Upload
onur-sueruecue
View
190
Download
19
Tags:
Embed Size (px)
DESCRIPTION
method statement of commissioning of booster pumps
Citation preview
TABLE OF CONTENT
1 Scope
2 Reference Documents
3 Health, Safety, and Environment
4 Key Personnel
5 Sequence of Operation
6 Method And Sequence of Work.
7 Testing and Commissioning Equipment Certification
8 Attachment
1. Scope:
1.1 The systems will be Pre-commissioned and Commissioned in accordance with the approved method of statement.
1.2 Ensure that all permanent wiring has been tested for insulation resistance and continuity prior to connection.
1.3 Ensure that earthing / grounding arrangements are intact and that leakage currents can be effectively discharged.
1.4 Ensure that the Booster pump for domestic water systems are properly installed and shall perform as designed and as per requirement.
2. Reference:
2.1 The Project Specification
AEA-1305-WC-M-S57-P99-LBM-0315 : BASEMENT PLANTROOM HVAC BLOW UP DETAILS
AEA-1305-WC-M-S57-P99-LBM-0315-1 : BASEMENT PLANTROOM HVAC BLOW UP DETAILS
AEA-1305-WC-M-S57-P99-LBM-0315-2 : BASEMENT PLANTROOM HVAC BLOW UP DETAILS
RED-1305-WC-PH-S53-P99-SCH-0101 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 1 OF 7
RED-1305-WC-PH-S53-P99-SCH-0102 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 2 OF 7
RED-1305-WC-PH-S53-P99-SCH-0103 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 3 OF 7
RED-1305-WC-PH-S53-P99-SCH-0104 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 4 OF 7
RED-1305-WC-PH-S53-P99-SCH-0105 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 5 OF 7
RED-1305-WC-PH-S53-P99-SCH-0106 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 6 OF 7
2.2 Material Transmittal 2.3 National Standards (CIBSE & ASRHAE) 2.4 Information for Construction Drawings (IFC)
3. Health, Safety, and Environment:
3.1 ARMA will operate a strict safety policy. ARMA-ELEKTROPANC recognizes the importance of safety on site and will strictly adhere to the safety requirements for working.
3.2 A team of experienced and well qualified safety officers will be assigned to implement and control the Health Safety & Environment Plan on site.
4. Key Personnel:
4.1 The Contractors T&C for Mechanical/Electrical Group has the overall responsibility for the implementation of this Method of Statement.
4.2 The Contractors T&C Manager will ensure that the resources are available to carry-out the works as per approved drawings, method of statement, and work as scheduled.
4.3 The Contractors Site Engineer/Supervisor is responsible to ensure that the work has been carried out as per approved drawings. Method statements and assist inspection.
4.4 The Contractors commissioning technician/s is responsible to ensure that they are abiding the method of statement to achieve the required data as per equipment schedule and project specification.
4.5 The Contractor Safety Officer will assist in all issues related to the HSE.
5. Sequence of Operation
Domestic water system booster pumps are located in the ENGINEERING ROOM (0315) serves water to
guest room hot & cold water. The other one unit booster pump in the Fire room, see sequence of
adjustment and commissioning activity reports on following pages.
5.1 FLT 1 Booster pumps will transfer water from the raw water tank, on the passes through sand filter and activated carbon filter to potable water tank. Booster pumps is driven by pressure switch, pressure is 3.0 bar while the start, stop when 4 bars.
5.2 BP1 booster pumps take water from the potable tank and through the softener and then send it to the domestic system. This booster pump job is to transport water to the domestic use of
the guestroom. This booster pumps is driven by pressure sensor and frequence converter,
pressure is kept constant at 7,0 bar. 5.3 BP2 booster pumps take water from the potable tank and through the softener and then send
it to the domestic system. This booster pump job is to transport water to the domestic use of
the hotel areas. This booster pumps is driven by pressure sensor and frequence converter,
pressure is kept constant at 5,0 bar.
