Bmp-course Plan and Evaluation Plan

8/3/2019 Bmp-course Plan and Evaluation Plan

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COURSE PLAN AND EVALUATION PLAN

Course Code : ME 204

Course Title : Basic Manufacturing Process

L-T-P : 3-1-0

Credits : 4Course Instructors : Mr. Sudhakar C Jambagi

Teaching Department : Mechanical Engineering

Objectives of the course

The main objectives of this course for mechanical engineering students are:

To give basic insight in the manufacturing science. To study the different processes in manufacturing.

Skill development of the student expected from the Course Analytical skills Conceptual skills Interest and Enthusiasm.

Metal Joining process: Gas Welding, Arc Welding, Advanced Welding processes,

Welding defects, Brazing and solderingMetal Removal processes: Introduction to machine tools and classification, lathe, drilling

machine, shaping machine, Milling Machine, Advanced machine tools.

Course CoverageSl

No

Title Hrs week

Introduction to manufacturing processes

Part I- Joining Processes and equipment1 Fusion welding processes

1. electric arc welding processes non consumable electrode welding consumable electrode welding consumable work piece welding electrodes Oxyfuel gas welding Thermit welding Electron beam welding Laser beam welding Welding safety

5


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2 Solid state welding processes cold welding ultrasonic welding friction welding resistance welding

explosion welding diffusion bonding(welding)

4

3 Metallurgy of welding :welding design & process selection welded joint weld quality weldability testing welded joints weld design and process selection

4

4 Brazing ,soldering ,Adhesive bonding and mechanical fasteningprocesses

brazing soldering

adhesive bonding mechanical fasteningjoining plastics

4

Part II-Metal removal processes

1 Fundamentals of cutting

mechanics of chip formation types of chips produced mechanics of oblique cutting cutting forces and power temperature in cutting tool life wear and failure surface finish and integrity machinabilty

5

2 Cutting tool materials

carbon and medium alloy steels HSS Cast cobalt alloys Carbides Coated tools Alumina base ceramics Cubic boron nitride Silicon nitride base ceramics Diamond Whisker reinforced tool materials

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3/4

Cutting tool reconditioning Cutting fluids

3 Machining processes for producing round shapes

Turing parameters

Lathes and lathe operations High speed machining, ultra precision machining and

hard turning

Cutting screw threads Boring and boring machines Drilling and drills Drilling machines Reaming and reamers Tapping and taps Deign considerations for drilling, reaming, tapping

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4 Machining processes for producing various shapes Milling operations Milling machines Planing and shaping Broaching and broaching machines Gear manufacture by machining

Machine tool structures Vibration and chatter in machining Machining economics

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5 Non traditional machining processes: Chemical machining Electrochemical machining Electrochemical grinding Electric discharge machining Wire EDM Laser beam machining Electron beam machining and plasma arc cutting Water jet machining Abrasive jet machining Economics of Non traditional machining processes:

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References:

1. manufacturing engineering and technology,kalpakjian(part IV and part V)2. introduction to manufacturing processes, John a schey3. manufacturing processes and systems, Philip F ostwald4. manufacturing processes for engineering materials ,serope kalpakjian5. Ghosh and Mallick, Manufacturing Science


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6. Paul Degramo, materials and processes in manufacturing7. Rao P N, Manufacturing technology Vol I and II8. welding hand book seventh edition, volume 1 fundamental of welding,weisman*

Evaluation Plan:

End Sem Exam = 50 % Mid Sem Exam = 20 % Assignments, Quizzes, Tests = 30 %(asst-10+test-20)

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Total = 100 %

Course coordinator:

1. Mr. Sudhakar C Jambagi

Documents

Bmp-course Plan and Evaluation Plan