problem !!!20

Page 11: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

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Status of bio-fuel production

21

Liquid fuel supply projection

Source: ExxonMobil – JSAE meeting, Kyoto, July 23-26, 2007

1980 1990 2000 2010 2020 2030

120

100

80

60

40

20

0

Mill

ion

s o

f b

arre

ls p

er d

ay o

il eq

uiv

alen

t

22

Page 12: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

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Effect of government policy on bio-fuel

• US demand for ethanol has been driven by government regulations and incentives– Ethanol flex-fuel vehicles produced because of the 74%

credit towards CAFE requirement

• (E85 vehicle equivalent mph = mpg x 1.74)

– Gasoline oxygenate mandate, and phase out of MTBE

– Energy bill (Aug. 05) mandated a threshold of 7.5 billion gallons (180 million barrels) production by 2012

– 2007 Energy and Security Act calls for 36 billion gallons production by 2022

– Tax subsidy• blender’s tax credit $0.51/gallon alcohol

• $0.051/gallon fuel tax exemption for gasohol

– minimum 10 vol % alcohol

23

Crop-based bio-fuelExample: Corn ethanol in US

0

0.5

1

1.5

2

2.5

3

1985 1990 1995 2000 2005 2010 2015

Spot price $/gallon

Year

US gasoline spot price

$/g

allo

n

Jan, 06 Jan, 10Jan, 08 Jan, 12

Ethanol spot price

24

2012 figure: 134 billion gallons of gasoline; of which 14 billion gallon is ethanol (~10% by vol.); uses 43% of the corn;Energy of ethanol is 7% of the total fuel energy

0

2

4

6

8

10

12

14

16

1990 1995 2000 2005 2010 2015

bill

ion

gal

lon

s

Ethanol production

0%

10%

20%

30%

40%

50%

1970 1980 1990 2000 2010 2020

Domestic corn for ethanol production

Page 13: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

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US crop-based bio-fuel capacity

Yield dependent on location and weather

Crop-based bio-fuels do not have enough capacity to meet the liquid fuel demand !!!

US biofuelsUS harvested crop land (US agriculture census 2002), hectareUS all distillate use (diesel+jet+power gen etc.) EIA2007; L/yrUS gasoline use, EIA 2007; L/yr

1.23E+083.34E+115.40E+11

gal/acre L/hectare

Limit of production

(gal)

Limit of production

(L)

Liq. volratio of limit to

Demand*bio-dieselpalm oil 5.08E+02 4,756 1.54E+11 5.85E+11 1.63coconut 2.30E+02 2,153 6.99E+10 2.65E+11 0.74rapeseed 1.02E+02 955 3.10E+10 1.17E+11 0.33soy 6.00E+01 562 1.82E+10 6.91E+10 0.19peanut 9.00E+01 843 2.73E+10 1.04E+11 0.29sunflower 8.20E+01 768 2.49E+10 9.44E+10 0.27jatropia (SE Asia) 2.00E+02 1,872 6.08E+10 2.30E+11 0.64

ethanolcorn 3.44E+02 3,217 1.04E+11 3.96E+11 0.71sugar cane (Brazil) 8.00E+02 7,489 2.43E+11 9.21E+11 1.71

25

* To get energy ratio, multiplied by 0.93 for biodiesel and by 0.59 for ethanol

Algae: micro-seaweeds

Issues• Production

– Need high lipid content species

– Need fast growth species

– Growth in dense environment

• Harvest techniques

• Oil extraction

Courtesy of Prof. Bob Dibble, UC Berkeley 26

Page 14: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

14

Current largest algae plant(production of algae for salmon feeding)

Hawaii

Courtesy of Prof. Bob Dibble, UC Berkeley 27

Second generation bio-fuel

• Feedstock

– Non-food part of food crops (stems, leaves, husks, …

– Non-food crops(switchgrass,jatropha,…)

• Cultivated inmarginal land

28

Switchgrass

Page 15: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

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Technical difficulties of producing liquid fuel from plants

• Cellulose much more difficult to break down than sugar

Source: Wikipedia

Glucose

Cellulose 29

30

Second generation bio-fuel: challenges

• Sustainability issues

– Energy budget

– Water use

– CO2 intensity especially with land use replacement

– Bio-diversity

– Other issues• Feedstock collection

Bio-fuel plant waste treatment

Resources requirement

Technology not yet ready

Page 16: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

16

Sustainability

31

Ethanol from corn• Several studies of the overall energy budget

– P = energy used in production• feedstock production/ transport + processing

– E = Energy of the ethanol output– Return (%) = (E – P) / P

• Studies– Pimentel and Patzek (2003, 2005): negative return

• Return* = - 22.5%

– USDA (Shapouri et al 2002, 2004): positive return• Return = +5.9%• Return = +67% if by products (Corn gluten meal, etc.)

are accounted for

Energy balanceExample: Corn ethanol in US

* For comparison purpose, the figure has been converted from the value of (E-P)/E of -29% in the original publication

Verdict:Substantial

environmental and economic

cost; return not clear

32

Page 17: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

17

Carbon intensity(net mass of CO2 produced per unit fuel energy)

Source: http://en.wikipedia.org/wiki/Biodiesel33

Carbon intensity

Source: http://en.wikipedia.org/wiki/Biodiesel 34

Page 18: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

18

Other environmental impact

• Water resources

• Fertilizer

• Soil

• Bio-diversity

• Plant waste treatment

35

Closure

• Bio-diesel and alcohols are excellent fuels for transportation use

– Good combustion characteristics

– Compatible with current engine technology

• Sustainability

– Bio-fuels from crops are not likely to make any significant impact on the global liquid fuel supply picture in the near future

• Land capacity

• Effect on food price

– Further development on other feed stocks needed• Algae for bio-diesel production

• Cellulosic alcohol 36

Page 19: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

19

Closure (continue)

• Sustainability issues

– Energy budget

– Water use

– CO2 intensity especially with land use replacement

– Bio-diversity

– Other issuesBio-fuel plant waste treatment

Resources requirement

37

TRANSPORTATION EFFICIENCY

Transportation Efficiency ="Useful people mile"

Fuel energy

Personal efficiency

Vehicle utilization efficiency

Route, traffic patternVehicle weight/speed

Engineering

="Useful people mile"

People milex

People mile

Vehicle milex

Vehicle mile

Road workx

Road work

Fuel energy

38

Page 20: Bio-fuels - MITweb.mit.edu/2.61/www/Lecture notes/Lec.22 Bio-fuels.pdf · Algae Bio-diesel B7, B10, B20, …. Compatible with current engine technology and fuel infra structure (BTL

20

Options?

• Alternative Fuels and Power Plants ?

• Alternative Life Styles ?

39