6. Method and Sequence of Work:
Start- up and Commissioning of Booster Pump units will be carried out by Manufacturer/ Specialist
supplier. All check sheets and signed reports from the manufacturer shall be collected and attached.
We will assist their commissioning engineer as required. The main objective is to minimize the risk of injury and damage to personnel and equipment. Electrical test on control panel shall be
implemented and signed off by supplier or responsible contractor and to be attached on
commissioning checklist.
6.1 Pre-Commissioning
6.1.1 Pump & Motor should be properly mounted, making sure that the base of the unit is permanently supported.
6.1.2 Proper piping (outlet & inlet), correct foundations and motor mounts must be implemented to minimize external stress on all piping.
6.1.3 Ensure that all flexible connections are secure. 6.1.4 Lubrication should be observed or implemented as per manufacturers
recommendation.
6.1.5 Ensure sufficient feed water supply. Booster should be thoroughly purged of air before start-up.
6.1.6 Ensure that the piping system pressure leak test, attached on pre-commissioning checklist.
6.1.7 Ensure that the pump motor power requirements are connected to a suitable electrical supply.
6.1.8 Ensure that the pump motor is earth or bonded to earthing system. 6.1.9 Pump control panel is properly commissioned by supplier or installer contractor.
6.1.10 Cables, terminal connections, trunking lines or conduits, cable trays are as per approved materials and installation.
6.1.11 Ensure that complete installation and start up checks is according to manufacturers written instruction.
6.1.12 Clean strainer on suction piping. 6.1.13 Verify that each pump is free to rotate by hand. If pump is bound or drags, do not
operate until cause of trouble is determined and corrected.
6.2 Commissioning
6.2.1 Ensure that the entire pre-commissioning checklists are completely done. 6.2.2 Prime the pump by opening suction/discharge valve and prepare pump for operation. 6.2.3 Turn on the power of the pump in AUTO Mode. 6.2.4 Verify that the pump is running in the correct rotation.
6.2.5 Check the charge on the connected cushion tank. It should be the same (or %10 less then) as the operating pressure: 7.00 Bar for the potable water system for BP1
guestroom, 5,00 bar for BP2 for hotel areasand 3.00 Bar for FLT1 raw water booster.
Recharge or bleed off air if necessary.
6.2.6 Close slowly the discharge valve and record the cut off pressure of the FLT1. 6.2.7 Open the discharge valve slowly and then record the cut in pressure of the FLT1. 6.2.8 With the pump running, check the motor current and volts. 6.2.9 For all pumps, check dry protection level.
6.2.10 Install a temporary bypass line with an isolation valve from the discharge header into the water storage tank (potable or non-potable tank) to which the booster pump set
under commissioning is connected at the suction side. Isolate the discharge header from the domestic water system.
6.2.11 Check the operational order of the pumps. For presostat driven FLT1 ;
6.2.9.1 Switch the booster pump set panel on automatic mode. 6.2.9.2 Open the valve on the bypass line. This would simulate a drop in the system
pressure and the FLT1 should start.
6.2.9.3 Note the pressure at the point in which the FLT1 pump1 starts. 6.2.9.4 Because the discharge line is not feeding into the system, a further drop in
pressure should happen. This would start the FLT1 pump2.
6.2.9.5 Note the order of activation of the pumps. 6.2.9.6 Slowly close the valve on the bypass line. This should raise system pressure
and stop all running pumps.
6.2.9.7 Note the pressure at the point when each pump stops.
For Frequence Converter driven BP1 and BP2; 6.2.9.8 BP1 and BP2 boosters driven with frequence converters.
6.2.9.9 For BP1 and BP2, Switch the booster pump set panel on automatic mode. 6.2.9.10 Open the valve on the bypass line. This would simulate a drop in the system
pressure and BP1 and BP2 should start.
