4
Joh. Heinr. Bornemann GmbH Industriestraße 2 31683 Obernkirchen Germany Fon: +49 5724 390 - 0 Fax: +49 5724 390-290 [email protected] www.bornemann.com Germany – Headquarter UNIQUE SOLUTIONS MADE BY THE SPECIALIST © Bornemann · C 07/11 · The technical data stated in this brochure are indicative only and have to be determined for each individual case. · Printed in Germany · Photosources: Bornemann, Fotolia BORNEMANN - PUMPS AND MORE INTRODUCING A GLOBAL SYSTEM PARTNER CANADA Bornemann Inc. 320 441, 5th Avenue S.W. Calgary, Alberta Canada T2P 2V1 CANADA Fon: +1 403 294 0777 Fax: +1 403 262 4073 [email protected] www.bornemann-ca.com USA Bornemann Pumps, Inc. 10375 Richmond Ave, Suite 1575 Houston, Texas 77042 USA Fon: +1 832 320 25 00 [email protected] www.bornemann-usa.com Parts and new pump stocking Bornemann Inc. P.O. Box 1769 Matthews, NC 28106 USA Fon: +1 704 849 86 36 Fax: +1 704 849 86 37 [email protected] www.bornemann-usa.com ARGENTINA Bombas Bornemann S.R.L. Armenia 2898 B1605CDP Munro Prov. Buenos Aires ARGENTINA Fon: +54 11 475 680 08 Fax: +54 11 475 655 41 [email protected] www.bornemann-ar.com MEXICO Bornemann S.A. de C.V. Castillo de Cantburry 16 52938 Atizapan, Estado de Mexico MEXICO Fon: +52 55 5808 0875 Fax: +52 55 5808 1108 [email protected] www.bornemann-mx.com SINGAPORE Bornemann Pumps Asia Pte. Ltd. 25 Intern. Business Park German Centre, # 04-11/12 Singapore 609916 SINGAPORE Fon: +65 656 167 82/3 Fon: +65 656 159 78 Fax: +65 656 167 84 [email protected] www.bornemann-sg.com CHINA Bornemann Pumps & Systems (Tianjin) Co., Ltd. Jinbin General Building No. 6, No. 45 Muning Road TEDA, Tianjin P. R. China 300457 CHINA Fon: +86 22 662 978 00 Fax: +86 22 253 267 99 [email protected] www.bornemann-cn.com Bornemann Pumps International Tianjin Room 1101 Tianjin Binjiang International Hotel No. 105 Jianshe Road Heping District, Tianjin CHINA Fon: +86 22 5881 2997 Fax: +86 22 5881 2996 [email protected] www.bornemann-cn.com

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Page 1: Bornemann Pumps and More

Joh. Heinr. Bornemann GmbH

Industriestraße 231683 ObernkirchenGermany

Fon: +49 5724 390-0Fax: +49 5724 [email protected] Germany – Headquarter

UNIQUE SOLUTIONSMADE BY THE SPECIALIST

© B

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BORNEMANN - PUMPS AND MOREINTRODUCING A GLOBAL SYSTEM PARTNER

CANADABornemann Inc.320 441, 5th Avenue S.W.Calgary, AlbertaCanada T2P 2V1CANADAFon: +1 403 294 0777Fax: +1 403 262 [email protected]

USABornemann Pumps, Inc.10375 Richmond Ave,Suite 1575Houston, Texas 77042USAFon: +1 832 320 25 [email protected]

Parts and new pump stockingBornemann Inc.P.O. Box 1769Matthews, NC 28106USAFon: +1 704 849 86 36Fax: +1 704 849 86 [email protected]

ARGENTINABombas Bornemann S.R.L.Armenia 2898B1605CDP MunroProv. Buenos AiresARGENTINAFon: +54 11 475 680 08Fax: +54 11 475 655 [email protected]

MEXICOBornemann S.A. de C.V.Castillo de Cantburry 1652938 Atizapan, Estado de MexicoMEXICOFon: +52 55 5808 0875Fax: +52 55 5808 [email protected]

