Brochure Speedmaster CD 102 En

7/22/2019 Brochure Speedmaster CD 102 En

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Speedmaster CD 102


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Broad range of consumables for the best results.

Pick what you need for your production operations

from the wide range of Saphira consumables for

your Speedmaster CD . All our consumables

have been carefully selected and tested to ensure

you get maximum performance from your press and

best quality for your end products. We also make

sure Saphira consumables meet the latest industry

standards for environmental friendliness, as these

benchmarks play a key role in the development of all

our products and solutions.

Seamless workflow integration for faster print pro-

cesses.As a solutions provider for the print media

industry, Heidelberg offers you a whole range of

opportunities to fully unlock the potential of your

Speedmaster CD through workflow integration.

By integrating your press into the Prinect workflow,

presetting data can be captured from prepress and

administration and feedback reports can be gener-

ated in real time in your printshops management

systems.

Comprehensive service portfolio for maximum

productivity.When incorporated into a perfectly inte-

grated system of processes and production equip-

ment, the Speedmaster CD will help you tap into

the full potential of the press. Heidelberg therefore

offers you a comprehensive solutions portfolio that

you can tailor to your own specific requirements.

High-end services from Heidelberg Systemservice.

End-to-end maintenance programs help to avoid

downtimes, while consultancy and color management

services raise productivity and the quality of the

process chain. Combining these and other beneficial

services into service contracts makes it far easier for

you to perform costing even possible right from the

outset e.g. with the Systemservice plus package.

Using Original Heidelberg Service Parts ensures

your Heidelberg press remains a Heidelberg press.

Assured quality, a unique logistics system and com-

petitive prices all help deliver trouble-free operations

and high value retention for your press. We also offer

you our Remote Services, which cut downtimes and

costs through rapid user assistance, remote diagnos-

tics and remote inspection. Talk to your Heidelberg

contact to find out about the services that are avail-

able in your area.

We meet your training needs, too. The user training

courses at the Print Media Academy show you how

to make the most of your press.

Solutions from a Single Source.

Unleashing the Potential of your

Speedmaster CD 102.

Equipment Speedmaster CD 102

27 28 3

Equipment

CD -

CD -

CD -+L

CD -+L

CD -+LYL

CD -+LYL

Prinect

Prinect Press Center

Prinect Image Control Prinect Axis Control Feeder

CutStar/foil package for CutStar Preset Feeder Preset Plus Feeder Non-stop feeder (Plus) Printing unit

AutoPlate/AutoPlate Plus WashStar InkStar/InkStar Direct Foil package AirTransfer

Coating Unit

Modular Coating System Chambered blade Flexokit Delivery

Preset Delivery (short) Preset Delivery (long) Preset Plus Delivery without extension module Preset Plus Delivery with two or three extension modules Dryer

DryStar Ink DryStar Coating DryStar Combination UV

UV press, basic package UV delivery, basic package CoolCure Additional equipment options

FoilStar Elevated press ( mm / . in) Autopile Plus

Thecombination of individualfeatures may differ fromcountry to country.

This listonly represents a selection of availablefeatures. Optional Standard Notavailable

The Benchmark for Flexibility.

The Speedmaster CD 102 Universal

Straight-Printing Press.

Speedmaster CD 102

Highlights

Press Control System

Feeder

Printing Unit and Sheet Travel

Coat ing Unit

Dryer Systems

Del ivery

P rinect

Star System

Technical Data

Inside View

Equipment

Heidelberg Solutions


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Inside View Speedmaster CD 102

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1 The Preset Plus Feeder adopts all relevant format and

air settings using presettings in order to achieve reduced

makeready times and stable paper travel.

2 AutoPlate enables automated and register-accurate plate

changes.

3 The CombiStar inking unit temperature control system

ensures constant temperature, thereby achieving stable

printing quality over the entire run.

4 The modular blanket washup device delivers fast, efficient

washup results.

5 The AirTransfer system and its Venturi nozzle technology

provide smooth sheet travel.

6 The InkStar/InkStar Direct ink supply system automatically

fills the ink fountains.

7 The inking and dampening units equipped with Color Fast

Solution software respond immediately to adjustments,

thereby cutting makeready times.

8 Prinect Auto Register offers fully-automated inline register

control to reduce makeready times.

9 The chambered blade system ensures uniform coating

application and high-gloss results.

10 The remotely-adjustable diagonal register in the coating

unit cuts makeready times and reduces waste.

11 DryStar Combination with its infrared, hot air and circu-

lated air modules has been specifically designed to com-

plement sheet travel for outstanding drying performance.

12 PowderStar AP 500 provides efficient powder application.

13 The presettable, dynamic sheet brake decelerates sheets

in a controlled manner.

14 The CleanStar process air cleaning system minimizes odor

and dust levels in the production environment.

15 By capturing presetting data, the Preset Plus Delivery

enables high-precision pile formation with extremely short

makeready times.

Thepress shown hereis a sampleconfiguration. Someof thefeatures shown areoptional.

All-round Flexibility Unlimited Options.

The Speedmaster CD 102 Creates the Ideal

Conditions for Business Success.

Speedmaster CD 102 the benchmark for flexibility.

