Bouzek - Modelling and Design of the Electrochemical Processes and Reactors

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    Modelling and Design of the Electrochemical

    Processes and Reactors

    Karel Bouzek, Roman Kodm

    Department of Inorganic Technology,Institute of Chemical Technology Prague

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    Mathematical modelling and process design

    Role of the mathematical modelling in the electrochemical engineering

    pedagogical

    deep understanding of the process

    scientific

    economical

    identification of the rate determining steps

    learning the way of sequential thinking

    analysis of the problem on the local scale based on the global experimental data

    evaluation of not directly accessible parameters

    verification of the theories developed

    process scale-up

    process optimisation

    identification of the possible bottlenecks

    costs reduction

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    Mathematical modelling and process design

    Material balance

    modes of operation

    batch (discontinuous) processes

    basic characteristics

    continuous processes

    processes in a closed systems (no mass exchange with the surroundings)

    no steady state is reached before the reaction equilibrium

    suitable mainly for the small scale processestypical design - stirred tank reactor

    continuously stirred tank reactor (CSTR)

    plug-flow reactor (PFR)

    Batch processes

    description by the dynamic model only

    Fn

    IVRJ

    d

    dcV

    i

    eRii

    iR

    *s(!X

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    Mathematical modelling and process design

    Batch processes

    material balance

    high mixing rate spatially uniform concentration

    BneA p Fn

    I

    d

    dcV

    A

    eAR

    *!

    X

    Fn

    aj

    d

    dc

    A

    eeA *!X R

    ee

    V

    Aa !

    mass transfer limited reaction Amlim ckj !

    galvanostatic process at j < jlim X!Fn

    jacc

    A

    e0,AA

    concentration decay of component A in time

    galvanostatic process at j ujlim

    X! em0,AA akexpcc

    X!!!*em

    A0,AmAAmlim

    e akexpj

    Fnck

    j

    Fnck

    j

    j

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    Mathematical modelling and process design

    Continuous process - CSTR

    material balance

    high mixing rate spatially uniform concentration

    equal inlet and outlet flow rates independent on time constant reactor volume and mean residence time

    BneA p

    ARI,AO,A RVccV !

    Fn

    IccV

    A

    eI,AO,A

    *!

    Fnjac

    FVnIcc

    A

    eI,A

    RA

    I,AO,A !!galvanostatic process at j < jlim

    concentration decay of component A in time

    galvanostatic process at j ujlim

    j

    Fnck

    j

    j AO,Amlime !!*

    Fn

    jac

    FVn

    Icc

    A

    limeI,A

    RA

    limI,AO,A !!

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    Mathematical modelling and process design

    Continuous process - PFR

    material balance

    negligible axial electrolyte mixing

    negligible concentration gradient perpendicular to the flow direction

    BneA p A

    AR

    dx

    dcv !

    Fn

    jb

    dx

    dcV

    A

    eA *!

    V

    bx

    Fn

    jcc

    A

    I,AA !galvanostatic process at j < jlim

    concentration decay of component A in time

    galvanostatic process at j ujlim

    !!* V

    bxk

    expj

    Fnck

    j

    j mAI,Amlime

    !V

    bxkexpcc mI,AA

    b electrode width

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    Steady state models

    Background of the electrochemical reactors modelling

    basic parameters calculated

    local values of the Galvani potential

    local current density values

    division of the mathematical models

    according to the level of simplification primary current density distributionsecondary current density distribution

