Bucket Elevator - CrustBuster Speed King Inc. · FAILURE TO READ THIS BUCKET ELEVATOR MANUAL AND ITS SAFETY INSTRUCTIONS IS A MISUSE OF THE EQUIPMENT. Sign Off Sheet ... Read and

BucketElevator

OWNER'S MANUAL

# 19019900 (01-99)

Table of Contents

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Front CoverOperator Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Pre-Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Lubrication and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Repair Parts:Head Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17Boot Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Ladders and Cages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Mid Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21Platforms

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Rest (Right & Left Sections) . . . . . . . . . . . . . . . . . . . . . . . . . 24-25Large Distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Small Distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Distributor Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Rest w/Step-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Two-Way Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Adjustable Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Belt and Bucket Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-44

WarrantyCrustBuster/Speed King, Inc. of Dodge City, Kansas, warrants consumer products, so faras the same is of our own manufacture, against defects in material and workmanship undernormal and reasonable use for a period of one (1) year after date of delivery to the originalpurchaser. Our obligation under this warranty is limited, however, to furnishing areplacement part for a defective part, or at our option to repair the defective parts withoutcharge, either method F.O.B. our works, provided the consumer gives CrustBuster/SpeedKing,Inc. written notice within ten (10) days after said part appears to be defective andaffords CrustBuster/Speed King,Inc. an opportunity to inspect. Unless otherwise expresslyagreed to by CrustBuster/Speed King,Inc., the consumer shall bear the expense ofinstallation.

CrustBuster/Speed King, Inc. will not be liable for consequential damages where the loss iscommercial, including but not limited to loss of profit, delays or expenses.

This warranty sets forth the extent of our liability. The foregoing is in lieu of all otherwarranties, expressed or implied, including any warranties that extend beyond thedescription of the product.

1

Operator Qualifications

Operation of this Bucket Elevator shall be limited to competent and experienced persons. In addition,anyone who will operate or work around a Bucket Elevator must use good common sense. In orderto be qualified, he or she must also know and meet all other requirements, such as:

1. Some regulations specify that no one under the age of 16 may operate power machinery.It is your responsibility to know what these regulations are in your area or situation.

2. Current OSHA regulations state in part: "At the time of initial assignment and at leastannually thereafter the employer shall instruct EVERY employee in the safe operation ofservicing of all equipment with which the employer is, or will be involved."

3. Unqualified persons are to STAY OUT of the work area.4. A person who has not read and understood all operating and safety instructions is not

qualified to operate the machinery.

FAILURE TO READ THIS BUCKET ELEVATOR MANUAL ANDITS SAFETY INSTRUCTIONS IS A MISUSE OF THE EQUIPMENT.

Sign Off Sheet

As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operationand safety procedures with this Bucket Elevator. We include this sign off sheet for your convenienceand personal record keeping.

DATE EMPLOYER EMPLOYER'S SIGNATURE

2

BE ALERT! Your Safety is involved.

General Safety StatementWATCH FOR THIS SYMBOL. IT POINTS OUT IMPORTANTSAFETY PRECAUTIONS. IT MEANS "ATTENTION �� BECOMEALERT!" YOUR SAFETY IS INVOLVED.

It is your responsibility as an owner, operator, or supervisor to know and instruct everyoneusing this Bucket Elevator at the time of initial assignment and at least annually thereafter, ofthe proper operation, precautions, and work hazards which exist in the operation of this BucketElevator in accordance with OSHA Regulations.

Safety Is No AccidentThe following safety instructions, combined with common sense, will save your equipmentfrom needless damage and the operator from unnecessary exposure to personal hazard. Payspecial attention to the caution notes in the text. Review this manual at least once each yearwith new and/or experienced operators.

1. Read and understand the operator's manual before operating this BucketElevator. Failure to do so is considered a misuse of the equipment.

2. Make sure Bucket Elevator is secure before operating.

3. Always keep children away from Bucket Elevator when operating.

4. The motor controls and reset button must be located so that the operator hasa full view of the entire operation.

5. During regular operation of the Bucket Elevator, one person should be in aposition to monitor the operation. A second person should always be nearbyto shutdown the Bucket Elevator in case of an emergency.

6. Make sure everyone that is not directly involved with the operation is out ofthe work area before beginning the operation.

7. Keep the work area clear of grease, oil, water, and other objects that couldcause a slip or a fall.

3

8. Make sure all safety devices, shields, and guards are in place and arefunctional before beginning the operation.

9. Shut off power to adjust, service, or clean the Bucket Elevator.

10. Keep hands, feet, and clothing away from moving parts. It is a good idea toremove all jewelry before starting the operation.

11. Visually inspect the Bucket Elevator periodically during operation for signsof excessive vibration, loose fasteners, and unusual noises.

Electric Safety1. Electric motors and controls should be wired by a qualified electrician and

meet all standards set by Federal, State, and Local Electrical Codes.

2. Make certain electric motors are grounded.

3. A magnetic starter should be used to protect your motor.

4. Your motor must have a manual reset button.

5. Electrical power must be disconnected before resetting your motor.

6. A main power disconnect switch, with the ability to be locked in the offposition, should be provided. The switch should be locked in the off positionwhenever work is to be done on the Bucket Elevator or the Bucket Elevatoris going to be left unattended.

