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BİTÜMLÜ ŞİŞT VE BİYOKÜTLENİN PİROLİZİ TÜRK TEZ İNGİLİZCE
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i
EGE UNIVERSITY INSTITUTE OF NATURAL AND APPLIED SCIENCES
(MASTER THESIS)
COPYROLYSIS OF OIL SHALES WITH BIOMASS
Serhat KARAKAYA
Supervisors: Doç. Dr. Yurdanur AKGÜL
Chemistry Department
Code of Discipline: 405.02.01 Presentation Date:07.06.2012
Bornova-İZMİR
2012
ii
iii
Sayın Serhat KARAKAYA tarafından Yüksek Lisans tezi olarak sunulan “Copyrolysis of Oil shales and Biomass” başlıklı bu çalışma E.Ü. Lisansüstü Eğitim ve Öğretim Yönetmeliği ile E.Ü. Fen Bilimleri Enstitüsü Eğitim ve Öğretim Yönergesi’nin ilgili hükümleri dikkate alınarak tarafımızdan değerlendirilerek savunmaya değer bulunmuş ve 07.06.2012 tarihinde yapılan tez savunma sınavında aday oybirliği/oyçokluğu ile başarılı bulunmuştur.
Jüri Üyeleri İmza
Jüri Başkanı : Doç. Dr. Yurdanur AKGÜL .............................
Raportör üye : Prof.Dr. Jale YANIK ..............................
Üye :Prof.Dr. Levent BALLİCE ..............................
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v
ÖZET
Bitümlüşist ve Biyokütlenin Beraber Pirolizi
KARAKAYA, Serhat
Yüksek Lisans Tezi, Organik Kimya Anabilim Dalı
Tez Yöneticisi: Doç. Dr. Yurdanur AKGÜL
Haziran 2012, 56 Sayfa
Bu çalışmada, bitümlüşistin ve biyokütlenin ve bunların beraber olarak sabit
yatak reaktöründe ısısal dönüşümü çalışılmıştır. Biokütle olarak çitlenbik
kullanılmıştır. Bitümlüşist olarak Göynük bitülüşisti seçilmiştir. Bitümlüşist, sabit
yataklı reaktörde 500, 600 ve 700 °C’de; biokütle ise 400, 500 ve 600 °C’de azot
atmosferi altında pirolizlenmiştir. Piroliz ürünleri gaz, sıvı (su fazı +biyoyağ/tar)
ve katı olarak ayrılmıştır. Bitümlüşist ve biokütlenin birlikte piroliz deneyleri 500
°C 'de 3:1, 1:1, 1:3 gibi bitümlüşist:biokütle oranlarında yapılmıştır. Bitümlüşistin
ısısal dönüşümünde biokütlenin farklı oranlarda karışımının ürün dağılımı üzerine
etkisi ve ürünlerin yakıt özellikleri incelenmiştir.
Anahtar Sözcükler:Çitlenbik, Bitümlüşist, bioyağ - tar, birlikte piroliz
vi
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ABSTRACT
COPYROLYSIS OF OIL SHALES WITH BIOMASS
Master in Chemistry
Supervisor: Doç. Dr. Yurdanur AKGÜL
June 2012, 56pages
In this study, thermal conversion of lignocellulosic biomass, oil-shale and
their blends were investigated in a fixed bed reactor. Terebinth berry was used as
lignocellulosic biomasses. Goynuk oil-shale was selected as oil shale. The
pyrolysis temperatures were selected as 400, 500 and 600 °C for biomass samples
and 500 , 600 and 700 °C for oil shale. Pyrolysis products were separated as gas,
liquid (aqueous phase + oil/tar) and char.The effect of temperature on yields and
properties of pyrolysis products was investigated. Copyrolysis experiments were
carried out at 500 °C with the blends consisted of oil shale/ biomass in weight
ratio of 1:3, 1:1 and 3:1. The effect of different ratios of biomass in the
biomass/oil shale blends on the thermal degradation of oil shale was investigated
in terms of both product distribution and fuel properties of products.
Keywords:terebinth berry, oil shale, bio oil - tar, copyrolysis
viii
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ACKNOWLEDGMENT
I gratefully acknowledge Doç. Dr. Yurdanur AKGÜL for her considerable
contributions, supports, helpful suggestions and supervision during my study and
for her interest in its progress.
I am also grateful to Prof. Dr. Jale YANIK, Pelin SEÇİM and Gözde
DUMAN for their valuable suggestions, criticism, technical help and supports in
interpretation of research.
My special thanks is to my family for their care and patience during the
preparation of this thesis.
Serhat KARAKAYA
x
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CONTENTS
Page
ÖZET ........................................................................................................ V
ABSTRACT .......................................................................................... VII
ACKNOWLEDGMENT ......................................................................... IX
CONTENTS ............................................................................................ XI
LIST OF FIGURES .............................................................................. XIV
LIST OF TABLES ................................................................................ XVI
SYMBOLS AND ABBREVIATIONS ............................................. XVIII
1. INTRODUCTION ................................................................................. 1
1.1 Oil shale ............................................................................................... 1
1.2 Biomass Energy ................................................................................... 8
1.2.1 Biomass conversion process ........................................................... 10
2. LITERATURE REVIEW .................................................................... 20
2.1 Oil shale and coal pyrolysis ............................................................... 20
2.2 Biomass pyrolysis .............................................................................. 21
2.3 Copyrolysis of oil shale or coal and biomass ................................... 23
3. MATERIAL AND METHODS ........................................................... 29
3.1 Material .............................................................................................. 29
3.1.1 Feed stocks ..................................................................................... 29
3.1.2 Chemicals ....................................................................................... 29
3.2 Methods ............................................................................................. 30
3.2.1 Pyrolysis ......................................................................................... 30
3.2.2 Analysis .......................................................................................... 32
xii
CONTENTS (continue)
Page
4. RESULTS AND DISCUSSION .......................................................... 36
4.1 Oil shale Results................................................................................. 36
4.1.1 Thermogravimetric Analysis Results .............................................. 36
4.1.2 Pyrolysis Results ............................................................................. 37
4.2 Biomass Results ................................................................................. 38
4.2.1 Thermogravimetric Analysis Results .............................................. 38
4.2.2 Pyrolysis Results ............................................................................. 40
4.3 Copyrolysis of oil shale and terebinth berry ...................................... 42
4.3.1 Composition of oil phase ............................................................... 43
4.3.2 FT-IR Results .................................................................................. 44
4.3.3 H-NMR results ................................................................................ 46
4.3.4 Fuel characterization of oil and tar ................................................. 48
4.3.5 Composition of aqueous phase ....................................................... 49
4.3.6 Fuel characterization of char ........................................................... 50
4.3.7 Composition of gas products .......................................................... 51
5. CONCLUSION .................................................................................... 52
REFERENCES......................................................................................... 54
xiii
LIST OF FIGURES
Figure Page
1.1 General composition of oil shale ......................................................... 3
3.1 Fixed bed reactor ............................................................................... 31
4.1 Tg curve of oil shale .......................................................................... 36
4.2 DTG curve of oil shale ...................................................................... 37
4.3 Product yields (wt.%) from pyrolysis of oil shale ............................. 37
4.4 Composition of liquids obtained from pyrolysis of oil shale ........... 38
4.5 TG curve of biomass .......................................................................... 39
4.6 DTG curve of biomass ....................................................................... 39
4.7 Product yields (wt.%) from pyrolysis of biomass ............................. 40
4.8 Composition of liquids obtained from pyrolysis of biomass ............. 41
4.9 FT-IR spectrums of pyrolysis oil and tar ........................................... 45
4.9 Assignments of the bands in the 1H-NMR spectra of bio-oil and tar samples ................................................................. 47
4.11 Composition of gas products ........................................................... 51
xiv
LIST OF TABLES
Table Page
1.1 Economic oil shale reserves and production in 1999 as reported bt WEC ............................................................................ 6
1.2 Main oil reserves in Turkey ................................................................ 7
1.3 Characteristics of the major oil shale deposits in Turkey ................... 7
1.4 Reactor types and heat transfer ......................................................... 17
3.1 Oil shale properties ........................................................................... 29
3.2 Biomass properties ............................................................................ 30
4.1 Products distributions from the oil shale and copyrolysis of oil shale and biomass ............................................... 43
4.2 Composition of oil phases ................................................................. 44
4.3 H-NMR results of pyrolysis oil and tar ............................................. 46
4.4 Some properties of pyrolysis oil and tar ........................................... 48
4.5 Composition of aqueous phase ........................................................ 49
4.6 Properties of char .............................................................................. 50
xv
SYMBOLS AND ABBREVIATIONS
Abbreviation Explanation
Db Dry basis
DTG Differential Thermo gravimetric Analysis
EU European Union
GC-FID Gas Chromatography Flame Ionization Detector
GC-TCD Gas Chromatography Thermal Conductivity Detector
GCV Gross Calorific Value
GW Giga watt
L Liter
Mg Milligram
mL Milliliter
TGA (TG) Thermo gravimetric Analysis
GOS Goynuk Oil shale
TB Terebinth berry
xvi
1
1. INTRODUCTION
Rapid increase in world population and energy demand is continuously
increasing in line with developing technology. Energy sources will play an
important role in the world’s future. The energy sources have been split into three
categories: fossil fuels, renewable sources and nuclear sources. Increasing demand
for fuels and for chemical feedstock and the awareness of the finite nature of
petroleum deposits results in great interest in alternate sources of fossil fuel, such
as coal, asphaltite and oil shales.
Oil shale represents the main source of solid fossil hydrocarbon compounds
in the form of kerogen (M. Sert et al, 2009). Oil can be obtained from kerogen by
pyrolysis and retorting processes. The estimated amount of oil recoverable from
oil shale is much higher than the resources of crude oil.
Like conventional natural energy resources, most organic waste materials
such as municipal solid waste (MSW), lignocellulosic waste, and plastic are also
potential energy resources. Today, biomass is considered as a renewable resource
with high potential for energy production. There are a number of waste and
biomass sources being considered as potential sources of fuels and chemical feed
stocks. Biomass can be converted to various forms of energy through numerous
thermo chemical conversion processes, depending upon the type of energy
desired.
One of the approaches in utilization of oil shale is coprocessing. The oil
shale/biomass co-processing is the one of the most promising options for
enhanced oil shale liquefaction and preferable liquefaction products.
Coprocessing can also provide the environmental benefits leading to reduction in
CO2 emissions.
1.1. Oil Shale
Oil shale, an organic-rich fine-grained sedimentary rock, contains
significant amounts of kerogen (a solid mixture of organic chemical compounds)
from which liquid hydrocarbons called shale oil can be produced. Shale oil is a
substitute for conventional crude oil; however, extracting shale oil from oil shale
is more costly than the production of conventional crude oil both financially and
2
in terms of its environmental impact. Deposits of oil shale occur around the world,
including major deposits in the United States of America. Estimates of global
deposits range from 2.8 trillion to 3.3 trillion barrels (450×109 to 520×109 m3) of
recoverable oil (Survey of energy resources, 2007).
Oil shale contains a lower percentage of organic matter than coal. In
commercial grades of oil shale the ratio of organic matter to mineral matter lies
approximately between 0.75:5 and 1.5:5. At the same time, the organic matter in
oil shale has an atomic ratio of hydrogen to carbon (H/C) approximately 1.2 to 1.8
times lower than for crude oil and about 1.5 to 3 times higher than for coals.(Arvo
Ots, 2007)
Geologists can classify oil shales on the basis of their composition as
carbonate-rich shales, siliceous shales, or cannel shales(Sunggyu Lee, 1991).
Another classification, known as the van Krevelen diagram, assigns kerogen
types, depending on the hydrogen, carbon, and oxygen content of oil shales'
original organic matter. Type I refers to kerogen content with a high initial H/C,
but a lower O/C ratio. Type I kerogen are mostly aliphatic chains. Oil shales
containing type I kerogen provide the highest yield of oil and are the most
promising deposits in terms of conventional oil retorting. Type II kerogen is
common in many oil shale deposits. This type is also characterized with relatively
high H/C and low O/C ratios. In type II kerogen, the poly aromatic nuclei, the
hetero atomic ketone and carboxylic groups are more significant than in type I,
but still less than type III. Type III kerogen refers to a low H/C ratio, but a high
O/C atomic ratio that is derived from terrestrial higher plants. Another distinct
characteristic is their relatively higher proportion of polyaromatic nuclei,
heteroatomic ketone and carboxylic acid groups.
Although resources of oil shale occur in many countries, only 33 countries
possess known deposits of possible economic value (K. Brendow, 2003). Well-
explored deposits, potentially classifiable as reserves, include the Green River
deposits in the western United States, the Tertiary deposits in Queensland,
Australia, deposits in Sweden and Estonia, the El-Lajjun deposit in Jordan, and
deposits in France, Germany, Brazil, China, southern Mongolia and Russia. These
deposits have given rise to expectations of yielding at least 40 liters of shale oil
per tonne of oil shale, using the Fischer Assay.
3
Figure 1.1 General composition of oil shales (N. E. Altun, 2006)
A 2005 estimate set the total world resources of oil shale at 411 giga tons
enough to yield 2.8 to 3.3 trillion barrels of shale oil (Survey of energy resources,
2007).This exceeds the world's proven conventional oil reserves, estimated at
1.317 trillion barrels (209.4×109 m3), as of 1 January 2007. The largest deposits in
the world occur in the United States in the Green River Formation, which covers
portions of Colorado, Utah, and Wyoming; about 70% of this resource lies on
land owned or managed by the United States federal government. Deposits in the
United States constitute 62% of world resources; together, the United States,
Russia and Brazil account for 86% of the world's resources in terms of shale-oil
content ( K. Brendow, 2003).
Extraction and processing
Oil shale is mined either by traditional underground mining or surface
mining techniques. There are several mining methods available, but the common
aim of all these methods is to fragment the oil shale deposits in order to enable the
transport of shale fragments to a power plant or retorting facility. The main
methods of surface mining are open pit mining and strip mining.
OIL SHALE
- Quartz
- Feldspars
- Clays(mainly illite and chlorite)
- Pyrite and others
- Solubles in CS2 - Insolubles in CS2
- Containing U, Fe, V, Ni, Mo
4
The extraction of the useful components of oil shale usually takes place
above ground (ex-situ processing), although several newer technologies perform
this underground (on-site or in-situ processing) (A.K.Burnham, 2006). In either
case, the chemical process of pyrolysis converts the kerogen in the oil shale to
shale oil (synthetic crude oil) and oil shale gas. Most conversion technologies
involve heating shale in the absence of oxygen to a temperature at which kerogen
decomposes (pyrolysis) into gas, condensable oil, and a solid residue. This usually
takes place between 450 °C and 500 °C The process of decomposition begins at
relatively low temperatures (300 °C), but proceeds more rapidly and more
completely at higher temperatures. In-situ processing involves heating the oil
shale underground. Such technologies can potentially extract more oil from a
given area of land than ex-situ processes, since they can access the material at
greater depths than surface mines can.
Applications and products
Industry can use oil shale as a fuel for thermal power-plants, burning it (like
coal) to drive steam turbines; some of these plants employ the resulting heat for
district heating of homes and businesses. Sizable oil-shale-fired power plants
occur in Estonia, which has an installed capacity of 2,967 megawatts (MW), Israel
(12.5 MW), China (12 MW), and Germany (9.9 MW).
In addition to its use as a fuel, oil shale may also serve in the production of
specialty carbon fibers, adsorbent carbons, carbon black, phenols, resins, glues,
tanning agents, mastic, road bitumen, cement, bricks, construction and decorative
blocks, soil-additives, fertilizers, rock-wool insulation, glass, and pharmaceutical
products (A study on the EU oil shale industry-viwed in the light of the Estonian
experience, May 2007)
Based on the EC 2007 report, Estonia was the world’s largest producer of
shale oil, producing 345,000 ton of shale oil per year. Approximately 8000 ton of
shale oil was utilized for domestic electricity generation; 98,000 ton of oil for heat
generation and the remaining 222,000 was exported. In Estonia the solid semicoke
byproduct of shale oil production is mostly disposed of in open dumps; currently
approximately 300 million ton of solid semi coke waste is present in such dumps.
5
Table 1.1 gives the the reserve amounts, oil-yield potentials and shale-oil
production figures for 1999 (WEC, 2001).
Environmental considerations
Both mining and processing of oil shale involve a variety of Environmental
impacts, such as global warming and greenhouse gas emissions, disturbance of
mined land, disposal of spent shale, use of water resources, and impacts on air and
water quality.
Oil shale potential in Turkey
Oil shale comprises the second largest potential fossil fuel in Turkey. The
main oil shale resources are located in middle and western regions of Anatolia.
The amount of proved explored reserves is around 2.22 billion tons while the total
reserves are predicted to be 3 to 5 billion tons. Despite this vast potential, the
stated amount cannot be accepted as a the amount of commercial reserves. The
deposits vary from 500 to 4500 kcal/kg in calorific value, revealing that each
deposit requires a detailed study regarding its possible use (N. E. Altun, C. et al.,
2006). In Turkey, the current total reserves of oil shale are the second place, after
the lignite reserves.
The main oil shale deposits in Turkey are shown in Table 1.2 with the
amounts of their geological (proved) and possible reserve. Among the potential
resources, Beypazarı (Ankara), Seyitömer (Kütahya), Himmetoğlu (Bolu) and
Hatildağ (Bolu) deposits are of major importance in terms of quality, amount and
exploitability. The characteristics of these four deposits, which constitute around
50% of the total oil shale potential of Turkey are given in Table 1.3
6
Table1.1 Economic oil shale reserves and production in 1999 as reported by
WEC
Reg
ion/
Cou
ntry
Rec
over
y m
etho
d
Prov
ed O
il sh
ale(
x106
tons
)
Prov
ed re
cove
rabl
e oi
l
pote
ntia
l (x1
06 tons
)
Ave
rage
shal
e oi
l yie
ld (k
g
oil/t
on)
Estim
ated
add
ition
al o
il
pote
ntia
l
(10
6t
)Sh
ale
prod
uctio
n in
199
9
(x10
3 tons
)
African/Morocco Surface 12300 500 50-64 5400 -
Africa/S.Africa In situ 73 10 -
N.America/USA Surface 3340000 60000-
80000
57 62000 -
Asia/Thailand In situ 18668 810 50 -
Asia/Turkey Surface 1640 269 56 -
Europe/Albania Surface 6 5
Europe/Estonia Surface 590 167 167 151
In situ 910 -
Europe/Ukraine In situ 2674 300 126 6200
Middle
East/Israel
Surface 15360 600 62
Middle
East/Jordan
Surface 40000 4000 100 20000
Oceania/Australia In situ 32400 1725 53 35260
7
Table 1.2 Main oil shale reserves in Turkey
Name of the
deposits
Geological
Reserves (x106
tons)
Possible reserves
(x106 tons)
Total reserves
(x106 tons)
Beypazarı 327.68 - 327.68
Seyitömer 83.32 38.85 122.17
Himmetoğlu 65.97 - 65.97
Hatıldağ 78.37 289.2 467.57
Mengen - 50 50
Ulukışla - 130 130
Bahçecik - 42 42
Burhaniye - 15.6 15.6
Beydili - 300 300
Dodurga - 138 138
Demirci - 172 172
Sarıcakaya - 330 300
Çeltik - 90 90
TOTAL 555.34 1665.65 2220.99
Table 1.3 Characteristics of the major oil shale deposits in Turkey
Deposit Upper
calorific
value
kcal/kg
Total
organic
carbon %
Oil
content %
Oil
content l
Total
sulphur %
Beypazarı 812.67 4.8 5.4 60 1.4
Seyitömer 847.90 6.9 5 54.3 0.9
Himmetoğlu 1991.88 30.9 43 482 2.5
Hatıldağ 773.86 5.6 5.3 58 1.3
8
Göynük Himmetoğlu deposit
The Himmetoğlu oil shale deposit is located in the southwestern part of
province of Bolu, in the neighborhood of the Beypazari, Hatildağ Mengen oil
shale deposits. The Himmetoğlu oil shale basin is of Neogene age, and volcanism
and tectonic activity have considerable influence on the environmental conditions
during the deposition period. The Himmetoğlu oil shale consists of more than
50% liptinite, 20–50% huminite and 0–20% inertinite maceral groups and is
characterized by its high organic content. The origin of the organic matter is
mainly algae and land plants. The major inorganic constituents in the organic-rich
zones are calcite, dolomite, silica, and considerable amounts of pyrite. The
average calorific value of the EGOS zone is around 4900 kcal/kg. The in-place
shale oil content of the Himmetoğlu oil shale is 43% by weight or approximately
482 l/ton of shale. However, the average total sulphur content is high (2.5%) due
to considerable pyrite. The Himmetoğlu oil shale zone is being excavated (2005)
to exploit a underlying high-quality lignite seam utilized for domestic heating. On
account of its high thermal quality, the Himmetoğlu oil shale alternative for power
generation in Turkey, which relies mostly on poor-quality lignites.
