Body of Knowledge - FMEA (Failure Mode and Effect Analysis)

7/29/2019 Body of Knowledge - FMEA (Failure Mode and Effect Analysis)

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FMEA

PRACTITIONER

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This procedure allows the companies to increase the

satisfaction of the end users and clients while using the

product. It also aims at decreasing the liability risk of the

product thereby thwarting the manufacturing and design

flaws.

Deploying FMEA techniques is mandatory for companies

that are suppliers to the automotive industry. A formal

registration to the ISO/TS is sought by the organisations

dealing with the suppliers.

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Risk Management Strategy for Product design and

Manufacturing process development


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Eligibility Criteria

Any individual with a four year degree

or the international equivalent along

with the knowledge of quality

systems can do this course.

Any person with a secondary degree

(a diploma in high school or the

corresponding degree) with an

experience in the quality systems

and ISO can take this course.management.

Who should do this course

Individual concerned with product

development and introducing newstrategies.

Managers responsible for engineering

and manufacturing who are concerned

with the production and prediction of

the product.

Design engineers who design new

products to increase the satisfaction of

the customers.

Quality managers who are concerned

with the application of these tools to

improve the quality.

Process engineers who are involved in

executing the plans of the project.

Benifits of Six Sigma

Educates to manage and evaluate

the FMEA process when initiated. Demand for people FMEA expertise

is high and hence getting spotted is

trouble-free.

Provides recognition in the global

markets.

Offers a competitive edge over other

contenders.

Provides immense scope fori n n o v a t i n g n e w i d e a s a n d

contributing to the company.

Teaches to effectively implement

and execute the process.

Fees :

First take : 80 USD

Number of attempts per test : 03

Re-take : 50 USD

Number of attempts per test : 03

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OVERVIEW OF FMEA

Introduction

FMEA Definition

FMEA Implementation & Purpose

Types of FMEA

FMEA Flow and its Role in Failure Mode Avoidance

FMEA Flow (Robustness Linkages) Useful Information Sources for Input to FMEA

FMEA Provides Input to

Benefits of FMEA

Benefits of FMEA Types

Concept FMEA Benefits and Uses

Concept FMEA Outputs Design & Process FMEA Benefits and Uses

Design & Process FMEA Outputs

Process FMEA Benefits and Uses Process FMEA Outputs

Generating FMEA

Who Initiates and prepares an FMEA?

Who Updates an FMEA? How do I Start or Update an FMEA?

When is an FMEA Started or Updated?

Who is the FMEA Customer?

When is an FMEA Completed?

How are FMEA Results Documented?

When Can FMEA Documents be Discarded?



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Execution of FMEA - 1

Introduction to Design & Process FMEA (DFMEA & PFMEA)

Introduction Design & Process FMEA

Information Flow

FMEA Team & Scope

Inputs to Design & Process FMEA

Introduction to Robustness Tools (Robustness Linkages) Boundary Diagram, Interface Matrix & Pdiagram

Items / Functions

Determine Function

How to Identify Item/Functions

Examples of Item/Functions

Item/Function Worksheet

Potential Failure Modes

How to Identify Failure Mode Types

Sample Functions and Failures

How to Identify Potential Failure Modes

Functional Approach

Potential Effect(s) of Failure & Severity

How to Identify Potential Effect(s) of Failure

How to Identify Severity

Design Severity Rating Table

Process Severity Rating Table



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Execution of FMEA - 2

Classification

Classification

YC Classification Rating

Potential Causes / Mechanism of fialure

Potential Cause(s)/Mechanism(s) of Failure

How to Identify Potential Cause(s) of Failure

Occurrence

How to Identify Occurrence

Occurrence Rating Table

Current Design Controls

Types of Design Controls How to Identify Design Controls

Detection

How to Identify Detection Rating

Effectiveness Factors

Design Detection Rating Table

Other requirements

Risk Priority Number (RPN)

Recommended Actions

Actions Taken

Responsibility and Target Date Completion Resulting

RPN

Outputs from Design & Process FMEA
