Bul 1492 Digital I/O Conversion Module - Rockwell Automationliterature.rockwellautomation.com/idc/groups/literature/documents/... · Digital I/O Conversion Module ... Per Module:

Digital I/O Conversion Module(Cat 1492-CM1771-LD010F)

I. Module

This Digital I/O Conversion Module provides for the conversion of (1) 1771, 16 point I/O modules to be converted to (1) 1756, 16 point I/O module and consists of the following:

(1) 1771 Module (16pt) to (1) 1756 Module (16pt)(2) Conversion Module: 1492-CM1771-LD010F (1) Cable: 1492-CONCAB005Y (Table 2)(1) Conversion Mounting Assembly: 1492-MUA… (Table 1)

This conversion is accomplished without the removal of any field wires from the existing 1771 Swing Arm. The exist-ing 1771 Swing Arm fits directly onto the edge connector of the 1492 Conversion Module. On one end of the 1492 Cable is (1) connector for the Conversion Module. On the other end is the Removable Terminal Block (RTB) for the 1756 I/O module, as shown in the photo below. The I/O signals are routed through the 1492 Conversion Module and the 1492 Cable to the appropriate terminals on the 1756 I/O module per the Wiring Diagrams in Section VI. As stan-dard, both portions of the 1492 Cables are 0.5M long, but we also offer a 1.0M cable length. Refer to the footnotes in Table 2, Section III for further details.

De-energize and lockout any and all power to all I/O field devices connected to the A-B 1771 I/O chassis, and the power to the 1771 I/O chassis itself. Ensure all power is de-energized and locked out to any device in the control cabinet where the conversion is to be performed. Ensure work is performed by qualified personnel.

WARNING

Conversion Compatibility andProduct I.D. Label

37-Pin Connector for cable 1492-CONCAB005Y

PN-114282DIR 10000060093 (Version 01)Publication 1492-IN040B-EN-EPrinted in U.S.A.

1492-CM1771-LD010F Conversion Module

(2)

PN-114282DIR 10000060093 (Version 01)Publication 1492-IN040B-EN-E

II. Installation

The 1492 Conversion Modules must be installed in a 1492 Conversion Mounting Assembly (see Table 1 below). A complete System Installation Manual ships with the 1492 Conversion Mounting Assembly.

1) Determine the quantity of each type of 1771 I/O modules used in the 1771 I/O Chassis to be converted.2) Select the applicable 1492 Conversion Modules from Table 2, Section III.3) Review the Max Slots for I/O and Chassis Width data from the Table 1 below.4) Select a 1756 I/O Chassis which has enough I/O Slots.NOTE: (2) I/O slots are required in the 1756 Chassis for conversions where (1) 1771 I/O module converts to (2) 1756 I/O modules.5) Select the 1492 Conversion Mounting Assembly which has enough Conversion Module slots.NOTE: (2) Conversion Module slots are required in the 1492 Conversion Mounting Assembly for conversions where (2) 1771 I/O module convert to (1) 1756 I/O modules.NOTE: The 1492 Conversion Mounting Assembly has the same Height & Width foot-print as the 1771 Chassis and is designed to use the same mounting hardware. The combined Depth of the 1492 Conversion Mounting Assembly with the 1756 Chassis mounted on top is 10.25 inches (Controller w/key) or 10.0 inches (Controller w/o key). Dimension drawings are included in the System Installation Manual that ships with the 1492 Conversion Mounting Assembly.

1771 Chassis 1756 Chassis Conversion Mounting Assembly

Chassis Width�

Cat. No.

Max Slots for I/O

without Power Supply

with Power Supply

Cat. No.

Max Slots for I/O

Chassis Width Cat. No.

Max Slots for

Conversion Modules

Chassis Width

1756-A4 3 10.35 1771-A1B 4 9.01 12.61 1756-A7 6 14.49

1492-MUA1B-A4-A7 4 9.01

1756-A7 6 14.49 1771-A2B 8 14.01 17.61

1756-A10 9 19.02 1492-MUA2B-A7-A10 8 14.01

1756-A10 9 19.02 1771-A3B1� 12 19.01 1756-A13 12 23.15

1492-MUA3-A10-A13 12 19.01

1756-A13 12 23.15 1771-A4B 16 24.01 1756-A17 16 29.06

1492-MUA4-A13-A17 16 24.01

Foot Notes:� 1771-A3B is not listed as it is used for 19 inch wide instrumentation panels.

� Notice that the 1756 Chassis Width sometimes exceeds the 1771 Chassis Width, with or without the Power Supply. The Cover-Plate of the 1492 Conversion Mounting Assembly allows the 1756 Chassis to be Left justified, Right justified or Centered. A complete System Installation Manual ships with the 1492 Conversion Mounting Assembly.

(3)

Specification Dimensions

Approximate Shipping Weight

11.81 in. (height) x 4.38 in. (depth) x 1.5 in. (width)300 mm. (height) x 111.25 mm (depth) x 38.1 mm (width)

271.9 g (0.60 lbs) (includes carton) Storage Temperature -40 to +85°C (-40 to +185°F)

Operating Temperature

0 to 60°C (32 to 140°F) Operating Humidity

5 to 95% at 60°C (non-condensing)

Shock Non-operating

Operating

50g 30g Operating Vibration

2g at 10 to 500Hz (Agrees with 1756 I/O module specifications)

Maximum Operating Voltage

132 Vac at 47 to 63Hz

Max. Module Operating Current Per Point: Per Module:

1 Amp4 Amps

4 Amps

Agency Certifications

UL Classified: Under UL File Number E113724

CSA

CE: compliant for all applicable directives

Pollution Degree

2

Environmental Rating

IP20

Refer to the Wiring Diagram(s) for current limits for a specific configuration.

NOTICE

Value

Fusing Sixteen, 1.5 Amps (maximum current based on convensioncomponents)


IV. Conversion Module Specifications

(Operating specifications are when installed in the Conversion System base / cover-plate assembly)

Table 2: Bulletin 1771 to 1756 Conversion Modules and Cables

III. Compatibility

Foot Notes:�To understand any issues concerning I/O module compatibility, refer to the Installation Manuals for the specific 1771

and 1756 I/O modules involved.

�The 3 numbers indicate the cable length of each portion of the 1492 Cable. Recommended cable lengths of 0.5M are shown. Additional cable lengths are as follows: 1.0M = 1492-CONCAB010Y

1771 Digital I/O Module

1756 Digital I/O Module�

1492 Conversion Module

1492 Cable�

1771-ODD 1756-OA16I 1492-CM1771-LD010F 1492-CONCAB005Y

1771-OQ16

1756-OB16I

1492-CM1771-LD010F

1492-CONCAB005Y 1771-OD16 1756-OA16I

1492-CM1771-LD010F

1492-CONCAB005Y

V. Fuse Installation and Replacement

The 1492-CM1771-LD010F conversion module has sixteen (16) mechanical fuse holders with fuses located on the circuit board inside the modules plastic case. The following explains how to replace the fuses.

1) Remove the 4 screws that hold both halves of the conversion module case together (refer to the following Figure A).

2) Disassemble both case halves so you can access the module’s circuit board. Remove and replace the fuse or fuses (refer to the below Figure B).

3) Reassemble the two case halves to the circuit board and replace the four screws that hold the case together Do NOT over torque the screws (Maximum torque is 5.0 in-lbs.)

NOTES:1) For module operation a fuse must be inserted into the fuse holder2) Physical Fuse Size: 2AG3) Possible Fuse Supplier: LittelFuse (Part Number: 22901.5P)4) Maximum Fuse Current rating based on Conversion System Components: 1.5 Amps

Sixteen Fuse Holders and Fuses

(4)


FIGURE B

FIGURE A

(5)


VI. Wiring Diagrams

There are several key application considerations and system specifications (bottom of drawing) when using these components (conversion module, cable and input module). Read and understand these considerations before installation.

WARNING

Conversion Module Installation and Application Considerations� This Bul. 1492 cable consists of a cable wired to one 1756-OA16I RTB. Recommended cable lengths of 0.5M or 1.0M (005=0.5M, 010=1.0M). See table 2 for other lengths.

� The 1771-ODD module output current limits versus 1756-OA16I limits are as follows: 1771-ODD 1756-OA16I w/ 1492-CONCAB005Ya) Current/Point 2A 2Ab) Current/Module 8A 5Ac) Surge Current/Point 20A for 100ms 20A for 43ms

� The 1771-ODD has sixteen (16) 3A, 250V rectifier fuses. The 1756-OA16I is NOT fused, as such sixteen(16) 2AG fuses and clips are provided on the 1492-CM1771-LD010F conversion module. Max fuse rating is 1.5A based on 1756-OA16I.

� The 1771-ODD is rated 74V to 138V AC. The 1756-OA16I is rated 74V to 265V AC.

� Refer to your 1771-ODD and 1756-OA16I Installation Manual wiring schematics and diagrams for more details. Ensure 1756 output module ratings are not exceeded. [Reference Doc: 41171-009 (Version 00)]

12345678910111213

151617181920

14

21222324252627282930313233

353637

34

OUT-0

21

OUT-1

43

OUT-2

65

OUT-3

87

OUT-4

109

OUT-5

1211

OUT-6

1413

Orange

Blue

White/Black

Red/BlackGreen/Black

Orange/BlackBlue/Black

Black/White

Red/White

Green/White

Blue/White

Black/Red

White/Red

Orange/Red

Blue/Red

Red/GreenOUT-7

1615

OUT-8

1817

OUT-9

2019

OUT-10

2221

OUT-11

2423

OUT-12

2625

OUT-13

2827

OUT-14

3029

Orange/Green

Black/White/Red

White/Black/Red

Red/Black/WhiteGreen/Black/White

Orange/Black/WhiteBlue/Black/White

Black/Red/Green

White/Red/Green

Red/Black/Green

Green/Black/Orange

Orange/Black/Green

Blue/White/Orange

Black/White/Orange

White/Red/Orange

Orange/White/BlueOUT-15

3231

L1-0

L1-1

L1-2

L1-3

L1-4

L1-5

L1-6

L1-7

L1-8

L1-9

L1-10

L1-11

L1-12

L1-13

L1-14

L1-15

LOADL1

L2

40

21Ouput 0

3Ouput 1

5Ouput 2

7Ouput 3

11Ouput 4

13Ouput 5

15Ouput 6

17Ouput 7

21Ouput 8

23Ouput 9

25Ouput 10

27Ouput 11

31Ouput 12

33Ouput 13

35Ouput 14

37Ouput 15

L1-0

L1-1

L1-2

L1-3

L1-4

L1-5

L1-6

L1-7

L1-8

L1-9

L1-10

L1-11

L1-12

L1-13

L1-14

L1-15

4

6

8

29

12

14

16

18

30

22

24

26

28

39

32

34

36

38

910

20

19

Not Used

Not UsedNot UsedNot Used

Not Used


1771-WH Swing ArmFrom 1771-ODD

1756-OA16I

Conversion: 1771-ODD to 1756-OA16I

Conversion Module1492-CM1771-LD010F

Cable1492-CONCAB005Y�

(6)


VI. Wiring Diagrams (Cont’d)


WARNING

Conversion Module Installation and Application Considerations � This Bul. 1492 cable consists of a cable wired to one 1756-OA16I RTB. Recommended cable lengths of 0.5M or 1.0M (005=0.5M, 010=1.0M). See table 2 for other lengths.

� The 1771-OD16 module output current limits versus 1756-OA16I limits are as follows: 1771-OD16 1756-OA16I w/ 1492-CONCAB005Ya) Current/Point 2A 1Ab) Current/Module 8A 4Ab) Surge Current/Point 20A for 100ms 20A for 43ms

� The 1771-OD16 has sixteen (16) 3A ,250V recifier fuses. The 1756-OA16I is NOT fused,as such sixteen (16) 2AG fuseclips are provided on the 1492-CM1771-LD010F conversion module. Max fuse rating is 1.5A based on 1756-OA16I.

� The 1771-OD16 is rated 74V to 138V AC and 105V to 138V DC. The 1756-OA16I is rated 74V to 265V AC. A1756 isolated output module with an equivalent DC voltage range to convert the1771 -OD16 is not available.

� Refer to your 1771-OD16 and 1756-OA16I Installation Manual wiring schematics and diagrams for more details. Ensure 1756 output module rating are not exceeded. [Reference Doc: 41170-939 (Version 01)]

10 9

19202143

6 5 8 712111413161518172221242326252827323134333635383729303940

Output 10

Output 12

Output 11

Output 13

Output 2

Output 4

Output 3

Output 5

Not Used

Output 0

Not Used

Output 1

Output 6

Output 8

Output 7

Output 9

L1-14 Output 14

L1-15 Output 15

Not usedNot usedNot usedNot used

12345678910111213

151617181920

14

21222324252627282930313233

353637

34

OUT-0

21

OUT-1

43

OUT-2

65

OUT-3

87

OUT-4

109

OUT-5

1211

OUT-6

1413

Orange

Blue

White/Black



Black/White

Red/White

Green/White

Blue/White

Black/Red

White/Red

Orange/Red

Blue/Red

Red/GreenOUT-7

1615

OUT-8

1817

OUT-9

2019

OUT-10

2221

OUT-11

2423

OUT-12

2625

OUT-13

2827

OUT-14

3029

Orange/Green

Black/White/Red

White/Black/Red



Black/Red/Green

White/Red/Green

Red/Black/Green

Green/Black/Orange

Orange/Black/Green

Blue/White/Orange

Black/White/Orange

White/Red/Orange


3231

L1-0

L1-1

L1-2

L1-3

L1-4

L1-5

L1-6

L1-7

L1-8

L1-9

L1-10

L1-11

L1-12

L1-13

L1-14

L1-15

L2

Not Used

Not Used

L1-0

L1-1

L1-2

L1-3

L1-4

L1-5

L1-6

L1-7

L1-8

L1-9

L1-10

L1-11

L1-12

L1-13

LOADL1

1771-WN Swing ArmFrom 1771-OD16

Conversion: 1771-OD16 to 1756-OA16I


1756-OA16I Cable

1492-CONCAB005Y�

VI. Wiring Diagrams (Cont’d)


WARNING

� This Bul. 1492 cable consists of a cable wired to one 1756-OB16I RTB. Recommended cable lengths of 0.5M or 1.0M (005=0.5M, 010=1.0M). See table 2 for other lengths.

� The 1771-OQ16 module output current limits versus 1756-OB16I limits are as follows: 1771-OQ16 1756-OB16I w/ 1492-CONCAB005Ya) Current/Point 2A 2Ab) Current/Module 32A 8Ac) Surge Current/Point 4A for 10ms 4A for 10ms

� The 1771-OQ16 has sixteen (16) 3A, 250V rectifier fuses. The 1756-OB16I is NOT fused, as such sixteen(16) 2AG fuses and clips are provided on the 1492-CM1771-LD010F conversion module. Max fuse rating is 1.5A based on 1756-OA16I.

� The 1771-OQ16 is rated 10V to 32V DC. The 1756-OB16I is rated 10V to 30V DC.

� Refer to your 1771-OQ16 and 1756-OB16I Installation Manual wiring schematics and diagrams for more details. Ensure1756 output module ratings are not exceeded. [Reference Doc: 41171-010 (Version 00)]

Conversion Module Installation and Application Considerations

1771-WN Swing ArmFrom 1771-OQ16

(7)


12345678910111213

151617181920

14

21222324252627282930313233

353637

34

OUT-0

21

OUT-1

43

OUT-2

65

OUT-3

87

OUT-4

109

OUT-5

1211

OUT-6

1413

Orange

Blue

White/Black



Black/White

Red/White

Green/White

Blue/White

Black/Red

White/Red

Orange/Red

Blue/Red

Red/GreenOUT-7

1615

OUT-8

1817

OUT-9

2019

OUT-10

2221

OUT-11

2423

OUT-12

2625

OUT-13

2827

OUT-14

3029

Orange/Green

Black/White/Red

White/Black/Red



Black/Red/Green

White/Red/Green

Red/Black/Green

Green/Black/Orange

Orange/Black/Green

Blue/White/Orange

Black/White/Orange

White/Red/Orange


3231

DC-0

DC-1

DC-2

DC-3

DC-4

DC-5

DC-6

DC-7

DC-8

DC-9

DC-10

DC-11

DC-12

DC-13

DC-14

DC-15

+

-

40

21Ouput 0

3Ouput 1

5Ouput 2

7Ouput 3

11Ouput 4

13Ouput 5

15Ouput 6

17Ouput 7

21Ouput 8

23Ouput 9

25Ouput 10

27Ouput 11

31Ouput 12

33Ouput 13

35Ouput 14

37Ouput 15

DC-0

DC-1

DC-2

DC-3

DC-4

DC-5

DC-6

DC-7

DC-8

DC-9

DC-10

DC-11

DC-12

DC-13

DC-14

DC-15

4

6

8

29

12

14

16

18

30

22

24

26

28

39

32

34

36

38

910

20

19

Not Used


Not Used


LOAD

Conversion: 1771-OQ16 to 1756-OB16I


1756-OB16I Cable

1492-CONCAB005Y�

PN-114282DIR 10000060093 (Version 01)Publication 1492-IN040B-EN-EPrinted in U.S.A.

CONFIDENTIAL AND PROPRIETARY INFORMATION. THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF

ROCKWELL AUTOMATION, INC. AND MAY NOT BE USED, COPIED OR DISCLOSED TO OTHERS, EXCEPT WITH THE AUTHORIZED WRITTEN

PERMISSION OF ROCKWELL AUTOMATION, INC.

Sheet

Size Ver

Of 11

A 0010000188011Dr. DateG. USHAKOW 06-07-11

MATERIALSIZE

FOLD

TWO SIDES PRINTEDBODY STOCK WHITE

BODY INK BLACK4-1/4" W x 11" H

FLAT

17" W x 11" H

SPECIFICATIONS FOR8 PAGE INSTRUCTION SHEET4-1/4” W x 11” H - FINAL FOLD

Page Layout

8 - 1/2"8 - 1/2"

17" 17"

Front SidePage 1

Back SidePage 2

Front SidePage 8

Back SidePage 7

Front Side

Saddle Stitched Saddle Stitched

Page 3

Back SidePage 4

Front SidePage 6

Back SidePage 5

8 - 1/2"8 - 1/2"

Final Fold

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Note: After folding---Printed in (Country where printed)* and instruction sheet number in lower left corner should be visible.

* The printing vendor may change the instruction sheet files to show the correct country.

PN-12345DIR 100000000 (Version 00)Printed in U.S.A.

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Documents

Bul 1492 Digital I/O Conversion Module - Rockwell Automationliterature.rockwellautomation.com/idc/groups/literature/documents/... · Digital I/O Conversion Module ... Per Module: