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8/3/2019 Bouzek - Modelling and Design of the Electrochemical Processes and Reactors
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Modelling and Design of the Electrochemical
Processes and Reactors
Karel Bouzek, Roman Kodm
Department of Inorganic Technology,Institute of Chemical Technology Prague
8/3/2019 Bouzek - Modelling and Design of the Electrochemical Processes and Reactors
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Mathematical modelling and process design
Role of the mathematical modelling in the electrochemical engineering
pedagogical
deep understanding of the process
scientific
economical
identification of the rate determining steps
learning the way of sequential thinking
analysis of the problem on the local scale based on the global experimental data
evaluation of not directly accessible parameters
verification of the theories developed
process scale-up
process optimisation
identification of the possible bottlenecks
costs reduction
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8/3/2019 Bouzek - Modelling and Design of the Electrochemical Processes and Reactors
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Mathematical modelling and process design
Material balance
modes of operation
batch (discontinuous) processes
basic characteristics
continuous processes
processes in a closed systems (no mass exchange with the surroundings)
no steady state is reached before the reaction equilibrium
suitable mainly for the small scale processestypical design - stirred tank reactor
continuously stirred tank reactor (CSTR)
plug-flow reactor (PFR)
Batch processes
description by the dynamic model only
Fn
IVRJ
d
dcV
i
eRii
iR
*s(!X
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Mathematical modelling and process design
Batch processes
material balance
high mixing rate spatially uniform concentration
BneA p Fn
I
d
dcV
A
eAR
*!
X
Fn
aj
d
dc
A
eeA *!X R
ee
V
Aa !
mass transfer limited reaction Amlim ckj !
galvanostatic process at j < jlim X!Fn
jacc
A
e0,AA
concentration decay of component A in time
galvanostatic process at j ujlim
X! em0,AA akexpcc
X!!!*em
A0,AmAAmlim
e akexpj
Fnck
j
Fnck
j
j
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Mathematical modelling and process design
Continuous process - CSTR
material balance
high mixing rate spatially uniform concentration
equal inlet and outlet flow rates independent on time constant reactor volume and mean residence time
BneA p
ARI,AO,A RVccV !
Fn
IccV
A
eI,AO,A
*!
Fnjac
FVnIcc
A
eI,A
RA
I,AO,A !!galvanostatic process at j < jlim
concentration decay of component A in time
galvanostatic process at j ujlim
j
Fnck
j
j AO,Amlime !!*
Fn
jac
FVn
Icc
A
limeI,A
RA
limI,AO,A !!
8/3/2019 Bouzek - Modelling and Design of the Electrochemical Processes and Reactors
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Mathematical modelling and process design
Continuous process - PFR
material balance
negligible axial electrolyte mixing
negligible concentration gradient perpendicular to the flow direction
BneA p A
AR
dx
dcv !
Fn
jb
dx
dcV
A
eA *!