    tertiary current density distribution

    according to the number of dimensions considered one dimensionaltwo dimensional

    three dimensional

    according to the mathematical methods used analyticalnumerical

    way of the system description

    differential or partial differential equations

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    Steady state models

    Level of simplification

    primary current density distribution

    infinitely fast reaction kinetics

    infinitely fast mass transfer kinetics

    tertiary current density distribution

    mass transfer kinetics and electrolyte hydrodynamics considered

    additional reduction of the local extremes

    secondary current density distribution

    reaction kinetics considered

    only influencing factors geometry of the system

    electrolyte conductivity

    more regular current density distribution

    sufficient approximation for the majority of the industrially relevant systems

    extremely complicated used only in a strictly limited number of cases

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    Steady state models

    Number of dimensions considered

    selection criteria

    homogeneity of the system

    significance of the local irregularities

    consequences of the increase in the number of dimensions

    one-dimensional model described by the differential equations

    symmetry of the system

    more dimensions requires partial differential equations

    significantly more complicated mathematics

    geometrically increasing hardware demands

    three dimensional models

    simplified models

    mainly focus on the critical element of the complex system

    important mainly in the tertiary current distribution models

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    Steady state models

    Mathematical methods used

    analytical solution of the model equations

    most accurate way

    general validity of the equations derived (for the given system)

    numerical mathematics

    able to describe complicated geometries and complex systems

    available for the extremely simple configurations only

    less significant simplification assumptions

    results valid only for the particular system solved

    question of results accuracy

    methods of numerical mathematics used

    strongly dependent on the dimensions number

    one dimensional case - classical integration methods (Runge-Kutta, collocation, shooting, )

    more dimensional tasks rapid development with improving hardware

    strongly limited applicability in the industrially relevant systems

    FDM

    FEM

    BEM

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    Steady state models

    Basic model equations for electrochemical systems

    equation of the mass and charge transfer in the electrolyte solution

    current density value

    electrolyte solution with no concentration gradients

    iiiiii cvcucDJTT

    N!Nernst-Planck equation

    iii JFzjTT

    ! !i

    iiJzFjTT

    application of the Faraday law

    N! i iii iiii iii czvFcuzFcDzFjTT

    electroneutrality condition0cz

    i

    ii !

    N!i

    iii cuzFjT

    NO!jT

    !Oi

    iii cuzF

    electrolyte conductivity definition

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    Steady state models

    Basic model equations for electrochemical systems

    electrolyte solution with concentration gradients

    current less system

    OO!N i iiiczD

    FjT

    O!N i iiiczD

    F

    liquid junction potential

    !Ni

    i

    i

    0

    i clndz

    t

    F

    RTd

    one dimensional case

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    Steady state models

    Basic model equations for electrochemical systems

    mass balance in the electrolyte volume

    introducing Nernts-Planck equation after multiplication byziF

    iii Jc

    G!Xx

    x

    0zFJzFi

    ii

    i

    ii !G

    0jJ

    zF i ii !! charge conservation

    0zi

    ii !Gelectroneutrality condition

    introducing expression forj

    0czDczuzuci

    i

    2

    ii

    i

    iii

    i

    2

    iii !NN modified Laplace equation

    02 !NLaplace equation

    no concentration gradients

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    Steady state models

    Boundary conditions

    significant variability according to the particular conditions

    arbitrary definition

    in agreement with general types of boundary conditions

    constant value, i.e. Galvani potential

    constant flux, i.e. current density

    Boundary condition constant potential value

    requirements: no influence of the current loadconstant composition, i.e. constant properties

    typical choices: electrode current leads potentialselectrode body potential

    arbitrary values typically used: cathode potential equal to zeroanode potential equal to the cell voltage

    special case electrode / electrolyte interface

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    Steady state models

    Boundary condition constant flux

    typically the cell walls and electrolyte surface (no flux)

    simplification considered: primary vs. secondary (tertiary) current density distribution

    in special cases flux continuity used

    Electrode / electrolyte interface

    linear

    Tafel

    Butler-Volmer

    potential rate determining steps in the electrode reaction kineticskinetics of the mass transfer to the electrode

    adsorption

    charge transfer kinetics

    desorption of the products

    kinetics of the product transfer from the electrode

    possible homogeneous reactions

    mass transfer kinetics subject of the individual lecture

    types of the charge transfer kinetics used:

