1
Gillette Indicator Lubricating Strip: Uses two polymers with a coloring agent that leaches after exposure to water or abrasion with use. Oral-B Indicator Bristles: Blue bristles that turn white with the diffusion of dye out of the bristles after use. Similar Technology Born on Date Meredith McKague, Shikha Singh, Jordan Sorensen April 23, 2014 TE/TT Senior Design 2013-2014 Introduction Material Research Tired of HOLES in your t-shirts? Tired of YELLOWING t-shirts? Tired of that permanent mildew smell? The TAG indicates when the t-shirt has gone through 20 wash cycles Normal wear, yellowing, and fiber & yarn breakage begin after 20 washes. The TAG indicates it’s time to throw away the t-shirt. What if…? Final Prototype http://www.robbinssports.com/hanes-youth-tagless-100-cotton-tshirt-5450-p-6685.html Design of Experiment Results and Conclusions Great affinity to cotton Low washfastness Inexpensive Direct Dyes Not compatible with cotton Medium washfastness Soluble in water Acid Dyes Increases viscosity Ideal for acid dyes Colloid powder: water soluble Thickener Reduces color loss from fabric “Glue” to hold dye to fabric Trumoda Emulsion Polymers Binders Factors: binder, type of binder Factor Level: Type of binder: Trumoda 741, Trumoda 721 Binder: 1.5 g, 4.5 g Response: L* value DOE Terms Different prototypes Pass/Fail Direct dyes different colors Fail Direct dyes with hot wash Fail Direct dyes with cold wash Fail Green direct dye w/ sodium bicarbonate Fail Blue direct dye with binder 721 Fail Blue direct dye with binder 741 Fail Brown acid dye with binder 721-4.5 grams Fail Brown acid dye with binder 741-4.5 grams Fail Brown acid dye with binder 721-1.5 grams Pass Brown acid dye with binder 741-1.5 grams Fail Acknowledgements Results from current machinery Dye paste was able to print on the machine Did not successfully get absorbed by the fabric due to difference in pressure and amount of dye application Shows relation between L* values and amount of binder after 20 washes for each type of binder. Since lines are not parallel there is interaction Project Criteria This project is sponsored by HanesBrands, Inc. Keith Zimmerman Mike Abbott Ruth May Senior Design Faculty Mentors: Dr. Jon Rust Dr. Jesse Jur http://www.statease.com/pubs/doesimp2excerpt--chap3.pdf 0 20 40 60 80 100 0 5 10 15 20 25 L * value Level of Binder L* after each 5 washes TRUMODA 741 TRUMODA 721 Human Error Dye does not work if applied by current machinery Does not fade exactly in 20 washes Find exact levels of factors to meet 20 wash criteria exactly Adapt dye to work with current machinery Create new industrial process for application Factor A: Binder Level +1 -1 +1 -1 Factor B: Binder Type -1 -1 +1 +1 Sources: Andrade, Manuel. “Changeable color shaving aid.” Patent WO1996004112 A1. 15 Feb 1996.; Anonymous "Oral-B CrossAction Toothbrush," 2000. Celanese Corporation. "Celanese Emulsion Polymers." Trumoda. N.p., 2013. Web. 18 Apr. 2014. <http://trumoda.com/index.html#greener>. Kiron, Mazharul. "Washing Fastness Test." Textile Learner. N.p., 2013. Web. 18 Apr. 2014. <http://textilelearner.blogspot.com/2011/07/washing-fastness-wash-fastness_2980.html>. Kiron, Mazharul. "Acid Dyes." Textile Learner. N.p., 2013. Web. 18 Apr. 2014. <http://textilelearner.blogspot.com/2012/01/acid-dyes-properties-of-acid-dyes_21.html>. Aggarwal, Deepak. "Textile Printing Thickeners." Hari Om Gum Industries. N.p., 2013. Web. 18 Apr. 2014. <http://www.hariomgum.net/textile-printing--thickners.html>. 0 5 10 15 20 Shows L* reading after each 5 washes of each binder with 1.5 g of binder (the chosen amount for final prototype. http://www.frugalcouponliving.com/2010/06/27/gillette-fusion-proglide-2-online/ http://markmity.wordpress.com/2012/08/ Future Work 100% cotton jersey 20 washes Clear indication No extra laundering steps Comfortable 0 20 40 60 80 100 1.5 2 2.5 3 3.5 4 4.5 5 L * value Level of Binder Interaction effects TRUMODA 741 TRUMODA 721

Born on Date - College of Textiles · Born on Date . Meredith McKague, Shikha Singh, Jordan Sorensen . April 23, 2014 . TE/TT Senior Design 2013-2014 . Introduction Material Research

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Born on Date - College of Textiles · Born on Date . Meredith McKague, Shikha Singh, Jordan Sorensen . April 23, 2014 . TE/TT Senior Design 2013-2014 . Introduction Material Research

Gillette Indicator Lubricating Strip: Uses two polymers with a coloring agent that leaches after exposure to water or abrasion with use. Oral-B Indicator Bristles: Blue bristles that turn white with the diffusion of dye out of the bristles after use.

Similar Technology

Born on Date Meredith McKague, Shikha Singh, Jordan Sorensen April 23, 2014

TE/TT Senior Design 2013-2014

Introduction Material Research

Tired of HOLES in your t-shirts?

Tired of YELLOWING t-shirts? Tired of that permanent mildew smell?

• The TAG indicates whenthe t-shirt has gonethrough 20 wash cycles Normal wear,

yellowing, and fiber& yarn breakagebegin after 20washes.

• The TAG indicates it’s timeto throw away the t-shirt.

What if…?

Final Prototype

http://www.robbinssports.com/hanes-youth-tagless-100-cotton-tshirt-5450-p-6685.html

Design of Experiment

Results and Conclusions

• Great affinity to cotton• Low washfastness• Inexpensive

Direct Dyes

• Not compatible with cotton• Medium washfastness• Soluble in water

Acid Dyes

• Increases viscosity• Ideal for acid dyes• Colloid powder: water soluble

Thickener

• Reduces color loss from fabric• “Glue” to hold dye to fabric• Trumoda Emulsion Polymers

Binders

• Factors: binder, type of binder• Factor Level:• Type of binder: Trumoda 741, Trumoda

721• Binder: 1.5 g, 4.5 g• Response: L* value

DOE Terms

Different prototypes Pass/Fail

Direct dyes different colors Fail

Direct dyes with hot wash Fail

Direct dyes with cold wash Fail

Green direct dye w/ sodium bicarbonate Fail

Blue direct dye with binder 721 Fail

Blue direct dye with binder 741 Fail

Brown acid dye with binder 721-4.5 grams Fail

Brown acid dye with binder 741-4.5 grams Fail

Brown acid dye with binder 721-1.5 grams Pass

Brown acid dye with binder 741-1.5 grams Fail

Acknowledgements Results from current machinery

• Dye paste was able to print on the machine• Did not successfully get absorbed by the fabric due

to difference in pressure and amount of dyeapplication

• Shows relation between L* values and amount of binderafter 20 washes for each type of binder. Since lines are not parallel there is interaction

Project Criteria

This project is sponsored by HanesBrands, Inc. Keith Zimmerman Mike Abbott Ruth May Senior Design Faculty Mentors: Dr. Jon Rust Dr. Jesse Jur

http://www.statease.com/pubs/doesimp2excerpt--chap3.pdf

0

20

40

60

80

100

0 5 10 15 20 25

L *

valu

e

Level of Binder

L* after each 5 washes

TRUMODA 741 TRUMODA 721

Human Error

Dye does not work if applied by

current machinery

Does not fade exactly

in 20 washes

•Find exact levels of factors to meet 20 washcriteria exactly

•Adapt dye to work with current machinery•Create new industrial process for application

Factor A: Binder Level

+1

-1

+1

-1

Factor B: Binder Type

-1

-1

+1

+1

Sources: Andrade, Manuel. “Changeable color shaving aid.” Patent WO1996004112 A1. 15 Feb 1996.;

Anonymous "Oral-B CrossAction Toothbrush," 2000.

Celanese Corporation. "Celanese Emulsion Polymers." Trumoda. N.p., 2013. Web. 18 Apr. 2014. <http://trumoda.com/index.html#greener>.

Kiron, Mazharul. "Washing Fastness Test." Textile Learner. N.p., 2013. Web. 18 Apr. 2014. <http://textilelearner.blogspot.com/2011/07/washing-fastness-wash-fastness_2980.html>.

Kiron, Mazharul. "Acid Dyes." Textile Learner. N.p., 2013. Web. 18 Apr. 2014. <http://textilelearner.blogspot.com/2012/01/acid-dyes-properties-of-acid-dyes_21.html>.

Aggarwal, Deepak. "Textile Printing Thickeners." Hari Om Gum Industries. N.p., 2013. Web. 18 Apr. 2014. <http://www.hariomgum.net/textile-printing--thickners.html>.

0

5

10

15

20

• Shows L* reading after each 5 washes of each binderwith 1.5 g of binder (the chosen amount for finalprototype.

http://www.frugalcouponliving.com/2010/06/27/gillette-fusion-proglide-2-online/

http://markmity.wordpress.com/2012/08/

Future Work

• 100% cotton jersey• 20 washes• Clear indication• No extra laundering steps• Comfortable

0

20

40

60

80

100

1.5 2 2.5 3 3.5 4 4.5 5

L *

valu

e

Level of Binder

Interaction effects

TRUMODA 741 TRUMODA 721