6.2.9.11 Because the discharge line is not feeding into the system, a further drop in pressure should happen. This would start the second pump, and later third pump.
6.2.9.12 Note the order of activation of the pumps.
6.2.12 Repeat 6.2.10 until cyclic changeover function is found to be working properly.
6.3 Performance Test
The objectives of the performance test follow:
6.3.1 To ensure that the Booster pumps are operating automatically as required for system application.
6.3.2 To ensure that the Booster pumps for Potable and Non-Potable Water Systems are performing according to the design data and specification.
6.3.3 A representative from each trade shall be available during the performance test as well as one representative minimum from the owner, engineer, and general contractor. The
trades involved shall include as a minimum Mechanical, electrical, controls, and
commissioning agent.
6.4 Temporary Works during Commissioning Stages
6.4.1 Necessary Permits shall be obtained prior to works. 6.4.2 Location of work to be secured through the use of barricade tapes. Unauthorized
personnel to be excluded from works location.
Testing and Commissioning Equipment Certification The following equipment / tools are to be use during testing and commissioning works:
Items Equipment Nos. Purpose Certificates
1 Multi Tester 1 For Testing of Volts
and Current
To be provided during
commissioning stages
2 Hand Tools (set) 1 Use for related works N/A
3 Pressure Gauge 2 Use for checking the
pressure.
To be provided during
commissioning stages
7. Attachment:
8.1 Booster Pump Pre-Commissioning Checklist 8.2 Booster Pump Pre-Commissioning Punch list 8.3 Booster Pump Commissioning Checklist 8.4 Booster Pump Performance Test Checklist 8.5 Booster Pump Equipment Schedule and Pump Performance Curve 8.6 Riser Diagram Domestic Water 8.7 Material Transmittal Approval
8. Attachments
8.1 Booster Pump Pre-Commissioning Checklist
BOOSTER PUMP PRE-COMMISSIONING / GUEST ROOMS BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT Comment/s :
PASHA CONTRUCTION
Lead Engineer
Senior MEP Manager
Contact ARMA ELEKTROPANC Ref. DOMESTIC WATER
Client PASHA CONSTRUCTION
Plant Ref. ENGINEERING ROOM (0315)
Location/ Area Serving GUEST ROOMS BOOSTER SET / COR-3-MVI7004-22/2-T-3-E 22
Tick Yes if Acceptable; Provide comment if unacceptable Yes No Comment
General
Installation is as per manufacturers instructions
Manufacturers recommended spare parts are provided
Equipment label permanently affixed
Pump turns freely
Pump foundation is level within manufacturers tolerances
Pumps in place and properly supported
Isolation valves and piping specialties installed
Flexible connections check and secure.
Shaft seal is leak free
Pump detail checked against the drawings and all devices gages and appurtenances are in place
Electrical and Controls
Power isolator is located within site of the unit it controls and labeled
Pump motor connected to a suitable electrical supply
All electric cable and terminal connections tight
Grounding installed for components and unit
Safeties installed and operational
Starter overload breakers installed and correct size
All control devices and wiring complete
Control system interlocks connected and functional
Operation of Control switch checked in all positions
Installation per manufacturers instructions
8.1 Booster Pump Pre-Commissioning Checklist
BOOSTER PUMP PRE-COMMISSIONING / KITCHEN/LAUNDRY Hotel Areas BOOSTER SET MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT Comment/s :
PASHA CONTRUCTION
Lead Engineer
Senior MEP Manager
Contact ARMA ELEKTROPANC Ref. DOMESTIC WATER
Client PASHA CONSTRUCTION
Plant Ref. ENGINEERING ROOM (0315)
Location/ Area Serving KITCHEN/LAUNDRY Hotel areas BOOSTER SET / COR-3-MVI3204-7,5/2
Tick Yes if Acceptable; Provide comment if unacceptable Yes No Comment
General
Installation is as per manufacturers instructions
Manufacturers recommended spare parts are provided
Equipment label permanently affixed
Pump turns freely
Pump foundation is level within manufacturers tolerances
Pumps in place and properly supported
Isolation valves and piping specialties installed
Flexible connections check and secure.
Shaft seal is leak free
Pump detail checked against the drawings and all devices gages and appurtenances are in place
Electrical and Controls
Power isolator is located within site of the unit it controls and labeled
Pump motor connected to a suitable electrical supply
All electric cable and terminal connections tight
Grounding installed for components and unit
Safeties installed and operational
Starter overload breakers installed and correct size
All control devices and wiring complete
Control system interlocks connected and functional
Operation of Control switch checked in all positions
Installation per manufacturers instructions
8.1 Booster Pump Pre-Commissioning Checklist
BOOSTER PUMP PRE-COMMISSIONING / RAW water Booster set MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT Comment/s :
PASHA CONTRUCTION
Lead Engineer
Senior MEP Manager
Contact ARMA ELEKTROPANC Ref. DOMESTIC WATER
Client PASHA CONSTRUCTION
Plant Ref. ENGINEERING ROOM (0315)
Location/ Area Serving RAW Water BOOSTER SET / CO-2-MVI5203-7.5/2
Tick Yes if Acceptable; Provide comment if unacceptable Yes No Comment
General
Installation is as per manufacturers instructions
Manufacturers recommended spare parts are provided
Equipment label permanently affixed
Pump turns freely
Pump foundation is level within manufacturers tolerances
Pumps in place and properly supported
Isolation valves and piping specialties installed
Flexible connections check and secure.
Shaft seal is leak free
Pump detail checked against the drawings and all devices gages and appurtenances are in place
Electrical and Controls
Power isolator is located within site of the unit it controls and labeled
Pump motor connected to a suitable electrical supply
All electric cable and terminal connections tight
Grounding installed for components and unit
Safeties installed and operational
Starter overload breakers installed and correct size
All control devices and wiring complete
Control system interlocks connected and functional
Operation of Control switch checked in all positions
Installation per manufacturers instructions
8.2 Pre- Commissioning Punch List Form
8.3 Booster Pump Commissioning Checklist
BOOSTER PUMP COMMISSIONING / GUEST ROOMS BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT Comment/s :
PASHA CONTRUCTION
Lead Engineer
Senior MEP Manager
Contact ARMA ELEKTROPANC Ref. DOMESTIC WATER
Client PASHA CONSTRUCTION
Plant Ref. ENGINEERING ROOM (0315)
Location/ Area Serving GUEST ROOM BOOSTER SET / COR-3-MVI7004-22/2-T-3-E 22 / BP1
Tick Yes if Acceptable; Provide comment if unacceptable Yes No Comment
General
The Control switch properly activates and deactivates the unit
Pump rotation verified correct
No unusual noise or vibration
No leaking apparent around fittings
Record cut in and cut off pressure of all pumps.
Specified sequences of operation and operating schedules have been
implemented with all variations documented.
Specified point-to-point checks have been completed and documentation
record submitted for this system.
Check cushion tank pre-charge. It should be the same ( or %10 less then) as operational pressure (7.00 Bar for potable water system). Bleed or
recharge as required.
Install a temporary bypass line with valve from discharge header to non-potable or potable water tank, whichever system is being tested.
Sequence of operation
Check and note that the booster set cut in at .. Bar
Check and note that the booster set cut outs at Bar
Check that the pumps cut in when the previous main pump has reached
full speed and line pressure is not restored at 7.00 Bar for potable water system.
Note order of operation of the pumps
Repeat until cyclic changeover function is found to be working properly
8.3 Booster Pump Commissioning Checklist
BOOSTER PUMP COMMISSIONING / GUEST ROOMS BOOSTER SET MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT Comment/s :
PASHA CONTRUCTION
Lead Engineer
Senior MEP Manager
Contact ARMA ELEKTROPANC Ref. DOMESTIC WATER
Client PASHA CONSTRUCTION
Plant Ref. ENGINEERING ROOM (0315)
Location/ Area Serving KITCHEN/LAUNDRY Hotel Areas BOOSTER SET / COR-3-MVI3204-7,5/2 Tick Yes if Acceptable; Provide comment if unacceptable Yes No Comment
General
The Control switch properly activates and deactivates the unit
Pump rotation verified correct
No unusual noise or vibration
No leaking apparent around fittings
Record cut in and cut off pressure of all pumps.
Specified sequences of operation and operating schedules have been implemented with all variations documented.
Specified point-to-point checks have been completed and documentation record submitted for this system.
Check cushion tank pre-charge. It should be the same ( or %10 less then) as operational pressure (5.00 Bar for potable water system). Bleed or recharge as required.
Install a temporary bypass line with valve from discharge header to non-potable or potable water tank, whichever system is being tested.
Sequence of operation
Check and note that the booster set cut in at .. Bar for potable water system
Check and note that the booster set cuts out at Bar for potable water system
Check that the pumps cut in when the previous main pump has reached
full speed and line pressure is not restored at 7.00 Bar for potable water system.
Note order of operation of the pumps
Repeat until cyclic changeover function is found to be working properly
8.3 Booster Pump Commissioning Checklist
BOOSTER PUMP COMMISSIONING / GUEST ROOMS BOOSTER SET MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT Comment/s :
PASHA CONTRUCTION
Lead Engineer
Senior MEP Manager
Contact ARMA ELEKTROPANC Ref. DOMESTIC WATER
Client PASHA CONSTRUCTION
Plant Ref. ENGINEERING ROOM (0315)
Location/ Area Serving RAW Water BOOSTER SET / CO-2-MVI5203-7.5/2 Tick Yes if Acceptable; Provide comment if unacceptable Yes No Comment
General
The Control switch properly activates and deactivates the unit
Pump rotation verified correct
No unusual noise or vibration
No leaking apparent around fittings
Record cut in and cut off pressure of all pumps.
Specified sequences of operation and operating schedules have been
implemented with all variations documented.
Specified point-to-point checks have been completed and documentation
record submitted for this system.
Check cushion tank pre-charge. It should be the same ( or %10 less then) as operational pressure (3.00 Bar for RAW water system). Bleed or
recharge as required.
Install a temporary bypass line with valve from discharge header to non-potable or potable water tank, whichever system is being tested.
Sequence of operation
Check and note that the booster set for pump 1 cut in at .. Bar Cut out at.bar
Check and note that the booster set for pump 2 cut in at .. Bar Cut out at.bar
Check that the pumps cut in when the previous main pump has reached
full speed and line pressure is not restored at 3.00 Bar for raw water system.
Note order of operation of the pumps
Repeat until cyclic changeover function is found to be working properly
8.4 Booster Pump Performance Test Checklist
Contract ARMA ELECTROPANC Ref: DOMESTIC WATER
Client PASHA CONSTRUCTION
Plant Reference ENGINEERING ROOM (0315)
Location/Area serving GUEST ROOM BOOSTER SET / * COR-3-MVI7004-22/2-T-3-E 22
PU
MP
S
Manufacturer Model No. ART No. Type
Pump 1 WILO DOMESTIC BOOSTER PUMP
Pump 2 WILO DOMESTIC BOOSTER PUMP
Pump 3 WILO DOMESTIC BOOSTER PUMP
PE
RF
OR
MA
NC
E
PU
MP
Design Actual
Cut in (bar) Cut off (bar) Cut in (bar) Cut off (bar)
Pump 1
Pump 2
Pump 3
MO
TO
R
Voltage (volts)
Current (amps)
Speed (rpm)
Power (kW)
Voltage (volts)
Current (amps)
Speed (rpm)
Power (kW)
Pump 1
Pump 2
Pump 3
*The figure to the left of the slash (/) is for potable water system and that at the right is for non-potable water system.
Remarks:
BOOSTER PUMP PERFORMANCE CHECKLIST / GUEST ROOM BOOSTER SET MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT Comment/s :
PASHA CONTRUCTION
Lead Engineer
Senior MEP Manager
8.4 Booster Pump Performance Test Checklist
Contract ARMA ELECTROPANC Ref: DOMESTIC WATER
Client PASHA CONSTRUCTION
Plant Reference MECHANICAL ROOM 1 LEVEL-1
Location/Area serving KITCHEN/LAUNDRY and Hotel Areas BOOSTER SET / *COR-3-MVI3204-7,5/2
PU
MP
S
Manufacturer Model No. ART No. Type
Pump 1 WILO DOMESTIC BOOSTER PUMP
Pump 2 WILO DOMESTIC BOOSTER PUMP
Pump 3 WILO DOMESTIC BOOSTER PUMP
PE
RF
OR
MA
NC
E
PU
MP
Design Actual
Cut in (bar) Cut off (bar) Cut in (bar) Cut off (bar)
Pump 1
Pump 2
Pump 3
MO
TO
R
Voltage (volts)
Current (amps)
Speed (rpm)
Power (kW)
Voltage (volts)
Current (amps)
Speed (rpm)
Power (kW)
Pump 1
Pump 2
Pump 3
*The figure to the left of the slash (/) is for potable water system and that at the right is for non-potable water system.
Remarks:
BOOSTER PUMP PERFORMANCE CHECKLIST / KITCHEN/LAUNDRY and Hotel Areas BOOSTER SET MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT Comment/s :
PASHA CONTRUCTION
Lead Engineer
Senior MEP Manager
8.4 Booster Pump Performance Test Checklist
Contract ARMA ELECTROPANC Ref: DOMESTIC WATER
Client PASHA CONSTRUCTION
Plant Reference MECHANICAL ROOM 1 LEVEL-1
Location/Area serving KITCHEN/LAUNDRY and Hotel Areas BOOSTER SET / CO-2-MVI5203-7.5/*
PU
MP
S
Manufacturer Model No. ART No. Type
Pump 1 WILO DOMESTIC BOOSTER PUMP
Pump 2 WILO DOMESTIC BOOSTER PUMP
Pump 3 WILO DOMESTIC BOOSTER PUMP
PE
RF
OR
MA
NC
E
PU
MP
Design Actual
Cut in (bar) Cut off (bar) Cut in (bar) Cut off (bar)
Pump 1
Pump 2
MO
TO
R
Voltage (volts)
Current (amps)
Speed (rpm)
Power (kW)
Voltage (volts)
Current (amps)
Speed (rpm)
Power (kW)
Pump 1
Pump 2
*The figure to the left of the slash (/) is for potable water system and that at the right is for non-potable water system.
Remarks:
BOOSTER PUMP PERFORMANCE CHECKLIST / RAW Water BOOSTER SET MEP CONTRACTOR
AE ARMA-ELEKTROPANC
Supervisor
Site Engineer
Commissioning Engineer
Commissioning Manager
Commissioning Authority Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT Comment/s :
PASHA CONTRUCTION
Lead Engineer
Senior MEP Manager
8.5 Booster Pump Schedule and Performance Curve
Presented as additional files.
8.6 Riser Diagram Domestic Water
Presented as additional files.
8.7 Material Transmittal Approval
Presented as additional files.
Head
Efficiency
NPSH-values
Shaft power P2
MVI 7004
MVI 7004
MVI 7004
MVI 7004
5101520253035404550556065707580859095
100105110[m]
204060
[%]
246
[m]
51015
[kW]
0 10 20 30 40 50 60 70 80 90 100 110 [m/h]
1
Requested dataFlowHeadFluidFluid temperatureDensityKinematic viscosityVapor pressure
m/hm
Ckg/dmmm /sbar
Pump dataMakeTypePumpe typePressure ratingMin. fluid temperatureMax. fluid tem perature
WILOMVI 7004 PN16 3~
CC
Hydraulic data (duty point)FlowHead
m/hm
Speed 1/m in2950
Materials / Shaft seal
Dimensions per pump
Suction sideDischarge sideWeight
Motordata per Motor/Pump/Rated power P2Nominal speedRated voltageMax. currentDegree of protection
kg
kW1/m in
A
16DN100 / PNDN100 / PN 16214
2900
IP 55
22
Water, pure
0,99821,001
6779,2
20
Single head pum pPN 16
82,973,4
37,5
0,1
Pump baseImpellersStage cham bersPressure casing
EN-GJL 250 KTL beschichtet/covered1.44011.4404
EN-GJL 250 KTL beschichtet/covered
1.4301
H 1446h2 927 M 370X 248K 8x19
mm
Perm itted voltage to lerance +/- 10%
3~400 V, Hz
-15120
Item no. of standard version 4071175
System : High pressure centrifugal pump
kWShaft power P2 21,7NPSH 4,59 m
50
Shaft 1.4404Seals EPDMMechanica l sea l Wolfram carbide/graphit
MVI 7004 PN16 3~
Minimum Efficiency Index (MEI) >=0,10
Reserves to change any technical data. 3.1.13 - 01.09.2013 (Build 29)Software version 01.01.2013data statusUser group TR
PhoneFax
Customer
Customer no.
Contact
Project
Care of
Date
Project no.
2014-05-17 Page 1 / 1
Position no.
Location
Head
Efficiency
NPSH-values
Shaft power P2
MVI 3203
MVI 3203
MVI 3203
MVI 3203
48
12162024283236404448525660
[m]
102030405060
[%]
4
8
[m]
1234
[kW]
0 4 8 12 16 20 24 28 32 36 40 44 48 [m/h]
1
Requested dataFlowHeadFluidFluid temperatureDensityKinematic viscosityVapor pressure
m/hm
Ckg/dmmm /sbar
Pump dataMakeTypePumpe typePressure ratingMin. fluid temperatureMax. fluid tem perature
WILOMVI 3203/ PN16 3~
CC
Hydraulic data (duty point)FlowHead
m/hm
Speed 1/m in2900
Materials / Shaft seal
Dimensions per pump
Suction sideDischarge sideWeight
Motordata per Motor/Pump/Rated power P2Nominal speedRated voltageMax. currentDegree of protection
kg
kW1/m in
A
16DN65 / PNDN65 / PN 1688
2900
IP 55
5,5
Water, pure
0,99821,001
3527
20
Single head pum pPN 16
29,140,8
10,6
0,1
Pump baseImpellersStage cham bersPressure casing
Cast iron1.43011.4301
Cast iron
1.4301
H 814h2 486 M 220X 160K 4x18
mm
Perm itted voltage to lerance +/- 10%
>5,5 kW
Y Anlauf
W2
W1V1U1V2U2
L3
L3
L2
L2
L1
L1
3 ~ 230 V
3 ~ 400 V W2W1V1U1V2U2
3~400 V, Hz
-15120
Item no. of standard version 4035904
System : High pressure centrifugal pump
kWShaft power P2 4,94NPSH 3,33 m
50
Shaft 1.4404Seals EPDMMechanica l sea l Wolfram carbide/graphit
MVI 3203/ PN16 3~
Minimum Efficiency Index (MEI) >=0,10
Reserves to change any technical data. 3.1.13 - 01.09.2013 (Build 29)Software version 01.01.2013data statusUser group TR
PhoneFax
Customer
Customer no.
Contact
Project
Care of
Date
Project no.
2014-05-17 Page 1 / 1
Position no.
Location
Head
Shaft power P2
Efficiency
NPSH-values
Helix 1603
Helix 1603
Helix 1603
Helix 1603
2468
10121416182022242628303234363840
[m]
0,81,21,6
[kW]
102030405060
[%]
1234567
[m]
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 [m/h]
1
Requested dataFlowHeadFluidFluid temperatureDensityKinematic viscosityVapor pressure
m/hm
Ckg/dmmm /sbar
Pump dataMakeTypePumpe typePressure ratingMin. fluid temperatureMax. fluid tem perature
WILOHelix V 1603-1/16/E/400-50
CC
Hydraulic data (duty point)FlowHead
m/hm
Speed 1/m in2900
Materials / Shaft seal
Dimensions per pump
Suction sideDischarge sideWeight
Motordata per Motor/Pump/Rated power P2Nominal speedRated voltageMax. currentDegree of protection
kg
kW1/m in
A
16G2 / PNG2 / PN 1641
2900
IP 55
2,2
Water, pure
0,99821,001
3014,14
20
Single head pum pPN 16
14,632,1
4,5
0,1
Pump housingImpellersStage housingShaft
1.43011.43071.4307
1.4301
1.4301
H 779H2 512X 149 M 193
mm
Perm itted voltage to lerance +/- 10%
3~400 V, Hz
-20120
Item no. of standard version 4162638
System : High pressure centrifugal pump
kWShaft power P2 1,98NPSH 1,26 m
50
O 'R ing EPDM
Helix V 1603-1/16/E/400-50
Minimum Efficiency Index (MEI) >=0,70
Reserves to change any technical data. 3.1.13 - 01.09.2013 (Build 29)Software version 01.01.2013data statusUser group TR
PhoneFax
Customer
Customer no.
Contact
Project
Care of
Date
Project no.
2014-05-17 Page 1 / 1
Position no.
Location
Head
Efficiency
NPSH-values
Shaft power P2
MVI 7001
MVI 7001
MVI 7001
MVI 7001
2468
10121416182022242628
[m]
204060
[%]
246
[m]
1234
[kW]
0 10 20 30 40 50 60 70 80 90 100 110 [m/h]
1
Requested dataFlowHeadFluidFluid temperatureDensityKinematic viscosityVapor pressure
m/hm
Ckg/dmmm /sbar
Pump dataMakeTypePumpe typePressure ratingMin. fluid temperatureMax. fluid tem perature
WILOMVI 7001 PN16 3~
CC
Hydraulic data (duty point)FlowHead
m/hm
Speed 1/m in2950
Materials / Shaft seal
Dimensions per pump
Suction sideDischarge sideWeight
Motordata per Motor/Pump/Rated power P2Nominal speedRated voltageMax. currentDegree of protection
kg
kW1/m in
A
16DN100 / PNDN100 / PN 16106
2900
IP 55
5,5
Water, pure
0,99821,001
16,567,68
20
Single head pum pPN 16
72,118,7
10,6
0,1
Pump baseImpellersStage cham bersPressure casing
EN-GJL 250 KTL beschichtet/covered1.44011.4404
EN-GJL 250 KTL beschichtet/covered
1.4301
H 867h2 539 M 220X 160K 8x19
mm
Perm itted voltage to lerance +/- 10%
3~400 V, Hz
-15120
Item no. of standard version 4071163
System : High pressure centrifugal pump
kWShaft power P2 4,97NPSH 3,62 m
50
Shaft 1.4404Seals EPDMMechanica l sea l Wolfram carbide/graphit
MVI 7001 PN16 3~
Minimum Efficiency Index (MEI) >=0,10
Reserves to change any technical data. 3.1.13 - 01.09.2013 (Build 29)Software version 01.01.2013data statusUser group TR
PhoneFax
Customer
Customer no.
Contact
Project
Care of
Date
Project no.
2014-05-17 Page 1 / 1
Position no.
Location