V
bx
Fn
jcc
A
I,AA !galvanostatic process at j < jlim
concentration decay of component A in time
galvanostatic process at j ujlim
!!* V
bxk
expj
Fnck
j
j mAI,Amlime
!V
bxkexpcc mI,AA
b electrode width
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Steady state models
Background of the electrochemical reactors modelling
basic parameters calculated
local values of the Galvani potential
local current density values
division of the mathematical models
according to the level of simplification primary current density distributionsecondary current density distribution
tertiary current density distribution
according to the number of dimensions considered one dimensionaltwo dimensional
three dimensional
according to the mathematical methods used analyticalnumerical
way of the system description
differential or partial differential equations
8/3/2019 Bouzek - Modelling and Design of the Electrochemical Processes and Reactors
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Steady state models
Level of simplification
primary current density distribution
infinitely fast reaction kinetics
infinitely fast mass transfer kinetics
tertiary current density distribution
mass transfer kinetics and electrolyte hydrodynamics considered
additional reduction of the local extremes
secondary current density distribution
reaction kinetics considered
only influencing factors geometry of the system
electrolyte conductivity
more regular current density distribution
sufficient approximation for the majority of the industrially relevant systems
extremely complicated used only in a strictly limited number of cases
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Steady state models
Number of dimensions considered
selection criteria
homogeneity of the system
significance of the local irregularities
consequences of the increase in the number of dimensions
one-dimensional model described by the differential equations
symmetry of the system
more dimensions requires partial differential equations
significantly more complicated mathematics
geometrically increasing hardware demands
three dimensional models
simplified models
mainly focus on the critical element of the complex system
important mainly in the tertiary current distribution models
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Steady state models
Mathematical methods used
analytical solution of the model equations
most accurate way
general validity of the equations derived (for the given system)
numerical mathematics
able to describe complicated geometries and complex systems
available for the extremely simple configurations only
less significant simplification assumptions
results valid only for the particular system solved
question of results accuracy
methods of numerical mathematics used
strongly dependent on the dimensions number
one dimensional case - classical integration methods (Runge-Kutta, collocation, shooting, )
more dimensional tasks rapid development with improving hardware
strongly limited applicability in the industrially relevant systems
FDM
FEM
BEM
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Steady state models
Basic model equations for electrochemical systems
equation of the mass and charge transfer in the electrolyte solution
current density value
electrolyte solution with no concentration gradients
iiiiii cvcucDJTT
N!Nernst-Planck equation
iii JFzjTT
! !i
iiJzFjTT
application of the Faraday law
N! i iii iiii iii czvFcuzFcDzFjTT
electroneutrality condition0cz
i
ii !
N!i
iii cuzFjT
NO!jT
!Oi
iii cuzF
electrolyte conductivity definition
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Steady state models
Basic model equations for electrochemical systems
electrolyte solution with concentration gradients
current less system
OO!N i iiiczD
FjT
O!N i iiiczD
F
liquid junction potential
!Ni
i
i
0
i clndz
t
F
RTd
one dimensional case
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Steady state models
Basic model equations for electrochemical systems
mass balance in the electrolyte volume
introducing Nernts-Planck equation after multiplication byziF
iii Jc
G!Xx
x
0zFJzFi
ii
i
ii !G
0jJ
zF i ii !! charge conservation
0zi
ii !Gelectroneutrality condition
introducing expression forj
0czDczuzuci
i
2
ii
i
iii
i
2
iii !NN modified Laplace equation
02 !NLaplace equation
no concentration gradients
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Steady state models
Boundary conditions
significant variability according to the particular conditions
arbitrary definition
in agreement with general types of boundary conditions
constant value, i.e. Galvani potential
constant flux, i.e. current density
Boundary condition constant potential value
requirements: no influence of the current loadconstant composition, i.e. constant properties
typical choices: electrode current leads potentialselectrode body potential
arbitrary values typically used: cathode potential equal to zeroanode potential equal to the cell voltage
special case electrode / electrolyte interface
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Steady state models
Boundary condition constant flux
typically the cell walls and electrolyte surface (no flux)
simplification considered: primary vs. secondary (tertiary) current density distribution
in special cases flux continuity used
Electrode / electrolyte interface
linear
Tafel
Butler-Volmer
potential rate determining steps in the electrode reaction kineticskinetics of the mass transfer to the electrode
adsorption
charge transfer kinetics
desorption of the products
kinetics of the product transfer from the electrode
possible homogeneous reactions
mass transfer kinetics subject of the individual lecture
types of the charge transfer kinetics used:
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Steady state models
Linear kinetics
historical question
nowadays overcome
Tafel kinetics
considers just one part of the polarisation curvejlnba !L
!L
0j
jlnb ejj 0u
computational demands
physical models
suitable for the systems far from equilibrium
simple kinetics evaluation from the model results
linearisation of the low current densities part -
- minimisation of the divergence danger
0j
j
e
b!L ejj 0e
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Steady state models
Butler - Volmer kinetics
general description of the charge transfer kinetics
more complicated kinetic evaluation (requires additional numerical procedure)
-
LE
-
LE!R
T
zFexp
c
c
R
T
zF1exp
c
cjj C0
ox
s
oxC0
red
s
red0
mass transfer limited kinetics - concentration polarisation
-
LE
-
LE
!
