5
Universal Field I/O eFD-75 Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Bus End/Expansion Terminals PX-901 $13.00 PX-902 $55.00 Bus End Terminal The PX-901 (type 3) Bus End Terminal is installed at the end of a terminal assembly and is required for proper I/O Bus communication. The PX-902 (type 3) Bus Expansion End Terminal enables expansion of terminal assemblies. The PX-902 is installed at the end of a PX-MOD or PX-TCP1 assembly and connects the I/O Bus to a PX-903 Bus Expansion Coupler Terminal via the RJ45 port. No configuration is required. PX-901 PX-901 PX-902 Terminal Specifications Power Source I/O Bus power (approx. 6V) Current Consumption (from I/O Bus) 70mA Electrical Isolation 500V ms (I/O bus/field potential) Heat Dissipation 1W max Status Indicators None Number of Expansion Coupler Terminals Supported 31 max. (using PX-903) Configuration Automatic Maximum Distance Between Each Expansion Coupler 16.5 ft. (5m) Connection Type Ethernet, RJ45 Recommended Cable Shielded, Twisted Pair, Cat5e Placement Used only with Bus Coupler, replaces a PX-901 End Terminal PX-902 General Specifications Operating Temp 32 to 131 °F (0 to 55 °C) Storage Temp 13 to 185 °F (-25 to 85 °C) Relative Humidity 5% to 95%, non-condensing Environment Air No corrosive gases permitted Mounting/Orientation Restrictions 35mm DIN rail/None Vibration conforms to EN 60068-2-6 Shock conforms to EN 60068-2-27 Noise Immunity conforms to EN 61000-6-2 Protection Class IP20 Weight 146g Dimensions (WxHxD) 27.5 mm x 100mm x 68.8 mm (1.08 in x 3.94 in x 2.71 in) Adjacent Mounting on Bus Terminals with Power Contact Yes Adjacent Mounting on Bus Terminals without Power Contact Yes Passes Terminal Bus Power No Passes PE Bus No Agency Approvals* UL File No. E157382, CE Book 1 (14.2) PX-901 Terminal Specifications Current Consumption (from I/O Bus) None Electrical Isolation 500V ms (I/O bus/signal voltage) PX-901 General Specifications Operating Temp 32 to 131 °F (0 to 55 °C) Storage Temp 13 to 185 °F (-25 to 85 °C) Relative Humidity 5% to 95%, non-condensing Environment Air No corrosive gases permitted Mounting/Orientation Restrictions 35mm DIN rail/None Vibration conforms to EN 60068-2-6 Shock conforms to EN 60068-2-27/ EN 60068-2-29 Noise Immunity conforms to EN 61000-6-2/ EN61000-6-4 Protection Class IP20 Weight 50g Dimensions (WxHxD) 12mm x 100mm x 68.8 mm (0.47 in x 3.94 in x 2.71 in) Adjacent Mounting on Bus Terminals with Power Contact Yes Adjacent Mounting on Bus Terminals without Power Contact Yes Passes Terminal Bus Power No Passes PE Bus No Agency Approvals* UL File No. E157382, CE Bus Expansion End Terminal PX-902 PX-902 * To obtain the most current agency approval information, see the Agency Approval Checklist section on the specific part number's web page. * To obtain the most current agency approval information, see the Agency Approval Checklist section on the specific part number's web page. www.automationdirect.com/fieldIO

Bus End/Expansion Terminals - Direct Automation · Bus Expansion Terminals PX-903 $86.00 Bus Expansion Coupler Terminal PX-903 1 5 2 6 3 7 4 9 The PX-903 (type 4) Bus Expansion Coupler

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Universal Field I/O eFD-75

CompanyInformation

SystemsOverview

ProgrammableControllers

Field I/O

Software

C-more & other HMI

Drives

SoftStarters

Motors &Gearbox

Steppers/Servos

Motor Controls

ProximitySensors

Photo Sensors

Limit Switches

Encoders

CurrentSensors

PressureSensors

TemperatureSensors

Pushbuttons/Lights

Process

Relays/Timers

Comm.

TerminalBlocks & Wiring

Power

CircuitProtection

Enclosures

Tools

Pneumatics

Safety

Appendix

ProductIndex

Part #Index

Bus End/Expansion TerminalsPX-901 $13.00

PX-902 $55.00

Bus End Terminal

The PX-901 (type 3) Bus End Terminal isinstalled at the end of a terminal assemblyand is required for proper I/O Bus communication.

The PX-902 (type 3) Bus Expansion EndTerminal enables expansion of terminalassemblies. The PX-902 is installed at the endof a PX-MOD or PX-TCP1 assembly andconnects the I/O Bus to a PX-903 BusExpansion Coupler Terminal via the RJ45port. No configuration is required.

PX-901

PX-901

PX-902 Terminal SpecificationsPower Source I/O Bus power (approx.

6V)

Current Consumption (from I/O Bus) 70mA

Electrical Isolation 500Vms (I/O bus/fieldpotential)

Heat Dissipation 1W maxStatus Indicators None

Number of ExpansionCoupler TerminalsSupported

31 max. (using PX-903)

Configuration Automatic

Maximum DistanceBetween EachExpansion Coupler

16.5 ft. (5m)

Connection Type Ethernet, RJ45

Recommended Cable Shielded, Twisted Pair,Cat5e

PlacementUsed only with BusCoupler, replaces a PX-901 End Terminal

PX-902 General SpecificationsOperating Temp 32 to 131 °F (0 to 55 °C)Storage Temp 13 to 185 °F (-25 to 85 °C)Relative Humidity 5% to 95%, non-condensingEnvironment Air No corrosive gases permitted

Mounting/OrientationRestrictions 35mm DIN rail/None

Vibration conforms to EN 60068-2-6Shock conforms to EN 60068-2-27Noise Immunity conforms to EN 61000-6-2Protection Class IP20Weight 146g

Dimensions (WxHxD) 27.5 mm x 100mm x 68.8 mm(1.08 in x 3.94 in x 2.71 in)

Adjacent Mounting onBus Terminals withPower Contact

Yes

Adjacent Mounting onBus Terminals withoutPower Contact

Yes

Passes Terminal BusPower No

Passes PE Bus NoAgency Approvals* UL File No. E157382, CE

Book 1 (14.2)

PX-901 Terminal SpecificationsCurrent Consumption (from I/O Bus) None

Electrical Isolation 500Vms(I/O bus/signal voltage)

PX-901 General SpecificationsOperating Temp 32 to 131 °F (0 to 55 °C)Storage Temp 13 to 185 °F (-25 to 85 °C)Relative Humidity 5% to 95%, non-condensingEnvironment Air No corrosive gases permittedMounting/OrientationRestrictions 35mm DIN rail/None

Vibration conforms to EN 60068-2-6

Shock conforms to EN 60068-2-27/EN 60068-2-29

Noise Immunity conforms to EN 61000-6-2/ EN61000-6-4

Protection Class IP20Weight 50g

Dimensions (WxHxD) 12mm x 100mm x 68.8 mm(0.47 in x 3.94 in x 2.71 in)

Adjacent Mounting on BusTerminals with PowerContact

Yes

Adjacent Mounting on BusTerminals without PowerContact

Yes

Passes Terminal Bus Power No

Passes PE Bus NoAgency Approvals* UL File No. E157382, CE

Bus Expansion EndTerminal

PX-902

PX-902

* To obtain the most current agency approval information, seethe Agency Approval Checklist section on the specific partnumber's web page.

* To obtain the most current agency approval information, seethe Agency Approval Checklist section on the specific partnumber's web page.

w w w . a u t o m a t i o n d i r e c t . c o m / f i e l d I O

1 - 8 0 0 - 6 3 3 - 0 4 0 5eFD-76 Universal Field I/O

Bus Expansion TerminalsPX-903 $86.00Bus Expansion Coupler Terminal

PX-903

1 5

2 6

3 7

4 9

The PX-903 (type 4) Bus Expansion Coupler Terminal enablesexpansion of terminal assemblies. The PX-903 is installed at thebeginning of an expansion terminal assembly and connects to aPX-902 Bus Expansion End Terminal or other PX-903 terminals.

Use of the PX-902 and PX-903 allows expansion of up to 31 PX-903 couplers in a group. Communication is through the RJ45ports. No configuration is required.

TerminalInputPower

Power

1

2

3

4

5

6

7

8

+ 24V

0V

PE

Bus 0VBus 24V

I/OBus

IN

OUT

Bus Power

PX-903 Terminal SpecificationsSupply Power for I/O Bus 24VDC (-15%/+20%)

Current Consumption (from I/O Bus)

200mA Max, 70mA + (total I/O bus current) / 4

Recommended Fuse 10A max

I/O Bus Current Supply 400mA max

Starting Current 2.5 x continuous current

Number of Bus TerminalsSupported 64

Supply for Terminal Power Bus 24 VAC/VDC

Maximum Terminal Power BusCurrent 10A

Number of Terminal Power BusContacts 3 (+24 VAC/VDC, 0V, PE)

Electrical Isolation 500Vms (I/O bus/field potential)

Heat Dissipation 1W maxStatus Indicators 2 Power LEDsNumber of Expansion Couplersin a Terminal Group 31 max

Configuration Automatic

Maximum Distance BetweenEach Expansion Coupler 16.5 ft. (5m)

Connection Type Ethernet, 2 x RJ45Recommended Cable Shielded, Twisted Pair, Cat5e

Termination Resistor Switch Dip Switch, set to Last for last coupler inexpansion group, otherwise set to Next

PX-903 General SpecificationsOperating Temp 32 to 131 °F (0 to 55 °C)Storage Temp 13 to 185 °F (-25 to 85 °C)Relative Humidity 5% to 95%, non-condensingEnvironment Air No corrosive gases permitted

Mounting/Orientation Restrictions 35mm DIN rail/None

Vibration conforms to EN 60068-2-6Shock conforms to EN 60068-2-27Noise Immunity conforms to EN 61000-6-2Protection Class IP20Weight 146g

Dimensions (WxHxD) 24.5 mm x 100mm x 68.8 mm(0.96 in x 3.94 in x 2.71 in )

Adjacent Mounting on BusTerminals with Power Contact Yes (Supply)

Adjacent Mounting on BusTerminals without Power Contact Yes (Supply)

Passes Terminal Bus Power Yes (Supply)

Passes PE Bus Yes (Supply)Agency Approvals* UL File No. E157382, CE

* To obtain the most current agency approval information, see the AgencyApproval Checklist section on the specific part number's web page.

Bus Expansion Connection LED StatusLED LED ONGreen I/O Bus In I/O Bus is transferring data

Red I/O Bus In I/O Bus fault

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8

PX-903

1

2

3

4

5

6

7

8

PX-14444

1

2

3

4

5

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7

8

PX-14444

1

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PX-14444

1

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8

PX-14444

1

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8

PX-14444

1

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8

PX-14444

1

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8

PX-14444

1

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5

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8

PX-14444

1

2

3

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8

PX-14444

1

2

3

4

5

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7

8

PX-144

1

2

3

4

5

6

7

8

PX-144

1

2

3

4

5

6

7

8

PX-901PX-1444

8

PX 1444444 PX-144444 PPXPXP -X-X 90144

44 8

PX 1444

44444 888

PPPXXPPXPP 901901

1

2

3

4

5

6

7

8444444 88

PX-903

1

2

3

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5

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7

8

PX-14444

1

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PX-14444

1

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8

PX-14444

1

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PX-14444

1

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5

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8

PX-14444

1

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8

PX-14444

1

2

3

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5

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8

PX-14444

1

2

3

4

5

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7

8

PX-14444

1

2

3

4

5

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7

8

PX-14444

1

2

3

4

5

6

7

8

PX-144

1

2

3

4

5

6

7

8

PX-144

1

2

3

4

5

6

7

8

PX-901

5 11 5 1111111 5555

6 22 6 222222 666

PX-1444

8

PX 144

7

4444 PX-144444 PPXPXP -X-X 90144

44 8

PX 1444

44444 888

PPPXXPPXPP 901901

33 7 33333333 7777

1

2

3

4

5

6

7

8

PX-144

1

2

3

4

5

6

7

8

PX-144

1

2

3

4

5

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7

8

PX-144

1

2

3

4

5

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7

8

PX-144

1

2

3

4

5

6

7

8

PX-144

1

2

3

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5

6

7

8

PX-144

1

2

3

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5

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7

8

PX-144

1

2

3

4

5

6

7

8

PX-144

1

2

3

4

5

6

7

8

PX-144

1

2

3

4

5

6

7

8

PX-144

1

2

3

4

5

6

7

8

PX-144

PX-902Bus ExpansionEnd Terminal

Modbus Coupler

PX-901Bus End Terminal

PX-903 BusExpansion Coupler

PX-901Bus End Terminal

TerminationResistorSwitch

TerminationResistorSwitch

PX-903 BusExpansion Coupler

PX-902

d TerminalTeTeTerminalTerminalTeTerminalTerminalTerminal

PX-TCP1

TM

1234

Us GNDs

Up

GNDp

.PE

1234

+ +

PEPE

ONDIP

1 2

3 4

5 6

7 8

ON1 2

3333333 77 3

444444 88

PXPXP -X-X 903

4

PX

Terminatiioon

22222222 66

555555 1

2

5

6

7

11

22

33

555

6

7

111

222

333

5

6

7

11

22

33

5

6

7

11

22

33

5

6

7

11

22

33

5

6

7

11

22

33

5

6

7

11

22

33

5

6

7

11

22

33

5

6

7

11

22

33

5 11 5 111111 5555

6 22 6 222222 666

7 33 7 33333333 7777

PX-901Bus End TerminalTerminalTeTeTerminalTerminalTeTerminalTerminal

PX-903 BusExpansion CouplerCoCoCoCoCoCoCoCo

1

22222222 66

555555

Termination

1

2

3

4

5

6

7

8

PX-144444

11

22

33

44

5

6

7

8

PX-144444

11

22

33

44

5

6

7

8

PX-144444

11

22

33

44

5

6

7

8

PX-144444

11

22

33

44

5

6

7

8

PX-144444

11

22

33

44

5

6

7

8

PX-144444

11

22

33

44

5

6

7

8

PX-144444

11

22

33

44

5

6

7

8

PX-144444

11

22

33

44

5

6

7

8

PX-144444

11

22

33

44

PX

5

6 222 6

PX-14

8

PX-14

7

4444 PXPX-144444 PPXPXP -X-X 90244

4444

PX

4 8

PX-1444 PPPPXXPPXPP 902902

3333 7

1111 55

3

PX-TCP1P1P1

TM

Up

GNDp

.PE

Us GNDs

+ +

PEPEPE

ONONONDIPDIPDIP

1 2

3 4

5 6

7 8

ONONON1 2

3333333 77 3

22222 66

11111111111111

TerminationResistorResistorSSwwiittcchh

Terminationionon

11111111111111

ResistorResistorSwitch

Cat5e STP cable16.5 ft. (5m) max. lengthper segment

LAST

NEXT

Book 1 (14.2)

1 - 8 0 0 - 6 3 3 - 0 4 0 5eFD-72 Universal Field I/OBook 1 (14.2)

System Installation and Removal

Removing Bus Couplerand Bus TerminalsA locking mechanism prevents individual unitsfrom being pulled off. For bus terminal removal,pull the orange DIN rail release tab firmly tounlatch the unit from the rail. If attached toother terminal units, slide unit forward untilreleased. For Bus Couplers with locking wheels,release the DIN rail locking wheel, then pullfirmly on DIN rail release tab.

Bus Coupler and BusTerminal InstallationBus Coupler Installation:1. Attach a Bus Coupler by snapping it onto

35mm DIN rail and securing it into positionusing the DIN rail locking wheel (whereapplicable) located on the left side of thecoupler.

Bus Terminal Installation:2. To add a bus terminal, insert unit onto right

side of Bus Coupler using the tongue andgroove at the top and bottom of the unit,pressing gently until it snaps onto the DINrail.

A proper connection cannot be made by slidingthe units together on the DIN rail. When correctly installed, no significant gap can beseen between the attached units. Bus connection is made through the six slide contacts located on the upper right side of theunits. Add up to 64 bus terminals per Bus Coupler, including a bus end terminal.

Insert unit using tongue and groove molded guide and press gently until it becomes firmly seated on DIN rail.

Align tab with molded guide

ntil raaiill.

Where applicable, rotate Locking Wheel to lock Bus Coupler

2

1

Wiring Specifications

Connection Type Spring Clamp Terminals

Wire Gauge/Wire CrossSection* 28-14 AWG / 0.08 - 2.5 mm2

Screwdriver Width 2.5 mm (0.10) such as ourTW-SD-MSL-2

Wire Stripping Length 8mm

Wiring ConnectionsWire connection is made through a springclamp style terminal. This terminal is designedfor a single-conductor solid or stranded wire.Wire connection is made by firmly pushing thescrewdriver into the screwdriver slot, insertingthe wire into the wire slot and removing thescrewdriver, locking the wire into position.

Firmly pull DIN Rail Release Tabto unlatch unit from rail.

Where applicable, rotate Locking Wheel to unlock Bus Coupler

* For Thermocouple terminals, a thermocouple extension wire is recommendedWire Slot

ScrewdriverSlotScSl

w w w . a u t o m a t i o n d i r e c t . c o m / f i e l d I O Universal Field I/O eFD-73

CompanyInformation

SystemsOverview

ProgrammableControllers

Field I/O

Software

C-more & other HMI

Drives

SoftStarters

Motors &Gearbox

Steppers/Servos

Motor Controls

ProximitySensors

Photo Sensors

Limit Switches

Encoders

CurrentSensors

PressureSensors

TemperatureSensors

Pushbuttons/Lights

Process

Relays/Timers

Comm.

TerminalBlocks & Wiring

Power

CircuitProtection

Enclosures

Tools

Pneumatics

Safety

Appendix

ProductIndex

Part #Index

Book 1 (14.2)

PX-TCP2 PX-903 PX-902StandardTerminal

PX-TCP1 / PX-MOD

100 mm[3.94”]

68.8 mm[2.71”]

100 mm[3.94”]

51 mm[2.01”]

PX-TCP2

mm4”]

51 mm

EthernetTCP/IP

COM

ERROR

WDG

I/O RUN

I/O ERR

PX-TCP2TM

ON 1 2

3 4

5 6

7 8

9 10

m]

m

PX-TCP2TM

24V 0V

+ +

PEPE

EthernetTCP/IPTCP/IPTCP/IP

COM

I/O I/O ERR+I/O I/O RUN +

ERROR 24VWDG

44 mm[1.73”]

0V

+

PE

0V24V

44 m

PX-TCP1

TM

mm3”]

mm

1234

Us GNDs

Up

GNDp

.PE

PXPX-MODPX-MODPXPXPX-MOD-MODPXPXPX-MPX-MPX-MODPX-MOD

1234

24V 0V

+ +

PEPE

ONDIP

1 2 3 4 5 6 7 8

ON1 2

24.5 mm[.96”]

mm

PX-TCP1CP1PX-TCP1

TM

Up

GNDp

.PE

Us GNDsUs GNDsUs GNDsGNDs

1234

24V 0V

+ +

PEPE

[.96”]24.5 mm

[.96”]24.5 mm

1

2

3

4

5

6

7

84 8

+

PE

3 7

2 662

PX-903

PX-903

1 51 51 51 5

27.5 mm[.96”][.96”][.96”]

PX-902

27.5 mm

PPPXXXPXPPPXP -X-X 902902902902902902

12 mm[.47”]

1

2

3

4

5

6

7

8

33

4

6

77

8

1.4”35mmmin

1.4”35mmmin

1.4”35mmmin

1.4”35mmmin

0.8”20mmmin

0.8”20mmmin

Installation ConsiderationsTerminal Dimensions andSpacing RequirementsUse the following diagrams to make surethe Protos X system can be installed in your application. Protos X terminals require35mm DIN rail for mounting; there are noorientation restrictions.

To ensure proper airflow for coolingpurposes, units should be spaced, at aminimum, as shown. It is also important tocheck the Protos X dimensions against theconditions required for your application.

See the Enclosures sectionfor an enclosure that may besuitable for your application

1 - 8 0 0 - 6 3 3 - 0 4 0 5eFD-74 Universal Field I/OBook 1 (14.2)

I/O Bus contacts

1

2

3

4

5

6

7

8

PX-970

Note, buscontacts donot exist on

this module

1

2

3

4

5

6

7

8

2 6

3 7

I/O Bus contacts

I/O Bus contacts

1

2

3

4

5

6

7

8

2 6

3 73 7

4 8

Terminalpower

buscontact

Terminalpower

buscontact

TerminalPE

buscontact

Terminal powerbus pass thorugh

Terminal powerbus pass thorugh

Terminal PEbus pass thorugh

Terminal powerbus supply

Terminal powerbus supply

Terminal powerbus supply

Note, bus and pass throughcontactsdo not exist on this module

Note, bus and pass throughcontactsdo not exist on this module

I/O Bus contacts

Protos XTM Five Basic Terminal Types

Type 1: This terminal passes the terminal power bus from the preced-ing terminal to the next terminal and therefore it must be mounted to a preceding terminal that passes bus power.

TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5

Type 2: This terminal passes the terminal power bus and PE from the preceding terminal to the next termi-nal and therefore it must be preced-ed by a terminal that passes both terminal power bus and PE.

Type 3: This terminal does not pass the terminal power bus or PE and can be preceded by any terminal, however it will interruapt the terminal power bus and PE.

Type 4: This terminal requires exter-nal voltage connection and supplies the terminal power bus to terminals located to its right. The terminals to its right must support the same power bus of 120/230 VAC or 24VDC. This terminal will not pass terminal power or PE from any preceding terminals.

Type 5: This terminal is used to separate the termi-nal power bus and PE from other terminals and can mounted next to any termi-nal.

Protos XTM is a trademark of Automationdirect.com Incorporated

Terminalpower

buscontact

Terminal powerbus pass thorugh

Terminalpower

buscontact

Terminal powerbus pass thorugh

I/O Bus contacts

1

2

3

4

5

6

7

8

Tepobuth

Tepobuth

2 6

Tepobuth

TeTepobuth

3 7 TeTe

Terminal Types

I/O Bus contacts

1

2

3

4

5

6

7

8

PX-970

2 6

33 77

4 8

PXPXP -XX 970

Note, buscontacts donot exist on

this module

1

2

3

4

5

6

7

8

I/O Bus contacts

I/O Bus contacts

1

2

3

4

5

6

7

8

Terminalpower

buscontact

Terminalpower

buscontact

TerminalPE

buscontact

Terminal powerbus pass thorugh

Terminal powerbus pass thorugh

Terminal PEbus pass thorugh

Terminal powerbus supply

Terminal powerbus supply

Terminal powerbus supply

Note, bus and pass throughcontactsdo not exist on this module

Note, bus and pass throughcontactsdo not exist on this module

I/O Bus contacts

Protos XTM Five Basic Terminal Types

Type 1: This terminal passes the terminal power bus from the preced-ing terminal to the next terminal and therefore it must be mounted to a preceding terminal that passes bus power.

TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5

Type 2: This terminal passes the terminal power bus and PE from the preceding terminal to the next termi-nal and therefore it must be preced-ed by a terminal that passes both terminal power bus and PE.

Type 3: This terminal does not pass the terminal power bus or PE and can be preceded by any terminal, however it will interruapt the terminal power bus and PE.

Type 4: This terminal requires exter-nal voltage connection and supplies the terminal power bus to terminals located to its right. The terminals to its right must support the same power bus of 120/230 VAC or 24VDC. This terminal will not pass terminal power or PE from any preceding terminals.

Type 5: This terminal is used to separate the termi-nal power bus and PE from other terminals and can mounted next to any termi-nal.

Protos XTM is a trademark of Automationdirect.com Incorporated

Terminalpower

buscontact

Terminal powerbus pass thorugh

Terminalpower

buscontact

Terminal powerbus pass thorugh

I/O Bus contacts

1

2

3

4

5

6

7

8

Installation Considerations