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    Steady state models

    Linear kinetics

    historical question

    nowadays overcome

    Tafel kinetics

    considers just one part of the polarisation curvejlnba !L

    !L

    0j

    jlnb ejj 0u

    computational demands

    physical models

    suitable for the systems far from equilibrium

    simple kinetics evaluation from the model results

    linearisation of the low current densities part -

    - minimisation of the divergence danger

    0j

    j

    e

    b!L ejj 0e

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    Steady state models

    Butler - Volmer kinetics

    general description of the charge transfer kinetics

    more complicated kinetic evaluation (requires additional numerical procedure)

    -

    LE

    -

    LE!R

    T

    zFexp

    c

    c

    R

    T

    zF1exp

    c

    cjj C0

    ox

    s

    oxC0

    red

    s

    red0

    mass transfer limited kinetics - concentration polarisation

    -

    LE

    -

    LE

    !

    RT

    zFexp

    j

    11

    RT

    zF1exp

    j

    11jj C

    Clim,

    C

    Alim,

    0

    charge transfer limited kinetics

    -

    LE

    -

    LE!RT

    zFexp

    RT

    zF1expjj CC0

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    Steady state models

    Classical approach finite differences

    first detail models of the electrochemical reactors

    transformation of the partial differential equation to the set of linear equations

    (((!!3

    xy!2

    xy!1xyyy

    3

    '''

    i

    2

    ''

    i

    '

    ii1i

    symmetrical formulas for the first and second derivative

    (

    (!

    !3

    xy2

    !1

    xy2yy

    3

    '''

    i

    '

    i1i1i

    Taylor's expansion used for linearisation

    (

    (

    (!

    !3

    xy

    !2

    xy

    !1

    xyyy

    3

    '''

    i

    2

    ''

    i

    '

    ii1i

    (

    (!

    !4

    x2y

    !2

    x2yyy2y

    4

    'v

    i

    2

    ''

    i1ii1i

    21i1i'i xx2

    yyy (H

    (

    !

    22

    1ii1i''

    i x

    x

    yy2yy (H

    (

    !

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    Steady state models

    Classical approach finite differences

    asymmetrical formulas boundary conditions

    ((! !3

    x2y

    !1

    xy2y3yy4

    3

    '''

    i

    '

    ii2i1i ((!

    !3

    xy4

    !1

    xy2y3yy4

    3

    '''

    i

    '

    ii2i1i

    22i1ii'i xx2

    yy4y3y (H

    (

    ! 22i1ii'i xx2

    yy4y3y (H

    (

    !

    (

    (

    (!

    !3

    x2y

    !2

    x2y

    !1

    x2yyy

    3

    '''

    i

    2

    ''

    i

    '

    ii2i

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    Steady state models

    Classical approach finite differences

    method of replacement of the partial derivatives in the Laplace equation

    1i,

    j,1i

    j,2

    1

    i

    j,1i1i,xx

    j

    (

    NN

    O!

    j,iN j,1iN j,1iN

    1j,i N

    1j,i N

    principle of the Laplace equationdivergence of the flux equal to zero

    i,

    j,2

    1i

    j,i

    j,ii,xx

    j

    (

    NN

    O!

    1i,xi,x jj !

    1i,j,ii,j,1i

    j,i1i,j,ij,1ii,j,1i

    j,2

    1i xx

    xx

    (O(O

    N(ON(O!N

    ? Aj,1ij,ij,1i

    1i,

    j,i

    i,1i,x xx

    1j

    NN

    O

    (

    O

    (!

    etc.

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    Steady state models

    Classical approach finite differences

    flux divergence in the final differences

    ? A ? A 0xjjyjj ij,yj,yji,xi,x !((

    0CCCCC j,i5,j,i1j,i4,j,i1j,i3,j,ij,1i2,j,ij,1i1,j,i !NNNNN

    j,1i

    1i

    j,i

    i

    j

    1,j,i xx

    yC

    O

    (

    O

    ((

    !

    j,1i

    1i

    j,i

    i

    j

    2,j,i xx

    yC

    O

    (

    O

    ((

    !

