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3Modicon M580The next generation controller for PlantStruxure architecture
35 ways the Modicon M580 will revolutionize your process
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Introducing Modicon M580
Customer testimonials
Built for truly open and efficient Ethernet networking
The controller of choice for the PlantStruxure architecture
Easy and flexible design that reduces your time-to-market
Dedicated solutions for your specific application
Migration strategies to protect your legacy investment
1968Modicon 084: the first Programmable Logic Controller (PLC) is introduced and revolutionizes the automation industry by replacing hard-wired, electro-mechanical relays with solid-state circuitry and relay ladder logic.
1996Modicon Premium: pioneers a new class of PLC, the Programmable Automation Controller (PAC), and delivers high performance for large applications.
2003Modicon Quantum: the first controller with embedded web server capabilities, breaks new ground in network communications.
2007Modicon M340: the first all-in-one PAC. simplifies configuration, and operation. Its innovative
batteryless design supports remote, unmanned applications.
2013Modicon M580: Schneider Electric introduces the worlds first ePAC, with Ethernet built right into its core.
Modicon.Its a revolution. Every time.
3
Want to minimize downtime?
Need timely and informed decisions?
Looking for tangible energy savings?The new Modicon M580 is more than just an improved PAC. It is the worlds first ePAC, with native Ethernet built right into its core. It sets a new standard for ease of use and reliability to help you run a process that is both flexible and secure.
4
Modicon M580, inspired by your need for efficiency
MaintenanceEngineering
Energy Operation Business Operation Asset Operation 3rd Party
Supervision Supervision
Remote site 1
Process AutomationDCS
Remote Monitoring and ControlTelemetry
Area 1 Area 2 Area 3
Engineering
Remote site 3
Resource AdvisorEnterprise
Resource Planning
CellularNetwork
Control
Ope
ratio
nEn
terpris
e
HartProbus
EcoS
truxure
Web
Services
Line 1 Area 1
Plant & InfrastructurePLC + SCADA
Area 2 Area 3 Area 4
Probus
Radio Network
Radio Cellular
Cellular
Remote site 2
The Modicon M580 ePAC embeds all the benefits of Ethernet right into the heart of your plant control architecture:
Transparency
Unique and single communication flow for data from top to bottom No routing configuration needed thanks to standard IP routing within all systems Data-bridging solutions such as for HART data Direct high speed communication between CPU and communication modules
The worlds first ePAC. So much more than a PLC.
5
Open architecture with direct Ethernet connection on backplane
Natively deterministic and synchronized with PAC tasks
Full compliance based on ODVA and FDT/DTM for fieldbus masters
Integrated Ethernet infrastructure
Easy cabling with third Ethernet port available on all Ethernet modules Embedded wi-fi communicationss Embedded fibre optic converter Embedded switches functions
Openness
Open to third party devices supporting Modbus TCP and Ethernet IP Backplane open for easy design of X80 expert modules Standard FDT/DTM combined with Ethernet simplifies management
of third party devices
The worlds first ePAC. So much more than a PLC.
6
Performance:
1Gbps Ethernet interface in CPU Backplane performance 100Mbps One dedicated microprocessor core for communication to minimize jitter Communication determinism thanks to enhanced Ethernet management Latest generation ARM (Advanced RISC Machines) dual-core processor
Cybersecurity:
Embedded security features in compliance with IEC62443 standards Achilles Level 2 certification Encrypted password access Strict supervision of firmware and software integrity
Memory with error correction code
The worlds first ePAC. So much more than a PLC.
7
Ethernet& Web
Application
More flexibility in design
Use Ethernet as an I/O network
Flexibility in architecture design through copper, fibre, or wireless connections Simple daisy chain loop topology with no external switches (including fibre) Ring architecture provides additional network resilience
Mix core control devices on Ethernet
Flexible topology allows simple integration of core control devices Ability to mix remote I/O, distributed I/O, and other devices on the same Ethernet field
network with complete software integration Transparent access to data through Ethernet backbone
Easily connect to fieldbus and other networks
Simple HMI integration via third port on remote I/O head Interface to other popular fieldbus and device networks,
including AS-Interface, Modbus, Profibus, and HART
8
HMI
Perform live application updates without pausing the process
Add or remove discrete and analogue I/O modules (not time stamped) Add new RIO drops Modify channel configuration parameters Reconfigure modules automatically on hotswap Apply changes to configuration on the fly (CCOTF)
Access dynamic information via Ethernet
Get information online via integrated web server access Perform simple remote and mobile diagnostics Manage SCADA screens via HMI
Remotely access HMI screens
More agility for your operations
9
SCADA
SCADA
HMIHMI
HMI
HMI
The Modicon M580 is the new recommended controller for PlantStruxure, Schneider Electrics collaborative and integrated automation architecture for industrial and infrastructure customers.
PlantStruxure brings together our Telemetry, PLC/SCADA, and DCS offerings with complete life cycle services to help make your operations more efficient.
From initial design to modernization, PlantStruxure transparently connects the control, operation, and enterprise levels of your business.
PlantStruxure, your integrated and collaborative architecture
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MaintenanceEngineering
Energy Operation Business Operation Asset Operation 3rd Party
Supervision Supervision
Remote site 1
Process AutomationDCS
Remote Monitoring and ControlTelemetry
Area 1 Area 2 Area 3
Engineering
Remote site 3
Resource AdvisorEnterprise
Resource Planning
CellularNetwork
Control
Ope
ratio
nEn
terpris
e
HartProbus
EcoS
truxure
Web
Services
Line 1 Area 1
Plant & InfrastructurePLC + SCADA
Area 2 Area 3 Area 4
Probus
Radio Network
Radio Cellular
Cellular
Remote site 2
Unity Pro software
Unity Pro is a unique software platform that increases design productivity and performance of your Modicon M580, M340, Momentum, Premium, and Quantum applications.
You can migrate your developed programming to Modicon M580 without rewriting your application.
Unity Pro conversion tools provide a smooth transition from legacy PLCs to state-of-the-art PACs, using functions such as standardized objects, libraries, and structured versions of data, as well as predefined diagnostic parameters of common X80 I/O modules. Best of all, Unity Pro lets you maintain and update your installation without stopping production (CCOTF).
OPC Factory Server software
The OPC Factory Server software enables you to benefit from more openness and a simplified interface between your SCADA and PACs.
Modicon M580, the controller of choice for PlantStruxure
11
Probus
As-i
Serial Modbus
RIO
eth
ern
et Modicon X80 I/OsModicon Premium I/Os
Altivar Process Drives
PM seriesPower meter
Modicon STB I/O
Supervision
Maintenance /Engineering Unity Pro
Struxu
reWare
SCAD
A Ex
pert
Local
backplan
esRe
mote eq
uipm
ents
(RIO sc
an)
Distributed
equ
ipmen
ts(D
IO sc
an)
Unity Pro StruxureWare SCADA Expert Vijeo Citect
Device integration (ATV Process)
Native SCADA integration, for more process transparency
The Modicon M580 integrates seamlessly with the best-in-class SCADA software, StruxureWare SCADA Expert Vijeo Citect. The result is a comprehensive solution that optimizes your process and reduces downtime.
StruxureWare SCADA Expert Vijeo Citect provides operators with direct access to the Modicon M580 application without the need to use Unity Pro. This enables a quick and easy overviewof the status of the controller and linked devices, as well as more detailed information for in-depth troubleshooting. This close integration gives operators the ability to handle process disturbances efficiently and without delay.
Using the new Modicon M580 and StruxureWare SCADA Expert Vijeo Citect together also means: Better response times and optimized configuration for high speed communication
Online modification or configuration of the Modicon M580 all within the SCADA system Controller alarm viewer directly within the SCADA interface
Visibility to all process data and field devices from SCADA level
Modicon M580, the controller of choice for PlantStruxure
12
Probus
As-i
Serial Modbus
RIO
eth
ern
et Modicon X80 I/OsModicon Premium I/Os
Altivar Process Drives
PM seriesPower meter
Modicon STB I/O
Supervision
Maintenance /Engineering Unity Pro
Struxu
reWare
SCAD
A Ex
pert
Local
backplan
esRe
mote eq
uipm
ents
(RIO sc
an)
Distributed
equ
ipmen
ts(D
IO sc
an)
Unity Pro StruxureWare SCADA Expert Vijeo Citect
Device integration (ATV Process)
The combination of our new Modicon M580 and Altivar Process variable speed drives* results in a truly productive, efficient, and energy-aware process. The new energy measurement functions embedded in Altivar Process enable you to easily monitor the energy performance of your more demanding assets (motors, pumps, fans), helping to optimize the overall energy efficiency of your process.
With dedicated object libraries, embedded commissioning tools, and predictive/preventive diagnostic features, the Modicon M580 simplifies your automation assets configuration and maintenance. At the same time, Altivar Process drives provide dual Ethernet daisy chain ports or high availability. Additionally, they integrate DTM for Unity Pro FDT container, enabling you to easily access your equipments data without developing a special user interface.
Seamless integration of drives, for easy energy monitoring
13
Probus
As-i
Serial Modbus
RIO
eth
ern
et Modicon X80 I/OsModicon Premium I/Os
Altivar Process Drives
PM seriesPower meter
Modicon STB I/O
Supervision
Maintenance /Engineering Unity Pro
Struxu
reWare
SCAD
A Ex
pert
Local
backplan
esRe
mote eq
uipm
ents
(RIO sc
an)
Distributed
equ
ipmen
ts(D
IO sc
an)
Unity Pro StruxureWare SCADA Expert Vijeo Citect
Device integration (ATV Process)
* Available in Q2 2014
Smart migration solutions
Standardize on the Modicon family with common X80 modules
Reduce training and maintenance costs
Keep your existing Modicon Premium I/O and wiring
Upgrade smoothly with migration paths for both hardware and software
Adjust your process quickly to changing market demands with dedicated service ports and migration services
14
Protect your hardware investment
Best-in-class controller for your application
15
16
Operational intelligence
Reduced maintenance
Time- to-market
Reduced maintenance
Time- to-market
Time- to-market
Operational intelligence
Best-in-class controller for your applicationWater & WastewaterNetwork & pumping management
Cost-effective remote solution
HARTmodules
Smooth migration
Drive integration
Investmentprotection
Reduced maintenance
Operational intelligence
Time- to-market
Remote Terminal Unit
Hardened range
17
Best-in-class controller for your applicationFood & BeverageConfectionery
Operational intelligence
Reduced maintenance
Time- to-market
Reduced maintenance
Time- to-market
Time- to-market
Operational intelligence
Investmentprotection
Reduced maintenance
Operational intelligence
Time- to-market
Data storage
Memory sizeAS-i +
CANopen fieldbuses
Embbeded weighing module
Local HMI onservice port
Change configuration
on the fly
Drive integration
Reduced maintenance
Operational intelligence
18
Reduced maintenance
Investmentprotection
Reduced maintenance
Operational intelligence
Time- to-market
Investmentprotection
Best-in-class controller for your applicationBest-in-class controller for your applicationMining, Minerals & MetalsCementMaterial handling
Reduced maintenance
Time- to-market
Time- to-market
Integrated fibre optics
Ring topologyExtended temperature
Profibusvia remote
master
Change configuration
on the fly
Scalable architecture
Time- to-market
Drive integration Operational
intelligence
19
Investmentprotection
Reduced maintenance
Operational intelligence
Time- to-market
Best-in-class controller for your application
Operational intelligence
Time- to-market
InvestmentprotectionCybersecurity
Time- to-market
Hydroelectric EnergyMedium size plant management
Modbus in remote drops
Deterministic remote I/O
networkCybersecurity
1 ms at source and system time
stamping
EMC robustness
Wi-Fi diagnostic
Drive integration
Reduced maintenance
Operational intelligence
20
* Safety in 2015, HSBY in 2016
Best-in-class controller for your applicationOil & GasPipeline management*
Investmentprotection
Reduced maintenance
Time- to-market
Remote Terminal Unit
Native daisy chain loop
Extended temperature
ATEX certified
Mix remote and distributed equipment on same medium
Time- to-market
Drive integration
Reduced maintenance
Operational intelligence
Investmentprotection
Operational intelligence
Time- to-market
21
Customer testimonials
I think that Modicon M580 will revolutionize our IAS architectures (Integrated Automation System on ships). Barillec France
Modicon M580 is really the best controller I have ever seen. BENTEC O&G Germany
I am impressed and pleased with Schneider Electrics vision of the future. Columbia River Carbonates USA
Modicon M580 is beyond my imagination with the incredible level of flexibility not only for the network architecture, but also the diagnostics and maintenance. FoShan DeXun Water Co., Ltd - China