RT
zFexp
j
11
RT
zF1exp
j
11jj C
Clim,
C
Alim,
0
charge transfer limited kinetics
-
LE
-
LE!RT
zFexp
RT
zF1expjj CC0
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Steady state models
Classical approach finite differences
first detail models of the electrochemical reactors
transformation of the partial differential equation to the set of linear equations
(((!!3
xy!2
xy!1xyyy
3
'''
i
2
''
i
'
ii1i
symmetrical formulas for the first and second derivative
(
(!
!3
xy2
!1
xy2yy
3
'''
i
'
i1i1i
Taylor's expansion used for linearisation
(
(
(!
!3
xy
!2
xy
!1
xyyy
3
'''
i
2
''
i
'
ii1i
(
(!
!4
x2y
!2
x2yyy2y
4
'v
i
2
''
i1ii1i
21i1i'i xx2
yyy (H
(
!
22
1ii1i''
i x
x
yy2yy (H
(
!
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Steady state models
Classical approach finite differences
asymmetrical formulas boundary conditions
((! !3
x2y
!1
xy2y3yy4
3
'''
i
'
ii2i1i ((!
!3
xy4
!1
xy2y3yy4
3
'''
i
'
ii2i1i
22i1ii'i xx2
yy4y3y (H
(
! 22i1ii'i xx2
yy4y3y (H
(
!
(
(
(!
!3
x2y
!2
x2y
!1
x2yyy
3
'''
i
2
''
i
'
ii2i
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Steady state models
Classical approach finite differences
method of replacement of the partial derivatives in the Laplace equation
1i,
j,1i
j,2
1
i
j,1i1i,xx
j
(
NN
O!
j,iN j,1iN j,1iN
1j,i N
1j,i N
principle of the Laplace equationdivergence of the flux equal to zero
i,
j,2
1i
j,i
j,ii,xx
j
(
NN
O!
1i,xi,x jj !
1i,j,ii,j,1i
j,i1i,j,ij,1ii,j,1i
j,2
1i xx
xx
(O(O
N(ON(O!N
? Aj,1ij,ij,1i
1i,
j,i
i,1i,x xx
1j
NN
O
(
O
(!
etc.
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Steady state models
Classical approach finite differences
flux divergence in the final differences
? A ? A 0xjjyjj ij,yj,yji,xi,x !((
0CCCCC j,i5,j,i1j,i4,j,i1j,i3,j,ij,1i2,j,ij,1i1,j,i !NNNNN
j,1i
1i
j,i
i
j
1,j,i xx
yC
O
(
O
((
!
j,1i
1i
j,i
i
j
2,j,i xx
yC
O
(
O
((
!
1j,i
1j
j,i
j
i
3,j,i yy
xC
O
(
O
((
!
1j,i
1j
j,i
j
i
4,j,i yy
xC
O
(
O
((
!
4,j,i3,j,i2,j,i1,j,i5,j,i CCCCC !
