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www.perfectindustry.eu
Emmanuel Le Gouguec - CEO
Build your Smart Factory
22Perfect Industry - 2017
Our Beliefs
Perfect Industry brings a range of solutions to help industrial companies
reach their competitiveness target.
Industry has a bright
future in Europe Industry must be fun
and motivating
33Perfect Industry - 2017
44Perfect Industry - 2017
Our Vision
Motivation
Learning Process
Data ScienceVirtual Reality
TOC – Lean – 6 SigmasDesign To XXXAgile - CCPM
Humans
DigitalMethodologies
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Our Team
Game Designers
& Graphic
Designers
Researchers
& DevelopersConsultants
66Perfect Industry - 2017
Case Study : Sainte Lizaigne Factory, France
Multi activity production facility
100 employees
30 m€ turn-overSmall and Medium Enterprises
77Perfect Industry - 2017
Perfect Improve: how to increase the capacity of your production line?
Real Time
Feedback loop1Visualize
• Reality 3D modeling
• Real Time information
• Ergonomic and gamified interface
• Multi Support
Visualize
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ReactVisualize
React
• Detect performance losses
• Predict future trends1
Real Time
Feedback loop1
Perfect Improve: how to increase the capacity of your production line?
99Perfect Industry - 2017
Collect& Analyze
React
Continous
improvement loop2
Visualize
Collect and Analyze
• Data Infrastructure
(measurement and storage)
• Machine Learning Algorithms
1
Perfect Improve: how to increase the capacity of your production line?
1010Perfect Industry - 2017
PausePause
Pannes
Sous-cadence
Micro-arrêt
Une nouvelle approche des analyses de données
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Analyse des données collectéesAmélioration de ligne moyen – long terme
Disponibilité Opérationnelle
Organisation
Aléas
Fermeture programmée pour opérations non productives
Pauses
Débuts et fins de postes
Pannes machine
Manque matière ou opérateur
PerformanceSous-cadence
Micro-arrêts
Qualité
Défaut Fuyard
Défaut Corps Non Conforme
Défaut Raccord
Défaut Technique
TRS
D I A G N O S T I C A U T O M A T I S É S O L U T I O N S
Organisation, SMED, TPM, Ordonnancement, …
Pauses tournantes, buffer,
…
Organisation, …
TPM, 5S, maintenance, investissement, ….
Organisation, ….
5S, Outils qualité, 5P, AMDEC, MSP, plan d’expérience, big data, motivation, …
Cartes de contrôle,
AMDEC, Outils qualité,Design Produit, Diagramme Ishikawa, …
1212Perfect Industry - 2017
Données analysées : ~ 500 000 points (4,5 mois de données de 01/08 à 15/12)
Variables• Compteurs de pièces bonnes
• Compteur de pièces mauvaises (4 types de défaut :
corps non conforme, fuyard, raccord, technique)
• Variables d’état de l’automate:
• xMarche : la ligne est sous tension
• xDefaut : la ligne est en défaut (production
stoppée)
Échantillonnage• Remontée des valeurs à chaque tranche de 5 min
• + Remontée des valeurs à chaque changement
d’état des variables d’état de la ligne
Analyse des données collectéesQuantité de données en cours d’analyse
1313Perfect Industry - 2017
Propose
Continous
improvement loop
Propose
• ToC / Lean / 6 Sigma Tools
• Community Support
2Collect
& Analyze
ReactVisualize1
Perfect Improve: how to increase the capacity of your production line?
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Transform
Continous
improvement loop2Transform
• E-learning / Serious Games
• ConsultingPropose
Collect& Analyze
ReactVisualize1
Perfect Improve: how to increase the capacity of your production line?
1616Perfect Industry - 2017
Propose
Collect& Analyze
ReactVisualize1
Transform
2Continous
improvement loop2
Real Time
Feedback loop1
2 weeks integration, from 3D modelling to data infrastructure
14% production cost reduction on the line
Perfect Improve: how to increase the capacity of your production line?
Copyright © 2016, Oracle and/or its affiliates. All rights reserved. |
Operations Technology vs. Information Technology
(…)
Copyright © 2016, Oracle and/or its affiliates. All rights reserved. | Confidential – Oracle Internal/Restricted/Highly Restricted 18
Proposed Solution – Bird View
IoT Cloud ServiceCollect / Analyze / Lean / Integrate
Business Applications
Manufacturing, Supply Chain, Asset Mgmt
Customer Relationship Mgmt, Sales, Service
Devices
QA & Performance
PLC (Siemens, Schneider, ModBus, GE, etc.)
Oracle IoT Client Libraries
SW Gateway
Integration Cloud ServiceCollect / Analyze / Lean / Integrate
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Smart Ecosystem
Coach / Start up
support
Data Science
Cognitive Science
Industrial R&D
PhD
Serious Games
Design Management
Performance / Consultant
Financial support
Regional support
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Smart solutions for smart customers
Projects ProductsExpertise
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THANKS FOR YOUR ATTENTION
Le Lab’0
1, avenue du Champs de Mars
45 000, Orléans
+ 33 6 13 16 03 47
www.perfectindustry.eu