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Find a solution to your customers growing expec-

tations.Industrial print businesses operating in the

commercial, packaging and label printing sectors

have had to cope with changing market conditions

for several years. These include burgeoning customer

requirements for high quality and more complex coat-

ings and special effects, and the need to produce

short runs economically under extreme cost and time

pressures. Whats more, the demand for higher stan-

dards of finishing with spot colors and coatings, UV

and hybrid applications, and unusual printing stocks

is growing all the time.

These changing demands call for an optimal solution

the Speedmaster CD 102. Safeguard and expand your

customer base by combining quality and flexibility

with exceptional cost efficiency.

You can satisfy even the most varied of customer re-

quirements.The Speedmaster CD 102 puts advanced,

tried-and-tested technology at your fingertips. The wide

range of printing stocks supported, from thin paper

to 1 mm (0.039 in) thick stiff card, its extensive auto-

mation and its legendary stability and precision are

just a few of the many outstanding features this press

has to offer. Short makeready times and full workflow

integration ensure efficient productivity gains and out-

standing cost-efficiency.

The Speedmaster CD 102 is the universal 70 100 cm

format straight-printing press for all types of industrial

printing, whether packaging, label or high-end com-

mercial printing. The Speedmaster CD 102 also boasts

additional productivity thanks to its high-performance

Prinect Press Center control station and Sheetfed

Control, the patented, decentralized control platform

from Heidelberg.

The press that was made for you.For newcomers to

industrial commercial, packaging and label printing,

Heidelberg offers the Speedmaster CD 102 with thetried-and-tested Preset Feeder, Preset Delivery, and

Prinect Press Center Compact. Additional configura-

tion options are also available to suit any customer

requirements.

When it comes to industrial-scale operations, the

Speedmaster CD 102 with fully automated, high-per-

formance Preset Plus Feeder and Preset Plus Delivery

is the ideal solution.

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This information and all subsequent details are dependent on press

configurations, job structures and in-house processes.

Specialization

Automation

Automation: The Speedmaster CD 102 offers various configuration options and add-ons to meet your automation needs.Specialization:To help meet special requirements, the Speedmaster CD 102 is available, for example, in a double coating version and with additional coating and drying unitsupstream of the printing units.

CD 102-4 with Preset Feeder and Preset Delivery

CD 102-4 with Preset Plus Feeder and Preset Plus Delivery CD 102-6+LYL with Preset Plus Feeder and Preset Plus Delivery

Speedmaster CD 102 the universal straight-printing press


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Fit for the Future.

How Cutting-edge Technology Delivers

a Competitive Edge.

Prinect Press Center and Speedmaster CD 102 fully fit for the

future.

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The fully rounded concept for your success.

The Speedmaster CD 102 brings together a success-

ful press concept with the ultimate in innovative

components from Heidelberg. For example, the fully

automated Preset Plus Feeder and Preset Plus Deliv-

ery have been adopted from the Speedmaster XL 105.

These and other ongoing developments ensure that

the Speedmaster CD 102 is always at the cutting-edge

of technology and will serve you well both now and in

the future.

The Speedmaster CD 102 boosts your profits.Its outstanding flexibility means that the press is

ideally suited for use in almost any area of industrial

printing. Its high and stable production speeds of up

to 15,000 sheets per hour combine with consistent

quality results to create a sound basis for your com-

mercial success. Moreover, comprehensive integration

into the workflow and extensive automation gener-

ate additional benefits short makeready and setup

times, minimum waste, and maximum availability all

raise your productivity and boost your profits.

There can be no compromising when it comes to

quality.Productivity does not have to mean a drop in

quality. The Speedmaster CD 102 combines outstand-

ing print quality with maximum cost efficiency. Reli-

able sheet separation, outstanding register accuracy,

rapid inking-up, accurate and smooth sheet travel,

and precise pile formation are just some of the excep-

tional results that this cutting-edge technology can

deliver.

Ultimate ease of use.The Prinect Press Center enables

you to control a whole range of functions convenientlyand centrally. Whether you need to adjust distributors

remotely or set the Preset Plus Feeder and Preset Plus

Delivery via preset functions the Prinect Press Center

puts press control at your fingertips. Whats more, you

can also store all the job data and thereby minimize

makeready times for repeat jobs.

More than just state of the art.

The Speedmaster CD 102 is the cutting-edge, custom-

ized press that will ensure your success. Designed

specifically to meet your requirements, its exceptional

reliability will look after your production processes for

years to come.

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The High-Performance Control Station.

Experience a New Dimension in Efficiency and

Ease of Use.

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The ideal operating and control center for the

Speedmaster CD 102.

Abbildung Prinect Press Center

The ultimate operating and control center.Based

on Sheetfed Control the patented, decentralized

control platform from Heidelberg the Prinect Press

Center brings together the press control system and

remote color and register control in one central con-

sole. Sheetfed Control offers you all the benefits of

maximum availability, comprehensive diagnostic

options and a high level of automation.

Properly equipped.The standard daylight lamp pro-

vides optimum illumination for the console. A gener-

ously proportioned sheet deposit area creates theideal environment for checking results.

Ultimate ease of use at the delivery.The Preset

Plus Delivery is equipped with both a touchscreen

and jogwheel. The touchscreen can be used to rapidly

select and adjust the delivery blast air, overdampen-

ing, dryers and powder application. Rotating the jog-

wheel enables you to fine tune all air settings. These

digitally stored values can be retrieved when process-

ing repeat jobs.