    1j,i

    1j

    j,i

    j

    i

    3,j,i yy

    xC

    O

    (

    O

    ((

    !

    1j,i

    1j

    j,i

    j

    i

    4,j,i yy

    xC

    O

    (

    O

    ((

    !

    4,j,i3,j,i2,j,i1,j,i5,j,i CCCCC !

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    potential/V

    X

    Y

    Finite differences example

    Current density simulation in the parallel plate cell

    current density distribution in the zinc electrowinning cell

    K. Bouzek, K. Borve, O.A. Lorentsen, K. Osmudsen, I. Rouar, J. Thonstad, J. Electrochem. Soc. 142 (1995) 64.

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    X

    Y

    1.01.0

    1.0

    1.0

    0.9

    0.90.9

    0.9 0.9

    0.90.9

    1.01.0

    0.90.9

    1.0

    1.0

    1.0

    1.0

    1.11.1

    1.11.1

    1.11.1

    1.11.1

    1.2 1.2

    1.21.2

    1.2 1.2

    1.21.2

    1.3

    1.3

    1.3

    1.3

    1.3

    1.3

    K. Bouzek, K. Borve, O.A. Lorentsen, K. Osmudsen, I. Rouar, J. Thonstad, J. Electrochem. Soc. 142 (1995) 64.

    Finite differences example

    Current density simulation in the parallel plate cell

    current density distribution in the zinc electrowinning cell

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    Steady state models

    FDM applicable for solving of any type of partial differential equation

    complications may be expected in the case of complex boundary conditions form

    slow convergence

    Classical approach finite differences

    problems often related to the anistropic media

    difficulties by solving systems with the irregular geometries

    alternative approaches searched

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    Steady state models

    original approach based on the calculus of variations

    finite elements method

    Recent approach finite element method (FE

    M)

    doesnt solve the equation directly (approximation method)

    searching for the function giving extreme by replacing the differential equation

    such function approximated by a sum of the basis functions (unknown coefficients)

    coefficients determined by solving a system of linear algebraic equationsdrawbacks largely depends on the choice of the basis functions

    cannot be satisfied for too complicated geometries

    the function is not searched for the whole domain integrated

    domain is divided into the a number of subdomains

    in each subdomain solution approximated by a simple functionGalerkins method of weighted residuals, i.e.parameters of the basis function

    modifications maybe derived by the choice of the weighting functions

    necessary condition is that the combination of basis functions fulfil boundary conditions

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    Steady state models

    application onto the solution of the Laplace equation

    simplification for the one-dimensional case

    Recent approach finite element method (FE

    M)

    approximate expression takes following form

    approximate expression by the means of FEM

    i

    N

    0i

    iaU !

    N!

    i

    N

    0i

    i u)x()x(u !

    N!

    FEM is optimising value ofui in such a way, that I is close to 0

    I! )x(u2

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    Steady state models

    simplest linear basis function

    Recent approach finite element method (FEM)

    !0

    )( 01

    1

    0xx

    xx

    xN)( 10 xxx ee

    !

    0

    0

    )(

    1

    1

    1

    1

    ii

    i

    ii

    i

    i

    xx

    xx

    xx

    xx

    xN

    )( 10 ee ixxx)(1 N

    xxx ee

    )( 1 ii xxx ee

    )( 1ee ii xxx

    )( 1 Ni xxx ee

    !

