Bosch: Solutions for the food industry · for the food and confectionery industry Complete processing and packaging solutions for the ... a quick response to market trends. ... foods

Bosch: Solutions for the food and confectionery industry

Cutting-edge technologies from a global provider

All building complexes have to meet especially demanding security, safety, communication, HVAC, and energy criteria.

When you choose Bosch as a supplier of products and solutions for the food and confectionery industry, you can be assured of cutting-edge technologies from a global provider. True to our company slogan “Invented for life,” our products and solutions are designed with our customers in mind. As a leading global supplier of technology and services, Bosch understands that professionals need to be able to rely on their industry partners for technical expertise and innovative thinking.

The Bosch Group at a glanceThe Bosch Group is a leading global supplier of technology and services. The company employs roughly 360,000 associates worldwide (as per April 1, 2015), and gener-ated sales of 49 billion euros in 2014.* Its operations are divided into four business sectors: Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The Bosch Group comprises Robert Bosch GmbH and its roughly 440 subsidiary and regional companies in some 60 countries. Including its sales and service partners, Bosch is represented in roughly 150 countries. This worldwide development, manufacturing, and sales network is the foundation for further growth.

*The sales fi gure disclosed for 2014 does not include the former joint ventures BSH Bosch und Siemens Hausgeräte GmbH (now BSH Hausgeräte GmbH) and ZF Lenksysteme GmbH (now Robert Bosch Automotive Steering GmbH), which have since been taken over completely.

In 2014, the Bosch Group invested almost fi ve billion euros in research and development and applied for some 5,000 patents. This is an average of 20 patents per day. The Bosch Group’s products and services are designed to fascinate, and to improve the quality of life worldwide with products and services that are innovative and spark enthusiasm. In short, Bosch creates technology that is “Invented for life.” In this way, the company off ers tech-nology worldwide that is “Invented for life.”

The company was set up in Stuttgart in 1886 by Robert Bosch (1861-1942) as “Workshop for Precision Mechan-ics and Electrical Engineering.” The special ownership

2 | Bosch: Solutions for the food and confectionery industry

for the industry: process and packaging solutions, energy-efficient heating and hot-water systems, innova-tive and intuitive video-surveillance systems, or the hard-wearing power tools needed for professional installation work.

Bosch products and solutionsBosch offers a wide range of products and solutions for effective facility management.

f All areas and activities can be efficiently monitored, allowing emergencies, fires, and threats to be detected immediately f The building can be evacuated fast, and in a controlled manner f All safety, security, and communications solutions can be integrated in one facility management system f Intelligent energy system control for increased reliability and reduction of energy costs f Efficient energy generation systems for heating, process heat, and electric power

structure of Robert Bosch GmbH guarantees the entre-preneurial freedom of the Bosch Group, making it pos-sible for the company to plan over the long term and to undertake significant up-front investments in the safe-guarding of its future. Ninety-two percent of the share capital of Robert Bosch GmbH is held by Robert Bosch Stiftung GmbH, a charitable foundation. The majority of voting rights are held by Robert Bosch Industrietreuhand KG, an industrial trust. The entrepreneurial ownership functions are carried out by the trust. The remaining shares are held by the Bosch family and by Robert Bosch GmbH.

More information is available online at www.bosch.com and www.bosch-press.com.

A leading global supplier of technology and solutionsBosch provides a comprehensive range of products and industrial, energy, and building solutions for the food and confectionery industry around the world. Bosch has a choice of products that are commonplace to projects

Bosch: Solutions for the food and confectionery industry | 3

4. Access control andvideo surveillance systems

2. Process heat and electricity

1. Solar thermal heating systems

6. Building management system

3. Fire alarm, voice evacuation and conference systems

5. Intrusion systems

Full circle with Bosch solutions

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11. Primary packaging (liquid)

12. Secondary packaging

10. Primary packaging (dry)

8. Professional power tools

9. Process technology

7. Energy and building solutions

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Processing and packaging solutions for the food and confectionery industryComplete processing and packaging solutions for the food and confectionery industry

Process technology

Horizontal wrapping

To succeed in today’s dynamic marketplace, food manufacturers need to be fast, fl exible, and forward-thinking. This relates espe-cially to food waste reduction – roughly one-third of produced food is lost or wasted at some stage of the food value chain. Bosch’s many years of experience of providing leading-edge solu-tions for the food and confectionery translates into the best-pos-sible packaging quality, as well as enhanced product protection. In order to help in the fi ght against food waste, we joined the “Save Food” initiative in 2011.

Safe food saves foodAs an industry leader in hygienic equipment design, we off er a wide range of solutions that reduce the risk of food contamina-tion. Apart from our aspiration to make the world a safer place, our broad selection of top quality pack styles, opening features, and reclosure features are designed to secure maximum shelf diff erentiation at the point of sale and a quick response to market trends. Our technologies are engineered to increase fl exibility and ease of use, and to lower energy and resource consumption.

Process technology: the defi ning moment for the success of your productAs a leading global supplier of process technology for the confec-tionery industry, we provide production equipment that ranges from laboratory devices to fully automated production lines. We merge hygienic design with accurate dosing technologies to ensure consistent product quality.

Vertical packaging


Primary packaging: safeguarding your product Our diversifi ed product portfolio of horizontal wrapping equip-ment ranges from entry-level to high-end solutions to support any automation need, as well as any specifi c regional requirements. Our highly advanced distribution, buff er, and infeed systems carry, store, orient and place products safely and reliably. This ensures maximum throughput with a minimum of waste and downtime. The machines effi ciently handle a broad variety of goods, such as fresh and frozen food, chocolate, confectionery, biscuits, and snacks.

We supply food manufacturers with a full range of vertical baggers, package makers, and multilane sachet machines for products such as fl our, rice, salt, fresh and frozen foods, as well as snacks. The equipment can be integrated with fl exible product-handling, feed-ing, dosing, and weighing equipment. For coff ee packaging, aroma protection valves and their respective applicators are available.

For liquid and viscous food, we provide thermoform fi ll-and-seal machines, as well as fi ll-and-seal solutions for preformed cups and bottles. Our portfolio is complemented by PET container blowing fi lling and closing systems. And because our solutions can provide hygiene levels up to aseptic, they are also an excellent choice when packaging sensitive foods such as dairy products, baby food, and clinical nutrition.

Secondary packaging: designed to protect and sell your productComplementing the primary packaging portfolio, our secondary packaging solutions include fully integrated and stand-alone cartoners, case-packing machines, and robotic handling equip-ment. We set the benchmark in performance and application fl exibility. Through our extensive knowledge in carton design, we provide standard and customized top loading, wrap-around, and side-loading packaging styles, enabling effi cient distribution and attractive shelf presentation.

A helping hand from start to fi nishAs a single-source solution provider, we accompany our customers every step of the way, by off ering complete processing and pack-aging solutions as well as integration of third-party equipment. Customers benefi t from our support right from the start, from expert feasibility studies, project planning and engineering, imple-mentation of data acquisition systems, all the way to the complete assembly of the line and acceptance testing. Our after-sales ser-vice encompasses the entire equipment life-cycle. This includes spare parts, modernization, technical support, and training, as well as value-added services such as stock optimization and pre-ventive maintenance agreements that enhance overall equipment eff ectiveness (OEE). Saving resources has never been easier.

www.boschpackaging.com

PET-container blowing fi lling and closing

Thermoforming fi lling and sealing

Filling and sealing of preformed containers

Cartoning and case-packing


Personalized access rights and reliable visitor management Bosch access control systems guarantee reliable access management both indoors and outdoors, such as access to production or R&D facilities. State-of-the-art readers and controllers restrict access to non-public areas (such as equipment and locker rooms). This ensures that only autho-rized individuals get in. Video cameras located in the vicin-ity monitor and observe any unauthorized access attempts.

Security systemsSafety and reliability for the future

For security and safety, as well as for communica-tions products, solutions, and services, Bosch Security Systems is the perfect partner. The Secu-rity Systems division has the capacity to off er inte-grated systems tailored to the specifi c requirements of each application.

Video surveillance systems

Access control systems

Eff ectively integrating all applicationsThe Bosch Building Integration System (BIS) provides a single web-based control point for monitoring all security, safety, and facility management systems. This includes alarm management, fast alarm identifi cation via location maps, and follow-up procedures. It seamlessly integrates fi re and intrusion alarms, evacuation, access control, video surveil-lance, and building automation systems into a single platform. The BIS enables a single operator to monitor and control all security systems, as well as to respond faster to emergencies and achieve greater overall eff ectiveness.


Early detection of fire for fast evacuation Bosch systems can quickly and accurately locate a fire and trigger immediate evacuation. At the same time, advanced technology minimizes false alarms. The public address system allows the operator to guide occupants to safety and avoid danger areas. Surveillance cameras can monitor evacuation proceedings and help the authorities coordinate rescue operations. All these systems incorporate high levels of redundancy and can be integrated centrally using the Bosch Building Integration System to ensure seamless operation under any situation.

Detect thievesBosch offers a complete range of intrusion alarm panels and detectors for applications of all kinds. State-of-the-art readers and controllers restrict access to critical areas, buildings, and facilities. All unauthorized access attempts are monitored and can be watched using nearby survei lance cameras. If a detector picks up a possible threat, the Bosch video management system comes into play with high-resolution video surveillance cameras and Intelligent video analysis to verify the alarm and enable subsequent forensic searches for identifying and detaining intruders.