More than just a control station.The Prinect

Press Center is the ideal tool for controlling your

Speedmaster CD 102. All processes, from job prepara-

tion to machine setup and checking the print sheet,

can be executed faster, more accurately and with

greater certainty than ever before. The carefully con-

ceived ergonomics of the Prinect Press Center are re-

flected in both the design and the innovative operator

guidance. Pioneering technology, time-saving automa-

tion functions and perfect data management lay the

foundations for sustainable efficiency and provide the

investment security that the printshop of today and

tomorrow needs.


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Fast and reliable Intellistart.The Prinect

Press Center depicts the relevant workflows in an ex-

tremely straightforward format and features intuitive

menus that guide the user through the various work

processes. Easily understandable lists, clear status

reports and the immediate notification of input errors

all combine to ensure that production is smooth and

reliable.

The innovative, process-oriented operator guidance

Intellistart can boost the productivity of your

Speedmaster quite significantly. While one job is being

processed, you can already be preparing the next. By

intelligently using all relevant data from the current

job and the next one, up to 70 percent fewer steps

are needed to set up the press for the subsequent job.

You will save at least one minute on each job change

compared to previous makeready times. Depending

on the number of jobs and their complexity, you can

raise your annual production capacities by up to eight

percent.

The wallscreen delivers an innovative edge.A large-

scale monitor integrated into the extraneous light

shield provides a unique overview of all press opera-

tions. The Speedmaster CD 102 is depicted in cut-out

profile with all functions dynamically simulated. The

wallscreen not only delivers 100 percent transpar-

ency, it also functions as an impressive tool for print

approval processes. It depicts the width of the printsheet in actual size relative to the ink zones, with

each color separation being displayed separately if

you wish. You can also use the wallscreen to control

and operate a whole range of additional applications,

including Prinect Cockpit or the Machine Component

Scout from Heidelberg.

Control station and color measuring system form

a single unit.The interaction between the control

station and the color measuring and control systems

Prinect Axis Control and Prinect Image Control en-

sures ultimate integration into the workflow. Together

with the Prinect Press Center they form an optimally

integrated unit. Setting data is adopted directly. You

can use measuring results immediately to help you

ink up and get into register quickly and counter any

possible deviation from reference values.

The advantages for your printing process:

Makeready times:The Prinect Press Center means you have 70 percent fewer work processes and therefore

gain an extra minute and more for each job change. Productivity:The Prinect Press Center enables you to raise

capacities by up to eight percent each year depending on the number of jobs and their complexity. Quality:The

optimally integrated control station and color measuring system create a unique quality assurance system.

Integration:Fully integrated into the Prinect workflow, you can benefit from the ultimate in data management atyour control station.

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The Perfect Start.

The Preset Plus Feeder Creates the Ideal

Conditions for Achieving the Optimum Printing

Process.

The perfect start for productivity the Preset Plus Feeder.

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A step ahead from the very outset.The Preset Plus

Feeder gets your production process off to the best

possible start. One reason for this lies in its high level

of automation. All key settings can be preset, and the

vast majority of manual operations can be avoided.

This saves time and delivers a competitive edge.

Automatically set for success.The high-performance

suction head, central suction tape and pneumatic pull

lays are integrated in such a way that manual setting

is largely unnecessary. This effectively reduces make-

ready times.


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Designed for top speed.The Preset Plus Feeder is

designed for high and reliable production speeds

across the entire range of materials from 0.03 mm to

1 mm (0.0012 in to 0.039 in). For example, a speed-

compensated rotary valve on the suction head en-

sures ultra-precise sheet separation. The multi-cham-

ber design of the central suction tape can be adjusted

for whatever suction air is required and delivers fault-less and precise sheet feed into the first printing unit.

Venturi nozzles located near the front lays ensure the

sheet lies perfectly flat and correctly aligned.

Integrated controls for stable production.The Preset

Plus Feeder has a multi-stage sheet monitoring

system. The multiple sheet detector prevents multiple

sheets being transported to the feed table. Just like

the pull lay double-sheet detection system, the ultra-

sonic double-sheet detection system also identifies

sheets that are stuck together. Shingle stream control

is recommended as an additional safeguard when

processing cardboard. This system monitors the entire

stream for irregularities such as tear-offs, thereby

preventing any damage to the blankets.

Autopile provides automatic material flow.Autopile,

the roller conveyor system for automatic pallet trans-

port, ensures that the feeder receives an uninterrupt-

ed supply of printing stock and transports the pile of

printed cardboard away from the delivery. When usedin conjunction with the automatic non-stop feeder, it

delivers fully automatic pile changes at the touch of a

button, with no need for manual operations.

Non-stop device for continuous production.

The automatic non-stop device makes changing piles

far easier. You can activate all functions at the touch

of a button. Manual intervention is no longer neces-

sary. As a result, you can print large runs quickly and

continuously without needing to carry out time-

consuming manual pile changes.