1.2 Biomass Energy
Biomass is the name to given all Earth’s living matter. Biomass is general
term for material derived from growing plants or from animal manure which is
effectively a processed form of plant material such as wood from natural forests,
waste from agricultural and forestry processes, and industrial, human or animal
wastes. The stored energy in the plants and animals, or the waste that they
produce is called biomass energy.
Plants absorb solar energy, using it to drive the process of photosynthesis,
which enables them to live. The energy in biomass from plant matter originally
comes from solar energy through the process known as photosynthesis. The
energy, which is stored in plants and animals (that eat plants or other animals), or
in the wastes that they produce, is called biomass energy. This energy can be
recovered by burning biomass as fuels. During combustion, biomass releases heat
and carbondioxide that was absorbed while the plants were growing. Essentially,
9
the use of biomass is the reversal of photosynthesis. Is biomass energy a variety of
chemical energy? In nature, all biomass ultimately decomposes to its molecules
with the release of heat. The release of energy from the combustion of biomass
imitates natural process. Therefore, the energy obtained from biomass is a form of
renewable energy and, in principle, utilizing this energy does not add
carbondioxide to environment, in contrast to fossil fuels. Of all the renewable
sources of energy, biomass is unique in that it is effectively stored solar energy.
Furthermore, it is the only renewable source of carbon and is able to be converted
into convenient solid, liquid and gaseous fuels . Biomass can be used directly (e.g
burning wood for heating and cooking) or indirectly by converting it into a liquid
or gaseous fuel (e.g. alcohol from sugar crops or biogas from animal waste).The
net energy available from biomass when it is combusted ranges from about
8MJ/kg for green wood, to 20MJ/kg for dry plant matter, to 55MJ/kg for methane,
as compared with about 27 MJ/kg for coal.
Many biomass fired electricity generators use waste materials, such as straw
or domestic refuse. Other schemes are based on the idea of cultivating crops of
various kinds, especially to provide biomass for fuel.
The conversion of biomass to energy (also called bioenergy) encompasses a
wide range of different types and sources of biomass, conversion options, end-use
applications and infrastructure requirements (McKendry, 2002). Although a wide
variety of biomass sources, most importants of their used for energy are: Wood,
Vegetable sources, Grease seed crops (sunflower, colza, soybean...),
Carbohydrate crops (potato, wheat, corn, beet...), Energy (C4) crops (eucalyptus,
sweet corn, miscanthus ...), Aquatic plants (water hyacinth, algae, marine algae,
some water grass...), Crop residues (brunch, stalk, straw, root,shell...), Animal
wastes, Urban and industrial wastes (Balkanlı, 2001).
Biomass is the fourth largest source of energy in the world after coal,
petroleum and natural gas, providing about 14% of the world’s primary energy
consumption. Since the energy crisis in the mid-1970s, the energy utilization from
biomass resources has received considerable attention (Bridgwater, 1999).
10
This type of biomass-based resources through different processes of
conversion is used to produce biofuels such as biodiesel, ethanol, in heating, in
cooking and is used to produce electricity. Biomass energy due to has an
extremely important role, renewable and easy availability, socio-economical
contribution to development and environmentally friendly.
1.2.1 Biomass conversion process
Biomass cn be converted to fuels and chemical by thermochemicals and
biochemical ways. The thermochemical conversion processes have two basic
approaches. The first is the gasification of biomass and its conversion to
hydrocarbons. The second approach is to liquefy biomass directly by high-
temperature pyrolysis, high-pressure liquefaction, ultrapyrolysis, or supercritical
extraction. These processes convert the waste biomass into energy rich useful
products. Choice of conversion process depends upon the type and quantity of
biomass feedstock, the desired form of the energy, i.e., end use requirements,
environmental standards, economic conditions and project specific factors.
Different thermochemical conversion processes include combustion, gasification,
liquefaction, hydrogenation and pyrolysis. Although pyrolysis is still under
developing stage but during current energy scenario, pyrolysis has received
special attention as it can convert biomass directly into solid, liquid and gaseous
products by thermal decomposition of biomass in the absence of oxygen.
Pyrolysis offers efficient utilization of particular importance for agriculture
countries with vastly available biomass by-products. Pyrolysis will be explained
in another section.
1.2.1.1 Combustion
The burning of biomass in air, i.e. combustion, is used over a wide range of
outputs to convert the chemical energy stored in biomass into heat, mechanical
power, or electricity using various items of process equipment, e.g. stoves,
furnaces, boilers, steam turbines, turbo generators, etc. The technology is
commercially available and presents minimum risk to investors.
11
Combustion of biomass produces hot gases at temperatures around 800–
1000˚C. It is possible to burn any type of biomass but in practice combustion is
feasible only for biomass with a moisture content <50%, unless the biomass is
pre-dried. High moisture content biomass is better suited to biological conversion
processes.
1.2.1.3 Gasification
Gasification is the conversion of biomass into a combustible gas mixture
either by the partial oxidation or by steam or pyrolysis gasification of biomass at
high temperatures, typically in the range 800–900 ˚C. The low calorific value
(CV) gas produced (about 4–6 MJ=N m3) can be burnt directly or used as a fuel
for gas engines and gas turbines. The product gas can be used as a feedstock
(syngas) in the production of chemicals e.g. methanol (McKendry, 2001).
The process of gasification is a sequence of interconnected reactions; the
first step, drying evaporate moisture, is a relatively fast process. The second step,
pyrolysis, is also relatively fast but it is a complex process that gives rise to the
tars that cause so many problems in gasification processes. Pyrolysis occurs when
a solid fuel is heated to 300–500 ºC in the absence of an oxidizing agent, giving a
solid char, condensable hydrocarbons or tar and gases. The relative yields of char,
liquid and gas mainly depend on the rate of heating and the final temperature.
In gasification by partial oxidation, both the gas and liquid and solid
products of pyrolysis then react with the oxidizing agent – usually air, although
oxygen can be used – to give the permanent gases CO, CO2, H2, and lesser
quantities of hydrocarbon gases. In steam or pyrolytic gasification, the char is
burned in a secondary reactor to reheat the hot sand which provides the heat for
the gasification.
12
1.2.1.3 Liquefaction
Liquefaction is the conversion of biomass into a stable liquid hydrocarbon
using low temperatures and high hydrogen pressures (McKendry, 2001). In this
process, liquid is obtained by thermo-chemical conversion at low temperature and
high pressure using a catalyst in the presence of hydrogen. The interest in
liquefaction is low because the reactors and fuel-feeding systems are more
complex and more expensive than pyrolysis processes.
In liquefaction, feedstock organic compounds are converted into liquid
products. In case of liquefaction, feedstock macromolecules compounds are
decomposed into fragments of light molecules in the presence of a suitable
catalyst. These unstable and highly reactive fragments repolymerize into oily
compounds having appropriate molecular weights, whereas in pyrolysis, catalysts
are not used and light decomposed fragments are converted to oily compounds
through homogeneous reactions in the gas phase. It is an expensive process and
also the product is a tarry lump, which is difficult to handle.
1.2.1.4 Supercritical fluid extraction
SCFs have both gas and liquid like properties. They possess gas like mass
transfer properties and the salvation characteristic of liquids. Their high
diffusivity allows them to penetrate solid materials, and their liquid like densities
enable them to dissolve analyses from a solid matrix. SCFs are compressible, and
small pressure changes produce significant changes in their density and in their
ability to solubilise compounds. Also SCFs have almost no surface tension. Thus,
they can penetrate low porosity materials. In addition, their low viscosity provides
favorable flow characteristics. These properties enable SCFs to provide excellent
extraction efficiency and speed.
Supercritical fluid extraction is a fast and efficient method to extract all
manner of organic compounds from a wide variety of solid sample matrices. Due
to the marked change in its polarity with temperature, water is an interesting
13
alternative to carbondioxide as the extraction fluid. By merely adjusting the
temperature, selectivity can be achieved for inorganic or organic compounds and
for polar and non-polar organic compounds. Many organic compounds are
sufficiently soluble to be extracted under subcritical conditions and in this way,
instrumental and other problems, such as the high corrosiveness of supercritical
water, can be avoided. Instrumentation for sub- and supercritical water extraction
was developed and modified in several ways with the aim of simplifying the
procedure while maintaining good recoveries.
1.2.1.5 Pyrolysis
Pyrolysis is the chemical and pysical decomposition of organic material that
occurs at high temperatures in the absence of oxygen. The conditions created
during pyrolysis cause complex organic molecules to break down into simpler
molecules and thus fundamentally and irreversibly alter their properties at a
molecular level.
Type of pyrolysis
a. Slow pyrolysis
Conventional slow pyrolysis has been applied for thousands of years and
has been mainly used for the production of charcoal. Slow pyrolysis is defined as
the pyrolysis that occurs under a slow heating rate. This condition permits the
production of solid, liquid, and gaseous pyrolysis products in significant portions.
In slow pyrolysis, biomass is heated to about 500 °C. The vapor residence time
varies from 5 min to 30 min. Because of long residence time of vapor,
components in the vapor phase continue to react with each other, as the solid char
and any liquid are being formed. The heating rate in conventional pyrolysis is
typically much slower than that used in fast pyrolysis. A feedstock can be held at
constant temperature or slowly heated. Vapors can be continuously removed as
they are formed.
14
b. Fast pyrolysis
Fast pyrolysis occurs in a time of a few seconds or less. Therefore heat and
mass transfer processes and phase transition phenomena, as well as chemical
reaction kinetics, play important roles. The critical issue is to bring the reacting
biomass particles to the optimum process temperature and minimize their
exposure to the intermediate (lower) temperatures that favour formation of
charcoal. One way this objective can be achieved is by using small particles, for
example in the fluidized bed processes. Another possibility is to transfer heat very
fast only to the particle surface that contacts the heat source as applied in ablative
pyrolysis. A critical technical challenge in every case is heat transfer to the reactor
of char. The higher yield of desirable liquid product can be obtained by fast
pyrolysis. It involves rapid heating of biomass but not as fast as flash pyrolysis.
Heating rate is somewhere about 300 °C/min. Generally, fast pyrolysis is used to
obtain high-grade bio-oil. Fast pyrolysis is successful with most of fluidized bed
reactors as it offers high heating rates, rapid devolatilization, easy control, easy
product collection, etc.
Various reactors like entrained flow reactor, wire mesh reactor, vacuum
furnace reactor, vortex reactor, rotating reactor, circulating fluidized bed reactor,
etc. were designated for performing fast pyrolysis. Many researchers have
contributed in the field of fast pyrolysis of biomass using various reactors.
Although fast pyrolysis of biomass has achieved commercial status, there
are still many aspects of the process which are largely empirical and require
further study to improve reliability, performance, product consistency, product
characteristics and scale-up. A wide range of reactor configurations have been
investigated that show considerable diversity and innovation in meeting the basic
requirements of fast pyrolysis. The `best' method is not yet established with most
processes giving between 65±75% liquids based on dry wood input. The essential
features of a fast pyrolysis reactor are: very high heating and heat transfer rates;
moderate and carefully controlled temperature; and rapid cooling or quenching of
the pyrolysis vapours. Commercial operation is currently only being achieved
from a transport or circulation fluid bed system that are used to produce food
15
favourings. Fluid beds have also been extensively researched and have been
scaled up to pilot plant size with plans in hand for demonstration in several
locations. Substantial developments can be expected in performance and cost
reduction in coming years.
The penalties and interactions are summarized in Table 2.2 below with
some speculations on heat transfer modes. The two dominant modes of heat
transfer in fast pyrolysis technologies are conductive and convective. Each one
can be maximized or a contribution can be made from both depending on the
reactor configuration (Bridgwater, 1999)
Bubbling fluid beds – usually referred to as just fluid beds as opposed to
circulating fluid beds – have the advantages of a well understood technology that
is simple in construction and operation, good temperature control and very
efficient heat transfer to biomass particles arising from the high solids density.
Fluid-bed pyrolyzers give good and consistent performance with high liquid
yields of typically 70–75% wt from wood on a dry-feed basis. Small biomass
particle sizes of less than 2–3mm are needed to achieve high biomass heating
rates, and the rate of particle heating is usually the rate-limiting step. Residence
time of solids and vapours is controlled by the fluidizing gas flow rate and is
higher for char than for vapours. As char acts as an effective vapour cracking
catalyst at fast pyrolysis reaction temperatures, rapid and effective char
separation/elutriation is important. This is usually achieved by ejection and
entrainment followed by separation in one or more cyclones so careful design of
sand and biomass/char hydrodynamics is important.
Fluidized bed pyrolysis and circulating fluid beds which transfer heat from
a heat source to the biomass by a mixture of convection and conduction. The heat
transfer limitation is within the particle, thus, requiring very small particles of
typically not more than 3 mm to obtain good liquid yields. Substantial carrier gas
is needed for fluidization or transport. Circulating fluid beds (CFBs) have many of
the features of bubbling beds, except that the residence time of the char is almost
the same as for vapours and gas, and the char is more attrited due to the higher gas
16
velocities, which can lead to higher char contents in the collected bio-oil. An
added advantage is that CFBs are potentially suitable for very large throughputs
even though the hydrodynamics are more complex – this technology is widely
used at very high throughputs in the petroleum and petrochemical industries.
However, heat transfer at higher throughputs has not been demonstrated and
offers some challenges. Heat supply is usually from recirculation of heated sand
from a secondary char combustor, which can be either a bubbling or circulating
fluid bed.
In this respect the process is similar to a twin fluid-bed gasifier except that
the reactor (pyrolyser) temperature is much lower and the closely integrated char
combustion in a second reactor requires careful control to ensure that the
temperature and heat flux match the process and feed requirements.
Ablative pyrolysis is substantially different in concept compared with other
methods of fast pyrolysis. In all the other methods, the rate of reaction is limited
by the rate of heat transfer through the biomass particles, which is why small
particles are required. The mode of reaction in ablative pyrolysis is like melting
butter in a frying pan – the rate of melting can be significantly enhanced by
pressing the butter down and moving it over the heated pan surface. In ablative
pyrolysis, heat is transferred from the hot reactor wall to ‘melt’ wood that is in
contact with it under pressure. The pyrolysis front thus moves unidirectionally
through the biomass particle. As the wood is mechanically moved away, the
residual oil film both provides lubrication for successive biomass particles and
also rapidly evaporates to give pyrolysis vapours for collection in the same way as
other processes.
17
Table 1.4 Reactor types and heat transfer (Bridgwater, 1999).
Reactor type Suggested mode of heat
transfer
Advantages/disadvantages/features
Ablative 95%Conduction, 4%
convection; 1% radiation.
Accepts large size feedstocks;
very high mechanical char abrasion
from biomass; compact 1% radiation
design; heat supply problematical;
heat transfer gas not required;
particulate transport gas not always
required.
Circulating fluid
bed
80%Conduction, 19%
convection; 1% radiation.
High heat transfer rates; high
char abrasion from biomass and char
erosion leading to high char in
product; char/solid heat carrier
separation required; solids recycle
required; increased complexity of
system; maximum particle sizes up to
6 mm; possible liquids cracking by
hot solids; possible catalytic activity
from hot char; greater reactor wear
possible.
Fluid bed 90%Conduction , 9%
convection; 1% radiation
High heat transfer rates; heat
supply to fluidizing gas or to bed
directly; limited char abrasion; very
good solids mixing; particle size limit
< 2 mm in smallest dimension; simple
reactor configuration
Entrained flow 4%Conduction , 95%
convection; 1% radiation
Low heat transfer rates; particle
size limit < 2 mm; limited gas/solid
mixing
18
The rate of reaction is strongly influenced by pressure, the relative velocity
of the wood and the heat exchange surface and the reactor surface temperature.
The key features of ablative pyrolysis are therefore as follows:
• High pressure of particle on hot reactor wall, achieved due to centrifugal
force
• High relative motion between particle and reactor wall
• Reactor wall temperature less than 600 °C.
As reaction rates are not limited by heat transfer through the biomass
particles, large particles can be used and, in principle, there is no upper limit to the
size that can be processed. In fact, the process is limited by the rate of heat supply
to the reactor rather than the rate of heat absorption by the pyrolysing biomass, as
in other reactors. There is no requirement for inert gas, so the processing
equipment is smaller and potentially lower cost. However, the process is surface-
area-controlled so scaling is more costly and the reactor is mechanically driven,
and is thus more complex.
Entrained flow fast pyrolysis is, in principle, a simple technology, but most
developments have not been as successful as had been hoped, mostly because of
the poor heat transfer between a hot gas and a solid particle. High gas flows are
required to affect sufficient heat transfer, which requires large plant sizes and
entails difficult liquid collection from the low vapour partial pressure. Liquid
yields have usually been lower than fluid bed and CFB systems (Bridgwater,
2006).
c. Flash pyrolysis
Flash pyrolysis is the process in which the reaction time is of only several
seconds or even less. The heating rate is very high. This requires special reactor
configuration in which biomass residence times are only of few seconds. Two of
appropriate designs are entrained flow reactor and the fluidized bed reactor. Flash
19
pyrolysis of any kind of biomass requires rapid heating and therefore the particle
size should be fairly small, i.e., approximately 105–250 mm (Goyal et al., 2008).
d. Vacuum pyrolysis
Vacuum pyrolysis has slow heating rates but removes pyrolysis products as
rapidly as in the previous methods which thus simulates fast pyrolysis. Larger
particles are needed and the vacuum leads to larger equipment and higher costs. It
limits the secondary decomposition reactions, which in turn gives high oil yield
and low gas yield.
The Factors that affect Pyrolysis
The factors that affect pyrolysis are pyrolysis temperature, heating rate,
catalyst, particle size, reaction conditions of the products and pressure.
The amount of volatile matter increase with increasing heating rate. Tar
decomposed at high temperatures so that the amount of gas products increase.
With Increasing pressure, retention time of volatile substances decreases. The
amount of tar increase at middle temperatures with low pressure. Pyrolysis
temperature is the important parameter affecting the quantity and composition of
volatile substances. Liquid, gas and activated carbon (solid) change by pyrolysis
temperature and their chemical composition is also quite different. With the
increase in temperature of pyrolysis, H / C and O / C ratio of the liquid product
and activated carbon decrease. Volatile products decomposition and again carbon
waste gasification observed in long retention times.
The pyrolysis process in short retention times, there is a direct correlation
between temperature and chemical composition. With the increase temperature,
oxygen content in the structure and C / N ratio decrease.
With the increase particle size, volatiles migration accelerate to gas
atmosphere so that it is possible that the mass transfer limitation. Volatiles interact
longer with the surface and may cause formation of secondary reactions.
20
Polymerization decreases the efficiency of whole pyrolis process,and
decompositon reactions on the suface reduces the liquid efficiency while
increasing the gas efficiency.
21
2. LITERATURE REVIEW
2.1 Oil shale and Coal Pyrolysis
Hans Luik et al. studied two different Estonian oil shales, peat, and willow
biomass were submitted to supercritical water conversion at unified operating
conditions. The yield and chemical composition of conversion products were
investigated by chromatographic, FTIR-spectroscopic and ultimate analysis
techniques. The results reveal significant difference in products yield and
composition those depending on the feedstock origin and its chemical
composition. Common and specific features in conversion of fossil and renewable
matter were described. The maximum and the minimum oil yield per organic
matter, 62.7 and 18.6%, respectively, were obtained in conversion of oil shales.
Willow biomass conversion resulted in the highest yield of gas andwater (50 %).
The solubility of oils despite original feedstock increases with solvents used in the
raw: dimethyl ketone < water < benzene. The investigation on group composition
of the benzene-soluble compounds demonstrated that various oxygen compounds
dominate over hydrocarbons in all cases. The majority of hydrocarbons was
represented by polycyclic aromatic ones. Aliphatic hydrocarbons, making 6–11%
of the benzene-soluble oil were represented by n-alkanes up to C33. Conversion
gases, especially those of peat and willow were characterized by high carbon
dioxide content. Supercritical water conversion can be used as an alternative
method for the liquefaction and gasification of different feed stocks.
Omar S. et al. investigated a modified first order kinetic equation with
variable activation energy is employed to model the total weight loss of Ellajjun
oil shale samples. Fixed bed retort with 400 g of oil shale sample size is used in
this study in 350–550 0C temperature range. Variable heating rate, h, in the range
2.6–5 0C min-1 are tested. Activation energy was allowed to vary as a function of
oil shale conversion. The value of the activation energy increased from 98 to 120
kJ mol-1 while the corresponding frequency factor changed from 9.51 -105 to 1.16
- 106. Fischer Assay analysis of the studied samples indicated 12.2 wt.% oil
content. The oil shale decomposition ranged from 3.2% to 28.0%. The obtained
22
kinetic data are modeled using variable heating rate, pyrolysis temperature and
variable activation energy principle in a nitrogen sweeping medium. Good fit to
the obtained experimental data is achieved.
Yahya H. et al. investigated In this investigation, spectroscopic (FT-IR,
UV–Vis, 1H NMR) and chromatographic (GC) techniques were used to analyze
two Jordanian shale oils, Sultani and El-Lajjun. The oils were extracted at
different pyrolysis temperatures (400–500 0C) using a fluidized bed reactor. The
spectroscopic and chromatographic analyses show that the variation of pyrolysis
temperature has no significant effect on the composition of the produced oil. The 1H NMR results indicate that the protons of methyl and methelyene represent the
bulk of the hydrogen (90%) in most shale oil samples. GC analysis reveals that
the oil samples contain n-alkanes with a predominant proportion of n-C25.
2.2 Biomass Pyrolysis
G.A. Romeiro et al. investigated the low temperature conversion (LTC)
process applied to a castor seed sample at 380 8C produced pyrolysis oil
(50%,w/w), pyrolytic char (29%, w/w), water (13%, w/w) and gas (8%, w/w)
fractions. The oil fraction was subjected to analysis of by FTIR, 1H NMR, 13C
NMR, GCMS and physical–chemical analysis such as sulfur content, distillation,
density, flash-point, kinematic viscosity, Ramsbottom carbon residue, ash content,
corrosivity to copper, water content and sediment, cold filter plugging point, and
gross calorific value. They were found as conclusion The need for an efficient and
renewable source of biomass makes castor seeds an excellent material to be used
in the LTC process. After separation of the fractions, the pyrolysis oil was
analyzed by FTIR, 1H, 13C NMR and GCMS, demonstrating that the oil possesses
long-chain hydrocarbons and also polar components.
Nurgul O. et al. investigated apricot pulps was pyrolyzed in a fixed-bed
reactor under different pyrolysis conditions to determine the role of final
temperature, sweeping gas flow rate and steam velocity on the product yields and
liquid product composition with a heating rate of 5 C/min. Final temperature
range studied was between 300 and 700 0C and the highest liquid product yield
was obtained at 550 0C. Liquid product yield increased significantly under
23
nitrogen and steam atmospheres. For the optimum conditions, pyrolysis of peach
pulp was furthermore studied. Liquid products obtained under the most suitable
conditions were characterized by FTIR and H-NMR. In addition, gas
chromatography/mass spectrophotometer was achieved on all pyrolysis oils.
Characterization showed that bio-oil could be a potential source for synthetic fuels
and chemical feedstock.
Putun E. et al. were studied pyrolysis of hazelnut shells in a fixed-bed
tubular reactor. Fixed-bed pyrolysis experiments have been conducted on a
sample of hazelnut shells to determine the possibility of being a potential source
of renewable fuels and chemical feedstocks. The effects of pyrolysis temperature
and well-sweep gas atmosphere (N2) on the pyrolysis yields and chemical
compositions have been investigated. The maximum bio-oil yield of 23.1 wt.%
was obtained in N2 atmosphere at a pyrolysis temperature of 500°C and heating
rate of 7 K min-1. The pyrolysis products were characterized by elemental
analysis and various chromatographic and spectroscopic techniques and also
compared with currently utilised transport fuels by simulated distillation. Bio-oil
was then fractionated into pentane soluble and insoluble compounds
(asphaltenes). Pentane soluble was then solvent fractionated into pentane, toluene,
ether and methanol subfractions by fractionated column chromatography. The
aliphatic and low-molecular-weight aromatic subfractions of the bio-oil were then
analyzed by capillary column gas-liquid chromatography and GC:MS. Further
structural analysis of bio-oil and aromatic and polar subfractions FTIR and 1H-
NMR spectra were obtained. The chemical characterization has shown that the
bio-oil obtained from hazelnut shells was quite similar to the crude oil and shale
oil.
2.3 Copyrolysis of biomass with coal or oil shale
Hans Luik et al. (2007) investigated pyrolysis of different types of forest
residual biomass such as pine wood, pine bark and spruce needles, and Estonian
Kukersite oil shale. Pyrolysis of the individual samples was carried out in a
Fischer assay in standard for oil shales semi-coking conditions (under the heating
rate 5 min-1 up to 520 0C). The elemental composition of the selected products
24
was examined with ‘‘Elementar Vario EL’’ analyzer. The functional group
composition of liquid fractions was investigated by FTIR-spectroscopy. The
group composition of the benzene-soluble fraction was determined by thin-layer
chromatography (TLC). The individual composition of volatiles was analyzed by
gas chromatography in columns of different polarity with temperature
programming. Gas composition, characterizes the bio-gas as especially rich in
CO2. The content of CO is considerable also.
Common and specific features in biomass and oil shale semi-coking have
been described. In comparison with oil shale, the biomass yielded less oil and
more gas. Specifically large amounts of reaction water and carbon dioxide were
obtained in biomass pyrolysis resulting in formation of significantly deoxygenated
liquid and solid products. Bio-oils can be distinguished by the solubility in
conventional solvents. Kukersite shale oil and the benzene-soluble fractions of
different bio-oils were characterized by similar group composition.
Xiumin Jiang et al. (2009) were studied the pyrolysis experiments of the
mixture fuels of Huadian oil shale and its shale char prepared at a retorting
temperature of 520 0C were conducted using a thermo gravimetric analyzer. Oil
shale samples were crushed and sieved to size range of 0-0.6 mm. 50 g of oil shale
samples was placed inside a sealed aluminum crucible and heated from room
temperature to the retorting temperature of 520 0C in a pure nitrogen atmosphere.
In the heating process, steam, hydrocarbon gases, and shale oil evaporation were
formed and conducted into a conical flask immerged in a low-temperature trough;
after the retorting temperature was kept for a specified residence time of 20 min,
the experiment ceased and the standard shale char was obtained. According to The
ultimate and proximate analysis of Huadian oil shale and its shale char it was
found that, as a result of char production, carbon content (C%) decreases about
10%, but fixed carbon content (FC%) increases almost 2.5 times. carbon element
in organic matter is released with the release of volatile matter. As a result, the
increase of the mass of fixed carbon and the great decrease of the mass of the
sample make FC% of shale char almost 2.5 times as great as that of oil shale.
The obtained shale char was mixed with oil shale samples adequately in
certain proportions to five samples labeled with S1-S5 in turns with the increase
of shale char fraction. Some previous investigations on copyrolysis for thermo
25
gravimetric studies showed the lack of interactions, which have low heating rates.
Under very low heating rate conditions, the temperature ranges for pyrolysis of
two components differ considerably, indicating that the two processes are well
separated and, therefore, obvious synergies cannot be found.
According to the thermo gravimetric analysis, the following conclusions can
be obtained. The copyrolysis of oil shale and shale char was a complicated
multistage process. The release of organic matter tended to decrease while the
decomposition of inorganic constituents tended to increase slightly with
increasing shale char fraction. At temperatures ranging from 250 to 600 0C, the
reactivity of the samples tended to decrease with the increase of shale char
fraction due to the lower volatile content and carbon condensation structures in
shale char. For each sample, the reactivity increased first and then decreased as
the temperature increased, which was attributed to the rearrangement of internal
structure of sample particles and forming carbon condensation structures due to
the decomposition and release of volatile matter. Between 600 and 800 0C,
different ash shells formed inside sample particles of different mixing ratios after
the previous pyrolysis, which made the decomposition of minerals more
complicated.
Sang Done Kim et al. (2010) investigated copyrolysis characteristics of
sawdust and coal blend in TGA and a fixed bed reactor. Particle size of the
sample was less than 1.0 mm in diameter. The blending weight ratio of
sawdust/(sawdust + coal) was 0.4 in the TGA experiments. In a fixed bed reactor,
six blending ratios (0.0, 0.2, 0.4, 0.6, 0.8, 1.0) were employed. The fixed bed
reactor was heated to a desired temperature under N2 flow. At a desired
temperature, the reactor was purging by N2 to eliminate O2 for more than 10 min,
thereafter sample (20 g) was fed into reactor under N2 flow of 0.2 m/s for 30 min.
The concentrations of CO2, CO and CH4 were analyzed by infrared gas analyzer
(and H2 concentration was determined by thermal conductivity gas analyzer.
Thermal decomposition of coal appears to start at around 300 0C, and it
continued over the whole temperature range at are latively low and constant rate.
The maximum weight loss rate is found to be 0.015 min-1 at 460 0C and the total
amount of volatiles from coal pyrolysis is 26 wt.% of the initial sample weight on
the dry basis. On the other hand, thermal decomposition of sawdust starts at
26
around 200 0C and the maximum weight loss rate is 0.168 min-1 at 3700C. The
total volatiles are produced approximately 80 wt.% of the initial sample weight on
the db. Cellulose and lignin in the macromolecular structure of biomass are linked
together with relatively weak ether bonds (RAOAR, bond energy of 380–420
kJ/mol) that will broken at lower temperature. The backbone of coal structure is,
however, made of
dense polycyclic aromatic hydrocarbons and linked by alternate single and double
bonds with extra resonance stability and is more resistant to thermal
decomposition with high bond energy of 1000 kJ/mol.
Consequently, more volatiles are produced from thermal decomposition of
the blend than that from the individual thermal decomposition of coal and
sawdust. From copyrolysis of sawdust and coal blend in TGA, the synergy effect
to produce more volatiles from coal pyrolysis is pronounced above 400 0C and
the catalytic effect of inorganic species in sawdust ash is observed at 700 0C.
From the fixed bed reactor experiments, gas products increase up to 39% than that
from the additive model by the synergy effect of reduction in char and tar yields.
Calorific value of the product gas increases up to 68% with the increase of CO
and CH4 yields and it is 35% higher than that of sawdust pyrolysis only.
Anup Kumar Sadhukhan (2008) were studied modelling of lignite coal-
biomass such as waste-wood fines blends using thermogravimetric analysis.
Lignite coal of Indian origin and waste-wood fines obtained from local saw mills
were used in the study. Coal sample was crushed and sieved in the size range of
149–210 lm, while the sawdust used was in the range of 354–500 lm. Both coal
and wood sample were dried in crucibles in an oven at a temperature of 100 0C for
2 h. The samples were then mixed with appropriate proportions to make the
blends and then kept in packed condition in desiccators. Blended samples were
prepared with coal and biomass ratios of 100:0, 50:50, 40:60, 10:90, and 0:100,
respectively. A Perkin Elmer, Pyris Diamond TG/DTA apparatus was used to
record the sample mass change with temperature over the course of pyrolysis
reaction. The runs were performed with the prepared samples at a slow heating
rate of 40 °C/min. For all runs 5 mg sample were used with N2 flow of 0.1 L/min
to ensure inert atmosphere. Intermolecular dehydration leads to intermediate char
27
formation along with the formation of primary volatiles and char by cracking,
cross-linking and re-polymerization reactions. The char further undergoes
cracking reaction at high temperature to form gases like CH4, C2H4, and HCN,
collectively called secondary volatiles, leaving behind the residual char.
