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Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

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Page 1: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Sponsored By The IEEE Computer SocietyTest Technology Technical Council

Burn-in & TestSocket Workshop

March 2 - 5, 2003Hilton Phoenix East / Mesa Hotel

Mesa, Arizona

tttc™

Page 2: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

COPYRIGHT NOTICE• The papers in this publication comprise the proceedings of the 2003BiTS Workshop. They reflect the authors’ opinions and are reproduced aspresented , without change. Their inclusion in this publication does notconstitute an endorsement by the BiTS Workshop, the sponsors, or theInstitute of Electrical and Electronic Engineers, Inc.· There is NO copyright protection claimed by this publication. However,each presentation is the work of the authors and their respectivecompanies: as such, proper acknowledgement should be made to theappropriate source. Any questions regarding the use of any materialspresented should be directed to the author/s or their companies.

Page 3: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Burn-in & Test SocketWorkshop Technical Program

Session 7Wednesday 3/05/03 8:00AM

Contact Technology“Electroplated Palladium-Cobalt On Test Probe Plungers: An

Improved Method For Reducing Solder Adhesion”Therese Souza – Rika Denshi America, Inc.Larre Nelson – Rika Denshi America, Inc.

“Contact Technology For 0.5mm Pitch And Below”Prasanth Ambady – Texas Instruments

James Forster – Texas InstrumentsJason Cullen – Texas Instruments

“High Frequency Performance Of Various Test ContactorGeometries - 0.8mm Pitch”Eric Fachon – QA Technology, Inc.

Page 4: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

ElectroplatedPalladium-Cobalt

on Test Probe Plungers An Improved Method For Reducing Solder

Adhesion Authors:

Therese Souza, Rika Denshi America Larre Nelson, Rika Denshi America

BiTS Workshop 2003

Page 5: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Outline

• Problem description• Potential solutions• PdCo as a novel surface finish• Experiment description• Conclusions / references

Page 6: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Problem Description

• Decreased yield

• Variability in resistance

• Open circuit condition

• Reduced life

• Increased maintenance

• Increased down time

Solder sticks to contact area of test probeplunger

Page 7: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Mechanism of SolderContamination

• Solder transferred to plunger during use

• Solder bonds to gold• Intermetallics

• Solder Oxides

• Contact area become contaminated

• Intermetallics / oxides have poorconductivity

Page 8: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Au-SnPhaseDiagram

Page 9: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Repair/Prevent Options forContaminated Plungers

• Mechanical abrasion (scrubbing)• Chemical cleaning

• Tip Design – self-cleaning

• Replaceable tips

• Other plated finishes

Page 10: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Palladium-CobaltNovel Test Probe Finish

• Palladium-Cobalt– Both are elements combined thru plating– Semi-noble plated finish

• Pd alloys– Commonly used on separable connectors &

lead frames

• Properties

Page 11: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Why Palladium CobaltMakes A Difference

To be determinedSurface oxides help deter solder adherencePdCo has surface oxides

Hard Gold chemistry: almost 100% AuPdCo chemistry: 80% Pd / 25% Co

Alloys are good barriers to diffusionPdCo is an alloy

Gold melting point: 1,0640CPalladium melting point: 1,5540C

Cobalt melting point: 1,4950C

A plating material with a high melting point will inhibitdiffusion and the formation of intermetallic compounds

Pd and Co have high melting points

Hard Gold: up to 1500CPdCo: up to 3950C

When exposed to elevated temperatures over time, thecontact resistance stays consistent

PdCo is thermally stable

Hard Gold: <3% elongationPdCo: 3-7% elongation

A ductile plated surface is less likely to crack undermechanical stresses

PdCo has good ductility

Hard Gold porosity index: 3.7PdCo porosity index: 0.2

Low porosity does not allow corrosion to penetrate theplating and damage the base metal

PdCo has low porosity

Hard Au grain size: 200-250 AngstromsPdCo grain size: 50-150 Angstroms

It is less likely that a small grain size material will allowdiffusion and the formation of intermetallic compounds

PdCo has a small grain size

Hard Gold coefficient of friction: .60PdCo efficient of friction: .43

A low coefficient of friction makes the plunger motionsmoother and makes it easier for foreign matter to

slide off the surface of the plunger

PdCo is slippery

Hard Gold hardness: Knoop 130-200PdCo hardness: Knoop 600-650

A hard surface finish decreases wear and increasesdurability

PdCo is very hardSPECIFICATIONSWHY THIS IS GOOD FOR A TEST PROBECHARACTERISTIC

Page 12: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

PdCo Studies

• Life Cycle Resistance Study

• Solder Ball Cycling Study

• Life Cycle Against Pure Tin

• Solder Dip Test Comparison Study

Page 13: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

1. Life Cycle Resistance Study• Test probe design (.162” x .0138”):

double ended plunger, movable conicaltip and stationary four point crown

• Comparison of Hard Gold plate vs. PdCoplate

• 500,000 cycles against gold surface

Page 14: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Cycle Tester

Page 15: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Life Cycle Resistance Study

Page 16: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

2. Solder Ball Cycling Study

• Cycle to a 60/40solder ball

• 50,000 cycles

• Ambient

temperature

• PdCo vs. Hard Gold

Page 17: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Solder Ball Cycling Study

Page 18: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Solder Ball Cycling Study

Page 19: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

3. Life Cycle Against Pure Tin

• Spherical plunger cycled against pure electroplated tin• Tin contact resurfaced every 5,000 – 10,000 cycles• Hard gold vs PdCo• Multiple tests conducted• Cycled 150-200 k• Contact force 40/80 grams• Plunger tips frequently examined for transferred tin

Page 20: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Observations

• Plunger force deformedtin on contact surface

• Tin build-up on goldmore obvious

Dimple in Tin

Page 21: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Palladium-CobaltPost Plating Treatment

Options

Palladium-Cobalt can be treated• To provide increased protection

from solder sticking• To increase hardness of deposit• To increases ductility• May alter other properties

Page 22: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

4. Solder Dip Comparison Study

• Test samples prepared from copper foiland preplated with electroless nickel

• Post plating treatment

• 20-30 microinches PdCo

• Solder dip using 60/40 solder & 5 seconddwell time

Page 23: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Solder Dip Comparison Study

Page 24: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Conclusions

• PdCo can be used as a test probe finish– Alternative to gold– Consistent resistance readings when mated

against tin– A reduced tendency to form adhesions to

solder

• PdCo has the potential for increasedcontact resistance

Page 25: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

References

• Whitley, J.H., The Tin Commandments, Plating & SurfaceFinishing, October, 1981, pp. 38-39.

• Brock, Edward, Mateability of Tin to Gold, Palladium, andSilver, AMP Inc. Technical Report, 7/31/96

• Kudrak, Abys, Chinchankar, Maisano,Porosity Evaluationof Composite Palladium, PdNi and Gold Electrodeposits,AT&T Bell Laboratories,

• Moore, R.L., Investigations of Tin Diffusion in GoldContacts by Auger Electron Spectroscopy, Evans East

• http://klara.met.kth.se/pd/element/Au-Sn.html

Page 26: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology For 0.5 mm Pitch and Below

Prasanth AmbadyJames ForsterJason Cullen

Texas Instruments,Interconnection Business Unit

Sensors & ControlsAttleboro, MA

REV 1.2

Page 27: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 2

INTRODUCTION

The ability to communicate is changing the way we live, ourfreedoms, and making the world a smaller place.

197356.3 cubic inches38.4 oz.15 minutes talk$2,000

19995.5 cubic inches3.1 oz.140 minutes talkFree TODAY

The Communications Age

Page 28: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 3

OVERVIEW

• Introduction To Different Contact Technologies

• Discussion Of Currently Available Technologies

• Design Issues With Current Technology

• Future Design/Cost Challenges

Page 29: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 4

BURN-IN SOCKET REQUIREMENTS

• Temperature: Up To 150 °°°°C• Life: 4,000 to 10,000 Cycles• Hand Loading/ Auto Loading Capabilities• Insulation: 500 V DC, 1000 M Ohms Between Pins• Resistance : Less Than 1 Ohm Per Pin• Acceptable Capacitance & Inductance

Page 30: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 5

Through Hole Sockets:Sockets Mounted By SolderingThe Contact Leads Through APlated Hole In The Board.

