BRELKO - OreFlow

P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: [email protected] Web: www.brelko.com

BRELKOCONVEYOR PRODUCTS ®

Version 7.0 – © 08/2016BELT TRACKING TROUGHING SYSTEMS - Page 465 to 483

All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.

Model number information can be found on the Label found on the scraper carton.This information will be helpful for any future inquiries or questions about belt scraper replacement parts, specifications or

troubleshooting.

INSTALLATION, OPERATING & MAINTENANCE MANUAL

Project Name : .

Project Number : .

Order Number : .

: .

Model Number : .

Purchase Date : .

Purchased From : .

Installati on Date : .

: .

BELT TRACKING SYSTEM3 / 5 ROLL TROUGHING FRAMEPATENTED

NEWPRODUCT





Table of Contents1. Disclaimer 467

2. Safety Note 467

3. The following symbols may be used in this manual: 467

4. General Information 467

4.1. Application and Features (Standard System). 468

4.2. Reference Drawing - BTT-006 469

5. Handling 470

5.1. Receiving the goods 470

5.2. Work Safety 470

5.3. Handling 471

5.4. Storage 471

5.5. Preparations for installing Belt Scrapers 471

5.6. Recommended Tools List 471

6. Maintenance 473

6.1. New Installation 473

6.2. Routine Visual Inspection (every 2~4 weeks) 473

6.3. Routine Physical Inspection (every 6~8 weeks) 473

6.4. Parts List and Assembly Instructions (Standard System). 474


6.6. Installation Instructions (Standard Mount) 476


7. Bearing Replacement Guide - REF. DRW. BTT-007 478

8. Maintenance Log 479

9. Conveyor Belt & Equipment Check List 480

10. Trouble Shooting 483





1. Disclaimer

Brelko conveyor products (Pty) Ltd hereby disclaims any liability for: damage due to contamination of the material; user’s failure to inspect, maintain and take reasonable care of the equipment; injuries or damage resulting from use or application of this product contrary to instructions and specifications contained herein. Brelko’s liability shall be limited to repair or replacement of equipment shown to be defective.

2. Safety Note

Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tag-out procedures as defined by National Standards Institutes, National Standard for Personnel Protection - Lockout/Tag-out of Energy Sources - Minimum Safety Requirements and Occupational Health and Safety.

3. The following symbols may be used in this manual:

DANGER Danger: Immediate hazards that will result in severe personal injury or death.

WARNING Warning: Hazards or unsafe practices that could result in personal injury.

CAUTION Caution: Hazards or unsafe practices that could result in product or property damages.

Important: Important: Instructions that must be followed to ensure proper installation/operation of equipment.

Note: Note: General statements to assist the reader.

4. General Information

Brelko Belt Tracking Systems are designed to operate with minimum maintenance. However, to maintain superior performance some service is required. When the Belt Tracking System is installed a regular maintenance program should be set up. This program will ensure that the Belt Tracking System operates at optimal efficiency and problems can be identified and fixed before the Belt Tracking System stops working. All safety procedures for inspection of equipment (stationary or operating) must be observed. Belt Tracking Systems operate along the length of the conveyor and are in direct contact with the moving belt. Only visual observations can be made while the belt is running. Service tasks can be done only with the conveyor stopped and by observing the correct lockout/tag-out procedures.





APPLICATIONS Install the Belt Tracking System on the troughing side of the belt to centralise a misaligned belt, prevent spillage,

decrease downti me, decrease maintenance and extend belt life.

FEATURES Easy installati on. Low maintenance. Vibrati on free rolling acti on. Simple design. Operates in all conditi ons. Manufactured according to S.A.B.S. mounti ng standards. Fully sealed constructi on of bearing housing prevents ingress of material into the bearing unit. Robust constructi on for longer life. Proven polyurethane coated impact rolls, last up to 3 ti mes longer than standard rubber lagged.

BELT TRACKING SYSTEM3 / 5 ROLL TROUGHING FRAMEPATENTED

NEWPRODUCT

REV.

FEAT

UR

ES &

OPT

ION

S: B

ELT

TRAC

KIN

G T

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: 430

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(STD SUPPLY)

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Sz 1: 170 - 270 mmSz 2: 170 - 290 mm



© 0

8-20

16





5. Handling

5.1. Receiving the goods

Check that the shipment contains all the products specified in the delivery note. If the goods do not match the delivery note, if the goods show any transportation damage, list it on the freight bill. Describe the damage and the number of wrong or faulty goods, and contact your supplier immediately.

Do not use defective parts under any circumstances. Claims must be made within 8 days from the arrival of goods. The factory does not cover expenses caused by exchange of product when installation was not carried out according to factory instructions.

5.2. Work Safety

Always use protective gloves and clothing. Always use a lifeline and soft-sole footwear when work will be carried out on raised platforms. Before you move a scraper or plough, check that it is securely attached to the lifting equipment. Always observe local safety regulations.

WARNINGBefore removing/installing equipment, lock out/tag out energy source to conveyor, and/or conveyor accessories.

Turn off and lock out/tag out energy source according to local standards.

If equipment will be installed in an enclosed area, test gas level or duct content before using a cutting torch or welding. Using a cutting torch or welding in an area with gas or dust may cause an explosion.

If using a cutting torch or welding machine, test atmosphere for gas level or dust content.





5.3. Handling

When scrapers are unloaded from the transportation vehicle onto customer’s platform, place them on boards spaced max 1m apart at a minimum of 5cm from the ground.

5.4. Storage

Scrapers can be stored unpacked or in transportation package. Scrapers must not be stored on top of one another, protect the scrapers by storing them in a cool dry area on a flat surface.

5.5. Preparations for installing Belt Scrapers

Before installation, check all measurements and any of the other geometric design

5.6. Recommended Tools List

BELT TRACKING TROUGHING SYSTEMS

QTY DESCRIPTION

2 EXTENSION CORD (30m MINIMUM)

1 PORT-A-PACK (OXY-ACETYLENE)

1 FLINT LIGHTER

1 ARC WELDER (INVERTER) 200AMP

1 CHIPPING HAMMER

1 ANGLE GRINDER

1 BABY GRINDER

1 5M TAPE MEASURE

1 NOZZLE CLEANER

1 SHIFTING SPANNER

1 PIPE WRENCH 650MM

1 SET SOCKET SET 8MM TO 32MM

1 SOFT FACE HAMMER

2 SAFETY HARNESS

2 G-CLAMPS

1 JIMMY LEVER

1 TORCH (LED)

1 SET SCREW DRIVER SET

1 CHALK LINE

1 SCRIBER

1 CENTRE PUNCH

1 HACK SAW

1 STANLEY KNIFE

1 4PD HAMMER





Recommended Tools List (continued...)

BELT TRACKING TROUGHING SYSTEMS

QTY DESCRIPTION

1 ANGLE FINDER

1 ELECTRIC DRILL

1 SET ELECTRIC DRILL BITS

1 WELDING HELMET

1 FIRE EXTINGUISHER 9KG

1 SET WELDING SPATS

1 WELDING APRON

1 FIRE BLANKET

1 SMALL BLUE TOOL BOX

1 MAGNETIC BASE DRILL

1 SET 12, 14, 18 SLUGGER BITS

2 FLAT RING SPANNER 13”





1 LONG NOSE PLIERS

1 PLIERS

1 BELT LIFTER

2 1 TON LEVER HOIST

4 1M NYLON SLING





6. Maintenance

Brelko Belt Tracking Systems are designed to operate with minimum maintenance. However, to maintain superior performance some service is required. When the Belt Tracking System(s) are installed a regular maintenance program should be set up. This program will ensure that the Belt Tracking System operates at optimal efficiency and problems can be identified and fixed before the Belt Tracking System stops working. All safety procedures for inspection of equipment (stationary or operating) must be observed. Service tasks can be done only with the conveyor stopped and by observing the correct lockout/tag-out procedures.

6.1. New Installation

After the new Belt Tracking System has run for a few days a visual inspection should be made to ensure the Belt Tracking System is performing properly. Make adjustments as needed.

6.2. Routine Visual Inspection (every 2~4 weeks)

A visual inspection of the Belt Tracking System and belt can determine:

• If the mounts are adjusted at the correct height for optimal roller contact;

• If the rollers are worn and needs to be replaced;

• If there is damage to the bearing or other components; and,

• If fugitive material is built up on the Belt Tracking System.

If any of the above conditions exist, a determination should be made on when the conveyor can be stopped for Belt Tracking Maintenance.

6.3. Routine Physical Inspection (every 6~8 weeks)

When the conveyor is not in operation and properly locked and tagged out perform a physical inspection of the Belt Tracking System performing the following tasks:

• Clean material build-up off of the Belt Tracking System.

• Closely inspect rollers for wear and any damage. Replace if needed.

• Ensure full roller to belt contact;

• Inspect the Belt Tracking System for damage;

• Inspect all fasteners for tightness and wear. Tighten or replace as needed.

• Replace any worn or damaged components i.e. bearings etc.

• Check the pressure of the Belt Tracking System on the belt. Adjust pressure if necessary.

When maintenance tasks are completed, test run the conveyor to ensure the Belt Tracking System is performing properly.





PARTS LIST - REF. DRW. No.: BTT-007

ITEM No. DESCRIPTION SIZE

(mm)

BELTWIDTH(mm)

CODE

A. Transom - Consisting of Spacer, Bolts,

Nuts and Washers

60.3 SQR 400-1200 Specify belt width and height

76.2 SQR 1050-2400

B. Idler Frame - Excluding Bearing Set. 60.3 SQR 400-1200 Specify belt width and height

76.2 SQR 1050-2400

C Bearing set - Consisting of Deep Grooved Ball Bearing, Trust Bearing and Bearing Seal.

DIA 80mm 400-1200 004-145-0001

DIA 110mm 1050-2400 004-145-0002

D Idler Roll (Polyurethane Lagged) Series 25 400-1200 Specify belt width

Series 30 1050-2400

F Hardware Set - Including Bearing Spacer, Top Cap, Idler Roll Retaining Washers and locking Screws

Series 25 400-1200 003-200-0030

Series 30 1050-2400 003-200-0031

NOTE! Always quote belt width.ASSEMBLY INSTRUCTIONS

1. Referring to the parts list, check that the correct parts and quantities have been supplied for the model and belt width of Belt Tracking System ordered.

2. Proceed with installation as per installation guide.

SURVEY and GUIDELINES

SURVEY1. Before installing the Belt Tracking System, carefully inspect the entire length of the conveyor belt. Identify areas of conveyor belt

misalignment. Contributing factors include concave pulleys, where the centre of the pulley has collapsed, and uneven rubber wear on pulleys.

2. Tell-tale marks indicate problem areas where a drifting conveyor belt has come into contact with the structure for instance, damaged drop brackets and structure.

3. Tail, head and take-up pulleys identify areas of greatest damage caused by badly aligned belts.

GUIDELINES1. One correctly installed Belt Tracking System can control misalignment for about 30 metres of belt and need only be installed on areas

where misalignment occurs.2. Always install the Belt Tracking System ahead of the problem area. 3. To obtain maximum belt alignment, use the maximum face length of the Belt Tracking System. This ensures that you obtain the

optimum working life from the Belt Tracking System.4. Insufficient traction between the belt centralising idler frame set and the belt leads to severe rubber wear. Although the Belt Tracking

System will kick in and control the belt, there won’t be enough tension to successfully centre the belt on the Belt Tracking System. This results in chafing of the Belt Tracking System polyurethane lagged rollers. By increasing the tension; the Belt Tracking System will centralise the belt and return to a state of equilibrium.

REV.

PART

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T: B

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TRAC

KIN

G T

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No.

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© 0

8-20

16





INSTALLATION GUIDE - REF. DRW. No.: BTT-0081. After identifying the problem area on the load-carrying side of the belt, prepare to install the Belt Tracking System ahead of the

problem area, ensuring that it is installed before transitional idlers and after loading chutes.2. Position the Belt Tracking System in place of an existing idler set, before the problem area. For heavy laden belts, install the Belt

Tracking System between two of the existing idler sets, before the problem area. • Note: The Belt Tracking System is direction sensitive and therefore has to be installed correctly. Each Belt Tracking System has

“Belt Direction Labels” on the frame.3. Bolt the Belt Tracking System on to the structure. Before tightening, ensure the Belt Tracking System is perpendicular to the structure.

Once completed, tighten all bolts.• Note: Ensure all the rollers contact the belt.

4. Installation is now complete, start the conveyor belt to test the Belt Tracking System.5. If the problem still persists, knock the existing standard troughing frames perpendicular to the structure before and after the Belt

Tracking System.6. Remove any other tracking devices in front of or behind the Belt Tracking System, as they will reduce or interfere with the

performance of the Belt Tracking System.

CAUTION!!!

This equipment should only be installed, operated & maintained by people competent and fa-miliar with conveyor systems. Improper use or adjustment can result in serious personal injury

or damage to equipment.

IF IN DOUBT ASK!!!

FRO

NT

VIEW

SID

E VI

EW

IDLE

R R

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"PO

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RET

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REV.

INST

ALLA

TION

DET

AIL:

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(3-R

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)

BELT

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W.

No.

BTT-

008

35°20° /

/ 45°

(A)

B - S

HAF

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C -

FAC

E LE

NG

TH

D -

GAU

GE

LEN

GTH

S1: Ø 143

S2: Ø 168

(SM

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(IDLE

R C

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(TR

NSM

)

BELT

TRA

CKER

- TH

ROU

GHI

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FRA

ME

- 3 R

OLL

BELT

WID

TH40

045

050

060

075

090

010

5012

0013

5015

0016

5018

0021

0024

00

SIZE

1

SMC

= “S

TRIN

GER

MOU

NTIN

G CE

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s”

SMC

634

686

736

838

990

1144

1296

1448

A33

0B

Ø 25

C17

019

020

024

029

034

039

045

0D

180

200

210

250

300

350

400

460

TRNS

M60

.3 S

QRID

LR C

AR60

.3 S

QRSI

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= “S

TRIN

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MOU

NTIN

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s”

2SM

C12

9614

4816

0017

5219

0420

5823

6226

68DH

415(

3R) /

430

(5R)

AØ

30B

390

450

500

560

610

660

765

870

C40

046

051

057

062

067

077

588

0TR

NSM

76.2

SQR

IDLR

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N



© 0

8-20

16





7. Bearing Replacement Guide - REF. DRW. BTT-007

In order to replace the Bearing housing the following must be followed.

7.1. Remove the idler roller retaining washers (1) and the idler rollers (2) from the idler frame (3).

Note: This step must be done carefully to prevent misplacing or losing any components.

7.2. Remove the locking screw (4), top cap (5), idler frame (3) and bearing spacer (6) from the transom (7).

Note: This step must be done carefully to prevent misplacing or losing any components.

7.3. Remove the bearing seal (8), thrust bearing (9) and deep grooved ball bearing (10) from the bearing housing (3a).

7.4. Replace worn and/or damaged bearings and bearing seal with the new components.

7.5. Re-assemble the Belt Tracking System.

7.6. With reference to the installation guide continue with the installation.

DOC No ISSUE No REVISION MARCH PAGEFS 023 02 02 2014 Page 1 of 3

CONVEYOR BELT & EQUIPMENT CHECK LIST

CUSTOMER DETAILSCustomer Name: Contact Number:

Attention: Date of Inspection

Inspected By Brelko Representative

CONVEYOR DIMENSIONSBelt Number: Material Carried: Belt Speed:

Belt Length: Belt Width : Troughing Angle:

Top Cover Condition: Bottom Cover Condition:

Splice: Yes No Clip Joint: Yes No Cover Strip: Yes No

Conveyor Running Yes No Inspection Tags: Yes No

Edge Damage: Yes No

Comments:

HEAD END / HEAD CHUTEChute Condition: Head Pulley Lagging:

Snub Pulley Lagging: Build up:

Belt Movement:

Comments:

IDLER CHECKTrough Idler Condition: Return Idler Condition:Troughing Frame Condition: Return Frame Condition:

Comments:

PRIMARY SCRAPERPosition Correct: Yes No Type of Primary Scraper installed: (Contact of Scraper Blade must be between 10 to 30 degrees, under the pulley horizontal line.)Mounts firmly mounted: Yes No All bolts, nuts tightened: Yes No

Adequate Tensioning: Yes No All Caps, Denso Tape in place: Yes No

Housekeeping:

Chute Material build up:

Blade Wear: Low Medium High Cleaning: Poor Fair Good

Comments:

SECONDARY SCRAPER #1Type / Model of Secondary Scraper Installed:

Positioning Correct:

(Scraper blade must preferably be a minimum 100mm from pulley tangent.)

All Caps, Denso Tape in Place: Yes No Mounts firmly mounted: Yes No

All Bolts & Nuts Tightened: Yes No Adequate tension/adjustment: Yes No

Angle Correct Set: Yes No Carrier Frame cut to size Yes No

Angle of scraper must be 90 degrees to the conveyor belt, dependant on conditions.

Chute / Material build up: Yes No Housekeeping:

Blade wear: Low Medium High Cleaning: Poor Fair Good

Comments:



ISO 9001:2008ISO 14001:2004OHSAS 18001:2007

DEKRA

erC cA aRK oE nD

SERVICE EXCELLENCE

30OVER

YEARS


SECONDARY SCRAPER #2Type / Model of Secondary Scraper Installed:

Positioning Correct:

Scraper blade must preferably be a minimum 100mm from pulley tangent.

All Caps, Denso Tape in Place: Yes No Mounts firmly mounted: Yes No

All Bolts & Nuts Tightened: Yes No Adequate tension/adjustment: Yes No

Angle Correct Set: Yes No Carrier Frame cut to size Yes No

Angle of scraper must be 90 degrees to the conveyor belt, dependant on conditions.

Chute / Material build up: Yes No Housekeeping:

Blade wear: Low Medium High Cleaning: Poor Fair Good

Comments:

TAKE UP PULLEYS / COUNTERWEIGHT / PLOUGHType / Model of Plough Installed:

Are Flat Return Idlers Installed: (In front) Yes No (Behind) Yes No

Any excessive belt movement: Yes No Adequate space for material to fall off of conveyor belt Yes No

Is the Plough firmly mounted: Yes No Is the Safety Chain firmly mounted and correctly adjusted: Yes No

Is the Plough Free moving: Yes No Is the entire Blade / Nose Piece in contact with the conveyor belt: Yes No

Housekeeping:

Comments:

CONVEYOR BELT TRACKING / ALIGNMENTIs the Belt Tracking centre: Yes No Are there any Tracking Systems installed: Troughing Return

Is there any visible damage to structure caused by poor belt tracking: Yes No

Conveyor belt length: Are the tracking systems correctly positioned: Yes No

Are the tracking systems firmly mounted: Yes No Are all bolts & nuts tightened: Yes No

Are all Idlers in contact with the Belt - Adequate Tension on the system: Yes No Housekeeping:

Comments:

LOADING / TRANSFER CHUTEChute Condition: Poor Fair Good Material loading in centre of conveyor belt:

Dead Boxes: Yes No Deflector Plates: Yes No Drop Heights:

Tail Pulley Condition Good Fair Poor

Comments:

KEYSKIRTING®

Size of Keyskirt®: 1 2 3 4 Length of Keyskirt® Installed :

Positioning of Keyskirt® : Other Product used as Skirting Yes No State

Mounting Arrangement Std. Offset Other

All bolts & nuts securely fastened: Yes No Housekeeping:

Comments:



ISO 9001:2008ISO 14001:2004OHSAS 18001:2007

DEKRA

erC cA aRK oE nD

SERVICE EXCELLENCE

30OVER

YEARS


FEEDBOOTSType of Feedboot installed: Universal Combination Is the system correctly positioned: Yes No

(System to be positioned centrally to the load area.)

Drop Height: Is the system securely mounted: Yes No

All Bolts & Nuts tightened: Yes No Condition of Idlers: Poor Fair Good

Lead in and lead out Idlers in place: Yes No Condition of UHMW Liners: Low Medium High

Housekeeping:

Comments:

HI - IMPACT SYSTEMType of Hi - Impact system installed :

Is the system correctly positioned: Yes No Drop heights:

System to be positioned centrally to the load area.

Is the system securely mounted: Yes No All bolts & nuts tightened: Yes No

Are all Idlers in contact with the belt: Yes No Idler condition: Poor Fair Good

BTA Condition: Poor Fair Good Are chains / D shackles in place & securely fastened: Yes No

All Hardware in Good Condition: Yes No Housekeeping:

Comments:

AIR CANNONS

Size of Air Cannon Installed:

5ltr Quantity 10ltr Quantity



Is the Air Cannon securely fastened onto the structure: Yes No Is an Air Lance installed: Yes No

Size of the Air Lance: Are the Air Cannons correctly positioned: Yes No

Power supply: Air supply:

Operating system: Single timer PLC Manual push button Sequential

All Bolts & Nuts securely tightened: Yes No All components in good order: Yes No

Distance between Air Cannon & Solenoid Valve: Any Air Leaks in the Pipe Work: No

Is a Water Trap Installed: Yes No Is a Lubricator installed: Yes No

Distance from Air Cannon: Distance from Air Cannon:

Are the safety / warning signs in place and visible: Yes No Housekeeping:

Comments:

TAIL PULLEY / PLOUGHType / Model of Plough Installed:

Are Flat Return Idlers installed: (In front) Yes No (Behind) Yes No

Any excessive belt movement: Yes No Adequate space for material to fall off of conveyor belt: Yes No

Is the Plough firmly mounted: Yes No Is the Safety Chain firmly mounted and correctly adjusted: Yes No

Is the Plough free moving: Yes No Is the entire Blade / Nose Piece in contact with the conveyor belt: Yes No

Housekeeping:

Comments:



ISO 9001:2008ISO 14001:2004OHSAS 18001:2007

DEKRA

erC cA aRK oE nD

SERVICE EXCELLENCE

30OVER

YEARS





10. Trouble Shooting

Problem Possible Cause Possible Solution

Poor Tracking

Tracker belt contact pressure too low. Increase belt contact pressure, refer to installation instructions.

Tracker belt contact pressure too high. Decrease belt contact pressure.

Tracker installed in wrong direction. Verify directional labels - refer to installation drawing.

Tracker stoppers not correctly adjusted. Adjust accordingly - refer to installation instructions.

Belt not in contact with all idlers Adjust Tracker to ensure all idlers are in full contact with the belt - refer to installation instructions.

Wear on Rollers / Roller failure

Belt not in contact with all idlers Adjust Tracker to ensure all idlers are in full contact with the belt - refer to installation instructions.

Belt contact pressure too high/low. Adjust to correct pressure, refer to installation instructions.

No Frame Movement

Material build-up and ingress of material on frame or components. Clean and remove.

Bearing failure. Repair or replace - refer installation instructions

Belt contact pressure too high/low. Adjust Tracker to ensure all idlers are in full contact with the belt - refer to installation instructions.

Check Tracker and Belt troughing angle match Replace Tracker with belt troughing angle.



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DISCLAIMER - CatalogueThe information provided in these documents is advisory only. These recommendations are provided by BRELKO® in the interest of promoting safety in the work place. These recommendations are general in nature and are not intended as a substitute for a thorough safety program. Users should seek the advice, supervision or consultation of qualified engineers or other safety professionals. Any use of this document, the information contained herein, or any other BRELKO® publication may only be made with the agreement and understanding that the user and the user’s company assume full responsibility for the design, safety, specifications, suitability and adequacy of the system component, or mechanical or electrical device designed or manufactured using this information. The user and the user’s company understand and agree that BRELKO®, its member companies, its officers, agents and employees shall not be liable in any manner under any theory of liability for the user or user’s reliance on these recommendations. The users and the user’s company agree to release, hold harmless and indemnify BRELKO®, its member companies, successors, assigns, officers, agents and employees from any and all claims of liability, costs, fees (including attorney’s fees), or damages arising in any way out of the use of this information. BRELKO® and its member companies, successors, assigns, officers, agents and employees make no representations or warranties whatsoever, either express or implied, about the information contained in this document, including, but not limited to, representations or warranties that the information and recommendations contained herein conform to any federal, state or local laws, regulations, guidelines or ordinances.

DISCLAIMER - Digital Media CatalogueThe materials on the digital media are provided “as is” and without warranties of any kind either express or implied. To the fullest extent permissible pursuant to applicable law, we disclaim all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. We do not warrant that the functions contained in the materials on any BRELKO® digital media will be uninterrupted or error-free, that defects will be corrected, or that any BRELKO® digital are free of viruses or other harmful components. We do not warrant or make any representations regarding the use or the results of the use of the materials on any BRELKO® digital media in terms of their correctness, accuracy, reliability, or otherwise. You assume the entire cost of all necessary servicing, repair, or correction. Applicable law may not allow the exclusion of implied warranties.

PRODUCT, PARTS LIST and INSTALLATION INSTRUCTION, DIGITAL MEDIA CATALOGUE TERMS OF USE.Although care has been taken to ensure, to the best of our knowledge, that all data and information contained on this digital media is accurate to the extent that it relates to either matters of fact or accepted practice or matters of opinion at the time of publication, Brelko® Conveyor Products assumes no responsibility for any errors in or misinterpretations of such data and/or information, or loss or damage arising from or related to its use.

TRADEMARKS.All registered trademarks, trademarks and/or service marks mentioned or implied on these compact discs are copyright by their respective owners. It shall not be construed that any products sold or manufactured by Brelko® Conveyor Products are the original product of the O.E.M.

RESTRICTIONS ON USE OF MATERIALS.All materials contained on these digital media are the copyrighted property of Brelko®. All trademarks, service marks, and trade names are proprietary to Brelko® Conveyor Products. No material from these compact discs be may copied, reproduced, republished, posted, transmitted, or distributed in any way, without prior written consent of Brelko®. For purposes of these terms, the use of any such material on any other digital media or computer environment is prohibited. All trademarks, service marks, trade names and trade dress are proprietary to Brelko®. In the event you copy any software, files, images, images incorporated into or generated by the software, data or data produced by the software (collectively known as, the “Software”) from these compact discs, are licensed to you by us (or third party licensors) for your personal use only.

{NOTICE: Third party licensors may have further rules and/or restrictions regarding their software and/or products. Please see and follow all third party licensors information} we do not transfer the title to any Software to you in any way. You own the medium on which the Software is recorded, but we (or third party licensors) retain full and complete title to the You may not redistribute, sell, de-compile, reverse engineer, disassemble, or otherwise reduce the Software to a human-readable form (into any language, natural or computer) or by any other form or means without prior written consent from Brelko®. Any code, text, photo, graphic, audio and/or video material contained on these Brelko® digital media shall not be published, broadcast, rewritten for broadcast or publication or redistributed directly or indirectly in any medium. Neither these materials nor any portion thereof may be stored in a computer except for personal and non-commercial use without prior consent, in writing, from Brelko®. Brelko® will not be held liable for any delays, inaccuracies, errors or omissions there from or in the transmission or delivery of all or any part thereof or for any damages arising from any of the foregoing.



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SUBMISSIONSWe are pleased to hear from our distributors/customers and welcome your comments regarding our products and services. Unfortunately, however, our long-standing company policy does not allow us to accept or consider creative ideas, suggestions, or materials other than those that we have specifically requested. We hope you will understand that it is the intent of this policy to avoid the possibility of future misunderstandings when projects developed by our professional staff might seem to others to be similar to their own projects. Please do not send us any unsolicited original materials such as CAD drawings, ideas, equipment layouts or specifications. While we do value your feedback on our services and products, we request that you be specific in your comments on those services and products, and not submit any ideas, suggestions, or materials (unless specifically requested by Brelko®). If, at our request, you send certain specific submissions (i.e., email, attachments) or, despite reading our above warning you send us suggestions, ideas, notes, drawings, concepts, or other information (collectively, the “Submissions”), the Submissions shall be deemed, and shall remain, the property of Brelko® unless noted otherwise. None of the Submissions shall be subject to any obligation of confidence on our part and we shall not be liable for any use or disclosure of any Submissions. Without limitation of the foregoing, we shall exclusively own all now known or hereafter existing rights to the Submissions of every kind and nature and shall be entitled to unrestricted use of the Submissions for any purpose whatsoever, commercial or otherwise, without compensation to the provider of the Submissions.

TERMINATIONThese terms are effective until terminated by either party. You may terminate these terms at any time by discontinuing use of these compact discs and destroying all materials obtained from and all related documentation and all copies and installations thereof, whether made under the terms of these terms or otherwise.

!!!WARNING!!!

General Safety ProceduresBelt conveyors and their transfer points can be dangerous. By their very nature, they feature many “pinch” points and speeding objects. They apply large amounts of mechanical energy to what is basically a loaded rubber band. Operations and maintenance personnel must always be aware of the power of a conveyor, and they must maintain a healthy respect for its potential to injure or kill an untrained or unwary individual.

General Safety GuidelinesThere are certain safety procedures that should be observed regardless of the design of the conveyor or the circumstances of operation.

They include:

1. Lock out/tag out all energy sources to conveyor belt, conveyor accessories, and associated process equipment before beginning any work-whether it is construction, installation, maintenance, or inspection in the area. Use a lock with one key for each piece of equipment. Only the person doing the work should hold the key to the lock.

2. Employees should be properly trained on the material handling System (including emergency warning signals and emergency stop controls) before they are allowed to work in the area or attempt to install any Brelko® equipment or system.

3. Employees and visitors should learn and observe all applicable company, local, state, and federal safety rules. It is recommended that a formal testing program covering the safety rules be conducted annually.

4. The recommended operating speed and capacity for the conveyor and chute should not be exceeded. If assistance for product selection is required, please contact your Brelko® representative.

5. All tools and work materials should be removed from the belt and chute before restarting a conveyor. A safety “walk around” is recommended prior to conveyor operation, making sure that all nuts and bolts are tightened on all Brelko® equipment or systems installed. Also ensuring that all other items adjusted during installation are tightened, safety guards replaced etc...

6. All emergency controls should be close to the system, easy to access, and free of debris and obstructions.7. A hard hat, safety glasses, and steel-toe shoes should be worn when in the area of the conveyor. Loose or bulky clothing should not

be allowed.8. Never poke, prod, or reach into a material handling system while it is in operation, to clean or remove foreign objects from the

Brelko® equipment or systems installed.The above guidelines are not intended to replace the safety guidelines of the industrial area, and must be used in conjunction with the industrial area’s safety regulations and those supplied by the manufactures of the specific systems.

Documents

BRELKO - OreFlow