A new generalized model was proposed for pyrolysis of biomass with
parallel-series reaction scheme, which predicted well the pyrolysis behaviour of
biomass over a wide range of temperature covering two thermal events for
biomass and one for coal. The weighted average of TG data of pure coal and
biomass agreed closely with the TG data of the blends signifying a lack of
synergistic effects. Measured TG data indicated a linear relationship between final
char yield and fraction of biomass in the blend.
Li Zhang et al.(2006) were studied copyrolysis of biomass and coal in a free
fall reactor under atmospheric pressure with nitrogen as balance gas. The coal
sample selected was Dayan lignite, while the biomass used was legume straw. The
operation temperature was over a range of 500–700 0C, and the blending ratio of
biomass in mixtures was varied between 0 and 100 wt.%. the char yields decrease
and consequently the liquid yields increase compared with the calculated values,
even the compositions of the gaseous products (e.g. H2, CH4, CO and CO2, etc.)
from the blended samples are not in accordance with those of their parent fuels,
suggesting that there exist synergetic effects between biomass and coal under the
experimental conditions. The largest degree of synergetic effects on the products
yields was observed under 600 0C and the blending ratio of 73 wt.% in the
copyrolysis of LS/DY. Therefore, it can be concluded that both the higher
blending ratio (around 70 wt.%) and the relatively lower temperature (around 600 0C) are more in favor of obvious synergies during the copyrolysis of biomass and
coal in the free fall reactor.
J.M. Jones et al. (2005) investigated of devolatilisation characteristics of
coal and biomass blends. Three coals and pinewood were used in this study,
together with cellulose, lignin, xylan and polywax model compounds. All samples
were surface and sieved to 75–90 mm size fractions and dried at 60 0C for 12 h
prior to analysis. The coal:biomass blends were prepared in 25:75, 50:50 and
75:25 mixtures. Pyrolysis–GC was performed on each of the fuels, blends and
model compounds using GC–MSD gas chromatograph. Slow heating rate
28
pyrolysis tests were performed for some of the fuel mixtures. One hundred grams
of fuel was pyrolyzed under nitrogen in a static reactor at 520 0C for 1 h at a
heating rate of 10 0C min-1. The condensed tars were collected in an ice trap and
analyzed by GC–MS. The tars were subjected to open column chromatographic
separation by gradient elution from an alumina packed column to produce three
fractions—aliphatic (from a hexane eluent), aromatic (from a toluene eluent) and
polar (from a THF eluent). Thermo gravimetric analysis (TGA) was performed for
the individual fuels, the blends and the model compounds. Approximately, 15 mg
of sample was heated in nitrogen at a rate of 25 0C min-1 to 900 0C.
Nasir Ahmad et al were studied influence of particle grain size on the yield
and composition of products from the pyrolysis of oil shales. Oil shales from two
regions of Pakistan have been pyrolyzed in a fixed bed reactor in relation to
particle grain size. Five size ranges were investigated, B 0.5, 0.5–1.0, 1.0–1.7,
1.7–2.8 and 6.0–10 mm. The gases were analyzed for their content of CO, CO2,
H2, CH4 and other hydrocarbons up to C4. The derived pyrolysis oil was
condensed in a series of cold traps and the total oil yield determined. In addition,
experiments were carried out on a thermo gravimetric analyzer using the three
smallest particle grain sizes under identical heating conditions to the fixed bed
reactor. It was found that increasing the particle size up to the largest size used of
10 mm resulted in an increase in oil yield. The total gaseous yield was decreased,
reflecting a decrease in concentration for H2, CO, CO2 and the majority of the
hydrocarbon gases. The raw oil shale samples of various particle size ranges were
analyzed to determine the elemental composition and surface area to determine
their influence on the compositional changes in oil and gaseous yield with particle
size range.
H.B. Vuthaluru investigations into the thermal behavior during copyrolysis
of coal, biomass materials and coal/ biomass blends prepared at different ratios
(10:90, 20:80, 30:70 and 50:50) have been conducted using a thermo gravimetric
analysis (TGA) apparatus. Three thermal events were identified during the
pyrolysis. The first two were dominated by the biomass pyrolysis, while the third
was linked to the coal pyrolysis, which occurred at much higher temperatures. No
interactions were seen between the coal and biomass during copyrolysis. The
pyrolytic characteristics of the blends followed those of the parent fuels in an
additive manner.
29
3. MATERIALS AND METHODS
3.1 Materials
3.1.1 Feedstocks
Oil shale sample from the Göynük Himmetoğlu deposit and terebinth
berries were grind in 1 mm particle size according to ASTM D2013 and used in
experiments as received. The Göynük oil shale consists of more than 50%
liptinite, 20–50% huminite, and 0–20% inertinite maceral groups and is
characterized by its high organic content. The origin of the organic matter is
mainly algae and land plants and the kerogen of the Göynük Himmetoglu oil shale
was classified as type I. Some properties of GOS and TB are given in Table 3.1
and 3.2, respectively.
3.1.2 Chemicals
The used chemicals, methanol, n-hexane and dichloromethane, Karl Fischer
reagent, were purchased from Merck and used as received.
Table 3.1 Oil shale properties
Proximate Analysis; as GOS Moisture 7.8 volatile matter 34,5 fixed carbon 65,5 Ash 13,97
Ultimate Analysis; wt %, db C 54,86 H 6,61 N 1,59 S 3,12 O* 33,82
* calculated from difference
30
Table 3.2 Biomass properties
Type of Biomass TB
Proximate Analysis; as
Moisture 5.52 volatile matter 63.52 fixed carbon 36.48 Ash 4.33
Ultimate Analysis; wt %. db C 49.44 H 6.02 N 3.21 S 0.24 O* 41.09
Component Analysis; %wt. db Cellulose 14.41
Hemicelllulose 30.86
Lignin 40.2
Extractives 14.53
* calculated from difference
3.2 Methods
3.2.1 Pyrolysis
Pyrolysis experiments were carried out in vertical reactor. Pyrolysis reactor
was of a fixed bed design and of stainless steel with 6 cm diameter and 21 cm
high. In a typical run, 100 g of CWS or were placed into the reactor. The system
was heated to the desired pyrolysis temperature at a heating rate of 5 ºC min-1, and
hold at this temperature for 1 hour. The volatile products were swept by nitrogen
gas (25 mL min-1) from reactor to collection flasks cooled with ice where the
liquid products were condensed in the traps. Following the condensation distillate
(in first two traps), the non-condensable volatiles (gases) were vented to the
atmosphere. Experimental setup for pyrolysis is shown in Figure 3.1.
31
After pyrolysis, furnace was cooled to room temperature in a nitrogen gas
stream. All traps were weighted before and after each run. Total liquid amount
was determined by difference. The liquid and char yields were determined by
weighting. The amount of gas was determined by difference. The liquid product
consisted of two phases; water phase and oil phase. The aqueous phase in
condensate was separated from the organic phase (bio-oil) by funnel.
Figure 3.1 Fixed bed reactor
Figure 3.1 Fixed bed reactor
1 Internal thermocouple 2 Stainless steel reactor 3 High temperature oven 4 External thermocouple 5 Product outlet 6 Liquid products traps 7 Nitrogen entrance
32
3.2.2 Analysis
3.2.2.1 Component analysis of the biomass samples
The analytical methods for extractives, hemicellulose, lignin and cellulose -
results are given Table 3.2 are as follows.
i. Analysis of extractives
The dried biomass sample (G0, g) is leached with mixture of toluene/ethanol
(2:1 in volume) at a constant temperature for 3 h. After air-drying, the residue is
dried in an oven at 105–110 ºC to a constant weight. Then the residue is cooled to
room temperature in a desiccators and then weighted (G1, g). The extractive wt. %
is calculated as;
ii. Analysis of hemicellulose
Put the residue G1 from the extractive analysis above in a flask and then add
it into 150 ml NaOH solution (20 g/l). Boil the mixture for 3.5 h with recycled
distilled water. Filter and wash the residue till no more Na+, and dry it to a
constant weight. The residue is then cooled to room temperature in a desiccator
and weighted (G2, g). The hemicellulose wt. % is calculated as;
W2 (wt. %, d) = x 100 (G1–G2)
G0
W1 (wt. %, d) = x 100 (G0–G1)
G0
33
iii. Analysis of lignin
Put about 1 g of residue after extractives analysis as above into a weighed
flask and dry it to a constant weight. The sample is then cooled in a desiccator and
weighed (G3, g). Slowly pour 30 ml of sulphuric acid (72%) into the sample. Keep
the mixture at 8–15 ºC for 24 h. Then transfer it into a flask and dilute it with 300
ml of distilled water. Boil the sample for 1 h with recycled distilled water. After
cooling and filtration the residue is washed until there is no more sulfate ion in the
filtrate (detected by 10% barium chloride solution). The residue is then dried to a
constant weight, cooled to room temperature in a desiccator and weighted (G4, g).
The hemicellulose wt. % is calculated as;
iv. Analysis of cellulose;
The cellulose wt. % is calculated as;
W4 (wt. %, d) = 100-(W1+ W2 +W3)
3.2.2.2 Fixed carbon and volatile matter determination
Fixed carbon and volatile matter were determined in the 1 g product are
weighed on the sensible scale. Then it's placed into quartz crucible with cover
which was adjusted constant weight before. It is placed into pre-heated oven (850 0C) then kept for 3 min., then cooled down in the desiccator. After it's down to
room temperature, it was weighted.
W3 (wt. %, d) = x 100 G4(1–W1)
G3
34
Fixed carbon and volatile matter are calculated with the formulas below :
% Fixed Carbon =
100*12
Mmm −
% Volatile matter = 100 – ( % Fixed Carbon )
3.2.2.3 Determination of moisture
The samples were determined in terms of moisture, is placed in to
Sartorious Therma Control device ,which works infrared rays , as to be 1 g. The
moisture in the sample is then calculated as the percentage.
3.2.2.4 Elemental analysis
C, H, N, and S contents of biomass and oil shale, bio-oil, shale-oil and chars
were determined by using an elemental analyzer LECO CHNS 932 according to
ASTM D5291-96. Oxygen amount was calculated from difference.
3.2.2.5 FT-IR analysis
Fourier transform infrared (FTIR) spectra of pyrolysis oils were recorded
using a spectrophotometer (Spectrum 100, Perkin Elmer) in order to qualitatively
identify the chemical functionality of oils. Infrared spectra were recorded of the
samples placed between KBr plates.
3.2.2.6 1H NMR analysis
1H NMR Spectra of oils were recorded with a Varian AS-400 using CHCl3
solvent.
35
3.2.2.7 Water determination
Water contents of bio-oil and oil phase of shale were determined by Karl-
Fischer titration.
3.2.2.8 Gas product analyses
Pyrolysis gases collected in Tedlar bags were analyzed by gas
chromatography using a HP model 5890 series II with a thermal conductivity
detector and flame ionization detector. A stainless steel packed column(6.0 m ×
1/8 in. Propac Q, 2.0 m × 1/8 in. 5A molecular sieve, serially connected to each
other) was used. The separation of CO2, C1, C2, C3 and C4 gases was achieved by
the Propac Q column and the separation of H2, N2 and CO was carried out with
the MS 5A column.
3.2.2.9 Thermo gravimetric analysis
Thermo gravimetric analysis of samples was performed in a thermo
gravimetric analyzer (Perkin Elmer Diamond TG/DTA) under N2 atmosphere.
The flow rate of purge gas (pure N2, 99.99%) was kept at 200 mL min-1. The
sample was heated from the ambient temperature up to 900 °C with heating rates
of 10 °C min-1. Both the thermo gravimetric (TG) and differential thermo
gravimetric (DTG) data were used to differentiate the pyrolysis behavior of waste
samples at different conditions. In thermo gravimetric analysis, weight loss of
sludge samples was calculated according to the below equation.
Where mi is the initial mass (g), ma is actual mass (g) of sample.
Weight loss, wt. % = x 100 (mi –ma)
mi
36
4. RESULTS and DISCUSSIONS
4.1 Oil shale
4.1.1 Thermogravimetric Result
Thermogravimetric analysis of the Goynuk oil shale revealed that major
thermal decomposition occurred around 350–520 °C as shown in Figure 4.1 and
4.2. From pyrolytic differential thermogravimetric (DTG) curves, initial weight
loss corresponds to moisture removal, followed by a second degradation event
around 330–525 °C, where the evolution of light volatile compounds occurs from
the degradation of kerogen. This is consistent with other published findings
(Aboulkasa et al., 2008. ; Yagmur, S. et al., 2006.). At 520 °C the yield of
residue was about 45 % under these test conditions. TG-DTG results showed that
organic matter in oil shale and polymer was completely decomposed at the
temperature of below 600 °C.
0102030405060708090
100
0 200 400 600 800 1000 1200
Weight
Temperature C
Figure 4.1 TG curve of Oil Shale
37
‐4,5
‐4
‐3,5
‐3
‐2,5
‐2
‐1,5
‐1
‐0,5
0
0 200 400 600 800 1000 1200
Derivative Weight %
Temperature C
Figure 4.2 DTG curve of Oil Shale
4.1.2 Pyrolysis Results
Oil shale was pyrolyzed at three different temperature (500, 600 and 700
°C) in a fixed-bed reactor. The effect of temperature on pyrolysis yields are given
in Fig 4.3. As seen from fig 4.3 oil shale product distribution did not significantly
change as pyrolysis temperature between 500-700 ºC. There was a little increase
in gas and liquid products and decrease in char product yields as the temperature
raised from 500 to 700 ºC.
0102030405060708090100
500 600 700
Yields (w
t %)
Temperature C
Liquid
Char
Gas
Figure 4.3 Product yields (wt. %) from pyrolysis of Oil shale
38
Although pyrolysis temperature had no considerable effect on product
distribution, liquid composition was changed depending on the pyrolysis
temperature. As seen Figure 4.4 tar amount in liquid product considerable
decreased (from 87.6 wt% to 71.6 wt %) by increasing the temperature from 500
to 600 °C. This shows that tar products decomposed to water soluble compounds
and water. As seen Figure4.4, the highest yield of tar was obtained at the pyrolysis
temperature of 500 °C.
Figure 4.4 Composition of liquids obtained from pyrolysis of Oil shale
4.2 Biomass
4.2.1 Thermogravimetric Results
To understand the thermal conversion behavior of lignocellulosic biomasses
under the inert atmosphere, experiment was systematically carried out by means
of TGA.
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
500 600 700
Yields (w
t%)
Temprerature °C
Tar
Aqueous Phase
39
0102030405060708090
100
0 200 400 600 800 1000 1200
Weigh
t %
Temperature C
Figure 4.5 TG curve of Terebinth berry
‐6
‐5
‐4
‐3
‐2
‐1
0
0 200 400 600 800 1000 1200
Derivative Weight %
Temperature C
Figure 4.6 DTG curve of Terebinth berry
40
The weight loss (TG curve) and derivative weight loss (DTG curve) for
terebinth berry are exhibited in Figure 4.5 and 4.6, respectively.
Generally, the occurrence of three weight-loss steps has been reported in
literature on the pyrolysis of different lignocellulosic materials (Sentorun-Shalaby
et al., 2006). The first weight-loss step is associated with the decomposition of
hemicellulose, and the second with cellulose decomposition. On the other hand,
lignin degradation occurs over a broad temperature interval (300–480 °C or
higher). It would be mainly responsible for char formation of biomass.
The main decomposition of the biomass occurred in the temperature range
between 200 and 500 °C. The sharp peak at 290 °C is attributed to hemicellulose
and a second sharp peak at 360 °C is belonged to the cellulose. A clear DTG peak
of lignin is not observed since lignin decomposes between 200 to 500 °C. The
mass of residue was ~32 wt %. at the temperature of 500 °C.
4.2.2 Pyrolysis Results
0102030405060708090100
400 450 500 550 600
Yields (w
t%)
Temperature °C
Liquid
Char
Gas
Figure 4.7 Product yields (wt. %) from pyrolysis of biomass
Biomass was pyrolyzed at three different temperatures (400, 500 and 600
°C). As seen from figure 4.7 biomass product distribution did not significantly
41
change as pyrolysis temperature between 400-600 ºC. With increasing
temperature, there was a little increase in gas and decrease in char product yields
as temperature raised from 400 to 600 ºC. However, the liquid yield (about 49
wt%) was not changed with the temperature. Similarly, Cao et al who studied the
slow pyrolysis of waste corncob, observed a faster changing in products yields
between the temperatures 350 and 400 ºC and a slower changing between the
temperatures of 400 – 600 ºC whereas the yield of the liquid was nearly constant
(Cao Q. et al., 2004.). But, in many literatures related to slow pyrolysis of
lignocellulosic materials (Ates, F. et al, 2009.; Gonzalez, J.F.et al., 2005) oil yield
reached a maximum value at 500-550 ºC, and above these temperatures oil yields
decreased while gas yield increased. Meanwhile, the char yield continuously
decreased with increasing temperature. The differences in the results obtained
from present study and previous studies may be due to the difference in the
biomass species. The yields of char and gas were approximately 25-30 wt% and
20-25 wt% between the temperatures 400 and 600 °C.
Figure. 4.8 Composition of liquid obtained from pyrolysis of biomass
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
400 500 600
Yields (%
wt)
Temperature °C
Oil Phase
Aqueous Phase
42
Although temperature had no effect on liquid yield, oil phase slightly
increase (from 43 wt% to 48 wt %) and aqueous phase decreased (from 56 wt% to
52 wt %) as temperature raised from 400 to 500 ºC. The increase in oil amount
may be due to the degradation of lignin in biomass at high temperature.
4.3 Copyrolysis of Oil shale and Terebinth berry
As known, pyrolysis yields depend on many parameters such as
temperature, partical size, heating rate and type of feedstock. Temperature plays a
major role in biomass pyrolysis. In this study, the copyrolysis of biomass and oil
shale was carried out at 500 0C. The copyrolysis temperature was selected
according to the result of TG analysis and the results obtained from pyrolysis of
each component alone. Table 4.1 shows the char, oil-tar, aqueous fraction and gas
yields from the copyrolysis of biomass/oil shale. For comparison purpose, the
product yield from pyrolysis of terebinth berry and oil shale alone were also
presented in the same table. It is seen that the experimental yields from the
copyrolysis are not different from the theoretical ones calculated based on the
yields from the pyrolysis of the individual components of the mixtures. This
confirmed that there were no synergistic effects between the oil shale and biomass
and they had undergone pyrolysis independent of each other. Moghtaderi et al.
(2004) and Vuthaluru (2004) observed similar phenomena during the study of
pyrolysis of blends of Radiata pine sawdust and Drayton coal and blends of wood
waste and Australian coal, respectively. With addition of biomass into oil shale,
there was an increase in liquid and decrease in char from pyrolysis of oil shale.
43
Table 4.1 Product distributions from the oil shale and copyrolysis of oil
shale and biomass
GOS:TB 1:0 3:1 1:1 1:3 0:1
Exp Teo Exp Teo Exp Teo
Gaseous* 25.10 20.71 24.70 24.74 24.28 26.84 23.87 23.46
Aqueous
phase
4.12 9.95 8.31 14.57 13.33 17.40 19.18 25.84
Oil-Tar 29.04 28.87 29.03 24.93 28.20 23.26 26.55 24.07
Char 41.74 40.47 37.96 35.76 34.18 32.5 30.40 26.63
*Calculated from mass balance
4.3.1 Composition of Oil phases
The oil derived from lignocellulosic materials has a large number of oxygen
containing reactive functional groups which are fragments of cellulose,
hemicellulose, and lignin polymers. Because of this, it does not exhibit thermal
stability and cannot be effectively fractionated by conventional techniques. It is
well known that oils consist of mainly water, carboxylic acids, carbohydrates and
lignin-derived substances. On the other hand, shale tar is complex mixtures
consisting of organic compounds from wide variety of chemical groups. To
characterize the tar / oil, oil phase from pyrolysis were separated into two
fractions; hexane soluble and hexane insoluble. In the case of tar from oil sale
pyrolysis, hexane solubles and hexane insolubles are called as oil and asphaltenes,
respectively. In the case of oil from biomass pyrolysis, hexane solubles are called
as extractives which mainly contain hydrocarbons. Hexane insolubles part of bio
oil consisted of low molecular weight lignin and high molecular weight lignin
compounds.
44
In this study, the pyrolysis oil and tar were firstly extracted with hexane
separated as hexane soluble and hexane insoluble. And hexane insolubles were
dissolved totally with CH2Cl2. This shows that the compounds derived from
biomass in hexane insoluble were low molecular weight lignin compounds. It
should be noted that the bio oil from terebinth berry consisted of mainly extractive
compounds. However, most bio oil contains extractives less than 30 %. In
copyrolysis experiments, no synergic effect observed in terms of oil and tar
composition. As expected, the amount of extractives decreased with the increasing
amount of terebinth berry in blend.
Table 4.2 Composition of tar and oil phases
Sample(GOS:TB) 1:0 3:1 1:1 1:3 0:1
Hexane Soluble 85.8 82.14 74.83 75.75 71.04
CH2Cl2Solubles 14.2 17.86 25.17 24.25 28.96
4.3.2 Fourier Transform Infrared Spectroscopy Results
Functional group compositional analysis was determined by FTIR
spectrometry, and results are shown in Figure 4.9. FTIR-spectra given in fig 4.9
emphasize rather similarity than specificity of the main functional groups in the
corresponding fractions of shale tar and bio-oil and their blends. The O-H
stretching vibrations between 3200 and 3400 cm-1 indicate the presence of
phenols and alcohols (H. Luik et al., 2007). The strong signals in the range of
2850–2920 cm-1, corresponding to aliphatic compounds, are present in all
samples. In addition, the infrared spectra of the tars and oils presents some bands
corresponding to CH2, CH3 bending (1375-1460 cm-1), alkenyl groups (C=C
stretching, 1606–1640 cm-1; –CH=CH– (trans) 960–970 cm-1; –CH=CH– (cis)
675–730 cm-1) and aromatic groups (–C=C– stretching, 1450–1464 cm-1). Except
1:1 copyrolysis spectra of tars shows the presence of CH2, CH3 bending (1260
cm-1) FTIR.
45
Figure 4.9 FTIR spectrums of pyrolysis oils and tar
46
4.3.3 H-NMR Results
The 1H NMR spectra of the bio-oil, shale tar and their blends and hydrogen
distributions are given in Table 4.3, respectively. Results of the 1H NMR analysis
show that the biomass mainly contain aliphatic protons at carbon atoms bonded to
other aliphatic carbon atoms. 1H NMR analysis for the tar also contains aliphatic
protons. Although aliphatic adjacent to oxygen is absence for oil shale and until
ratio of 1:3 copyrolysis oil, exist in ratio of 1:3 and only berry. 1H NMR results
show that oil and tar consisted of mainly paraffinic. The oils and tar obtained
from pyrolysis of oil shale and copyrolysis of some blends (3:1 and 1:1) contained
no aliphatic adjacent to oxygen. This may show that the oxygen compounds in
these oil and tar are mainly aromatic.
Table 4.3 Assignments of the bands in the 1H-NMR spectra of bio-oil and tar
samples
GOS:TB
Range
(ppm)
1:0 3:1 1:1 1:3 0:1
Aromatic 6.3-9.3 10 11 12 15 11
Alkene 4.5-6.3 7 7 3 5 5
Aliphatic
adjacent to
oxygen
3.3-4.5 - - - 5 4
Aliphatic
adjacent to
aromatic
alkene group
1.8-3.3 17 21 22 25 21
Other aliphatic
(bonded to
aliphatic only )
0.4-1.8 66 61 63 50 59
47
Figure 4.10 1H NMR spectra of pyrolysis oil and tar
48
4.3.4 Fuel characterization of oil and tar
Pyrolysis oils were brown in color with irritable odor. The main fuel
characteristics of oil and tar are given in Table 4.4. Water levels of oils are shown
irregularity. The oils from pyrolysis of individual feed stocks were contained less
amount water than that from copyrolysis. One cannot say any reason. The tars
obtained from oil shale have higher calorific value than the oils obtained from
biomass. In the case of copyrolysis oil and tar, the addition of biomass decreased
the calorie of oil obtained from oil shale. Moreover, all oils and tars can be used
as fuels for combustion systems in industry. But it is clear that they should be
upgraded to receive an improved oil composition for the direct utilization as a
transporting fuel.
Table 4.4 Some properties of Pyrolysis Oil and tar
GOS:TB 1:0 3:1 1:1 1:3 0:1
C 79.59 79.96 77.37 76.87 73.42
H 9.47 8.94 8.51 8.92 8.86
N 1.11 1.63 1.77 2.12 2.25
S 1.91 1.75 1.25 0.65 0.16
O* 7.92 7.72 11.10 11.44 15.31
H/C 0.12 0.11 0.11 0.11 0.12
Water, % 3.98 12.19 2.15 8.81 3.95
GCV, kcal kg−1
42.24 41.62 38.86 39.23 36.54
* calculated from difference
49
The properties of oil and tar are given in Table. Gross Calorific value was
calculated according to following equation (Friedl, 2005)
GCV (MJ kg-1) = (3.55 C2 - 232 C - 2230 H + 51.2 C * H + 131 N + 20600) * 10-3
As it can be seen in Table 4.4, oil and tar contain less amounts of oxygen
content than that of the original feed stocks. The significant decrease in oxygen
content of the oil and tar compared to the original feedstock is important, because
the high oxygen content is not attractive for the production of transport fuels. A
further comparison of H/C ratios with conventional fuels indicates that H/C ratios
of the oil and tar obtained in this study lie between those of light and heavy
petroleum products.
4.3.5 Composition of Aqueous Phase
Analysis of the aqueous phases showed that aqueous phases consisted of
mainly water (81-88 %). The other would be water soluble organic compounds
such as low molecular weight carbonyl compounds, phenols, alcohols, carboxylic
acids etc. To determine the amount of these compounds, aqueous phase was
extracted CH2Cl2. The amounts of CH2Cl2 solubles are given in Table 4.5. It is
seen that their amounts are not so much. But, most of CH2Cl2 soluble compounds
might be evaporated during CH2Cl2 evaporation.
Table 4.5 Composition of aqueous phase
GOS:TB 1:0 3:1 1:1 1:3 0:1
Water Content 83.33 89.35 88.34 88.08 81.36
CH2Cl2 Solubles 2.36 0.63 1.32 1.40 3.43
50
4.3.6 Fuel characteristic of chars
In principle, the char obtained from pyrolysis of materials can be used as
fuel, alone or mixed with other fuels. It can be also used as a cheap adsorbent. The
characteristic of chars obtained from pyrolysis of oil shale and biomass are mainly
depended on the composition of the biomass and oil shale. Some properties of
chars from biomass, oil shale and blend (1:1) are given in Table 4.6. GCV were
calculated according to following equation (Yanik et al, 2007).
H0 = 0,3491C + 1,1783H + 0,10005S - 0,1034O - 0,0151N - 0,0211ASH
As expected the char obtained from biomass is appropriate for household
briquette production due to the low sulphur and ash content. They can be also
burned in a steam boiler with an appropriate emission control. The GCV of char
from oil shale was increased while ash content decreased with the addition of
biomass. But, both chars from oil shale and blend contain still high sulphur
amount.
Table 4.6 Properties of chars
* calculated from difference
GOS:TB 1:0 1:1 0:1
C 57.81 58.08 77.2
H 2.60 2.42 2.68
N 1.96 2.24 2.58
S 1.99 1.07 0.04
O* 35.64 36.19 22.5
Ash 29 22.65 11.23
GCV, kcal kg−1 19.11 18.98 27.51
51
4.3.7 Composition of gas products
The compositions of gases obtained from pyrolysis of terebinth berry, oil
shale and their mixtures are given in Fig 4.11. The gases composed of mainly H2.
The content of CO2 is considerable also. The content of C1–C5 hydrocarbons,
amounting to 40% in shale-derived gas, was very low in bio-gas. By addition of
biomass to oil shale,CO2 and CO increased, while H2 decreased. Also there was
no difference in alkenes coming from oil shale and biomass gases.
Figure 4.11 Composition of gas products
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
01:00 03:01 01:01 01:03 00:01
H2COCO21‐penten2‐methyl‐2‐butenet‐2‐penten1,3‐butadienen‐pentanec‐2‐butenei‐Butylene1‐butenet‐2‐butenen‐butanei‐butanecyclopropanePropaneethyleneethanemethane
52
5. CONCLUSION
In this study, conversion of biomass and oil shale into the useful production were investigated. To predict thermal behavior of biomass and shale , thermal degradation both of them were investigated by TG/DTG. DTG curve for oil shale exhibits two weight-loss steps between 350-520 ºC. The shale, devolatilization took place a wide temperature range between 350-520 ºC with two sharp peaks. The maximum weight loss rate was observed at 520 °C. The mass of residue was ~45 wt %. In the case of biomass, DTG curve exhibited two weight loss steps between 200-500 °C; first step took place with a maximum weight loss rate at 290 ºC and second step at 360 ºC. The mass of residue was ~32 wt at 500 oC.
In the first experiments, pyrolysis of oil shale and terebinth berry were investigated by fixed bed reactor. Product distribution from pyrolysis of oil shale did not significantly change as increasing the pyrolysis temperature between 500-700 °C. There was a little increase in gas and liquid products and decrease in char product yields as temperature raised from 500 to 700 ºC . The oil yields were around 87 wt% over the range of pyrolysis temperatures. Similarly, temperature has no effect on product distribution from terebinth berry pyrolysis. Liquid yields were approximately 49 wt% in case of terebinth berry.
Copyrolysis experiments were carried out with different ratio of oil shale to biomass (1:3, 1:1, 3:1) at 500 ºC. The experimental yields from the copyrolysis are not different from the theoretical ones calculated based on the yields from the pyrolysis of the individual component of the mixtures. This confirmed that there were no synergistic effects between the oil shale and biomass and they had undergone pyrolysis independent of each other.
Functional group compositional analysis of oil/tar was determined by FTIR
and NMR spectrometry. Results of the 1H NMR analysis show that the biomass
mainly contain aliphatic protons at carbon atoms bonded to other aliphatic carbon
atoms. FTIR results also confirm that 1H NMR results.
The tars obtained from oil shale have higher calorific value than the oils
obtained from biomass. In the case of copyrolysis, the addition of biomass into oil
shale decreased the calorie of tar obtained from oil shale. Moreover, all tar/oil can
be used as fuels for combustion systems in industry. But it is clear that they
should be upgraded to receive an improved oil composition for the direct
utilization as a transporting fuel.
53
As expected the char obtained from biomass is appropriate for household briquette production due to the low sulphur and ash content. And copyrolysis of oil shale with biomass give the produce the char having better quality than pyrolysis of oil shale alone.
54
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