Supervision of production, warehouse, and logistics processes Bosch cameras with intelligent video analysis (IVA) provide leading technology to supervise production processes. Continuous real-time image analysis allows unplanned or critical events to be detected. An alarm then alerts the operator, who initiates and executes immediate action plans.Intelligent video analysis also offers forensic search options. This can be used to track quality deviations in the production process: for example, dirt can be identified. Forensic search can also be used to support the tracking of product deliveries by live video recording and transmission of scan data. Our IP video management system can easily be integrated into existing ERP systems and enables ex-post retrieval of video footage via forensic search.

Outstanding equipment for your meeting roomsThe flagship digital congress network system enables the smooth conduct of even the most demanding meetings. The system ensures a fast and flexible set-up with a choice of wired and wireless configurations; IR transmitters ensure that simultaneous interpretation is distributed solely to the participants for whom it is intended.

Intrusion alarm systems

Fire alarm and voice evacuation systems

Video surveillance systems

Conference systems


Designed and built for challenging projects: Custom-ized HVAC solu-tions for the food and confectionery industry. Our modular product portfolio enables quick installation, low cost of owner-ship, and high reliability. Our experts support along the whole product life cycle – from planning to commissioning to 24/7 support and remote connectivity.

Heating, process heat, and electricityPartner for effi cient solutionsThe planning and provision of energy solutions for food and confectionery production and research facilities presents particular challenges for all parties involved. Attuned system components ensure quick installation, reliable functionality, and high effi ciency.

All our projects are planned using an integrated, system-atic approach - our way to guarantee that the thermal systems are energy-effi cient and successfully completed in time. Thanks to our modular and extremely compre-hensive product portfolio, we can fi nd the optimum solution to meet the precise requirements of each build-ing complex. Here, we can draw on over 150 years of experience, as well as the extensive professional exper-tise of our associates. More than 110,000 delivered systems in more than 140 countries are evidence of our competence.

We off er a broad portfolio that covers nearly all solu-tions from electricity to heating and process heat up to cooling and ventilation:

fHot-water and heating boiler systems fCombined heat and power plants f Steam boiler systems fWaste heat recovery systems fHeat pumps, also with waste heat recovery f Buff er and hot-water tanks, energy storage systems f Air handling units, water- and refrigerant-based cooling systems f Large solar thermal solutions f All systems and system combinations with a complete range of intelligent controls, remote services, accessories, and services f Ventilation and air-conditioning


Hot-water solutions

Effi cient cogeneration systems

Process energy supply

Reliable competence in every phaseFrom small- to large-scale projects, the most important factor is optimum harmoni-zation of all technologies employed. We provide professional support in every phase of energy supply for our clients from the food and confectionery industry – from initial advice to comprehensive services that guarantee sustainably effi cient and safe operation of the installed system. Bosch Thermotechnology is committed to ensuring that our solutions live up to their promise.

Using the sun for heating and hot waterSolar thermal systems can deliver reliable heating support and hot water at up to 80°C for production processes (e.g. cleaning, drying) and for heating offi ce buildings. Buff er tanks decouple the heat loading and unloading processes, enabling the use of solar thermal heat also during the night. Effi cient heating boilers cover higher temperature pro-cesses and peak loads with up to 110% effi ciency.

Highly effi cient cogeneration of heat and powerDecentralized power generation can save up to 76% on electricity bills. Island solutions provide electricity also during power blackouts, e.g. for critical systems, servers, lighting, and ventilation. The system’s total effi ciency can be increased to up to 95% by using waste heat from exhaust gas of a CHP to support steam production with a 4-pass steam boiler.

Global serviceBosch provides worldwide service for all customers to guarantee the success of their projects. From in-depth advisory services to 24/7 service and remote support – the international service network of Bosch and its partners is always available and provides support quickly. On request our experts analyze further effi ciency potential and advise on retrofi t measures that increase cost effi ciency.


Energy and building solutionsEffi cient energy services for business premises

Energy platform: Solve your future energy-related tasks

Get full consumption and cost transparency on energy use in buildings

f See data anytime and from any location

f Specifi c analysis with individual customized graphs

f Get optimum transpar-ency and keep costs under control

We are an experienced energy-effi ciency partner for the food and confectionery industry — and as an energy services provider, we keep energy costs low while increasing supply security and comfort.

Energy services – tailored to any buildingOur integrated partnership model provides an unrivaled range of energy services. We can manage the energy and utilities supply of a single building or an entire real estate portfolio — reliably, safely, and effi ciently, off ering plan-ning, implementation, and operational services from a single source to help customers achieve long-term reductions in the energy used for heating, cooling, ventilation, and lighting. In partnering with us, they benefi t from our strength and experience, individual energy solutions, and maximum energy effi ciency.

The amount of energy required always depends on the current state of the building and the technical facilities in place. Our tailor-made energy concepts are designed to meet any requirements, regardless of how diverse

they may be. Effi ciency is not ready-made. Rather, it comes from experienced engineers who take even the smallest details into account.

Climate technology – greater effi ciency and comfort with air conditioning and ventilationModern air-conditioning and ventilation systems play a key role in the food and confectionery industry. These systems make sure that the indoor climate is comfort-able all year round, while also contributing to a build-ing’s energy effi ciency. With a conventional control system that generates directed airfl ows, both objectives are diffi cult to achieve. Continuous fl ows do not mix the air in the most eff ective way, resulting in temperature layering, cold pockets, and drafts. In addition, these systems require higher volumes of fresh air — cooled in


Climate technology: savings through patented ventilation control

f Increase comfort levels for visitors

f Energy savings of 30% to 70% depending on building type

f Minimization of costs during construction and operation

the summer and heated in the winter — to be supplied. This requirement not only increases the complexity of a site’s systems, but also generates high energy costs.

Our smart control algorithm allows the customized control of existing systems. The result is energy savings of between 30% and 70% in new and existing buildings. By mixing the supply air with room air in the most eff ec-tive way, the temperature is kept consistent, and drafts are prevented — increasing comfort for users throughout the building. We can achieve additional savings by com-bining this control algorithm with our innovative duct system.

Energy platform – greater transparency, reduced costsEnergy costs are a major factor in the food and confec-tionery industry. Our energy platform provides a full breakdown of energy consumption and costs. The con-cept is as simple as it is eff ective: we fi rst measure the precise consumption in all locations within a building where energy is converted or required. These values are then transferred via a secure connection to the energy platform, where they are analyzed. They are then con-verted into useful data that can be accessed and used online.

The energy platform comprises four diff erent modules that can be tailored to specifi c requirements and used to manage systems and energy consumption effi ciently.

Planning: development of energy concepts

Audit: initial analysis

Operation: successful long-term partnership


Professional power toolsFor trade and industry

Bosch professional power tools are engineered for excellence, meeting the highest standards in speed, precision, and robustness for consistent, profes-sional work results. Bosch also has a long history of making high-quality accessories for a wide range of applications. So whatever the job, trades-people can rely on Bosch original accessories.

As one of the world’s leading manufacturers of power tools and accessories, Bosch offers professional trades-people practically every tool they could ever need, from state-of-the-art lithium-ion cordless (battery-powered) to class-leading corded products.

Construction industry professionals have come to expect the Bosch brand to deliver continuous innova-tion, high manufacturing standards, and high perfor-mance, not to mention reliable support services.

Definite advantages for professionalsAs Bosch knows how important it is for professionals to be able to rely on their tools, we offer services for all


professional power tools and measuring tools beyond the legal warranty period.

After-sales serviceBosch off ers top-quality after-sales services, from online information to a dedicated team of trained customer service personnel. Our partners’ authorized service centers ensure excellent availability of spare parts and a fast turnaround time for both warranty and chargeable repairs.

For professionals, from professionalsBosch understands that a lot is expected of construction industry professionals: speed, reliability, competence,

mobility, and endurance. We believe it is only fair that they should demand the same of their power tools. When developing new power tools, Bosch works very closely with tradespeople who use power tools as part of their everyday work.

Bosch professional power tools are tested in extreme work environments, under the harshest conditions. A power tool which passes our exhaustive tests is guaran-teed to reliably fulfi ll the highest expectations. Bosch tools really are for professionals, from professionals.


Robert Bosch GmbHPackaging Technology divisionStuttgarter Straße 13071332 WaiblingenGermanyPhone +49 711 811-0

Bosch Sicherheitssysteme GmbHIncluding Service SolutionsRobert-Bosch-Ring 585630 GrasbrunnGermanyPhone +49 89 6290-0

Bosch Thermotechnik GmbHSophienstraße 30-3235576 WetzlarGermanyPhone +49 6441 418-0

Bosch Energy and Building Solutions GmbHMittlerer Pfad 470499 Stuttgart-WeilimdorfGermanyPhone +49 711 811-35817

Robert Bosch GmbHPower Tools divisionMax-Lang-Straße 40-4670771 Leinfelden-EchterdingenGermanyPhone +49 711 758-0

For more information on Bosch,visit our websitewww.bosch.com

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Bosch: Solutions for the food industry · for the food and confectionery industry Complete processing and packaging solutions for the ... a quick response to market trends. ... foods