SINGAPOREBornemann Pumps Asia Pte. Ltd.25 Intern. Business ParkGerman Centre, # 04-11/12Singapore 609916SINGAPOREFon: +65 656 167 82/3Fon: +65 656 159 78Fax: +65 656 167 [email protected]

CHINABornemann Pumps & Systems(Tianjin) Co., Ltd.Jinbin General Building No. 6,No. 45 Muning RoadTEDA, TianjinP. R. China 300457CHINAFon: +86 22 662 978 00Fax: +86 22 253 267 [email protected]

Bornemann Pumps InternationalTianjinRoom 1101Tianjin Binjiang International HotelNo. 105 Jianshe RoadHeping District, TianjinCHINAFon: +86 22 5881 2997Fax: +86 22 5881 [email protected]

Page 2: Bornemann Pumps and More

fROM PUMP PIONEER TO PARTNER fOR SYSTEM-SOLUTIONS

CUSTOMER SATISfACTION

AS PART Of THE COMPANY STRATEGY

If you still value the label "Made inGermany", you will be pleased to knowthat Bornemann is one of the companiesthat contributed to its success. Since itsfounding in 1853, we have stood forrelentless innovation, reliability and ser-vice.

Continuity is a defining factor of theBornemann philosophy. Part of that hasbeen maintaining the original name,location and close relationship to thefounding family.

Looking forward

The future at Bornemann will be focusedon fulfilling the needs of our customers.We will respond to an ever-changingmarket with absolute quality, innovationand consistency in all areas of our busi-ness.

We are convinced that Bornemann quali-ty will provide added value for all of ourcustomers worldwide.

Gero von der Wense, CEO

Joh. Heinr. Bornemann GmbH

2 3

Fair and constructive relationships withclients, employees and suppliers areessential to our strategy and representthe foundation of our company culture.Bornemann's policy is to be an innova-tive, qualified and reliable partner to itscustomers every step of the way whileproviding a truly unique service.

The needs of our customers are the focusof our research and development, manu-facturing, sales and service.

Another important factor in Bornemann'ssuccess are our employees, whose dedi-

cation and qualifications are constantlybeing cultivated. Environmentally-friendly manufacturing combined withan above-average occupational healthand safety policy for employees at all ofour facilities are vital to the Bornemannculture.

Bornemann is active on an international level

Nearly 100 worldwide subsidiaries andoffices guarantee fast and professionalsupport in all phases of our work withyou.

Focus on customer satisfaction

In addition to product quality, reliableand competent service is the decisivefactor in customer satisfaction. OurService Team therefore looks after eachinstallation with its full dedication andattention. From the very beginning ofthe installation, Bornemann Pumps andSystems are accompanied by a capableservice. Advisory and supporting.Expeditiously and friendly. Dedicatedand reliable. No matter what service auser needs – the Bornemann ServiceTeam provides you with individually tai-lored consultation, documentation,delivery of spare parts, maintenance,repair, retooling, exchange, generaloverhaul, and more.

Onshore Terminal in India

Wherever in the world BornemannPumps and Systems are in use: theBornemann Service is available.

Bornemann pumps are available fromstock for different fields of application.In addition to this, specific pump typesare available in single components andcan be combined individually correspond-ing to their application and operatingconditions. Here as well we grant you fullguarantee and a quick availability.

With experienced specialists, theBornemann logistics team handles thecomplete shipment of all productsworld-wide and is also responsible forthe import of all purchased productsfrom consumables through to machines.

Subsea – the resources are in the ocean

Quality service guarantees your investment

Bornemann has achieved and secured a leading positionworldwide with its numerous ground-breaking pumpdevelopments over the decades. Our pumps and systemsare the ideal solution for tank terminals, oil productionand processing. The areas are the industrial, petrochemi-cal, marine and shipbuilding as well as the food and phar-maceutical industries. We are also a leader in the field ofMultiphase and Subsea Technology.