7. Disconnect power before resetting motor overload.

CAUTION1. Read and understand instruction manual before operating.2. Keep all safety shields and devices in place.3. Make certain everyone is clear before operating machine.4. Keep hands, feet, and clothing away from moving parts.5. Shut off power to adjust, service, or clean.6. Make sure machine is secured before operating.7. Disconnect power before resetting motor overload.8. Make certain electric motors are grounded.

4

DANGER

KEEP HANDS AND FEET AWAY FROM INTAKE

General Information………Read this manual carefully before attempting to erect or operate your new Bucket Elevator. Then,keep it handy for reference. It contains not only step-by-step assembly instructions, but alsocomprehensive operation, maintenance, and parts replacement data. Careful observation of theinstructions in this manual can add greatly to the life of your equipment and assure satisfactoryperformance.

The Bucket Elevator handles most free flowing bulk materials efficiently and reliably. Speciallyengineered for service with corrosive material such as fertilizer, the Bucket Elevators are constructedof carefully selected corrosion-resistant components. Lift buckets are made of durable and lightweightlinear polyethylene. Heavy duty bearings are protected by dust seals. Seams are welded continuouslyand flange joints are sealed.

Specifications………

ENGLISH 60 TPH 90 TPH 120 TPHMETRIC 55 Metric TPH 82 Metric TPH 109 Metric TPH

BUCKET SIZE 10" x 6"MEDIDA DE LA CUBETA

DE EL ELEVADOR 25.40 cm x 15.24 cmBUCKET CENTERS 15" 10" 8"

MEDIDAS DE CENTRODE LA CUBETA 38.1 cm 25.40 cm 20.32 cm

Capacity is based on 60 PCF Material.

Additional or specific information is always available on request from the factory.

Specifications are subject to change without notice.

5

English MetricA 35 5/8" 90.5 cmB 44 3/8" 112.7 cmC 94 1/2" 240 cmD 92 1/4" 234.3 cmE 56 1/4" 142.8 cmF 21 5/8" 54.9 cmG 10" 25.4 cmH 5 5/8" 14.3 cmI 17 9/16" 44.6 cmJ 48" 121.9 cmK 6" 15.2 cmL 7 11/32" 18.7 cmM 30" 76.2 cmN 21" 53.3 cm

60 TPH 90 TPH 120 TPH

55 MetricTPH

82 MetricTPH

109 MetricTPH

Bucket SizeMedida de la cubeta

de el elevador

10" x 6"25.40 cm x 15.24 cm

Bucket CentersMedidas de centro

de la cubeta

15"38.1 cm

10"25.40 cm

8"20.32 cm

Dimensional Drawing………

6

Pre-Operation Check List………� Before operating your Bucket Elevator for the first time, check the following:

1. Check the entire installation for security. Be sure all bolts are tight. Be sure bracing and guysare secure. Also, see that safety shields, inspection covers and devices are in place.

2. Check gear reducer lubricant level.3. Check adjustment of drive and lift belts.

� After a few hours of operation, check and readjust all belts to compensate for initial stretch.

� After the first 150 hours of operation, change the oil in the gear reducer.

� Before each elevator operation, check and service the elevator as follows:1. Adjust lift belt tension.2. Adjust v-belt (motor drive belt) tension.3. Check drive chain and lubricate as required.4. Check gear reducer and add lubricant as required.5. Check head and boot pulley bearings and lubricate as required.6. Check for caked or packed deposits or obstructions in the elevator.

Operation Sequence………START-UP……… Start elevator with buckets empty. Run empty for a few minutes to flex the belt

and check lift belt alignment and tension in accordance with the Belt TensionAdjustment and Alignment Section on page 39.

STOP……… Stop elevator after feed is discontinued and all material is discharged. Clean outelevator after each use.

FEED……… Feed material into elevator at a uniform rate within rated elevator capacity.

PERIODIC CLEANOUT………To maintain optimum performance periodically check for restrictions in theelevator input and ouput sections. Remove all caked or packed deposits. Theremovable cleanout gates facilitate cleaning of the boot section. Clean all residueor deposits from the buckets. Clean any deposits from the head pulley.

Lubrication………Lubricate the elevator in accordance with the following lubrication schedule.

LUBRICATION SCHEDULE

ITEM LUBRICANT SCHEDULE

Pulley and CountershaftBearings

Bearing greaseapplied at zerks

Every 4 hours when conveyingtripolyphosphate. Every 10 hours whenconveying nitrate. Every 30 days whenconveying grains or feeds.

Drive Chain Bearing greaseapplied on chain

Every 4 hours when conveyingtripolyphosphate. Every 10 hours whenconveying nitrate. Every 30 days whenconveying grains or feeds.

Gear Reducer Refer to Gear Reducer Manual.

Motor Refer to Motor Manual.

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Shutdown and Storage………For temporary shutdown………

1. Discontinue feed and empty elevator before shutting off power.2. Release tension on lift belt and v-belts.3. Clean out elevator boot and remove residue.

For extended shutdown………1. Discontinue feed and empty elevator before shutting off power.2. Release tension on lift belt and v-belts.3. Clean elevator thoroughly.4. Lubricate bearings and chain drive.5. Cover motor and drive for weather protection.6. Cover input hopper.7. Operate elevator periodically during extended shutdown to flex and lubricate parts.

Troubleshooting………If the Bucket Elevator malfunctions, the source of faulty operation may frequently be found byobserving the nature of the fault and applying some simple checks and remedies to correct themalfunction. The following troubleshooting table is provided for this purpose.

TROUBLE POSSIBLE CAUSES REMEDY

1. Normal capacitycannot beattained.

�

�

�

Material is bridging at inlet.

Motor not developing operational RPM.

Material caked on buckets.

Correct method of feeding to insureeven feed at elevator's ratedcapacity.

Correct power source problem.

Clean buckets.2. Unit stalls or

plugs up.�

�

�

�

Belt has too much slack causingbuckets to jam.

Motor not developing operational RPM.

Discharge spout or down spoutingplugged.

Slipping drive.

Make adjustment at take-up bolts.

Correct power source problem.

Check all spouting for foreignmaterial, build-up, dents and turnswhich may impede material flow.

Adjust drive belts and roller chaintension.

3. Noisy operation,i.e., bucketsrattling.

�

�

�

�

Elevator out of plumb.

Belt too loose or not centered onpulleys.

Material caked on pulleys.

Damaged or loose buckets.

Straighten elevator and plumb. Position braces so elevator is notforced out of alignment whenattached to structures which mayshift with loading or unloading.

Take up belt at splice, re-align andtighten belt with take-up bolts.

Clean pulleys.

Replace or tighten buckets.4. Pulley drags or

does not turn.� Frozen bearing. Lubricate or replace bearing.

8

Head Section Repair Partsw/Counter Shaft Drive1 15/16" Shaft / 3 - 5 - 7.5 HP Motor(Standard - Up to 64')

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Head Section Repair Partsw/ Counter Shaft Drive1 15/16" Shaft / 3 - 5 - 7.5 HP MotorStandard (Up to 64')

Item Qty Part No. Description63067300 Head Assembly

(Standard)1 1 82896200 Spout Weldment2 1 16687600 Back Up Strap3 1 10279800 Wiper4 1 82893900 Hood Weldment5 2 15508500 Port Cover 12 x 126 16 16668600 Clip7 2 82623000 Side Weldment8 1 04329900 Pulley 16"

w/Hub & Bushing9 1 12961900 Shaft 1 15/16" x28 3/8"

10 1 14870000 Side Plate* 11 2 03103900 Bearing 1 1/2" 2B Fl

12 2 03022100 Bearing 1 15/16" PB13 2 88467600 Shaft Seal Assembly

14 1 12857900 Key 1/2" x 2 3/8"15 1 16682700 Motor Mount Side RH16 2 16681900 Motor Mount Strap17 1 60000700 Motor Mount Assembly18 1 16683500 Motor Mount Side LH

Item Qty Part No. Description* 19 1 05226600 Chain #60 x 80P* 20 1 04521100 Sprocket #60 70T SF* 21 1 04417200 Bushing 1 15/16"

SF QD* 22 2 83180000 Guard End Cover* 23 1 16709800 Chain Guard Body* 24 1 04457800 Bushing 1 1/2" SDS QD* 25 1 04539300 Sprocket #60 18T SDS* 26 1 15534100 Counter Shaft

1 1/2" x 25 1/2"* 27 1 04418000 Bush 1 1/2" SK QD* 28 1 04285300 Sheave 2B 18.4 SK* 29 1 03504800 V-Belt B-97* 30 Bushing SH QD

1 04388500 For 3 - 5 HP (1 1/8")1 04374500 For 7.5 HP (1 3/8")

* 31 1 04301800 Sheave 2B 4.0 SH* 32 6 16711400 Guard Bracket* 33 1 15910300 Guard End* 34 1 16136400 Belt Guard Body

35 2 15688500 Port Cover 9 x 12

* Part # 92010800 (power kit for counter shaft drive) includes these items.

* These items are not included in #63067300

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Head Section Repair Partsw/Shaft Mount Gear Box1 15/16" Shaft / 3 - 5 HP Motor(Standard - Up to 64')

11

Head Section Repair Partsw/ Shaft Mount Gear Box1 15/16" Shaft / 3 - 5 HP MotorStandard (Up to 64')




10 1 14870000 Side Plate11 2 16707200 Jack Shaft Cover12 2 03022100 Bearing 1 15/16" PB13 2 88467600 Shaft Seal Assembly

* 14 2 14952600 Motor Mount Ext.

Item Qty Part No. Description15 1 16682700 Motor Mount Side RH16 2 16681900 Motor Mount Strap17 1 60000700 Motor Mount Weldment18 1 16683500 Motor Mount Side LH

* 19 1 16712200 Anchor* 20 1 16713000 Belt Guard Bracket* 21 1 06090500 Reducer 3-5 HP

Dodge TXT215* 22 1 06001200 Reducer Bush 1 15/16"* 23 2 03533700 V-Belt B-71* 24 1 04371100 Sheave 2B 5.6 SDS* 25 1 04303400 Sheave 2B 6.8 SDS* 26 2 04260600 Bush 1 1/8" SDS QD* 27 1 16708000 Reducer Guard Back* 28 1 16701500 Reducer Guard* 29 1 16698300 Guard End* 30 1 83425900 Guard End Cover

31 2 15688500 Port Cover 9 x 12

* Part # 92011600 (power kit for shaft mount drive)includes these items


12

Head Section Repair Partsw/Shaft Mount Gear Box 1 15/16" Shaft / 7.5 - 10 HP Motor(Standard - Up to 64')

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Head Section Repair Partsw/ Shaft Mount Gear Box1 15/16" Shaft / 7.5 - 10 HP MotorStandard (Up to 64')




10 1 14870000 Side Plate11 2 16707200 Jack Shaft Cover12 2 03022100 Bearing 1 15/16" PB13 2 88467600 Shaft Seal Assembly

* 14 2 14952600 Motor Mount Ext.15 1 16682700 Motor Mount Side RH16 2 16681900 Motor Mount Strap

Item Qty Part No. Description17 1 60000700 Motor Mount Assembly18 1 16683500 Motor Mount Side LH

* 19 1 16712200 Anchor* 20 1 16713000 Belt Guard Bracket* 21 1 06087100 Reducer 7.5-10 HP

Dodge TXT315* 22 1 06000400 Reducer Bush 1 15/16"* 23 2 03533700 V-Belt B-71* 24 1 04371100 Sheave 2B 5.6 SDS* 25 1 04303400 Sheave 2B 6.8 SDS* 26 1 04348900 Bushing 1 3/8" SDS QD* 27 1 16708000 Reducer Guard Back* 28 1 16701500 Reducer Guard* 29 1 16698300 Guard End* 30 1 83425900 Guard End Cover* 31 1 10100600 Eyebolt 3/4" x 7 3/4"* 32 1 06088900 Reducer Back Stop* 33 1 04325700 Bushing 1 1/4" SDS QD

34 2 15688500 Port Cover 9 x 12

* Part # 92014000 (power kit for shaft mount drive)includes these items.

* Part # 92013200 (power kit for shaft mount drive less back-stop) includes these items less item #32.

* These items are not included in #63067300.

14

Head Section Repair Partsw/Shaft Mount Gear Box2 3/16" Shaft / 7.5 - 10 - 15 HP Motor(Medium - 65' to 79')

15

Head Section Repair Partsw/ Shaft Mount Gear Box2 3/16" Shaft / 7.5 - 10 - 15 HP MotorMedium (65' to 79')


(Medium)1 1 82896200 Spout Weldment2 1 16687600 Back Up Strap3 1 10279800 Wiper4 1 82893900 Hood Weldment5 2 15508500 Port Cover 12 x 126 16 16668600 Clip7 2 82623000 Side Weldment8 1 04329900 Pulley 16"

w/Hub & Bushing9 1 12277000 Shaft 2 3/16" x 29 1/8"

10 1 14870000 Side Plate11 2 16707200 Jack Shaft Cover12 2 01812700 Bearing 2 3/16" PB13 2 88468400 Shaft Seal Assembly14 2 14952600 Motor Mount Ext.15 1 16682700 Motor Mount Side RH16 2 16681900 Motor Mount Strap17 1 60000700 Motor Mount Assembly

Item Qty Part No. Description18 1 16683500 Motor Mount Side LH19 1 16712200 Anchor20 1 16713000 Belt Guard Bracket21 1 10100600 Eyebolt 3/4" x 7 3/4"22 1 06087100 Reducer 7-10 HP

Dodge TXT31523 1 06002000 Reducer Bush 2 3/16"24 1 06088900 Reducer Backstop

* 25 2 03533700 V-Belt B-71* 26 1 04371100 Sheave 2B 5.6 SDS* 27 Bushing SDS QD

1 04348900 For 7.5 & 10HP (1 3/8")1 04322400 For 15 HP (1 5/8")

* 28 1 16708000 Reducer Back* 29 1 16698300 Guard End* 30 1 16701500 Reducer Guard* 31 1 83425900 Guard End Cover* 32 1 04325700 Bushing 1 1/4" SDS QD* 33 1 04303400 Sheave 2B 6.8 SDS

34 2 15688500 Port Cover 9 x 12

* Part #60882800 (shaft mount kit for #63075600)includes these items.


16

Head Section Repair Partsw/Shaft Mount Gear Box 2 7/16" Shaft / 15 -20 HP Motor(Heavy Duty - 80' to 100')

17

Head Section Repair Partsw/ Shaft Mount Gear Box2 7/16" Shaft / 15 - 20 HP MotorHeavy Duty (80' to 100')


(Heavy Duty)1 1 82896200 Spout Weldment2 1 16687600 Back Up Strap3 1 10279800 Wiper4 1 82893900 Hood Weldment5 2 15508500 Port Cover 12 x 126 16 16668600 Clip7 2 82623000 Side Weldment8 1 04329900 Pulley 16"

w/Hub & Bushing9 1 16689200 Shaft 2 7/16" x 29 1/2"

10 1 14870000 Side Plate11 2 16707200 Jack Shaft Cover12 2 01810100 Bearing 2 7/16" PB13 2 88469200 Shaft Seal Assy 2 7/16"14 2 14952600 Motor Mount Ext.15 1 16682700 Motor Mount Side RH16 2 16681900 Motor Mount Strap

Item Qty Part No. Description17 1 60000700 Motor Mount Assembly18 1 16683500 Motor Mount Side LH19 1 16749400 Anchor20 1 16772600 Belt Guard Bracket21 1 13437900 Eyebolt 7/8" x 7 1/2"22 1 06094700 Reducer

Dodge TXT41523 1 06095400 Reducer Bush 2 7/16"

TDT424 1 06096200 Reducer Backstop

* 25 3 03533700 V-Belt B-71* 26 1 04466900 Sheave 3B 5.6 SD* 27 1 04322400 Bush 1 5/8" SDS QD* 28 1 16708000 Reducer Guard Back* 29 1 16698300 Guard End* 30 1 16701500 Reducer Guard* 31 1 83425900 Guard End Cover* 32 1 04467700 Bush 1 7/16" SD QD* 33 1 04461000 Sheave 3B 6.8 SD

34 2 15688500 Port Cover 9 x 12

* Part # 60882800 (Shaft mount kit for #63075600)includes these items.

* These items are not Included in #61002200.

18

Boot Section

Item Qty Part No. Description61936100 Boot Assembly

1 2 03021300 Bearing 1 1/2" PB2 2 61935300 Take-up Slide Assy3 8 16668600 Clip4 2 15532500 Port Cover5 2 81598500 Take-up Weldment6 4 15416100 Back-up Strap7 1 83421800 Base Housing8 1 82626300 Hopper Weldment

Item Qty Part No. Description9 1 10155000 Shaft 1 1/2" x 19 3/4"

10 1 80060700 Boot Roller Weldment11 4 16672800 Boot Slide12 2 10181600 Gate13 1 81631400 Housing Side RH14 1 81630600 Housing Side LH15 1 14881700 Housing Back16 2 10188100 Boot Seal17 2 10163400 Back-up Strap

19

Ladder & Cage Repair PartsItem Part No. Description1 80457500 4' Ladder

60884400 4' Ladder Bundle82539800 5' Ladder89346100 5' Ladder Bundle82540600 6' Ladder89345300 6' Ladder Bundle82541400 7' Ladder89344600 7' Ladder Bundle80456700 8' Ladder60883600 8' Ladder Bundle82542200 9' Ladder89343800 9' Ladder Bundle82525700 10' Ladder89342000 10' Ladder Bundle

2 82526500 Ladder Bracket3 82734500 Splice Ring4 82733700 Cage Ring

89833800 Ladder Ring BundleIncludes Items 3 & 4

5 82735200 Flared Ring6 14673800 5' Ladder Cage Bar Strap

14674600 6' Ladder Cage Bar Strap14675300 7' Ladder Cage Bar Strap

*Bundles include Items 1 & 2.

Ladder ExtensionItem Part No. Description

60832300 Ladder Extension BundleIncludes Items 1-3

1 80545700 52" Boot Ladder Extension2 20086500 Extension Ladder Bracket Right3 20087300 Extension Ladder Bracket Left

20

Mid Section Repair Parts

#80458300 4' Mid Section (Shown)#82621400 5' Mid Section#82620600 6' Mid Section#82619800 7' Mid Section#82618000 9' Mid Section#82617200 10' Mid Section

#81217200 4' Heavy Duty Section (Shown)#81216400 5' Heavy Duty Section

5' Mid Section Assemblyw/Inspection Door

Item Part No. Description60879400 5' Mid Assy w/ Inspection Doors

1 80825300 5' Section Weldment2 80823800 Clean Out Panel3 10181600 Clean Out Gate4 80824600 Inspection Door Weldment5 16668600 Clip

5' Mid Section Assembly (Heavy Duty)w/Inspection Door

Item Part No. Description61386900 5' Mid Assy w/ Inspection Door

1 81215600 5' Section Weldment2 80823800 Clean Out Panel3 10181600 Clean Out Gate4 80824600 Inspection Door Weldment5 16668600 Clip

21

Mid Section Repair Parts

8' Mid Section Assemblyw/Inspection Door


1 80826100 8' Section Weldment

2 80823800 Clean Out Panel3 10181600 Clean Out Gate4 80824600 Inspection Door Weldment5 16668600 Clip

10' Mid Section Assemblyw/Inspection Door & Port Hole


& Port Hole1 81038200 10' Section Weldment

2 80823800 Clean Out Panel3 10181600 Clean Out Gate4 80824600 Inspection Door Weldment5 16668600 Clip

22

Service Platform Repair Parts

Item Qty Part No. Description1 1 80802200 Platform Weldment2 2 13378500 Hand Rail 93�"3 7 14631600 Hand Rail Brace4 4 14630800 Hand Rail 74¼"5 1 82514100 Platform Brace6 2 80803000 Platform Hole Cover7 1 81364200 Manhole Cover8 2 20082400 Hand Rail Bracket9 2 15098700 Ladder Extensions

10 2 12554200 Ladder Ext. Spacers11 2 20084000 Hand Rail Short Left12 2 15159700 Ladder Ext. Brackets13 2 20083200 Hand Rail Short Right14 1 84167600 Ladder Ext. Bracket Lt15 1 84166800 Ladder Ext. Bracket Rt

NOTE: The access hole may be positioned in oneof three places. (As shown above, or inposition A or B as illustrated below.) Items#6 & #7 are interchangeable.

23

Rest Platform Repair Parts

Item Qty Part No. Description1 1 82963000 Platform Weldment2 4 15710700 Hand Rail 59¾"3 8 14631600 Hand Rail Brace4 4 14630800 Hand Rail 74¼"5 1 81364200 Manhole Cover6 2 15707300 Ladder Extensions7 1 82964800 Casing Band Weldment8 1 15708100 Casing Band9 1 15709900 Kick Stop

24

Rest Platform Repair Parts Right Section

Item Qty Part No. Description61938700 Platform Assembly -Right

1 1 81635500 Platform Weldment -Right2 4 15557200 Hand Rail 64"3 6 14631600 Hand Rail Brace4 4 14630800 Hand Rail 74¼"5 1 81364200 Manhole Cover6 2 15707300 Ladder Extensions7 1 82964800 Casing Band Weldment8 1 15708100 Casing Band9 1 15709900 Kick Stop

10 4 20082400 Ladder Ext Brackets11 1 81650400 Brace Plate Right12 1 81652000 Platform Hole Cover

25

Rest Platform Repair Parts Left Section

Item Qty Part No. Description61939500 Rest Platform Assy -Left

1 1 81636300 Platform Weldment -Left2 4 15557200 Hand Rail 64"3 6 14631600 Hand Rail Brace4 4 14630800 Hand Rail 74¼"5 1 81364200 Manhole Cover6 2 15707300 Ladder Extensions7 1 82964800 Casing Band Weldment8 1 15708100 Casing Band9 1 15709900 Kick Stop

10 4 20082400 Ladder Ext Brackets11 1 81651200 Brace Plate Left12 1 81652000 Platform Hole Cover

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Large Distributor Platform Repair Parts

Item Qty Part No. Description1 1 80832900 Platform Weldment2 4 13378500 Hand Rail 93�"3 10 14631600 Hand Rail Brace4 4 12349700 Hand Rail 110¾"5 1 80833700 Platform Brace6 2 80803000 Hole Cover Weldment7 1 81364200 Manhole Cover8 2 20082400 Hand Rail Bracket9 1 80831100 Platform Extension

NOTE: The access hole may be positioned in one ofthree places. (As shown above, or in positionA or B as illustrated below.) Items #6 & #7 areinterchangeable.

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Small Distributor Platform Repair Parts

Item Qty Part No. Description1 1 80802200 Platform Weldment2 4 13378500 Hand Rail 93�"3 8 14631600 Hand Rail Brace4 4 14630800 Hand Rail 74¼"5 1 82514100 Platform Brace6 2 80803000 Hole Cover Weldment7 1 81364200 Manhole Cover8 2 20082400 Hand Rail Bracket

NOTE: The access hole may be positioned in oneof three places. (As shown above, or inposition A or B as illustrated below.) Items#6 & #7 are interchangeable.

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Distributor Service Platform Repair PartsItem Qty Part No. Description

1 1 80829500 Platform Weldment2 4 12341400 Hand Rail 37¾"3 4 14631600 Hand Rail Brace4 4 12340600 Hand Rail 49¼"5 1 80830300 Platform Brace6 2 15098700 Ladder Extensions7 1 12337300 Ladder Ext Bracket8 2 12338000 Side Casing Bracket9 1 12339800 Casing Bracket

10 1 81364200 Manhole Cover

Rest Platform w/Step-OffRepair PartsItem Qty Part No. Description

1 1 80904600 Platform Weldment2 1 81364200 Manhole Cover3 6 14631600 Hand Rail Brace4 2 15710700 Hand Rail 59 ¾"5 4 14017800 Hand Rail 35 �"6 2 13925300 Hand Rail 22 13/16"7 2 13923800 Rail Support

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Repair Parts

Two-Way Valve#69065100

Item Qty Part No. Description1 1 83494100 Valve Weldment2 1 16172900 Divider Belt3 2 12221800 Back-up Strap

10" Adjustable Elbow#69054500

Item Qty Part No. Description1 2 83189100 Elbow Tube Weldment2 1 05507900 Clamp Band 10" Pair

Transition10" Square to 10" Round#83766600

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Note: Dimension A is15" for 60 TPH10" for 90 TPH8" for 120 TPH