Surface Mount Sockets:Sockets Mounted By SolderingThe Lead To A Pad On The Board.

Compression Mount Sockets:Socket Contact Lead PressesVertically Against The Board.Spring Force ProvidesInterconnection between The PadAnd The Contact

DEFINITIONS

P.C.B

CONTACT TAIL

PAD SOLDER

SOLDER

P.C.B

CONTACT TAIL

CONTACT TAILPAD

P.C.B

SPRING ACTION

Page 31: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 6

CONTACT OPTIONSa) Metal Pinch Contact b) Metal ‘Y’ Contact c) Conductive Polymer

d) Coil Spring e) Pogo Pin f) Metal Probe - Buckling Beam

Page 32: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 7

CONTACT TYPESHORIZONTALLY ACTUATED

Dual Pinch Style Single Beam Style

ACTUATIONACTUATION

Page 33: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 8

CONTACT TYPESVERTICALLY ACTUATED

ACTUATIONACTUATION

Helical Coil Spring Buckling Beam

Page 34: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 9

SOLDER BALL - CONTACT INTERFACEPINCH STYLE

Dual Beam Pinch Style WitnessMarks

Silicon DieSolder ballElastomer Contact

•Location of witness marks•Ball deformation

Example of Witness Mark - Dual Pinch Contact - 140° C for 12hr 0.4mm Dia Ball , 0.75mm Pitch. Typical of 1.00mm to 0.5mm pitch

Page 35: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 10

SOLDER BALL - CONTACT INTERFACE BUCKLING BEAM STYLE

Bottom Of Ball

Contact Witness Mark

Contact

Package Solderball

Example of Witness Mark - Buckling Beam Contact - 140° C for 12hr0.3mm Dia Ball, 0.50mm Pitch.

Page 36: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 11

FINE PITCH DUAL PINCH CONTACT

• As Pitches Shrink Below 0.5mm,The Space For The Arms Of APinch Style Contact Is Limited.

• Solutions Favor Single Beam,Buckling Beam Or Pogo Pin ForPitches Less Than 0.5mm.

Issue• Make A Mechanical Contact With Metal Less

Than 0.12 mm Thick

NOT TO SCALE – SHOWN EXPANDED FOR CLARITY

0.50mm

0.707mm

0.17 mm0.50mm

0.12 mm

Pitch: 0.50mm ;Ball Diameter: 0.30mmAvailable Space: 0.17 mm

0.50 mm

0.50 mm

Page 37: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 12

FINE PITCH - MOLDED COMPONENTS

0.50mm

0.50 mm

• Tooling DifficultiesFor Fine Pitch CorePin Arrays.

• Longer Lead TimesFor ToolQualification.

• Uniform Fill And MoldStability.

• Cost.

0

10 mm

PHOTO OF MOLD CORE PINS FOR 0.8mm PITCH

Page 38: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 13

ASSEMBLY ISSUES

• Automation

• Handling Of Small Components

• Contact Loading

• Time For Assembly: Cost Of Labor

• Increase with Higher I/O Sockets

Page 39: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 14

DESIGN ISSUE: CONTACT TIP GEOMETRYWitness Marks And Contact Resistance: Trade Off

A Sharper Contact Tip Allows Better Penetration Of The OxideLayer And Lower Contact Resistance ….. But Increases TheSolder Ball Witness Mark Size.

More contact tip area:Lower resistanceLarge witness mark

Less contact tip area:Higher resistanceSmall witness mark

Page 40: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 15

DESIGN ISSUE:CONTACT TIP GEOMETRY

Sharp Tip With Aggressive Bite - Suitable For Short Burn In Time

And Programming Applications

Blunt Tip With Softer Bite- Suitable For Longer Burn In Time

And Hast Applications.

Page 41: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 16

BIB MOUNTING

Fan Out Interposer Allows BIB To Be Drilled AtPitches Of 1.27 or 1.00 mm – Lower Overall Cost

• Concept WorksWell For0.75mm Pitch

• Being Appliedto 0.5mm Pitch

Page 42: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 17

COMPRESSION MOUNTING OF SOCKETS

• Spring Loaded Contact Tail - Eliminates ProblemsDrilling Fine Pitch Holes.

• Concern - Reliable Interconnect In Harsh TestingConditions Esp. BIB To Contact .

• Possibility Of Contamination - Can IncreaseOverall Resistance

Page 43: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 18

FINE PITCH LIMITATIONS• As Pitches Go Below 0.5 mm, The Ball Diameter And

Ball Height Are Also Reduced.

• Poses Difficulties When Targeting Specific Areas OfThe Solder Ball Where The Contact Can Touch.

• Smaller Metal Contacts Have Lower Fatigue Life AndAre More Difficult To Manufacture.

• Tighter Package Tolerances Are Required. CriticalDimension On Molded Plastic Parts Can Be HeldWithin +/-0.01mm (0.0004”) In Production.

Page 44: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 19

CONTACT RESISTANCE

• Increases WithSocket Actuations:Solder Buildup,Contact WearEtc.

• Increase AsContact SizeDecreases ForFine PitchApplications.

Contact Resistance As A Function # Of CyclesCONTACT RESISTANCE BETWEEN TWO PINS

0

50

100

150

200

250

300

350

400

450

500

Initi

al

1000

tim

es

2000

tim

es

3000

tim

es

4000

tim

es

5000

tim

es

6000

tim

es

7000

tim

es

8000

tim

es

9000

tim

es

10K

tim

es

[mΩ]

0.5mm Pitch Buckling Be a m Conta ct

0.8mm Pitch Dua l P inch Conta ct

Page 45: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 20

FUTURE DESIGN CHALLENGES

• Emergence Of Low Profile BumpsAs An Alternative To Solder Balls.

• LGA Compression Style ContactsHave To Be Used.

• Requires Large Latching ForceAnd Bigger Socket Sizes

• Witness Marks On Sides - BottomOf Ball Not Compromised .

SOLDER BUMPS

BALLBUMP BOTTOM ZONE

Page 46: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 21

FUTURE DESIGN CHALLENGES

• Low Cost And Reliable Contacts For 0.4mm &

0.3mm Pitch.

• Small Open Top Socket Outline.

• Contact Life.

• Manufacturability Of Fine Pitch Sockets.

• Handling Of Multiple Solder Ball Profiles.

• Moldability Issues Of Plastic Parts For Fine Pitch.

Page 47: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 22

• Design Team in Japan• Design Team in Korea• WW Manufacturing Team• Technical Services Lab

• Work presented here was the result of mucheffort by many people - especially thefollowing: …….

ACKNOWLEDGEMENTS

Page 48: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Contact Technology for 0.5 mm Pitch and Below – Ambady et al.BiTS Workshop 2003, March 2 - 5, 2003 23

DISCUSSION

Page 49: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Eric FachonEric FachonQA Technology, Inc.QA Technology, Inc.

BiTS Workshop, March 2003BiTS Workshop, March 2003

High FrequencyHigh FrequencyPerformance of VariousPerformance of Various

Test Contactor GeometriesTest Contactor Geometries0.8 mm Pitch

Page 50: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Slide 2

Test SystemTest System

Hewlett Packard: 8720ES VectorHewlett Packard: 8720ES VectorNetwork Analyzer, 50MHz-20GHzNetwork Analyzer, 50MHz-20GHzGigaTest Labs: GTL 4040 Wide AreaGigaTest Labs: GTL 4040 Wide AreaProbing Station & Custom Test FixtureProbing Station & Custom Test FixtureGGB Industries: Microwave Probes andGGB Industries: Microwave Probes andCalibration SubstrateCalibration Substrate

Page 51: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Slide 3

Test SystemTest System

Page 52: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Slide 4

Custom Test FixtureCustom Test Fixture

Designed by GigaTest LabsDesigned by GigaTest LabsAllows the use of a simple, symmetricalAllows the use of a simple, symmetricalsurrogate contactorsurrogate contactorProvides for Open, Short and Loop-thruProvides for Open, Short and Loop-thrumeasurementsmeasurementsAllows measurements of different pinAllows measurements of different pinlocationslocationsProvides for measurements on various pitchesProvides for measurements on various pitches

Page 53: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Slide 5

Test FixtureTest Fixture

Test arrays forTest arrays forprobe pitches of:probe pitches of:

1.0 mm1.0 mm0.8 mm0.8 mm0.75 mm0.75 mm0.65 mm0.65 mm0.5 mm0.5 mm

Page 54: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Slide 6

Test FixtureTest Fixture

Top boardTop board Surrogate packageSurrogate package

Page 55: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Slide 7

Test FixtureTest Fixture

Top boardTop board Surrogate packageSurrogate package

Page 56: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Slide 8

Test Fixture: Surrogate ContactorTest Fixture: Surrogate Contactor

Torlon 4203Torlon 420310 x 10 Array10 x 10 Array

Page 57: Burn-in & Test Socket Workshop · 2020-01-10 · Burn-in & Test Socket Workshop Technical Program Session 7 Wednesday 3/05/03 8:00AM Contact Technology “Electroplated Palladium-Cobalt

Slide 9

Test Fixture: Loop-thruTest Fixture: Loop-thru

Round trip through twoRound trip through twoadjacent probes andadjacent probes andsurrogate packagesurrogate packageSurrounding probes areSurrounding probes aregroundedgrounded

⇓⇓⇓⇓ ⇑⇑⇑⇑

Surrogate

Package

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Slide 10

Test System RepeatabilityTest System Repeatability

Composite ofFive Data Sets

S11 Open S11 Short

Insertion Loss (S21)

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Slide 11

Early Contactor RepeatabilityEarly Contactor Repeatability

SelectedData

S11 Open S11 Short

Insertion Loss (S21)

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Slide 12

General Test Methodology:General Test Methodology:

Fabricate surrogate contactorFabricate surrogate contactorPerform system calibration (SOLT)Perform system calibration (SOLT)Make Open/Short/Thru measurements for allMake Open/Short/Thru measurements for allfour probe pair locationsfour probe pair locationsRepeat for each of four contactor orientationsRepeat for each of four contactor orientationsImport measurement data to ExcelImport measurement data to ExcelGenerate Smith Charts and Bandwidth PlotsGenerate Smith Charts and Bandwidth PlotsGenerate averaged S-parameter data forGenerate averaged S-parameter data formodel extraction by GigaTestmodel extraction by GigaTest

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Slide 13

Contactor Geometry VariantsContactor Geometry Variants

Our earliest surrogate contactors wereOur earliest surrogate contactors wereof a simple one piece designof a simple one piece designSubsequent versions captured theSubsequent versions captured theprobe via a two piece designprobe via a two piece designClearances were varied in these laterClearances were varied in these laterdesigns to evaluate the effect on highdesigns to evaluate the effect on highfrequency performancefrequency performance

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Slide 14

Contactor Geometry VariantsContactor Geometry Variants

Minor Diameter xMinor Diameter xMajor DiameterMajor Diameter

Probe:Probe:.0166” x .0224”.0166” x .0224”Tight Clearance:Tight Clearance: .018”.018”x .024”x .024”Medium Clearance:Medium Clearance:

.021” x .026”.021” x .026”Loose Clearance:Loose Clearance: .021”.021”x .028”x .028”

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Slide 15

S-Parameter MeasurementsS-Parameter Measurements

Tight ClearanceTight Clearance -1db at 3.7 GHz-1db at 3.7 GHz

S11 ShortS11 Open

Insertion Loss (S21)

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Slide 16

S-Parameter MeasurementsS-Parameter Measurements

Medium ClearanceMedium Clearance -1db at 10.0 GHz-1db at 10.0 GHz

S11 ShortS11 Open

Insertion Loss (S21)

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Slide 17

S-Parameter MeasurementsS-Parameter Measurements

Loose ClearanceLoose Clearance -1db at >10.05 GHz-1db at >10.05 GHz

S11 ShortS11 Open

Insertion Loss (S21)

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Slide 18

S-Parameter MeasurementsS-Parameter Measurements

Loose ClearanceLoose Clearance -1db at 12.25 GHz-1db at 12.25 GHz

S11 ShortS11 Open

Insertion Loss (S21)

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Slide 19

S-Parameter MeasurementsS-Parameter Measurements

Tight ClearanceTight Clearance CrosstalkCrosstalk

S21 Open

Insertion Loss (S21)

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Slide 20

S-Parameter MeasurementsS-Parameter Measurements

Medium ClearanceMedium Clearance CrosstalkCrosstalk

S21 Open

Insertion Loss (S21)

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Slide 21

S-Parameter MeasurementsS-Parameter Measurements

Loose ClearanceLoose Clearance CrosstalkCrosstalk

S21 Open

Insertion Loss (S21)

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Slide 22

Time Domain MeasurementsTime Domain Measurements

Close ClearanceClose ClearanceLoop-thruLoop-thru

Rise Time = 53 psRise Time = 53 ps½ Delay = 40 ps½ Delay = 40 ps

TDR TDT

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Slide 23

Time Domain MeasurementsTime Domain Measurements

Medium ClearanceMedium ClearanceLoop-thruLoop-thru

Rise Time = 38 psRise Time = 38 ps½ Delay = 35 ps½ Delay = 35 ps

TDR TDT

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Slide 24

Time Domain MeasurementsTime Domain Measurements

Loose ClearanceLoose ClearanceLoop-thruLoop-thru

Rise Time = 37 psRise Time = 37 ps½ Delay = 33 ps½ Delay = 33 ps

TDR TDT

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Slide 25

Equivalent-circuit Model ExtractionEquivalent-circuit Model Extraction

•• LL11, L, L22: pin self inductance: pin self inductance•• MM2121: mutual inductance: mutual inductance

between adjacent pinsbetween adjacent pins•• RR11, R, R22: shunt resistance: shunt resistance

of inductors Lof inductors L11 and L and L22

•• CC21a21a: mutual capacitance: mutual capacitancebetween pins (PCB side)between pins (PCB side)

•• CC21b21b: mutual capacitance: mutual capacitancebetween pins (BGA side)between pins (BGA side)

Model data extracted by GigaTest LabsModel data extracted by GigaTest Labs

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Slide 26

Model Data ComparisonModel Data Comparison

Self Inductance(nH)

MutualCapacitance

(pF)

-1dbBandwidth

(GHz)

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Slide 27

Alternate Material: Torlon 5530Alternate Material: Torlon 5530

Medium ClearanceMedium Clearance -1db at 10.0 GHz-1db at 10.0 GHz

S11 ShortS11 Open

Insertion Loss (S21)

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Slide 28

Alternate Material: Torlon 5530Alternate Material: Torlon 5530

Medium ClearanceMedium Clearance CrosstalkCrosstalk

S21 Open

Insertion Loss (S21)

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Slide 29

Alternate Material: Torlon 5530Alternate Material: Torlon 5530

Medium ClearanceMedium ClearanceLoop-thruLoop-thru

Rise Time = 39 psRise Time = 39 ps½ Delay = 35 ps½ Delay = 35 ps

TDR TDT

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Slide 30

Alternate Material: Model DataAlternate Material: Model Data

Self Inductance(nH)

MutualCapacitance

(pF)

-1dbBandwidth

(GHz)

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Slide 31

ConclusionsConclusions

Contactor housing geometry plays aContactor housing geometry plays asignificant role in the high frequencysignificant role in the high frequencyperformance of a test contactorperformance of a test contactorSmall variations in geometry can have a largeSmall variations in geometry can have a largeeffect on loop-thru bandwidth, a populareffect on loop-thru bandwidth, a popularfigure of merit for contactorsfigure of merit for contactorsProbe contact consistency is a vitalProbe contact consistency is a vitalcontributor to repeatable high frequencycontributor to repeatable high frequencyperformance (and DC performance as well)performance (and DC performance as well)