Bornemann has a long tradition of success. Since thecompany was founded in 1853, our goal has been to re-spond to market needs with products and solutions thatare technologically outstanding and cost-effective.

Systematic research and development will lead to innova-tive solutions for the future.

Page 3: Bornemann Pumps and More

UNIQUE SOLUTIONS fOR ALL INDUSTRIES

gas contents to pure liquid flow – normally called slugs – are handled. Thepatented technical design in connectionwith outstanding solutions in detailsguarantee highest availability with minimized maintenance necessary.

Bornemann Multiphase BoostingSystems are applicable for oil- and gasfields

• on- and offshore• with small discharge capacities• with tail-end production• new field developments, • aside of the existing infrastructure,

where an exchange of separators andassociated equipment is required

No restrictions are applicable for geo-graphical or extreme ambient conditions.

Bornemann Pumps conform to API 676.

Product applications:Crude oil with gas and water, very heavycrude oil, thermal operations, wet gascompression

4 5

OIL & GAS

As displacement pumps, Bornemanntwin screw pumps are ideal for pumpingmixtures of crude oil, gas, water and thefinest solids. They can be used onshore,offshore and subsea. The dry runningcapability also allows the presence ofgases. The compact construction and thespecial profile of the feed screws allowhigh conveying pressures for operationin pipelines with long distances.

Multiphase Boosting Technology

The core of the Multiphase BoostingSystems is formed by the twin screwpumps. The two engineered rotor setswork with no metal-to-metal contact.They deliver a close to constant capacityagainst the downstream backpressure.The pressure is not dependent on thespeed of the pump and the characteris-tics of the fluid being transferred. Fluidmixtures of up to 97% gas content, 100%on short term basis, may be pumped without overheating the machine. Thenecessary liquid is stored in the enlargedhousing and partly recirculated to theinlet, assuring an equal distribution ofthe heat and heat transfer to the ambience. Sudden changes from high

MARINE

Bornemann screw spindle pumps haveproven their value internationally as loading pumps on tankers, transferpumps for heavy-duty HFO qualities andas lubricating pumps for supplying themain engine. Bornemann progressivecavity pumps are used as sludge pumps,bilge pumps, as pumps to feed oilextractors, and as residue pumps.

Product applications: Low to very high viscosity oil productssuch as bitumen, tar, chemicals, lightand heavy fuel oil, crude oil, mazut andstorage water

TANk TERMINALS

Bornemann has a large worldwide instal-led base of pumps in tank terminals.They can be used wherever a large suc-tion capacity is required. BornemannPumps can be found for loading andunloading of ships, tank wagons, tankertrucks as well as storage tanks and pipe-lines everyday of the year. They performthese duties under challenging condi-tions including high viscosities and pressures.

Product applications:Low to very high viscosity oil productssuch as bitumen, tar, chemicals, lightand heavy fuel oil, crude oil, mazut andstorage water

PETROCHEMICAL INDUSTRY/REfINERY

Bornemann twin screw pumps are theideal solution for transfer within termi-nals where both low and high viscosityproducts have to be moved or metered.All fluids whether neutral, alkaline oracid and aggressive, abrasive or gaseousare sucked up safely,dosed and pumped.

Product applications: Mazut, bitumen, tar, heavy fuel, naphtaand chemical products

INDUSTRY

Bornemann twin screw pumps and pro-gressive cavity pumps solve a variety ofconveyance challenges in a range ofindustries including chemicals, powergeneration, wastewater and environ-mental technology, and construction.Regardless of low or high viscosity, oraggressive, solid or shear-sensitivematerials – there is an appropriate pumpfor nearly every application. AllBornemann pumps are self-priming andATEX-compliant.

Product applications: Polymers, paints, slurry, pastes, liquidsulfur, and chemical process pumps

fOOD & PHARMA

The twin screw pump SLH has been especially developed for the applicationin the Food and PharmaceuticalIndustry. The 2-in-1 principle conveysand cleans in one pump. Due to the widerange of pump speeds – up to a maxi-mum of 3,600 rpm, process cycles as wellas CIP and SIP procedures are possiblewith just one pump.