2013 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies. 998-1228459_GMA-GB
Make the most of your energySMSchneider Electric Industries SAS
Head Office35, rue Joseph Monier - CS30323F92505 Rueil-Malmaison CedexFRANCE
Appendix
3
3MaintenanceEngineering
Energy Operation Business Operation Asset Operation 3rd Party
Supervision Supervision
Remote site 1
Process AutomationDCS
Remote Monitoring and ControlTelemetry
Area 1 Area 2 Area 3
Engineering
Remote site 3
Resource AdvisorEnterprise
Resource Planning
CellularNetwork
Control
Ope
ratio
nEn
terpris
e
HartProbus
EcoS
truxure
Web
Services
Line 1 Area 1
Plant & InfrastructurePLC + SCADA
Area 2 Area 3 Area 4
Probus
Radio Network
Radio Cellular
Cellular
Remote site 2
3
3
3
3HMI
3SCADA
3SCADA
HMIHMI
HMI
HMI
3MaintenanceEngineering
Energy Operation Business Operation Asset Operation 3rd Party
Supervision Supervision
Remote site 1
Process AutomationDCS
Remote Monitoring and ControlTelemetry
Area 1 Area 2 Area 3
Engineering
Remote site 3
Resource AdvisorEnterprise
Resource Planning
CellularNetwork
Control
Ope
ratio
nEn
terpris
e
HartProbus
EcoS
truxure
Web
Services
Line 1 Area 1
Plant & InfrastructurePLC + SCADA
Area 2 Area 3 Area 4
Probus
Radio Network
Radio Cellular
Cellular
Remote site 2
3Probus
As-i
Serial ModbusR
IO e
ther
net Modicon X80 I/OsModicon
Premium I/Os
Altivar Process Drives
PM seriesPower meter
Modicon STB I/O
Supervision
Maintenance /Engineering Unity Pro
Struxu
reWare
SCAD
A Ex
pert
Local
backplan
esRe
mote eq
uipm
ents
(RIO sc
an)
Distributed
equ
ipmen
ts(D
IO sc
an)
Unity Pro StruxureWare SCADA Expert Vijeo Citect
Device integration (ATV Process)
3
3Probus
As-i
Serial ModbusR
IO e
ther
net Modicon X80 I/OsModicon
Premium I/Os
Altivar Process Drives
PM seriesPower meter
Modicon STB I/O
Supervision
Maintenance /Engineering Unity Pro
Struxu
reWare
SCAD
A Ex
pert
Local
backplan
esRe
mote eq
uipm
ents
(RIO sc
an)
Distributed
equ
ipmen
ts(D
IO sc
an)
Unity Pro StruxureWare SCADA Expert Vijeo Citect
Device integration (ATV Process)
3
3Probus
As-i
Serial ModbusR
IO e
ther
net Modicon X80 I/OsModicon
Premium I/Os
Altivar Process Drives
PM seriesPower meter
Modicon STB I/O
Supervision
Maintenance /Engineering Unity Pro
Struxu
reWare
SCAD
A Ex
pert
Local
backplan
esRe
mote eq
uipm
ents
(RIO sc
an)
Distributed
equ
ipmen
ts(D
IO sc
an)
Unity Pro StruxureWare SCADA Expert Vijeo Citect
Device integration (ATV Process)
3
3
greypage3page4greengreen 2page 15fuchsiaorangewater wastewaterF&BM, M&MHydroelectric energyOil&gasbluepage 21closing pageM historypage4 imagepage 6page 7page 16page 17page 18page 19page 21page 20coverpage 3 image 1page 4 image 1page 5 image 1page 8 image 1page 8 image 2page 8 image 3page 9 image1page 9 image 2page 10 image 1page 11 image 1page 11 image 2page 12 image 1page 12 image 2page 13 image 1page 13 image 2page 14 image 1green 3page 5page 8page 9page 10page 11page 12page 13page 14LAST PAGE
page 2 next 2: page 2 last 2: page 2 next: page 2 previous: Button 1029: half circle fuchia 24: half circle green44: half circle green45: half circle orange 24: half circle green 24: green chapter 2: green 2 chapter 2: green 3 chapter 2: orange chapter 2: grey chapter 2: blue chapter 2: fuchia chapter 2: page 2 last 3: page 3 link1: p3 pop: page 3 next: page 3 previous: Button 109: half circle fuchia 3: half circle green5: half circle green4: half circle orange 3: half circle green 3: half circle grey 3: home 9: go to cover 2: page 2 last 4: page 4 link1: page 4 next: page 4 previous: page 4 link2: Button 1010: half circle fuchia 4: half circle green6: half circle green7: half circle orange 4: half circle green 4: half circle grey 4: page 4 pop: go to cover 3: home 10: page 2 last 5: page 5 next: page 5 pop: page 5 previous: page 5 link1: Button 1011: half circle fuchia 5: half circle green9: half circle orange 5: half circle green 5: half circle grey 5: home 11: half circle green8: go to cover 4: page 2 last 6: page 6 link1: page 6 next: page 6 previous: page 6 link2: Button 1012: half circle fuchia 6: half circle green11: half circle orange 6: half circle green 6: half circle grey 6: home 15: half circle green10: go to cover 5: page 2 last 7: page 7 link1: page 7 next: page 7 previous: Button 1013: half circle fuchia 7: half circle green13: half circle orange 7: half circle green 7: half circle grey 7: home 16: half circle green12: go to cover 6: page 2 last 8: page 8 pop 2: page 8 next: page 7 pop1: page 8 pop up3: page 8 previous: half circle blue: half circle fuchia 8: half circle green15: half circle orange 8: half circle green 8: half circle grey 8: home 17: half circle green14: go to cover 7: page 2 last 9: page 9 pop 2: page 9 next: page 9 pop 1: page 9 previous: Button 1015: half circle fuchia 9: half circle green17: half circle orange 9: half circle green 9: half circle grey 9: home 27: half circle green16: go to cover 8: page 2 last 10: page 10 link1: page 10 next: page 10 pop 1: page 10 previous: Button 1016: half circle fuchia 10: half circle green19: half circle orange 10: half circle green 10: half circle grey 10: home 28: half circle green18: go to cover 9: page 21 last 28: page 11 next: page 11 pop 1 : page 11 previous: page 11 link1: page 11 pop 2: Button 1017: half circle fuchia 11: half circle green21: half circle orange 11: half circle green 11: half circle grey 11: home 14: half circle green20: go to cover 10: page 21 last 29: page 12 next: page 12 pop 1: page 12 previous : page 12 pop 2 : Button 1018: half circle fuchia 12: half circle green23: half circle orange 12: half circle green 12: half circle grey 12: home 13: half circle green22: go to cover 11: page 21 last 30: page 13 next : page 13 pop 1: page 13 previous : page 13 pop 2: page 13 link1: Button 1019: half circle fuchia 13: half circle green25: half circle orange 13: half circle green 13: half circle grey 13: home 12: half circle green24: go to cover 12: page 21 last 31: page 14 next: page 14 pop 1: page 14 previous: page 12 link1:
Button 1020: half circle fuchia 14: half circle green27: half circle orange 14: half circle green 14: half circle grey 14: home 26: half circle green26: go to cover 13: page 21 last 32: go to water wastewater: go to FB: go to MM M: go to Hydroelectric energy: go yo oil gas: page 15 next: page 15 previous: Button 1022: half circle fuchia 16: half circle green31: half circle orange 16: half circle green 16: half circle grey 16: home 25: half circle green28: go to cover 14: page 21 last 33: page 16 next 1: page 16 previous 1: Button 1028: half circle fuchia 22: half circle green43: half circle orange 22: half circle green 22: half circle grey 22: home 24: half circle green29: go to cover 15: page 21 last 34: page 17 next : page 17 previous: Button 1023: half circle fuchia 17: half circle green33: half circle orange 17: half circle green 17: half circle grey 17: home 23: half circle green30: go to cover 16: page 21 last 35: page 18 next: page 18 previous: Button 1024: half circle fuchia 18: half circle green35: half circle orange 18: half circle green 18: half circle grey 18: home 22: half circle green32: go to cover 17: page 21 last 36: page 19 next: page 19 previous: Button 1025: half circle fuchia 19: half circle green37: half circle orange 19: half circle green 19: half circle grey 19: home 21: half circle green34: go to cover 18: page 21 last 37: page 20 next: page 20 previous: Button 1026: half circle fuchia 20: half circle green39: half circle orange 20: half circle green 20: half circle grey 20: home 18: half circle green36: go to cover 19: page 21 last 38: page 21 link1: page 21 next : page 21 previous : Button 1027: half circle fuchia 21: half circle green41: half circle orange 21: half circle green 21: half circle grey 21: home 19: half circle green38: go to cover 20: page 21 last 39: last page-previous: go to cover:
last page link1: home 20: Button 1030: half circle fuchia 23: half circle green42: half circle orange 23: half circle green 23: half circle grey 23: half circle green40: Button 126: Button 127: Button 162: Button 176: Button 7: Button 8: Button 166: Button 168: Button 169: Button 2: Button 3: Button 4: Button 5: Button 171: Button 6: Button 170: