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BRIDGEPORTXT630 5AX5 Axis CNC Machining CentersMILLING
www.bpt.com
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STANDARD FEATURES
5 Axis CNC Machining Centers
The Bridgeport XT630 5AX 5 Axis CNC machining centers are designed for accuracy, speed and productivity. They are built to provide years of dependable machining on parts requiring consistent tolerances, tough to machine materials and fine surface finishes. The XT630 5AX features androbust traveling beam design on an extremely rigid cast iron base.
The XT630 5AX has been designed to stand above all other machines in its class. With wide range of options to choose from, this makes the XT630 5AX machine best in class against competitive 5 Axis machining centers worldwide. Higher end features have been designed into the XT630 5AX machines, while streamlining overall cost to provide a very price competitive machine for the higher end market.
Options• C-Axis Rotary Encoder • X/Y/Z Axis Linear Scale • Chip Conveyor, Hinge Type (W=500) • Coolant through Spindle (280PSI) • Mist Collector (1.5Kw, Airflow 33.3m3/min) • Renishaw Tool & Part Probe (OMP40-+OTS) • Blum Tool & Part Probe (TC 52 + TC S4-20) • Dynamic Collision Monitoring • 48 Position 40 Taper Tool Magazine • 60 Position 40 Taper Tool Magazine• Siemens Kinimatic Alignment Software
Included Machine Features• 15,000 RPM Direct Coupled Spindle with Oil Chiller & Air/Oil Mist• Big Plus CT 40 Spindle • 40 Station Swing Arm ATC • CNC Control – Siemens 840 D SL • Coolant Chip Flush System • Coolant Wash down Gun-Automatic • Auto Central Grease Lubrication • A-Axis Rotary Encoder • Ball Nut and End Bearing Chiller • Leveling Pad and Screw • Retention Knobs • Work Light • Three Color Stack Light• CTS Preparation w/Deublin Rotary Union• Auto Door Magazine• Spindle Circular Flushing• Scraper Type Conveyor• Auto Power Off
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MACHINE CONSTRUCTION
• The base was designed using FEA (Finite Element Analysis) techniques to provide superior machining performance.
• Highly-rigid base with optimum dynamic stability.
• The one-piece cast iron base weighs 10,498lbs (4,762kg).
Machine Base
• The honey-comb like reinforced-rib radial and peripheral design provides optimum to weight ratio at minimum weight.
• The head casting is symmetrically designed about the Y and Z axis plane for proper weight balance and heat distribution of trucks on the Z axis.
• The machine design incorporates a twin drive system on the A-Axis for higher overall stiffness with minimal for better distribution of cutting forces.
Machine Structure
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KEY FEATURES
Standard ISO-40 Dual Contact BIG-PLUS® Taper Spindle ConfigurationISO-40 “V” flange Dual Contact taper spindle with a fully enclosed hardened and precision ground, pre-loaded ball bearing design. A taperair blast system is utilized to minimize spindle contamination during tool changes. Additionally, a labyrinth seal and low pressure air purge and labyrinth seal keep coolant out of the spindle bearings. CAT-V-40 flange tooling is available from Hardinge.
ISO-40 Dual Contact Taper Spindle ConfigurationThe Dual Contact Taper spindle design is also known as BIG-PLUS®. This design allows simultaneous face and taper contact when the tool is clamped in the spindle. This system provides a stiffer interface between the spindle and the tool holder along with minimizing run out on extended tool and better overall rigidity. The working principle of the BIG-PLUS® (BCV/BBT) spindle, with a dual contact type tool holder, is that before clamping, the tool holder taper and spindle taper are in contact with each other to establish a good taper fit, however face contact has not occurred. When the machine’s spindledraw bar is activated, the tool holder is pulled into the machine’s spindle which expands by elastic deformation until the faces of the spindle and the tool holder contact each other. This completes the simultaneous fit of the tool holder taper and flange to the spindle taper and face.
Rotary Trunnion TableThe XT630 5AX features a 24.8” (630mm) rotary trunnion table which incorporates the A and C-Axis with minimal backlash. The A-Axis is the tilting axis with a programmable range of -30° to 120° degrees while the C-Axis rotation is continuous. Eight T-slots provide increased flexibilityfor workholding devices. The maximum table weight is 771lbs. (350kg) when centered on the table.
Heavy Duty Linear Guideways, Ballscrews and Axis DrivesHeavy duty 1.77” (45mm) for X , Z-axis and 1.968” (50mm) Y-Axis diameter hardened and ground ball screws for slide movements. Ball screws are driven by powerful direct axis drive servomotors. Heavy duty roller linear guideways are used for all axis motion. X and Y axis guideway size is 1.77” (45mm). Z-axis guideway size is 2.165” (55mm). Linear guideways allow less friction, less heat and less thermal growth when compared to conventional box way systems. Absolute encoders are utilized on all axis.
Large Capacity, fast performance automatic tool changersThe standard ATC is fully supported by the column allowing fast, vibration free operation to increase machine accuracy and surface resulting for tool chain movement during machining oper-ations. The ATC cam is driven by an inverter type motor allowing fast, easy tool change recover in the event of a collision or fault. This inverter type motor allows the swing arm to be jogged forward and reverse to easily stepthrough the ATC recovery procedure. A tool position reference sensor in the ATC magazine is used to identify pocket #1 for a fast tool change recovery. Optional 48 or 60 capacity tool chains are also available.
Advanced digital control to unleash your productivityThe XT630 5AX machine features the latest Siemens 840D control. The control panel is custom-designed to be user friendly especially in the placement of the buttons and identifying nomencla-ture. The control module conveniently swings for better user access. Large 19” color LCD display screen aids in viewing the various programming and function pages.
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CONTROLPOWER & TORQUE CHARTS
General Overview• Siemens 840D SL Control – 19” TFT LCD display with Innovative capacitive sensor technology – Programmable Resolution—.0001”/.001mm – Inch/Metric Data Selection by G-Code – MDI (Manual Data Input) Operation – ShopMill – 3D Simulation – SINUMERIK Operate – Animated element operation – Easy Tool Management – Measurement cycles – Transmit and peripheral surface transformation – CYCLE800 – MDynamics – Advanced Surface – Ethernet interface (Data Transfer Capability) – FTP – Part Program Storage/Data input/output on: – 10 MB CNC memory – 6 GB internal Compact Flash – USB 2.0 – Network Drive
Siemens Motorized18,000 RPM Spindle Motor
Siemens DDS15,000 RPM Spindle Motor
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182.01” HIGE TYPE CONVEYOR
25.5
9” 47.5
2”
35.83” HIGE TYPE CONVEYOR
41.10” HIGE TYPE CONVEYOR
26.14” SCRAPER TYPE CONVEYOR
31.54” SCRAPER TYPE CONVEYOR
172.48” SCRAPER TYPE CONVEYOR
109.
65”
140.91”
FLOOR PLANS
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* Note: Other voltages require an external transformer
SPECIFICATIONS
Axis TravelSaddle (X-axis) 30” (762mm)Beam (Y-axis) 24.8” (630mm)Head (Z-axis) 24” (610mm)A-Axis (tilt) +30°~-120°C-Axis (rotary) 360° (continuous)Max Swing diameter 35.4” (900mm)Positioning X, Y, Z-Axis Positioning, Full Travel(ISO 230-2) (with scale)
.000236 in (0.006mm)
X, Y, Z-Axis Repeatability(ISO 230-2) (with scale)
.000118 in (0.003mm)
X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (without scale)
.000039 in (0.01mm)
X, Y, Z-Axis Repeatability(ISO 230-2) (without scale)
.000157 in (0.004mm)
A-Axis Positioning (Arc sec) with Scale 10C-Axis Positioning (Arc sec) with Scale 10A-Axis Repeatability (Arc sec) with Scale 4C-Axis Repeatability (Arc sec) with Scale 4C-Axis Positioning (Arc sec)without Scale
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C-Axis Repeatability (Arc sec)without Scale
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SpindleSpindle Speed Range Direct Coupled 15,000 RPMSpindle Motor HP Rating (S1/S6-40%) 17.4/26.2 (19.5Kw/26 HP) Max Torque at Motor Base Speed (S6-40%)
88.5Nm/453 RPM
Spindle Taper No. 40Tool Holder ISO 40WorktableRotary Table Diameter 24.8” (630mm)Table load 771 lbs. (350kg)Number of T-Slots 8T-Slot Size .551” (14mm)
Coolant Coolant tank capacity 105.6 US gallons Wash down StandardWash gun StandardStainless chip pan StandardMachine SizeHeight 140” (3536mm)Length 102” (2572mm)Depth 182” (4623mm)Machine weight 32,187 lbs (14600kg)Service Requirements Power Requirements* (FLA/Volts/Phase) 57/40/3Air Requirements (L/min) 6 kg/cm2
Automatic Tool ChangerTaper NO.40Type Swing ArmTool Type BT / CAT / ISO / HSK-A63Tool Selection Bi-directionalTool Capacity 40 Tools
(Opt 48 / 60 Tools)Max. Tool Diameter (Full Drum) 3.1” (80mm)Max. Tool Diameter (Adj. Pockets Empty) 4.9” (125mm)Max. Tool Length 11.8” (300mm)Max. Tool Weight 17.6 lbs (8kg)Tool Change Time (T-T) < 2 secTool Change Time (C-C) ISO 10791-9 < 5 sec
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Elmira,New York
Leicester,England
Elgin,Illinois
Traverse City,Michigan
Biel,Switzerland
St. Gallen,Switzerland
Bron,France
Noisy-Le-Sec,France
Erkrath,Germany
Krefeld,Germany
Nan Tou, Taiwan
Shanghai, China
Beijing, China
Wuhan, China
Chongqing,China
Guangzhou,China
Jiaxing,China
Shenyang,China
Xian,China
Hyderabad,India
All specifications subject to change without notice. All marks indicated by ® and ™ are trademarks of their respective owners. #1513B • Litho in USA © Hardinge Inc. 2016 • August 2016
Over the years, The Hardinge Group™ steadily diversified both its product offerings and operations. Today, the company has grown into a globally diversified player with manufacturing operations in North America, Europe and Asia. In addition to designing and building turning centers, and collets, Hardinge is a world leader in grinding solutions with the addition of the Kellenberger, Jones & Shipman, Hauser, Tschudin, Usach and Voumard brands to the Hardinge family. The company also designs and manufactures Bridgeport machining centers and other industrial products for a wide range of material cutting, turnkey automation and workholding needs.
Expect more from your Hardinge products. Choose Hardinge precision and reliability for increased productivity and value!
Call us today, we’ve got your answer.
HARDINGECOMPANIESWORLDWIDE
North AmericaHardinge Inc. General Information: 607-734-2281 Sales Fax: 607.734.8819 Workholding Fax: 607.734.3886 Service: 800.424.2440 www.hardinge.com
Canada Canadian Hardinge Machine Tools Ltd. Tel: 800.468.5946 Fax: 607.734.8819
China Hardinge Machine (Shanghai) Co. Ltd.Hardinge China Limited Tel: 0086 21 38108686 Fax: 0086 21 38108681
Hardinge Precision Machinery (Jiaxing) Co., Ltd.Economic and Technology Development Zone Tel: 0573-82601088 Fax: 0573-82601988
Germany Hardinge GmbH Tel: (49) 2151 496490 Fax: (49) 2151 4964999
Taiwan Hardinge Machine Tools B.V. Tel: 886 49 2260536 Fax: 886 49 2252203 [email protected]
Switzerland L. Kellenberger & Co. AG Tel: +41 (0) 71 242 91 11 Fax: +41 (0) 71 242 92 22 [email protected] www.kellenberger.net
L. Kellenberger & Co. AG Tel: +41 (0)32 344 11 52 Fax: +41 (0)32 341 13 93 [email protected] www.kellenberger.net
United KingdomJones & Shipman Hardinge Tel: +44 (0) 116 2013000 Fax: +44 (0) 116 2013002 [email protected] www.jonesshipman.com