Field of application:Beverage industry, convenience, dairyproducts, sweets, meat products andpharmaceutical industry

SELECTED APPLICATIONS

9

Country: U.A.E.Pump Type: W9Medium: Fuel oil, 55°C/130°F,

380 cStCapacity: 120 - 1,400 m3/h/

530 - 6,200 gpmPressure: 10 bar/145 psiSpeed: 200 - 1,470 rpmShaft Power: 95 - 630 kW/128 - 848 HP

Country: GermanyPump Type: W7TMedium: Molasses, 220 - 250°C/

430-480 °F, 350 cStCapacity: 110 - 240 - 370 m3/h/

480-1,060-1,600 gpmPressure: 11 bar/160 psiSpeed: 600 - 1,200 - 1,800 rpmShaft Power: 190 kW/256 HP

Country: GermanyPump Type: MPC 268Medium: Fluid Multiphase

MixtureCapacity: 610 m3/h/2,686 gpmPressure: 25 bar/363 psiSpeed: 1,765 rpmShaft Power: 450 kW/612 HPGas Content: 99 %

TANk TERMINALS REfINERY OffSHORE

Country: ChinaPump Type: W7Medium: Crude oil, 85°C/

185°F/ 130 cStCapacity: 210 m3/h/950 gpmPressure: 8 bar/120 psiSpeed: 1,450 rpmShaft Power: 70 kW/95 HP

Country: SudanPump Type: HP 331Medium: Crude Oil, 30 °C/86 °F,

900 - 1,700 cStCapacity: 200 m3/h/880 gpmPressure: 93 - 97 bar/

1,349 - 1,407 psiSpeed: 600 - 1,000 rpmShaft Power: 890 - 930 kW/

1,197 - 1,251 HP

Country: GermanyPump Type: W7Medium: Water, solvent, silicon

acrylate, polyether, 20 - 130°C/70-270°F, 1-15,000 cSt

Capacity: 4 - 100 m3/h/18 - 440 gpm

Pressure: 1 - 5 bar/14 - 73 psiSpeed: 300 - 1,400 rpmShaft Power: 55 kW/74 HP

MARINE OIL PRODUCTION CHEMICAL

Nearly 80 pumps in operation

Page 4: Bornemann Pumps and More

Bornemann twin screw pumps are rotat-ing displacement pumps; the gear-wheels and roller bearings are outsidethe pump space. Around 80 models areavailable. Various materials, sizes andforms make application-optimised solu-tions possible.

Bornemann pumps cover a wide range ofperformance in the pressure, conveyedvolume, temperature and viscosity of theconveyed media. Nearly all media can beconveyed, i.e. thin liquids such aspetrol, hydrocarbons, seawater, liquidswith high viscosity such as bitumen, tar,glue, molasses, and aggressive mediasuch as acids and bases.

6 7

PROvEN PUMP SOLUTIONS

TwIN SCREw PUMPS

BORNEMANN TwIN SCREw PUMPS -

PROvEN PUMP SOLUTIONS IN A RANGE Of INDUSTRIES fOR NEARLY ANY MEDIUM

AdvAntAges

• Self-priming• High viscosities possible• Low pulsations• Low noise level• Dry running possible• Constant flow at varying

pressures and volumes• Suction lift up to 8.5 m

(25 feet)