    1

    1

    0

    )(

    NN

    NN

    xx

    xxxN)( 10 ee Nxxx

    )( 1 NN xxx ee

    x0

    x1 xixi-1 xi+1 xNxN-1

    Ni(x)

    x

    1

    0

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    Examples of the FEM applications

    current density distribution in the channel with parallel plate electrodes

    Parametric study of the narrow gap cell

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    Curved boundary

    Examples of the FEM applications

    presence of the gas bubble in the interelectrode space

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    evaluation of the process efficiency

    Optimisation of the direct electrochemical water disinfection cell

    Examples of the FEM applications

    10 cm

    5 cm

    5 cm0.5 cm 0.3 cm

    2.4 cm

    AA C C

    x

    y

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    Optimisation of the direct electrochemical water disinfection cell

    Examples of the FEM applications

    U = 6.04 V

    Javer. = 50 A m-2

    J = 4.92 %

    anode

    cathode

    anode

    W = 667 QS cm-1

    evaluation of the process efficiency plate electrodes

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    Optimisation of the direct electrochemical water disinfection cell

    Examples of the FEM applications

    U = 6.04 V

    Javer. = 50 A m-2

    J = 4.92 %

    W = 667 QS cm-1

    evaluation of the process efficiency plate electrodes

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    Optimisation of the direct electrochemical water disinfection cell

    Examples of the FEM applications

    evaluation of the process efficiency expanded mesh electrodes

    3 mm

    5 mm

    1.4 mm

    1.5 mm

    cathode

    anode

    x

    z

    y

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    Optimisation of the direct electrochemical water disinfection cell

    Examples of the FEM applications

    evaluation of the process efficiency expanded mesh electrodes

    U = 4.76 V

    Javer. = 42.4 A m-2

    J = 4.12 %W = 667 QS cm-1

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    Alternative to FEM

    handling flux densities

    Finite volumes method

    principle of the method

    ( i , j )( i-1, j ) ( i+1, j )

    ( i , j-1 )

    ( i , j+1 )( i-1, j+1 ) ( i+1, j+1 )

    ( i+1, j-1 )( i-1, j-1 )

    solution of partial differential eqs.

    based on the PDE integration

    over the volume surrounding

    controlled grid point

    controlled domain covered

    by the controlled volumes

    integration leads formally to

    equation identical with FDE

    NN

    WNN

    W

    hh

    hh

    j,1ij,ij,ij,1i

    0hh

    hh

    1j,ij,ij,i1j,i !NN

    WNN

    W

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    Application to the bipolar electrode function simulation

    Finite volumes method

    model system under study

    Bipolar Pt electrode

    Electrolyte

    Terminal Cathode Terminal Anode

    780

    14

    55

    x

    r

    Cylindrical coordinate system

    r - radiusx position

    1.5

    [mm]

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    Application to the bipolar electrode function simulation

    Finite volumes method

    model system under study

    I= 40 mA; U=4 V

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    Application to the bipolar electrode function simulation

    Finite volumes method

    model system under study

    I= 40 mA; U=4 V

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    Application to the bipolar electrode function simulation

    Finite volumes method

    comparison of the model and experimental results

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    Potential and current density distribution in three dimensional electrode

    simplified sketch of the cell construction

    1

    3

    4

    5

    56

    8

    7

    2

    1 electrolyte inlet

    2 particle electrode3 channels connecting

    4 cathode feeder

    5 anode feeder

    individual drums

    6 anode7 separator8 electrolyte outlet

    Tertiary current density distribution

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    Potential and current density distribution in three dimensional electrode

    simplified flow patterns inside the cell - electrolyte

    Tertiary current density distribution

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    Potential and current density distribution in three dimensional electrode

    simplified flow patterns inside the cell electric current

    Tertiary current density distribution

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    Potential and current density distribution in three dimensional electrode

    basic equations describing the system definition of j el

    Tertiary current density distribution

    electrode reactions considered:

    cathode

    overall electrode reaction current density:

    anode

    Cu2+ + 2e- Cu

    2 H+ + 2e- H2

    2 H2O 4 H+ + O2

    22 OHCueljjjj !!

    resistivity to the charge transfer: electrode potential

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    Potential and current density distribution in three dimensional electrode

    basic equations describing the system electrode reaction kinetics

    Tertiary current density distribution

    L

    E

    -

    L

    E

    L

    E

    !

    x,Cu

    Cuc,Cu

    x,Culim,

    x,Cu,0

    x,Cu

    Cuc,Cu

    x,Cu

    Cuc,Cu

    x,Cu,0

    x,Cu

    RT

    Fzexp

    j

    j1

    RT

    Fz1exp

    RT

    Fzexpj

    j

    L

    E!

    x,H

    Hc,H

    H,0x,H RT

    Fzexpjj

    aa jln..E ! 10550411

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    Potential and current density distribution in three dimensional electrode

    basic equations describing the system electrode reaction kinetics

    Tertiary current density distribution

    polarisation curves

    zFkAcj x,Cux,Culim, ! Fvz

    Aj

    dx

    dc

    Cu

    x,CuCu !

    smE NN!

    reversible potentials: Nernst equation

    !i

    x,i

    0

    rx,r clnzF

    RTEE

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    Potential and current density distribution in three dimensional electrode

    basic equations describing the system electrode reaction kinetics

    Tertiary current density distribution

    mass transfer coefficient evaluation

    ? A_ apr6r

    r3

    1

    3

    1

    p ReRe1004.1125exp1Re2498

    Re8.52ScRe

    09.1Sh

    I

    !

    significant complication evaluation of the linear electrolyte flow rate

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    -15

    -10

    -5

    0

    0.000.05

    0.100.15

    0.200.25

    10

    15

    20

    j/Am

    -2

    position/m

    currentload/A

    electrolyteflow

    1st

    drum

    6th

    drum

    Potential and current density distribution in three dimensional electrode

    selected results influence of the current load

    Tertiary current density distribution

    V = 4.510-5 m3 s-1cCu0 = 7.87 mol m-3

    cH0 = 100 mol m-3

    k = 4.1910-6 m s-1

    particle diameter 0.002 m[ = 0.047 Hz

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    Potential and current density distribution in three dimensional electrode

    selected results influence of the current load

    Tertiary current density distribution

    5.5

    6.0

    6.5

    7.0

    7.5

    8.0

    0.000.05

    0.100.15

    0.200.25

    10

    15

    20

    cCu2+

    /molm-3

    position/m

    currentload/A

    electrolyteflow

    1

    st

    drum6th drumdrum number

    0 1 2 3 4 5 6 7

    efficiency/%

    0.4

    0.6

    0.8

    1.0

    I = 6 A I = 20 A

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    Potential and current density distribution in three dimensional electrode

    selected results cell with different particle sizes

    Tertiary current density distribution

    I = 15 A

    cCu0 = 7.87 mol m-3 cH

    0 = 100 mol m-3

    k = 1.6410-6 m s-1

    V = 4.2510-5 m3 s-1

    cCu0 = 4.00 mol m-3

    position / m

    0.00 0.05 0.10 0.15 0.20 0.25

    j/Am-2

    -70

    -60

    -50

    -20

    -10

    0

    1st

    drum 6th

    drum

    electrolyte flow

    1.0 mm1.5 mm2.0 mm2.5 mm3.0 mm3.5 mm

    dp

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    Potential and current density distribution in three dimensional electrode

    selected results cell with different particle sizes

    Tertiary current density distribution

    drum number

    0 1 2 3 4 5 6 7

    cu

    rrentload/A

    0

    1

    2

    3

    4

    drum number

    0 1 2 3 4 5 6 7

    efficiency/%

    0.4

    0.6

    0.8

    1.0

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    Charge flux across the ion selective membrane

    Principle of the ion selective membrane function

    role of the membrane structure

    simplified model: parallel cylindrical pores with an electrical

    used typically for the purposes

    theory of the membrane selectivity:Donnan potential and exclusion

    N N N N

    121,2Don NN!N( 343,4Don NN!N(

    21~~

    Q!Q 21~~

    Q!Q

    22,

    0

    11,

    0

    FzalnRTFzalnRT NQ!NQ

    NQ!NQ FzalnRTFzalnRT 2,0

    11,

    0

    !

    !NN!N(

    z

    1

    2,

    1,

    121,2Dona

    aln

    F

    RT

    charge located on the walls

    of mathematical description

    !

    z

    1

    2,

    1,

    a

    aln

    F

    RT

    iz

    1

    2,i

    1,iz

    1

    2,

    1,z

    1

    2,

    1,

    a

    a

    a

    a

    a

    a

    !

    !

    0czczczMM2,2, !

    Donnan distribution coefficient electroneutrality condition

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    Charge flux across the ion selective membrane

    Principle of the ion selective membrane function

    role of the membrane structure

    advanced structure models perfluorinated sufonated materials

    dry membrane, 0 vol.% swollen membrane, 0-20 vol.% percolation, 20-40 vol.%

    structure inversion, 40-60 vol.% connected network, 60-80 vol.% colloidal dispersion, 80-100 vol.%

    K.A. Mauritz, R.B. Moore, Chemical Reviews 104 (2004) 4535

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    Charge flux across the ion selective membrane

    Basic equations for ideal behavior

    Nernst-Planck equation is used to describe ion transport

    material balance:

    vNii

    i

    iiiicFz

    RT

    DccD

    ! N

    ii

    i divc

    N!x

    xJ

    X

    stationary state: 0!x

    x

    Xi

    c

    no chemical reaction: 0!J

    electroosmotic flux: pFczk,Mk,M

    ! NL

    Rv

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    Charge flux across the ion selective membrane

    Treatment of non-idealities

    flux of ion i inside the membrane

    solvent flux considered as well (including solution density variation)

    ( ) ( )

    ( ) ( ) ( ) ( ) ( ) ( ) ( )

    , ,( )

    ln1

    ln

    j j

    j j j j j j j

    j jj

    s s s s s s s s si i

    i i i i i M s M ss

    i

    D D c c z F c z c F p

    RTc

    K RN N

    O

    x! x

    iN

    ( ) ( )( ) ( ) ( ) ( ) ( ) ( )

    ( )

    ln1

    ln

    j j

    j j j j j j

    j

    s s

    s s s s s si i

    i i i i is

    i i i ii

    D D c c z F c

    RTc

    KN

    x! x

    iN v

    after rearrangement and derivation

    ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )20 j j j j j j j j j j

    s s s s s s s s s s

    i i i i i i tot tot

    i i

    F F z D c z D c c c

    RT RT N N! v v

    membrane

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    Charge flux across the ion selective membrane

    Treatment of non-idealities

    expression for electroosmotic flux inside the membrane remains unchanged

    equation for the density dependence on the composition of the solution

    current density

    ( ) ( ) , ,j js sf T pV ! c

    electroneutrality equation

    (Schlgels equation)

    solution flux divergence derivative of Schlgels equation (pressure profile)

    0czczjj

    ions

    j

    s,Ms,M

    N

    i

    )s(ii !

    !ionsN

    i

    iizF Nj

    membrane

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    Charge flux across the ion selective membrane

    Treatment of non-idealities

    membrane electrolyte solution interface (molar flux continuity):

    membrane electrolyte solution interface (Donnan equilibrium):

    iz

    1

    k

    i

    1k

    ik1k)k,1k(

    Dona

    aln

    F

    RT

    -

    !NN!N(

    0!!!

    jsklklx

    ix

    i NN H

    interface

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    Charge flux across the ion selective membrane

    Activity coefficients evaluation

    cation

    K.S. Pitzer: Activity Coefficients

    where

    2M M a Ma Ma c Mc a Mca a M c a caa Maaa c a a c aa

    z F m 2B ZC m 2 m m m z m m C, ,,

    ln( )

    K ! * ] ]

    2X X c cX cX a Xa c cXa a X c a caa cc Xc a a c c aa

    z F m 2B ZC m 2 m m m z m m C, ,,

    ln( )

    K ! * ] ]

    c a ca c ac cc a aa

    c a c ac a

    F f m m B m m m m , , , ,, ,

    ' ' 'K

    ! * *

    1 21 2

    1 2

    I 2f A 1 bI

    1 bI bln( )

    K

    *

    ! -

    0 1 21 2 1 2MX MX MX 1 MX 2B g I g I! F F E F E in Electrolyte Solutions.CRC Press, London 2000.

    anion

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    Charge flux across the ion selective membrane

    Methods used to solve the equations

    boundary problem Algebraic-Ordinary Differential Equations (A-ODEs)

    solution - shooting method

    Boundary conditions - system non-linear equationsp modified Newton-Raphson method

    1] P. N. Brown, A. C. Hindmarsh, and L. R. Petzold, Consistent Initial Condition Calculation

    for Differential-Algebraic Systems, LLNL Report UCRL-JC-122175, August 1995

    2] IMSL Numerical Library, 1994

    Donnan potential at boundary interfaces sj-li sj-sj+1- non-linear equation

    p(DZREAL2)

    calculation of consistent initial conditions-system of linear equationsp(DLSLRG2)

    integration of system A-ODEs for individual parts - initial problempimplicit

    method based on the BDF Gears formulas (DDASPK1

    )

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    Charge flux across the ion selective membrane

    input parameters

    anolyte: 5 kmol NaCl m-3, catholyte:

    0

    10000

    20000

    0

    500

    1000

    1500

    20002500

    0.00.2

    0.40.6

    cNa+

    /m

    ol

    m-3

    j/A

    m-2

    coordinate/mm

    currentflowdirection

    pH = 2 13 kmol NaOH m-3

    simplified model

    Results influence of the current load

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    Charge flux across the ion selective membrane

    Results influence of the current load

    input parameters

    anolyte: 5 kmol NaCl m-3, catholyte:

    pH = 2 13 kmol NaOH m-3

    simplified model

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    Charge flux across the ion selective membrane

    Results influence of the current load

    input parameters

    anolyte: 5 kmol NaCl m-3,

    catholyte:

    pH = 2

    13 kmol NaOH m-3

    j / A m-2

    0 500 1000 1500 2000 2500

    J/m

    molm-2s-

    1

    -20

    -10

    0

    10

    20

    OH-

    Na+

    Cl-

    Na+ selectivity 52 % at 1500 A m-2

    Na+ selectivity 75 % at 1500 A m-2

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    Dynamic models

    Model of the cathodically protected pipelines in a soil

    aim of the study

    theory of the cathodic protection in a soil

    proposed alternative theory

    difficult experimental evaluation

    mathematical model offers simple qualitative alternative to the experiment

    0.01 m

    insulation insulationdamage

    boundary of the domain

    x

    y

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    Dynamic models

    cathode reaction considered

    Model of the cathodically protected pipelines in a soil

    p OH4e4OH2O 22

    simplifying assumptions

    homogeneous environmentno reaction with CO2constant oxygen flux to the cathode surface

    homogeneous potential distribution on the cathode (damage) surface

    water electrolysis consumes negligible portion of the current

    22 HOH2e2OH2 p

    model equations

    0)( !NW

    )cBzc(ADJ iiiii N!

    2K16

    15K21

    K5.01A

    !

    II

    !1

    KRT

    FB !

    i

    m

    i

    22

    cDzART

    Fi!W

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    Dynamic models

    Model of the cathodically protected pipelines in a soil

    c0Na+ = 10 mol m

    -3

    c0

    Cl- = 10 mol m-3

    c0OH- = 0 mol m-3

    selected initial conditions

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    Dynamic models

    Model of the cathodically protected pipelines in a soil

    c0Na+ = 10 mol m

    -3

    c0

    Cl- = 10 mol m-3

    c0OH- = 0 mol m-3

    selected initial conditions

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    Conclusion

    mathematical modelling provides powerful tool in understanding and optimising

    rapid development of commercial software allows faster and more efficient work

    understanding of the mathematical methods still essential

    two main limits exists

    electrochemical as well as chemical processes

    hardware limitations

    reliable input data