The Preset Plus Feeder at a glance:

Fully automated for the specific format and printing

stock adjustment of the entire feeder

Air settings controlled by characteristic curves

Central suction tape with air presetting values

Speed-compensated rotary valve for sheet

separation

Automatic sheet arrival control

Venturi technology makes sure the sheet is lying

flat at the front lays

Multi-stage sheet monitoring system

Pneumatic pull lay for printing stock-friendly sheet

alignment

Autopile roller conveyor system for uninterrupted

paper supply and empty pallet removal at the

Preset Plus Feeder

Fully automated non-stop feeder for continuous

production


Makeready times:Performed via presets, automated feeder adjustment enables you to cut makeready times

during format and printing stock changeovers by up to five minutes compared presses with lower levels of auto-

mation. The ability to store settings minimizes makerady times for repeat jobs even further. Productivity:The

cutting-edge, ultra powerful feeder can easily cope with extremely high production speeds. It achieves stable pro-

duction conditions for a broad range of printing stock. The sheeter CutStar enables you to use inexpensive reel

stock. Quality:You can attain an extremely high level of quality thanks to precise feed registration and even pro-

cess scratch-sensitive materials successfully. Integration:The Prinect Press Center is incredibly easy to use and

saves time. Environment:The feeder helps safeguard the environment by reducing wastage, thereby saving onvaluable resources.

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Precision for Top Results.

How the Printing Unit and Sheet Travel of the

Speedmaster CD 102 Deliver Reliable Quality.

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Carefully conceived technology and the ultimate in ergonomics

the printing units of the Speedmaster CD 102.

The printing unit thought through down to the last

detail.Top print quality requires absolute precision.

The tried-and-tested technology of the printing units

in the Speedmaster CD 102 is designed with pre-

cisely this in mind. The cylinder arrangement ensures

smooth sheet travel for all grammages from thin

paper to stiff card.

Plate changes in an instant.With the automated plate

changer AutoPlate every plate is clamped quickly and

true-to-register.

Inking technology.The Speedmaster CD 102 is

equipped with extremely quick-action ink fountains.

Whats more, components in the inking unit help

to effectively cut your makeready times and waste.

These include the preinking profile, the intelligent pre-

and post-dampening program, and the automatic dis-

tributor switchoff that ensures the color profile is not

lost when printing is interrupted. The point at which

the distributor comes into play can be adjusted on the

fly via the Prinect Press Center using the distributor

remote control function.

Faster inking unit reaction for rapid changes.Color

adjustment is further optimized by the software-con-

trolled Color Fast Solution module, which speeds up

inking unit response by 50 to 70 percent. When there

are large changes in the volume of ink applied, auto-

matic monitoring of the dampening solution quantity

delivers a uniform ink/water balance, which ensures

stable print quality.


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The optimum temperature for stable conditions.

To achieve highest productivity it is possible to equip

the Speedmaster CD 102 with the inking unit tempera-

ture control system CombiStar. To do this, three ink

distributors and the fountain roller on each printing

unit are replaced with the patented Heidelberg rollers

and their temperatures are controlled. Regulating the

temperature ensures stable printing conditions and inkdensities, allowing you to increase production speeds

and cut down on waste.

Alcolor the successful dampening system for high

productivity.The speed-compensated dampening

system Alcolor with pneumatically switchable

intermediate roller that functions as a link to the ink-

ing unit ensures an incredibly thin film of dampen-

ing solution and a consistent ink/water balance. As a

result, you benefit from optimum dampening regard-

less of the printing speed, outstanding color brilliance,

and quick drying. The dampening system Alcolor can

be easily converted for alcohol-reduced printing.

The Vario function of the dampening system removes

dirt particles from the plate during the production

run. This effectively prevents hickeys and helps avoid

any disruption to production processes.

Modular washup devices clean up quickly.The modu-

lar blanket washup device follows a carefully thought-

through design concept. Its oscillating, counter-rotat-

ing brush delivers superb washup results. WashStar

removes used cleaning agent and automatically rinses

the collecting pans. Whats more, production can

even recommence while WashStar is operating.

Sheets that travel on a cushion of air.The AirTransfer

system of the Speedmaster CD 102 ensures scratch-

and mark-free sheet travel. Venturi nozzles create

a cushion of air that guides sheets from one printing

unit to the next without coming into contact with

the printing stock right up to the delivery. The

AirTransfer system is automatically activated when

a paper thickness of less than 0.3 mm (0.012 in) is

entered on the central Prinect Press Center.

The printing unit and sheet travel at a glance:

Printing unit of robust and solid construction

Automated plate changer AutoPlate

Quick-action ink fountains

Color Fast Solution for rapid inking unit response

Inking unit temperature control CombiStar for

stable printing conditions and ink densities

Speed-compensated dampening system Alcolor

Vario function to prevent hickeys

Modular washup device for cleaning the blanket

and impression cylindersAirTransfer system for contact-free sheet travel


Makeready times:You can cut your makeready times using AutoPlate and programmable, modular washup

devices. Productivity:Color Fast Solution enables you to speed up inking unit reactions by 50 to 70 percent.

Quality:Mark- and scratch-free transfer from printing unit to printing unit thanks to the AirTransfer system. You

benefit from a stable ink/water balance throughout the entire run thanks to the CombiStar inking unit temperature

control system and the Alcolor dampening system. Integration:You can quickly and easily control all functions of

the AirTransfer system via the central Prinect Press Center. The Prinect Press Center also enables you to remotelyadjust the points at which the distributors come into play on the fly.

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The Art of the Special Surface.

The Coating Units of the Speedmaster CD 102

Meet the Most Exacting of Requirements.

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Choose the coating system that suits your needs.

Different coating requirements demand different tech-

nologies. That is why we offer a range of coating sys-

tems that can be used in the Speedmaster CD 102.

Decide for yourself you can choose between a

two-roller system and a chambered blade system.

The latter is available in a conventional system or

as a Flexokit for special applications. In addition

to these systems there is also the Modular

Coating System in the final printing unit of the

Speedmaster CD 102, which is ideal for those just

starting off in coating applications. Whether entry-level system or high-end version make sure you

get the right system for your requirements.

You can choose from several different systems when selecting the

coating unit for your Speedmaster CD 102.


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Flexokit perfect for the most exacting of needs.

The closed chambered blade system of the

Speedmaster CD 102 coating unit makes sure you can

meet even the most demanding of customer require-

ments. This system is the ideal solution, particularly

if you often need to process special coatings such as

metalures, gold, silver, iriodine and inks that foam

easily. It is perfect for folding carton, label and com-

mercial printers who work with these coatings.

Designed to deliver quality.You can adjust the diago-

nal register in the coating unit by +/ 1 mm (0.039 in)via the Prinect Press Center. This is especially impor-

tant for the quality of spot coatings.

Modular Coating System the ideal entry-level

solution.The Modular Coating System is the most

cost-effective solution if you only apply coatings to

a small proportion of your print jobs. The cham-

bered blade system can be installed in place of the

blanket washup device in the final printing unit of a

Speedmaster CD 102 that does not have a coating

unit. This increases flexibility because the final print-

ing unit can be used either as a normal offset printing

unit or as a coating system for full-area dispersion

coatings.

Save time with the coating supply unit.The univer-

sal coating supply system CoatingStar significantly

cuts your makeready times when changing coatings.

Thanks to CANopen, the system can be operated at

the units convenient control panel or centrally at the

Prinect Press Center. Minimizing the amount of resid-

ual coating left in the system delivers visible savings.

CoatingStar processes all types of coatings.

The coating systems at a glance:

Coating systems from Heidelberg that are suitable

for all requirementsConventional chambered blade system for high-

quality gloss and spot coatings

Flexokit for spot and special coatings

Modular Coating System for full-area protection

using dispersion coatings

Easy-to-use universal coating supply system

CoatingStar

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Dry and Ready for Finishing.

The Dryer Systems in the Speedmaster CD 102

Speed up Your Production Times.

DryStar Combination is perfectly attuned to sheet travel in the

Speedmaster CD 102.

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Systematic drying.The special, highly efficient

dryer systems help you harness the full potential

of the application spectrum covered by your

Speedmaster CD 102. Depending on your needs you

can choose between drying units and an end-of-press

dryer all tailored to your specific applications. As

a result, you can accelerate finishing and speed up

delivery.

The drying units for special press congurations:

Speedmaster CD 102 double-coating configurations

(e.g. Speedmaster CD 102-6+LYYL)

Speedmaster CD 102 Duo presses

(e.g. Speedmaster CD 102-LY-6+L)

Speedmaster CD 102 coating presses

(e.g. Speedmaster CD 102-LYYL), these are

equipped with DryStar LYL, which consists of hotair/IR dryers that can be flexibly configured.


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The DryStar end-of-press dryer efficiency in the

delivery.The dryer DryStar Combination, which is

integrated into the delivery, is the ideal drying solution

for coating applications. It combines infrared, hot-air

and circulating air modules. Optimally attuning the

drying system to the press delivers a previously

unimaginable level of efficiency.

The system is easy to use and, thanks to CANopen,

can be operated from the Prinect Press Center or the

delivery control panel. An automatic dryer mechanism

implements all settings for standard jobs. DryStar

Advanced means that all dryer settings can be stored

with the relevant job. This dramatically cuts setup

times for repeat jobs.

When using the Modular Coating System, only DryStar

Coating is required in the short delivery. The dryer

consists of a plug-in unit that combines IR and hot

air.

UV drying as an integrated concept.The DryStar sys-

tem delivers full flexibility and maximizes the produc-

tivity of the Speedmaster CD 102. And these benefits

now apply to UV printing, too. For this purpose, each

unit can be fitted with a dryer preparation facility

that enables a UV interdeck dryer for ink hardening

to be installed at the required position in a matter

of minutes, without the need for tools. A UV deliverydryer with up to three lamps in the extended delivery

ensures reliable hardening of the UV coating. The unit

is operated simply and quickly at the Prinect Press

Center.

Unfortunately, UV lamps can also create unwanted

heat radiation, which can distort the printing stock.

The solution comes in the form of CoolCure UV,

which uses an inertization process a cold form of

UV drying to dramatically cut heat radiation. This

ensures that even sensitive printing stocks can be

safely processed at high production speeds. Lower

temperatures in the pile also mean theres no need towait for long periods before you can begin finishing

operations.

Instant Start minimizes washup times.In UV print-

ing, dryers previously had to be switched off during

washup procedures to guard against an explosion.

The lamps had to cool down, solvent vapors had to be

extracted, and the dryers started up again. This cost

printshops valuable time. With Instant Start, there are

no costly waiting times when washing the blanket.

This saves you up to eight minutes on each washup

procedure.

The dryer systems at a glance:

The ideal dryer system for all requirements

High-performance drying units equipped with hot-

air/IR dryers

End-of-press dryer tailored to the application and

delivery type

UV interdeck and end-of-press dryers for top results

in UV printingCoolCure UV delivers a significant reduction in heat

radiation

Minimization of washup times thanks to Instant

Start


Makeready times:Instant Start can help cut waiting times for blanket washup by up to eight minutes.

Productivity:You can achieve reliable drying at high print speeds because DryStar is optimally attuned to sheet

travel in the press. Quality:Optimum drying procedures deliver the ultimate in gloss levels. Integration:Thanks

to CANopen, the dryers can be operated centrally from the Prinect Press Center. Ergonomics:You benefit from

being able to access the plug-in units easily from the operators side via guide rails. There is no need for manual

cabling work or attaching hoses by hand. The sheet travel path can be cleaned without having to remove thedryers.

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Consistent Quality from Start to Finish.

The Preset Plus Delivery Ensures Precisely

Aligned Piles, Creating the Ideal Conditions

for Finishing.

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Perfect piles for perfect finishing.


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Makeready times:You benefit from extremely short makeready times. When changing printing stock, automatic

adjustment of the delivery via preset functions delivers time savings of up to five minutes compared to less auto-

mated presses. Productivity:All features at the delivery are designed to ensure stable production at high

speed for handling a broad range of printing stock. Quality:You achieve scratch-free and mark-free sheet

travel throughout the press, right up to the delivery. Neatly aligned pile edges for optimum finishing conditions.

Integration:You can quickly and easily manage all delivery presets on the central Prinect Press Center.

Environment:Efficient powder application reduces consumption. Cleaning of the process air helps to ensurea pleasant working environment in the pressroom.

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Tidy and neatly aligned the perfect pile.The Preset

Plus Delivery will help you achieve highly accurate

pile formation quickly and cost-effectively. Venturi

nozzle technology in the sheet guide plates in the

delivery area and aerodynamically designed gripper

bars ensure optimum paper travel.

The presettable, dynamic sheet brake deceleratessheets in a controlled manner. To do this, the brake

modules are accelerated to close on production speed

each time a sheet travels through them. As soon as

the brake has a secure hold on the sheet, the speed

is reduced to the preset delivery speed.

The presettable delivery air system uses a stream of

air that can be precisely calibrated to ensure that the

pile is formed with the neatly aligned edges essential

for optimum finishing.

Fast and straightforward thanks to automatic settings.

When you input the sheet format and grammage, the

delivery format and air settings are automatically

preset. This function significantly reduces your make-

ready times.

Additional settings are made centrally on the Prinect

Press Center or by using the jogwheel on the easy-to-

use delivery control panel. This streamlines processes

and provides direct access during production, therebysaving you valuable time.

The Preset Plus Delivery at a glance:

Dynamic sheet brake and delivery air system for

optimum, mark-free quality all the way to the pile

Transmission of all preset values from the Prinect

Press Center to the delivery

Automatic positioning of all sheet guidance

elements

Fine adjustment easily performed using the

jogwheel on the delivery control panel

The ultimate mark-free quality with the dynamic sheet brake.


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Get Prinected.Prinect is the printshop workflow and

your path to integrated print production. Prinect

brings together production and management pro-

cesses in a single workflow. Get Prinected for op-

timized processes and greater cost efficiency in your

printshop.

Active management of the printing process based on

stored data.The aim of every printshop is to produce

print products rapidly, cost-effectively and to the high-

est quality standards. Cost-effective print production

begins when a job is accepted and costed and contin-ues through the prepress and press stages to finishing

and invoicing. The only way you can make decisions

based on sound data and actively manage processes

is if you have up-to-the-minute information on how

each job is progressing. Print jobs can then be imple-

mented within the tightest of timeframes and you

can keep a handle on quality and costs even when

unscheduled changes need to be made.

End-to-end transparency accelerates decision making.

Prinect, the printshop workflow, is based on the uni-

versal data format JDF. This renders each individual

process transparent, thereby enabling end-to-end

management of the printshop. Everybody involved in

the process uses a single stock of data, the central

JDF document, which incorporates all relevant infor-

mation in a digital job folder. Prinect is made up of

various software and hardware modules that can be

combined according to your requirements. The level

of integration in your printshop is determined solely

by your needs, but can be altered or expanded at anytime. Other makes of system can also be integrated.

Ultimate automation and direct control.Prinect can

do even more though. It automates processes that

have previously been executed manually, making

them far faster and less prone to errors. This frees

you up from routine tasks while enabling you to stay

in full control at all times, so that you can intervene

and make adjustments if necessary. Heidelberg is

therefore the only manufacturer to offer a printshop

workflow that integrates and manages the entire print

production process Prinect.

Prinected.

Prinect Integration Changes Your Processes

and Delivers Lasting Quality and Cost Efficiency

Gains.

20


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21

Get Prinected. The Prinect Press Center control sta-

tion integrates the press into the Prinect workflow.

Prinected. Prepress ink presettings reduce makeready

times and waste.Short makeready times are essential

to cost-efficient production in the modern printshop.

This is also where Prinect integration can have a

major impact. Prinect links the pressroom to prepressoperations, thereby providing direct access to ink

presetting data from the prepress stage at the press

itself, where it can be used to automatically adjust ink

zones.

There is no faster way to ink up even the first pull

brings you close to the OK sheet. Whats more, the

Prinect Press Center also generates a job preview,

which enables you to easily identify and select the

right job. A further benefit of the Prinect Press Center

is that it allows you to load and prepare the next job

in line while production of the previous job is still

underway. Your press productivity will be dramatically

increased.

Prinected. Consistent color quality and proof and

print results that match.In order to satisfy both qual-

ity requirements and commercial concerns equally,

it is important to standardize the printing process.

This ensures that the desired quality can be achieved

at all times. That is why Prinect includes calibra-tion, profiling and quality control tools that make

sure your proof and your print result match, that

the Speedmaster CD 102 inks up fast, and that the

press delivers consistent production quality. A unique

closed loop between prepress and press makes sure

the current job always keeps on track. For example, if

a new batch of ink causes the dot gain to change, the

color measuring system will register this and transmit

it direct to prepress so that characteristic curves and

profiles can be adjusted accordingly. The next set of

printing plates are immediately adapted to the new

production conditions and all color-related production

parameters are also available for repeat jobs and for

profile adjustment in the creation of proofs. Thanks

to Prinect, proof, plate and printing are integrated for

the first time into an end-to-end color control pro-

cess.

Prinected. Cost transparency makes management

and costing easier.The Prinect Press Center of the

Speedmaster CD 102 integrates the press directly into

Prinect business management processes. Current pro-

duction data is recorded centrally and made available

in real time for costing, planning and other commer-

cial processes. This means you can identify the exact

stage that a job has reached at any one time, which is

crucial when you need to quickly ascertain the work-

load involved in making changes. In other words, you

no longer need to spend vast amounts of time look-

ing into a job and making a whole series of inquiries.

Prinect takes care of everything and can analyze and

present each job quickly and concisely.

Advantages for your printing process:

Makeready times:Presetting your press using prepress data helps cut your makeready time dramatically.

Productivity:Shorter makeready times and minimum waste boost your productivity. Quality:Optimized and

standardized processes enable you to achieve maximum and stable quality standards. Integration:The ultimatedata management solution delivers benefits throughout the entire workflow.


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Working in Perfect Harmony.

Make the Most of the Speedmaster CD 102

by Using the Star System from Heidelberg.

Be prepared for every eventuality by using Star System

peripherals.

22

Star System.Short makeready times, maximum pro-

ductivity, and high print quality are essential qualities

that make a printshop successful. To achieve this

success, all the components that go to make up a

press must be perfectly coordinated. That is whywe offer both presses and peripherals from a single

source.

All the units are developed directly by Heidelberg

or in close cooperation with well-known suppliers.

Installation and servicing are carried out by the

renowned Heidelberg service network. All this helps

you get the most from your Speedmaster CD 102.

CutStar

FoilStar

CombiStar

ScrollStar

InkStar/InkStar Direct

DryStar UV

CleanStar

PowderStar

AirStar

DryStar

CoatingStar

WashStar


23/26

The advantages of reel printing in sheetfed offset.

The sheeter CutStar ensures that reel stock is pro-

cessed efficiently by the Speedmaster CD 102. The

cheaper cost of reel stock and the ability to vary sheet

cutoff lengths can help you reduce your printing stock

costs considerably. The flexible installation of CutStar

allows you to switch between sheet and reel modes in

a matter of minutes.

Smooth sheet travel for difficult printing stock.

With StaticStar Compact and StaticStar Advanced,

Heidelberg offers a high-quality anti-static system for

feeder and delivery that ensures excellent sheet sepa-

ration in the feeder pile, smooth sheet travel and neat

pile formation.

Heidelberg also offers foil printers a foil package

specially designed for the Speedmaster CD 102 that

makes it far easier to process printing stock that

is very thin or can easily become electrostatically

charged.

The right Star for the printing unit.The ultra-efficient

ink supply system InkStar is the ideal solution

for automatically filling the ink fountains of the

Speedmaster CD 102. In contrast to conventional ink

metering, the 2 kg (4.41 lbs) ink cartridges this system

uses are completely emptied using compressed air,

leaving virtually no residual ink in spent cartridges.As a result, your ink consumption is significantly

reduced.

Cold foil finishing for dazzling effects.With FoilStar,

the cold foil module from Heidelberg, you can pro-

duce a whole host of exceptional surface finishes for

labels, packaging, and high-end commercial work,

offering stunning metallic effects that create excel-

lent added value for your customers print products.

Two printing units are involved in applying cold foil

with FoilStar. The first of these applies fast-drying

adhesive via an offset printing plate. In the second,

the cold foil unit, the foil and sheet are fed into the

nip between the blanket and impression cylinders and

pressure is applied to transfer foil to the areas of the

sheet coated in adhesive. Cold foil finishing offers you

all the benefits of offset printing with the same high

productivity levels you have come to expect from your

Speedmaster.

Minimum powder consumption and soiling.

The PowderStar AP 500 from Heidelberg is a unique

powder spray device. The 24 powder nozzles in its

three powder spray tubes distribute powder evenly

over the sheet. Because it operates at a higher

application pressure than conventional systems, less

powder is deflected from the sheet. Powder is applied

more efficiently and you therefore need less. In addi-tion, far less cleaning is required.

The process air cleaning system CleanStar collects

any stray powder and extracts it via four suction

points positioned around the delivery pile. An auto-

matic self-cleaning facility in the delivery air system

and additional brushes for cleaning the gripper bars

and chains make CleanStar even more efficient.

Energy efficiency and a stable pressroom climate.

Heidelberg uses only ultra energy-efficient systems in

the Speedmaster CD 102. A good example of one of

these systems is the air supply cabine AirStar, which

is twice as efficient as conventional systems thanks to

its unique turbo radial technology.

The water cooling systems which use water to effi-

ciently remove waste heat from the press cut energy

consumption while ensuring a stable pressroom cli-

mate. This creates the ideal conditions for achieving

optimum print results.

23


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24

Technical Data Speedmaster CD 102

Printing stock

Min. sheet size mm mm

(. in . in)

Max. sheet size mm , mm

(. in . in)

Max. print format mm , mm

(. in . in)

Max. print format

with AutoPlate

mm , mm

(. in . in)

Thickness . mm . mm(. in . in)

Gripper margin mm mm

(. in . in)

Print output

Maximum , sheets/hour

Plate cylinder

Undercut . mm (. in)

Undercut with AutoPlate . mm (. in)

Distance from leading edge

of plate to start of printing

mm (. in)

Distance from leading edge of plate

to start of printing with AutoPlate

mm (. in)

Plates

Length width mm , mm

(. in . in)

Length width

with AutoPlate

mm , mm

(. in . in)

Thickness . mm . mm

(. in . in)

Thickness

with AutoPlate

. mm . mm

(. in . in)

Blanket cylinder

Length width

(metal-backed blanket)

mm , mm

(. in . in)


Thickness (blanket) . mm (. in)

Length width

packing sheet

mm , mm

(. in . in)

Coating blanket cylinder

Length width

(metal-backed coating blanket)

mm , mm

(. in . in)

Length width

coating plate

mm , mm

(. in . in)


Distance from leading edge

of coating plate to start of coating

mm (. in)

Max. coating area mm , mm

(. in . in)

Pile heights

(incl. pile board and pile support plates)

Preset Plus Feeder , mm (. in)

Preset Plus Delivery , mm (. in)

Elevated press + mm (+ . in)

Sample conguration

Dimensions of the Speedmaster CD -+L

with Preset Plus Feeder and Preset Plus Delivery

and two delivery extension modules

Number of printing units

Length . m (. in)

Width . m (. in)

Height . m (. in)

Technical data can vary according to job, ink, printing stock and, possibly,

other factors.


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29

Solution components

Commercial printing Packaging printing

Management Prinect Prinance

Prinect Integration Manager

Prinect Integration Manager

Prepress Prinect Prepress Manager

Prinect Signa Station

Prinect MetaDimension

Suprasetter

Prinect Prepress Manager

Prinect Signa Station

Prinect MetaDimension

Suprasetter

Press Prinect Pressroom Manager


Prinect Image Control

Prinect Auto Register

Prinect Pressroom Manager


Prinect Image Control

Postpress Prinect Postpress Manager

Stahlfolder TH

Stitchmaster ST

Eurobind

Polar

Varimatrix

Dymatrix Pro

Diana X

Systemservice Maintenance, service contracts, repair contracts, Remote Services,

Print Color Management, Original Heidelberg Service Parts, softwaremaintenance, extended service availability, expert support

Saphira Proofing supplies, plates, inks, chemicals, blankets and other

consumables

A whole range of Heidelberg products is ideally suited

for use alongside your Speedmaster CD 102.

The table below lists all the components that make

sure you achieve peak performance:


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00.9

92.8

666/01en

Heidelberger Druckmaschinen AG

Kurfuersten-Anlage 5260

69115 Heidelberg

Germany

Phone +49 6221 92-00

Fax +49 6221 92-6999

www.heidelberg.com

Publishing Information

Printed in: 04/08

Photographs: Heidelberger Druckmaschinen AG

Platemaking: Suprasetter

Printing: Speedmaster

Finishing: Stahlfolder, Stitchmaster

Fonts: HeidelbergGothicMl

Printed in Germany

Trademarks

Heidelberg, the Heidelberg logotype, AirStar, Alcolor, AxisControl,

CleanStar, CoatingStar, CombiStar, CutStar, Diana, DryStar,

Dymatrix, InkStar, MetaDimension, PowderStar, Prinance, Prinect,

Prinect Pressroom Manager, Saphira, ScrollStar, Signa Station,

Speedmaster, Stahlfolder, Stitchmaster, Varimatrix and WashStar

are registered trademarks of Heidelberger Druckmaschinen AG

in the U.S. and other countries. Eurobind, Prinect Press Center,

StaticStar and Suprasetter are trademarks of Heidelberger

Duckmaschinen AG in the U.S. and other countries. All other

trademarks are property of their respective owners.

Subject to technical modifications and other changes.

Documents

Brochure Speedmaster CD 102 En