W/Vuniversalpump

10 -

2,800

m3/h gpm bar psi mm2/s|cSt 0C 0F

50 -

12,300

up to

40/60

up to

600/900

0,5 -

200,000

up to

350

up to

660

HC/VHChigh capaci-ty pump

up to

1,000

up to

4,400

up to

16

up to

230

1 -

20,000

up to

120

up to

250

HPhigh pres-sure pump

20 -

1,500

100 -

6,600

up to

100

up to

1,500

1 -

10,000

up to

120

up to

250

SLIcompactpump

up to

180

up to

790

up to

16

up to

230

up to

100,000

up to

120

up to

250

SLHsanitarypump

up to

180

up to

790

up to

16

up to

230

up to

100,000

up to

130

up to

270

W/V universal pump HP high pressure pump

SLI compact pump SLH sanitary pump

Capacity Differential pressure

Viscosity Max. ProductTemperature

8

Complete Multiphase pumping systems

With our experience in research & de-velopment, engineering, production andcommissioning all over the world we areable to supply complete system solutions– for a wide range of performance condi-tions and harsh ambient environmentalconditions.

„Plug and pump”

The skid mounted pump is equipped withall necessary instrumentation and trans-former cabinets. You will get a completesystem incl. electrical drive system withmotor, variable frequency converter andtransformer cabinets will undergo a com-plete system factory acceptance test priorto shipment.

Safety first!

The Bornemann system guarantees fullsafety and automatic operation under allcircumstances.

TwIN SCREw PUMPS

BORNEMANN MULTIPHASE PUMPS -

fROM PUMPS TO SYSTEMS TO SOLUTIONS

MSL SingleWell Multi-

phase Pump

1 -

110

m3/h BPD bar psi mm2/s|cSt 0C 0F

137-

16,800

up to

16

up to

230

1 -

500,000

up to

160

up to

320

SLM SingleLine Multi-

phase Pump

1 -

130

150 -

20,000

up to

16

up to

230

1 -

500,000

up to

100

up to

210

MW ClassicMultiphase

Pump

1 -

8,000

up to

1,206,000

up to

50

up to

725

1 -

500,000

up to

160

up to

320

MPC Multi-phase Pump

Compressor

1 -

8,000

up to

1,206,000

up to

70

up to

1,000

1 -

500,000

up to

160

up to

320

SMPC SubseaMultiphasePumpCompressor

1 -

8,000

up to

1,206,000

up to

70

up to

1,000

1 -

500,000

up to

160

up to

320

SLM Single Line Multiphase Pump MW Classic Multiphase Pump

MPC Multiphase Pump Compressor SMPC Subsea Multiphase Pump Compressor

Capacity Differential pressure

Viscosity Max. ProductTemperature

MSL Single Well Multiphase Pump

BornemAnn progressive cAvity pumps

Are compAct, rugged And powerful

PROGRESSIvE CAvITY PUMPS

AdvAntAges

• Gentle conveying• Continuous pulsation free transfer• Capable of metering• Rugged an long life• Standard pumps• Individual shaft sealing• Suitable for application anywhere• Suction lift up to 8.5 m (25 feet)• Solid particle size < 75 mm

Progressive cavity pumps are used toconvey a wide range of media, in par-ticular highly viscous and abrasive mate-rials such as slurry, liquid manure, crudeoil and greases. They are available invarious power ratings and combinationsof materials.

They have proved their value world-widein public and industrial waste watertreatment and in waste disposal. Theyare an optimum solution to conveyingtasks in the chemical and petrochemicalindustries, the food, cosmetics andpaper industries, in building construc-tion, mining and general industry –everywhere the conveyed product is tooviscous and flows too poorly to be pumped by other types of pumps.

EHuniversalpump

1 -

250

m3/h gpm bar psi mm2/s|cSt 0C 0F

4 -

1,100

up to

24

up to

360

1 -

500,000

up to

130

up to

270

EL compactpump

1 -

80

4 -

350

up to

12

up to

180

1 -

500,000

up to

130

up to

270

EU submergedpump

1 -

250

4 -

1,100

up to

24

up to

360

1 -

500,000

up to

130

up to

270

EPhigh pres-sure pump

1 -

45

4 -

200

up to

80

up to

1,160

1 -

500,000

up to

130

up to

270

EH universal pump EL compact pump

EU submerged pump EP high pressure pump

Capacity Differential pressure

Viscosity Max. ProductTemperature

HC/VHC high capacity pump