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potential/V
X
Y
Finite differences example
Current density simulation in the parallel plate cell
current density distribution in the zinc electrowinning cell
K. Bouzek, K. Borve, O.A. Lorentsen, K. Osmudsen, I. Rouar, J. Thonstad, J. Electrochem. Soc. 142 (1995) 64.
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X
Y
1.01.0
1.0
1.0
0.9
0.90.9
0.9 0.9
0.90.9
1.01.0
0.90.9
1.0
1.0
1.0
1.0
1.11.1
1.11.1
1.11.1
1.11.1
1.2 1.2
1.21.2
1.2 1.2
1.21.2
1.3
1.3
1.3
1.3
1.3
1.3
K. Bouzek, K. Borve, O.A. Lorentsen, K. Osmudsen, I. Rouar, J. Thonstad, J. Electrochem. Soc. 142 (1995) 64.
Finite differences example
Current density simulation in the parallel plate cell
current density distribution in the zinc electrowinning cell
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Steady state models
FDM applicable for solving of any type of partial differential equation
complications may be expected in the case of complex boundary conditions form
slow convergence
Classical approach finite differences
problems often related to the anistropic media
difficulties by solving systems with the irregular geometries
alternative approaches searched
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Steady state models
original approach based on the calculus of variations
finite elements method
Recent approach finite element method (FE
M)
doesnt solve the equation directly (approximation method)
searching for the function giving extreme by replacing the differential equation
such function approximated by a sum of the basis functions (unknown coefficients)
coefficients determined by solving a system of linear algebraic equationsdrawbacks largely depends on the choice of the basis functions
cannot be satisfied for too complicated geometries
the function is not searched for the whole domain integrated
domain is divided into the a number of subdomains
in each subdomain solution approximated by a simple functionGalerkins method of weighted residuals, i.e.parameters of the basis function
modifications maybe derived by the choice of the weighting functions
necessary condition is that the combination of basis functions fulfil boundary conditions
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Steady state models
application onto the solution of the Laplace equation
simplification for the one-dimensional case
Recent approach finite element method (FE
M)
approximate expression takes following form
approximate expression by the means of FEM
i
N
0i
iaU !
N!
i
N
0i
i u)x()x(u !
N!
FEM is optimising value ofui in such a way, that I is close to 0
I! )x(u2
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Steady state models
simplest linear basis function
Recent approach finite element method (FEM)
!0
)( 01
1
0xx
xx
xN)( 10 xxx ee
!
0
0
)(
1
1
1
1
ii
i
ii
i
i
xx
xx
xx
xx
xN
)( 10 ee ixxx)(1 N
xxx ee
)( 1 ii xxx ee
)( 1ee ii xxx
)( 1 Ni xxx ee
!
1
1
0
)(
NN
NN
xx
xxxN)( 10 ee Nxxx
)( 1 NN xxx ee
x0
x1 xixi-1 xi+1 xNxN-1
Ni(x)
x
1
0
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Examples of the FEM applications
current density distribution in the channel with parallel plate electrodes
Parametric study of the narrow gap cell
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Curved boundary
Examples of the FEM applications
presence of the gas bubble in the interelectrode space
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evaluation of the process efficiency
Optimisation of the direct electrochemical water disinfection cell
Examples of the FEM applications
10 cm
5 cm
5 cm0.5 cm 0.3 cm
2.4 cm
AA C C
x
y
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Optimisation of the direct electrochemical water disinfection cell
Examples of the FEM applications
U = 6.04 V
Javer. = 50 A m-2
J = 4.92 %
anode
cathode
anode
W = 667 QS cm-1
evaluation of the process efficiency plate electrodes
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Optimisation of the direct electrochemical water disinfection cell
Examples of the FEM applications
U = 6.04 V
Javer. = 50 A m-2
J = 4.92 %
W = 667 QS cm-1
evaluation of the process efficiency plate electrodes
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Optimisation of the direct electrochemical water disinfection cell
Examples of the FEM applications
evaluation of the process efficiency expanded mesh electrodes
3 mm
5 mm
1.4 mm
1.5 mm
cathode
anode
x
z
y
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Optimisation of the direct electrochemical water disinfection cell
Examples of the FEM applications
evaluation of the process efficiency expanded mesh electrodes
U = 4.76 V
Javer. = 42.4 A m-2
J = 4.12 %W = 667 QS cm-1
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Alternative to FEM
handling flux densities
Finite volumes method
principle of the method
( i , j )( i-1, j ) ( i+1, j )
( i , j-1 )
( i , j+1 )( i-1, j+1 ) ( i+1, j+1 )
( i+1, j-1 )( i-1, j-1 )
solution of partial differential eqs.
based on the PDE integration
over the volume surrounding
controlled grid point
controlled domain covered
by the controlled volumes
integration leads formally to
equation identical with FDE
NN
WNN
W
hh
hh
j,1ij,ij,ij,1i
0hh
hh
1j,ij,ij,i1j,i !NN
WNN
W
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Application to the bipolar electrode function simulation
Finite volumes method
model system under study
Bipolar Pt electrode
Electrolyte
Terminal Cathode Terminal Anode
780
14
55
x
r
Cylindrical coordinate system
r - radiusx position
1.5
[mm]
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Application to the bipolar electrode function simulation
Finite volumes method
model system under study
I= 40 mA; U=4 V
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Application to the bipolar electrode function simulation
Finite volumes method
model system under study
I= 40 mA; U=4 V
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Application to the bipolar electrode function simulation
Finite volumes method
comparison of the model and experimental results
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Potential and current density distribution in three dimensional electrode
simplified sketch of the cell construction
1
3
4
5
56
8
7
2
1 electrolyte inlet
2 particle electrode3 channels connecting
4 cathode feeder
5 anode feeder
individual drums
6 anode7 separator8 electrolyte outlet
Tertiary current density distribution
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Potential and current density distribution in three dimensional electrode
simplified flow patterns inside the cell - electrolyte
Tertiary current density distribution
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Potential and current density distribution in three dimensional electrode
simplified flow patterns inside the cell electric current
Tertiary current density distribution
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Potential and current density distribution in three dimensional electrode
basic equations describing the system definition of j el
Tertiary current density distribution
electrode reactions considered:
cathode
overall electrode reaction current density:
anode
Cu2+ + 2e- Cu
2 H+ + 2e- H2
2 H2O 4 H+ + O2
22 OHCueljjjj !!
resistivity to the charge transfer: electrode potential
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Potential and current density distribution in three dimensional electrode
basic equations describing the system electrode reaction kinetics
Tertiary current density distribution
L
E
-
L
E
L
E
!
x,Cu
Cuc,Cu
x,Culim,
x,Cu,0
x,Cu
Cuc,Cu
x,Cu
Cuc,Cu
x,Cu,0
x,Cu
RT
Fzexp
j
j1
RT
Fz1exp
RT
Fzexpj
j
L
E!
x,H
Hc,H
H,0x,H RT
Fzexpjj
aa jln..E ! 10550411
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Potential and current density distribution in three dimensional electrode
basic equations describing the system electrode reaction kinetics
Tertiary current density distribution
polarisation curves
zFkAcj x,Cux,Culim, ! Fvz
Aj
dx
dc
Cu
x,CuCu !
smE NN!
reversible potentials: Nernst equation
!i
x,i
0
rx,r clnzF
RTEE
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Potential and current density distribution in three dimensional electrode
basic equations describing the system electrode reaction kinetics
Tertiary current density distribution
mass transfer coefficient evaluation
? A_ apr6r
r3
1
3
1
p ReRe1004.1125exp1Re2498
Re8.52ScRe
09.1Sh
I
!
significant complication evaluation of the linear electrolyte flow rate
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-15
-10
-5
0
0.000.05
0.100.15
0.200.25
10
15
20
j/Am
-2
position/m
currentload/A
electrolyteflow
1st
drum
6th
drum
Potential and current density distribution in three dimensional electrode
selected results influence of the current load
Tertiary current density distribution
V = 4.510-5 m3 s-1cCu0 = 7.87 mol m-3
cH0 = 100 mol m-3
k = 4.1910-6 m s-1
particle diameter 0.002 m[ = 0.047 Hz
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Potential and current density distribution in three dimensional electrode
selected results influence of the current load
Tertiary current density distribution
5.5
6.0
6.5
7.0
7.5
8.0
0.000.05
0.100.15
0.200.25
10
15
20
cCu2+
/molm-3
position/m
currentload/A
electrolyteflow
1
st
drum6th drumdrum number
0 1 2 3 4 5 6 7
efficiency/%
0.4
0.6
0.8
1.0
I = 6 A I = 20 A
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Potential and current density distribution in three dimensional electrode
selected results cell with different particle sizes
Tertiary current density distribution
I = 15 A
cCu0 = 7.87 mol m-3 cH
0 = 100 mol m-3
k = 1.6410-6 m s-1
V = 4.2510-5 m3 s-1
cCu0 = 4.00 mol m-3
position / m
0.00 0.05 0.10 0.15 0.20 0.25
j/Am-2
-70
-60
-50
-20
-10
0
1st
drum 6th
drum
electrolyte flow
1.0 mm1.5 mm2.0 mm2.5 mm3.0 mm3.5 mm
dp
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Potential and current density distribution in three dimensional electrode
selected results cell with different particle sizes
Tertiary current density distribution
drum number
0 1 2 3 4 5 6 7
cu
rrentload/A
0
1
2
3
4
drum number
0 1 2 3 4 5 6 7
efficiency/%
0.4
0.6
0.8
1.0
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Charge flux across the ion selective membrane
Principle of the ion selective membrane function
role of the membrane structure
simplified model: parallel cylindrical pores with an electrical
used typically for the purposes
theory of the membrane selectivity:Donnan potential and exclusion
N N N N
121,2Don NN!N( 343,4Don NN!N(
21~~
Q!Q 21~~
Q!Q
22,
0
11,
0
FzalnRTFzalnRT NQ!NQ
NQ!NQ FzalnRTFzalnRT 2,0
11,
0
!
!NN!N(
z
1
2,
1,
121,2Dona
aln
F
RT
charge located on the walls
of mathematical description
!
z
1
2,
1,
a
aln
F
RT
iz
1
2,i
1,iz
1
2,
1,z
1
2,
1,
a
a
a
a
a
a
!
!
0czczczMM2,2, !
Donnan distribution coefficient electroneutrality condition
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Charge flux across the ion selective membrane
Principle of the ion selective membrane function
role of the membrane structure
advanced structure models perfluorinated sufonated materials
dry membrane, 0 vol.% swollen membrane, 0-20 vol.% percolation, 20-40 vol.%
structure inversion, 40-60 vol.% connected network, 60-80 vol.% colloidal dispersion, 80-100 vol.%
K.A. Mauritz, R.B. Moore, Chemical Reviews 104 (2004) 4535
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Charge flux across the ion selective membrane
Basic equations for ideal behavior
Nernst-Planck equation is used to describe ion transport
material balance:
vNii
i
iiiicFz
RT
DccD
! N
ii
i divc
N!x
xJ
X
stationary state: 0!x
x
Xi
c
no chemical reaction: 0!J
electroosmotic flux: pFczk,Mk,M
! NL
Rv
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Charge flux across the ion selective membrane
Treatment of non-idealities
flux of ion i inside the membrane
solvent flux considered as well (including solution density variation)
( ) ( )
( ) ( ) ( ) ( ) ( ) ( ) ( )
, ,( )
ln1
ln
j j
j j j j j j j
j jj
s s s s s s s s si i
i i i i i M s M ss
i
D D c c z F c z c F p
RTc
K RN N
O
x! x
iN
( ) ( )( ) ( ) ( ) ( ) ( ) ( )
( )
ln1
ln
j j
j j j j j j
j
s s
s s s s s si i
i i i i is
i i i ii
D D c c z F c
RTc
KN
x! x
iN v
after rearrangement and derivation
( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )20 j j j j j j j j j j
s s s s s s s s s s
i i i i i i tot tot
i i
F F z D c z D c c c
RT RT N N! v v
membrane
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Charge flux across the ion selective membrane
Treatment of non-idealities
expression for electroosmotic flux inside the membrane remains unchanged
equation for the density dependence on the composition of the solution
current density
( ) ( ) , ,j js sf T pV ! c
electroneutrality equation
(Schlgels equation)
solution flux divergence derivative of Schlgels equation (pressure profile)
0czczjj
ions
j
s,Ms,M
N
i
)s(ii !
