Bondek II Brochure (Web Copy) A

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  • BONDEK I I

    DESIGNFLEXIBILITY

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    SECURITY

    HI-TECHPRODUCTION

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    RECYCLING

  • BlueScope Lysaght is one of the world's largest rol l former of processed steel bui lding products.We are well known for respected brands such as LYSAGHT@, PRESTIGE@ PANEL, KLIP-LOK@,TRIMDEK@, BONDEK@ I I , POWERDEK@ and others .

    B lueScope Lysaght comes under the umbre l la o f B lueScope Stee l , one of the lead ing s tee lcompanies in the As ia Pac i f ic reg ion spec ia l is ing in the product ion o f f la t s tee l products ,inc lud ing s lab, hot ro l led co i l , co ld ro l led co i l , p la te , t in p la te and va lue-added coated andpainted steel products.

    Drawing f rom our wor ldwide ro l l forming exper t ise and more than 140 years o f exper ience inthe construction industry, we bring to you solut ions inspired by innovative technology, readyaccess to raw mater ia ls , a lead ing domest ic market pos i t ion and a s t rong presence in thegrowing markets of Asia.

    The LYSAGHT@ brand name is synonymous with qual i ty and pertormance. Since 1979, BlueScopeLysaght structural steel decking products have been tr ied and tested, and successful ly ut i l isedin count less pro jects around the wor ld , inc lud ing landmark bu i ld ings in Aust ra l ia , S ingapore,Malays ia , lndones ia , Hong Kong, China, Dubai and Taiwan.

    An en t i r e su i t e o f LYSAGHT@ s t ruc tu ra l s t ee l deck ing p roduc t s ( i nc l ud ing BONDEK@ l l ,W-DECK@ and POWERDEK@) is ava i lab le to meet your d iverse bu i ld ing needs. These s tee lsheeting profi les offer dif fering spanning and loading capacit ies to suit dif ferent design needs.

  • LYSAGHT@ gOruOfK@ ll profi le is widely accepted by the building construction industry to behighly ef f ic ient , versat i le and robust. l t has also been used to great ef fect on many majorbui ld ing projects, as wel l as count less smal l ones.

    BONDEK@ l l steel prof i le has been developed from the or ig inal BONDEK@ prof i led steelsheet ing. l t has a s imi lar prof i le shape but a s igni f icant ly more ef fect ive longi tudinal tensi lereinforcement. The top of the ribs has been embossed to bring about greater tensile strength.Its higher yield strength and larger effective depth makes it more effective than the same areaof deformed bars or welded wire fabric.

    BONDEK@ ll steel sheets are permanent formwork for a suspended composite concrete slab.In i ts assembled state, i t can be used as a working plat form and formwork to support wetconcrete, construction materials and trades. When the concrete hardens, BONDEK@ ll acts asthe bottom reinforcement of the concrete slab.

    BONDEK@ ll is a complete structural steel decking system for concrete, masonry or steel frameconstruction.

    BONDEK@ ll Profi le and Dimensions

    The nominal d imensions of BONDEK@ l l prof i led steel sheet ing are shown in the f igure below.The ef fect ive cover width is 600mm. In the assembled state, the prof i le comprises twointermediate dovetail r ibs for every interlocking side-lap joint. The assembled ribs are all boldlyembossed along their exposed top faces.

    Male Lap RibEmbossment

    l 2 4 l 4 4l-,ffil

    Cover Width : 600 0.75 or 1 .00 BMT

    FemaleLap Rib

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    mm

    0.751 . 0 01 . 2 0

    (FrG.1)

    BONDEK@ ll Section Properties Table

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    Zx 1O9mm3/m

    1 0 . 3 01 3 . 6 016.02

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    1 2 . 5 016.6920.03

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    47.9864.0876.90

  • Material Specification

    BONDEK@ l l prof i led steel sheet ing is rol l - formed from hot dipped,passivated, high strength grade steel strip in bare metal thickness ofor 1 .20mm. Coating class of 2275,2350 or 2450 are being supplied.

    z inc-coated, chromate-e i t he r 0 .75mm,1 .00mm

    Thickness 0.75 mm, 1 .00 mm, 1 .20 mmCoating Mass 2759/m2 or 350 g/m2 or450 g/m2Yield Strength 550MPaMeets Australian Standard AS 1397 - G550 -2275

    Features of BONDEK@ ll Profi ler Permanent formworkr High tensi le steelr Positive interlocking sectionr Durable galvanised cost ingr Full range of accessoriesr Corrosion protectedI Composite slab's fire performance is in accordance to requirements of Brit ish Standard BS

    5950: Part 8. Fire performance has been further improved (refer to tests conducted atVictoria University).

    Benefits of BONDEK@ ll Profiler Can be used in concrete-frame constructionr Shape of profi le minimises formwork deflectionr Safe working platform, further enhanced by the bold embossments on the ribsr Fast installation of decks delivered cut-to-lengthI Eas! installation of services and ceil ings (without the need to dri l l into concrete slab)r Bold embossment on ribs provide mechanical resistance between concrete and the deckr Minimal propping

    NO PROPS are needed for the fol lowing formwork spans:

    Slab Thickness (mm) 1 10 12OSingle Span (mm) 2730 2670Continuous Span (mm) 3240 3170

    130 140 1502610 25s0 2s003100 3030 2960

    175 204 225 2502390 2290 2210 21402810 2670 2560 2460

    Slab Thickness (mm) 1 10 12OSingle Span (mm) 2300 2240Continuous Span (mm) 2530 2460

    130 ' t40 1502180 2130 208024oO 2340 2290

    175 200 225 2501 9 8 0 1 8 9 0 1 8 1 0 1 7 4 02170 2070 1980 1910

  • 1 .

    Recommended Usage of BONDEK@ ll Profi le

    Research & Development SupportBlueScope Lysaght places great emphasis on product research and test ing. Al l of ourLYSAGHT@ structural products are subjected to rigorous tests such as slip block test,formwork tests including shear and bearing, full scale slab test, composite slab cyclic test,fire rating test, formwork - air pressure test, formwork - four point load test and concentratedload test . These tests are carr ied out in the labs of the Lysaght Technology Centre inChester Hil l, Sydney, Australia, to ensure maximum performance and quality of our deckingprofi les.

    lmproved Fire PerformanceBONDEK@ ll profi led steel sheeting has been put through further fire tests conducted atthe Victoria University of Technology to ascertain the contribution of BONDEK@ ll decksto the positive moment capacity of a composite slab in fire. The structural adequacy of thecomposi te s labs and i ts resistance of s igni f icant tensi le forces in bending, in addi t ion tothe conventional reinforcement, have been established.

    3. Accreditation by NATA LaboratoriesOur test results are accredited by NATA Laboratories to facil i tate product l isting schemesof local authorit ies.

    Product Recommendation & Design to Suit your SpecificationsWorking from your project specifications, our engineers wil lfollow-up on your requirementsand work out a set of calculat ions and a project proposal . A user- f r iendly Excel-basedsoftware for the design of composite slabs with LYSAGHT@ BONDEK@ ll profi le is availableto assist a competent engineer in der iv ing an opt imal solut ion. This sof tware should beused in conjunct ion wi th the BONDEK@ l l Design and Construct ion Guide.

    Quality Assurance - Material / Manufacturing ProcessThe LYSAGHT@ brand name is synonymous with quality and performance. As with all otherLYSAGHT@ products, BONDEK@ ll profi led steel sheets comply with building regulationsand design codes in countr ies such as UK, Austral ia, Hong Kong, Singapore and Malaysia.

    2 .

    4.

    5 .

    Thickness1 8 0 m m1 7 0 m m1 6 0 m m1 5 0 m m1 4 5 m m1 4 0 m m1 3 0 m m1 2 5 m m1 2 0 m m1 1 5 m m1 1 0 m m1 0 5 m m

    2 0 0 0 l 2 s 0 0 l 2 6 0 0 l z e o o l g o o o l 3 2 0 0

    1.OO BMT

  • lCopyright@ 2003 by BlueScope Steel Limited. All rights reserved. No part of this brochure may be reproduced, storedin a retrieval system, or transmitted in any form or by any means, electronic, mechanical, recording or otherwise, withoutwritten permission from BlueScope Steel Limited.

    LYSAGHT@ and BONDEK@ are registered trademarks of BlueScope Steel Limited, ABN 16 000 01 1 058. BlueScope is atrademark of BlueScooe Steel Limited.

    The LSYAGHT@ range of products is exclusively made by BlueScope Steel Limited trading as BlueScope Lysaght.

    For further information, please contactDecking AsiaBlueScope Steel Asia Pte Ltd9 Temasek Boulevard#06-03 Suntec Tower 2Singapore 038989Tel: (65) 6333 3378Fax: (65) 6333 3347

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