Belt & Bucket Kits

Belt and bucket kit per foot#67015800 60 TPH 15" Hole Spacing#67016600 90 TPH 10" Hole Spacing#92003300 120 TPH 8" Hole Spacing

Item Part No. Description1 01065200 Elevator Bolt 1/4"-20 x 1"2 Belt PVC 11" Wide x 1'

15778400 60 TPH15638000 90 TPH18484600 120 TPH

3 06506000 Bucket 10" x 6" Plastic4 02016400 Flat Washer 1/4"5 332205 Hex Nut 1/4"6 02164200 Belt Splice

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Counter Shaft DriveAssembly InstructionsFigure #1

STEP 1. Refer to Figure 1.Remove bucket elevator hood andinstall 1 1/2" dia. countershaft "D"in center of head section using 11/2" flange bearings and four (4)1/2" x 1 1/2" carriage bolts andnuts. Install bucket elevator hoodin same manner as it wasremoved.

STEP 2. Refer to Figure 1.Install motor "A" to motor mount "B" using four(4) 3/8" x 1 3/4" HHCS, flat washers, and hexnuts. DO NOT TIGHTEN BOLTS.

STEP 3. Refer to Figure 1.On the side of the head section with only oneshaft end protruding, install the 18.4 SK sheaveand proper bushing "C" on countershaft.

STEP 4. Refer to Figure 1.Install the 4.0 SH sheave and bushing "E" (1 1/8"bushing for 3 to 5 hp motors and 1 3/8" bushingfor 7½ to 10 hp motors) on the motor shaft.Using a straight edge, align sheaves movingmotor to slots provided in motor mount. Whensheaves are aligned, tighten motor bolts andinstall drive belts "F".

STEP 5. Refer to Figure 1.On side of head section with two shaft endsprotruding, install 18 tooth sprocket and 1 1/2"SDS QD bushing "H" on countershaft (lowershaft).

STEP 6. Refer to Figure 1.Install 70 tooth sprocket and 1 15/16" SF QDbushing "G" on the head pulley shaft end (uppershaft). DO NOT TIGHTEN. Install drive chain "I".

STEP 7. Refer to Figure 1.Attach end cap "L" and one (1) end cap "K" tobelt guard body "J" using eight (8) SS 1/4" x 1/2"HHCS, flat washers, and hex nuts. Attach three(3) brackets "M" to guard body using six (6) SS3/8" x 1" HHCS, hex nuts, and twelve (12) flatwashers. The assembled belt guard body mountsto the head section with brackets attaching to thevertical stiffener, hood flange, and head sectionside with six (6) SS 3/8" x 1" HHCS, hex nuts,and twelve (12) flat washers. Tighten all boltsfinger tight and adjust belt guard so there isadequate clearance between the v-belts and thebelt guard. Then, tighten all bolts.

STEP 8. Refer to Figure 1.Attach other end cap "K" to chain guard body"N" using four (4) SS 1/4" x 1/2" HHCS, flatwashers, and hex nuts. Attach three (3) brackets"M" to guard body using six (6) SS 3/8" x 1"HHCS, hex nuts, and twelve (12) flat washers.The assembled chain guard mounts to headsection with the top two (2) brackets bolting tohood flange and bottom bracket bolting to verticalstiffener. Tighten all bolts finger tight and adjustfor proper clearance. Then, tighten all bolts.

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Shaft Mount DriveAssembly InstructionsFigure #2

STEP 1. Refer to Figure 2.Install motor "A" to motor mount "B" using four(4) SS 3/8" x 1 3/4" HHCS, flat washers, and hexnuts. DO NOT TIGHTEN BOLTS.

STEP 2. Refer to Figure 2.Assemble 5.6 SD sheave and proper bushing"C" to motor shaft and 6.8 SD sheave and properbushing "D" to gearbox shaft. Using a straightedge, align sheaves moving motor to slotsprovided in motor mount. When sheaves arealigned, tighten motor bolts.

STEP 3. Refer to Figure 2.Attach end caps "F" and "G" to guard body "E"using eight (8) SS 1/4" x 1/2"HHCS, flat washers,and hex nuts.

STEP 4. Refer to Figure 2.Attach guard back plate "H" to guard bracket "I"using two (2) SS 3/8" x 1" HHCS, hex nuts, andfour (4) flat washers.

STEP 5. Refer to Figure 2.Install belts "J" and adjust tension using bolt onturnbuckle.

STEP 6. Refer to Figure 2.Attach assembled belt guard to back plate "H"using four (4) SS 1/4" x 3/4" HHCS and hex nuts.Adjust guard for proper clearance and tighten allbolts.

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Mid SectionAssembly InstructionsFigure #3

Install, level and anchor the boot section onfoundation. Level it with leveling nuts or shims.The boot being level and plumb is essential forproper operation. Plumb and level bucketelevator as it is being erected.

When platforms are applicable to yourinstallation, refer to the assembly instructionspertaining to the type of platform. If a platformwill not be assembled between mid sections, boltthe flanges together using 3/8" x 1" HHCS andhex nylock nuts.

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Service PlatformAssembly InstructionsFigure #4

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Service PlatformAssembly InstructionsFigure #4

STEP 1. Refer to Figure 4.Remove support plate "F" and place headsection on platform "B". Bolt head section to theplatform on the short side flange (UP leg side)using 3/8" x 1 1/2" HHCS, flat washers, and hexnylock nuts. Replace support plate "F" usingexisting bolts and bolt on top of head sectionflange (DOWN leg side) using 3/8" x 1 1/2"HHCS, flat washers, and hex nylock nuts.

STEP 2. Refer to Figure 4.Install braces "A" to service platform "B" using1/2" x 1 1/4" HHCS, flat washers, and hex nylocknuts. Bolt the four (4) hand rails "C" and two (2)hand rails "D" to braces "A" as shown using1/2"x 1 1/4" HHCS, flat washers, and hex nylocknuts. Bolt the two (2) upper short rails "E" tobrace "A" and head section using 1/2" x 1 1/4"HHCS, flat washers, and hex nylock nuts. Boltthe two (2) hand rail brackets "G" to the headsection end as shown using existing hardware.Attach the two (2) lower short rails "E" to brace"A" and to brackets "G" using 1/2" x 1 1/4"HHCS, flat washers, and hex nylock nuts.

STEP 3. Refer to Figure 4.Attach ladder extensions "H" to the motor mountusing the 1 1/2" spacers, 1/2" x 2 1/2" HHCS, flatwashers, and hex nylock nuts. Bolt the lower endof extensions to the top hole of bracket onplatform using 1/2" x 1 1/4" carriage bolt and hexnylock nuts.

STEP 4. Refer to Figure 4.If ladder extension brackets "I" are required, boltplatform brackets "J" to platform using 1/2" x 11/2" HHCS and hex nylock nuts. Attach brackets"I" to ladder extensions "H" with 1/2" x 1 1/4"HHCS, flat washers, and hex nylock nuts. Boltthe lower end of extensions to brackets "I" with1/2" x 1 1/4" carriage bolts and hex nylock nuts.

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Rest PlatformAssembly InstructionsFigure #5

STEP 1. Refer to Figure 5.Position the platform "B" between the flangeson the mid sections it will be located on. Attachusing 3/8" x 1" HHCS and hex nylock nuts.

STEP 2. Refer to Figure 5.Install braces "A" to platform "B" using 1/2" x 11/2" HHCS, flat washers, and hex nylock nuts.Bolt the hand rails "C" & "D" to braces "A" asshown using ½" x 1 1/4" HHCS, flat washers,and hex nylock nuts.

STEP 3. Refer to Figure 5.Bolt the ladder hand rail support bracket "H" toclamp "G" using 3/8" x 1½" HHCS and hexnuts. Attach the lower end of ladder hand railsto brackets on platform using ½" x 1 1/4"carriage bolts and hex nylock nuts. Bolt the topof ladder hand rails "F" to support bracket "H"using ½" x 1 1/4" carriage bolts and hex nylocknuts. Bolt the kick stop "E" to platform "B"using a ½" x 1 1/4" HHCS and hex nylock nut.

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NOTE: The RIGHT Section is shown inillustration. Assemble LEFT Sectionin same manner.

Rest Platform SectionAssembly InstructionsFigure #6

STEP 1. Refer to Figure 6.Position the platform “B” between the flangeson the mid sections it will be located on. Attachusing 3/8" x 1" HHCS and hex nylock nuts.

STEP 2. Refer to Figure 6.Install braces “A” to platform “B” using ½" x 1½" HHCS, flat washers, and hex nylock nuts.Bolt the hand rails “C” & “D” to braces “A” asshown using ½" x 1 1/4" HHCS, flat washers,and hex nylock nuts.

STEP 3. Refer to Figure 6.Bolt the ladder hand rail support bracket “H” toclamp “G” using 3/8" x 1 ½" HHCS and hexnuts. Attach the lower end of ladder hand railsto brackets on platform using ½" x 1 1/4"carriage bolts and hex nylock nuts. Bolt the topof ladder hand rails “F” to support bracket “H”using ½" x 1 1/4" carriage bolts and hex nylocknuts. Bolt the kick stop “E” to platform “B”using a ½" x 1 1/4" HHCS and hex nylock nut.

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NOTE:When used with the distributorservice platform,

the large and small distributorplatforms must be positioned ontop of a 4' mid section only.

When used without the distributorservice platform,

the large and small distributorplatforms must be positioned ontop of a 10' mid section only.

Large Distributor PlatformAssembly InstructionsFigure #7

STEP 1. Refer to Figure 7.Position the platform “B” on top of flange of themid section it will be located on. Attach using3/8" x 1" HHCS and hex nylock nuts.

STEP 2. Refer to Figure 7.Position platform extension “F” on platform“B” as shown. Install braces “A” to restplatform “B” and extension “F” using½" x 1 ½" HHCS, flat washers, and hex nylocknuts. Bolt hand rails

“C” & “D” to braces “A” as shown using½" x 1 1/4" HHCS, flat washers, and hex nylocknuts.

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