!ionsN
i
iizF Nj
membrane
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Charge flux across the ion selective membrane
Treatment of non-idealities
membrane electrolyte solution interface (molar flux continuity):
membrane electrolyte solution interface (Donnan equilibrium):
iz
1
k
i
1k
ik1k)k,1k(
Dona
aln
F
RT
-
!NN!N(
0!!!
jsklklx
ix
i NN H
interface
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Charge flux across the ion selective membrane
Activity coefficients evaluation
cation
K.S. Pitzer: Activity Coefficients
where
2M M a Ma Ma c Mc a Mca a M c a caa Maaa c a a c aa
z F m 2B ZC m 2 m m m z m m C, ,,
ln( )
K ! * ] ]
2X X c cX cX a Xa c cXa a X c a caa cc Xc a a c c aa
z F m 2B ZC m 2 m m m z m m C, ,,
ln( )
K ! * ] ]
c a ca c ac cc a aa
c a c ac a
F f m m B m m m m , , , ,, ,
' ' 'K
! * *
1 21 2
1 2
I 2f A 1 bI
1 bI bln( )
K
*
! -
0 1 21 2 1 2MX MX MX 1 MX 2B g I g I! F F E F E in Electrolyte Solutions.CRC Press, London 2000.
anion
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Charge flux across the ion selective membrane
Methods used to solve the equations
boundary problem Algebraic-Ordinary Differential Equations (A-ODEs)
solution - shooting method
Boundary conditions - system non-linear equationsp modified Newton-Raphson method
1] P. N. Brown, A. C. Hindmarsh, and L. R. Petzold, Consistent Initial Condition Calculation
for Differential-Algebraic Systems, LLNL Report UCRL-JC-122175, August 1995
2] IMSL Numerical Library, 1994
Donnan potential at boundary interfaces sj-li sj-sj+1- non-linear equation
p(DZREAL2)
calculation of consistent initial conditions-system of linear equationsp(DLSLRG2)
integration of system A-ODEs for individual parts - initial problempimplicit
method based on the BDF Gears formulas (DDASPK1
)
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Charge flux across the ion selective membrane
input parameters
anolyte: 5 kmol NaCl m-3, catholyte:
0
10000
20000
0
500
1000
1500
20002500
0.00.2
0.40.6
cNa+
/m
ol
m-3
j/A
m-2
coordinate/mm
currentflowdirection
pH = 2 13 kmol NaOH m-3
simplified model
Results influence of the current load
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Charge flux across the ion selective membrane
Results influence of the current load
input parameters
anolyte: 5 kmol NaCl m-3, catholyte:
pH = 2 13 kmol NaOH m-3
simplified model
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Charge flux across the ion selective membrane
Results influence of the current load
input parameters
anolyte: 5 kmol NaCl m-3,
catholyte:
pH = 2
13 kmol NaOH m-3
j / A m-2
0 500 1000 1500 2000 2500
J/m
molm-2s-
1
-20
-10
0
10
20
OH-
Na+
Cl-
Na+ selectivity 52 % at 1500 A m-2
Na+ selectivity 75 % at 1500 A m-2
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Dynamic models
Model of the cathodically protected pipelines in a soil
aim of the study
theory of the cathodic protection in a soil
proposed alternative theory
difficult experimental evaluation
mathematical model offers simple qualitative alternative to the experiment
0.01 m
insulation insulationdamage
boundary of the domain
x
y
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Dynamic models
cathode reaction considered
Model of the cathodically protected pipelines in a soil
p OH4e4OH2O 22
simplifying assumptions
homogeneous environmentno reaction with CO2constant oxygen flux to the cathode surface
homogeneous potential distribution on the cathode (damage) surface
water electrolysis consumes negligible portion of the current
22 HOH2e2OH2 p
model equations
0)( !NW
)cBzc(ADJ iiiii N!
2K16
15K21
K5.01A
!
II
!1
KRT
FB !
i
m
i
22
cDzART
Fi!W
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Dynamic models
Model of the cathodically protected pipelines in a soil
c0Na+ = 10 mol m
-3
c0
Cl- = 10 mol m-3
c0OH- = 0 mol m-3
selected initial conditions
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Dynamic models
Model of the cathodically protected pipelines in a soil
c0Na+ = 10 mol m
-3
c0
Cl- = 10 mol m-3
c0OH- = 0 mol m-3
selected initial conditions
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Conclusion
mathematical modelling provides powerful tool in understanding and optimising
rapid development of commercial software allows faster and more efficient work
understanding of the mathematical methods still essential
two main limits exists
electrochemical as well as chemical processes
hardware limitations
reliable input data