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Dedicated to engineering quality industrial electronics since 1962! Bonitron, Inc. 20130206

Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

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Page 1: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Dedicated to engineering quality industrial electronics since 1962!

Bonitron, Inc.

20130206

Page 2: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Introduction

2

Introduction

1336 Solutions

Common DC Bus

Braking Solutions

Drive Accessories

Question and Answer

Page 3: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

• Reduce downtime and prevent drive faults

• Connect via DC terminals

• Ideal for PowerFlex and Kinetix drives

Solutions for AC Drives

Introduction

3

Page 4: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

1336 Solutions

4

Introduction

1336 Solutions

Common DC Bus

Braking Solutions

Drive Accessories

Question and Answer

• Encompass Partner for over 20 years • Bonitron is the preferred choice

for 1336 Replacements.

Page 5: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Bonitron.com/Drive-AB.html

5

Page 6: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

1336-MOD-K

6

Page 7: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

1336-MOD-K

7

• Brake Transistor and Resistor in one enclosure

• 400 - 1800 Watts continuous

• 6 – 43 HP

• 230 - 575VAC

M3452 Combination Unit

Page 8: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

1336W Cross References

8

Page 9: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

1336R Cross References

9

Page 10: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

1336R

10

1336R Components

• REGEN Precharge

• AC in. DC out.

• REGEN Converter

• Return regenerative energy to AC Line

• 120VAC Controller

• Line Filter

• 10% Reactor

Page 11: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Bonitron

11

Not Required

•Line filter

•Reactor

•120VAC controller

Page 12: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Bonitron

12

REGEN Converter

•Line Regen

•M3645

•Return regenerative energy to AC Line

REGEN Precharge

• 3-Phase Power Supply

• M3713SC

• AC in. DC out

• Optional Precharge

Page 13: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

M3645

Line Regen

M3713SC

Common Bus Power Supply

Model Number Definitions

13

• System Voltage

• Current

Specifications

Bonitron Rockwell

Page 14: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

14

1336R – REGEN Converter

Bonitron Line Regen •Regenerative energy returned to AC line reduces

utility power usage

Great return on investment

•208 - 600VAC support with 50/60Hz auto select

•30, 50, 100 Amp units

•150% overload for 60 seconds

• Interactive Digital Display

•Event and usage logging

• Integrated filtering and transient suppression

•>99% efficient

Product Highlights

M3645

Page 15: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

15

1336R – REGEN Precharge

3-Phase Power Supply

• 230 - 600VAC

• 30 - 375A: Can be paralleled for more

• 12-18 Pulse Systems

Common Bus Drive Systems

• Add bulk capacitance to drive system

• Power 3-Phase drives from single phase source

Single phase

M3713SC with Precharge

Page 16: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

PowerFlex Cross References

16

Page 17: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Common DC Bus

17

Introduction

1336 Solutions

Common DC Bus

Braking Solutions

Drive Accessories

Question and Answer

Page 18: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Common DC Bus

18

Introduction

1336 Solutions

Common DC Bus

Braking Solutions

Drive Accessories

Question and Answer

Page 19: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Multiple Drives

• M3713

• DC powered drives

• Share circulating energy

Common Bus Power Supply

19

Page 20: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Multiple Drives

• M3345CBM

• AC powered drives

• Share circulating energy

Sharing Diodes

20

Page 21: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Multiple Drives

• DC powered drives

• Isolate circulating energy

Isolation Diodes

21

Page 22: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Braking Solutions

22

• Replacements for 1336W

1336W

• Drives with no internal brake/7th IGBT

• Braking Transistors

• Braking Resistors

PowerFlex®

• No Rockwell 7th IGBT add-on

• Must be ordered with brake initially

• No 7th IGBT on drives above 400HP

• Bonitron brakes 2300HP+

PowerFlex® 750 Series

Page 23: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

PowerFlex Cross References

23

Page 24: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

M3452 M3575T

M3675T

Braking

Transistors/Choppers

24

Page 25: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

• High duty

• 75 – 1600 A

• 230 – 690 VAC

• Networking Options

M3452 – Heavy Duty Choppers

• 20% duty

• 10 – 600 A

• 230 – 460 VAC

M3575T – Standard Duty Choppers

• Up to 10A

• 115 – 480VAC

M3675T Braking Transistor

25

Braking Transistors

Page 26: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

M3575R or M3775 26

Resistors

Braking

Page 27: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

• Up to 33A

• 6 or 20% Duty

M3575R

• Up to 1600+ Amps

• 10, 50, and 100% Duty

• Convection or Fan Cooled

M3775R

Custom Available

27

Braking Resistors

Page 28: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Undervoltage Solutions

28

Page 29: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

29

Undervoltage Solutions

Page 30: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

30

Undervoltage Solutions

Page 31: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Voltage Regulator M3534R or M3460R

Charger M3528

Energy Storage

Discharger M3628

31

Undervoltage Solutions

• Connects to drive’s DC terminals

• Protection from sags to complete outages

• Energy storage provided by Bonitron or third party

• Integrated safety discharging

• One UPD can support multiple VFDs

UPD

Page 32: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Maintenance Solutions

32

Page 33: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Maintenance Solutions

33

• Rapidly tests M3528B Battery Modules

Battery Testers

• Depletes energy stored in ultracapacitors

Capacitor Dischargers

• Form capacitors

• Benchtop power supply

Capacitor Formers

• Measure capacitance and ESR to determine when end of life is reached

Capacitor Testers

Page 34: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Question and Answer

34

• 615-244-2825

[email protected]

Questions?

Introduction

1336 Solutions

Common DC Bus

Braking Solutions

Drive Accessories

Question and Answer

Page 35: Bonitron, Inc. · Question and Answer •Reduce downtime and prevent drive faults •Connect via DC terminals •Ideal for PowerFlex and Kinetix drives Solutions for AC Drives Introduction

Dedicated to Designing and Manufacturing

Quality Industrial Electronics

BONITRON

WWW.BONITRON.COM - 615-244-2825