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© Zensar OBT Technologies Ltd.
s
Page 1 of 82
Business Blueprint
Project Systems (PS)
document.doc1
Submitted to
Flat Products Equipments (I) LTD.MUMBAI
By
Oct’ 2008
© Zensar OBT Technologies Ltd.
Document Control
Document ID : OBT/2007/PRJ-/00
Compliance Status : Mandatory
Security Classification : Company Restricted
Issue Date : 13.10.2008
Document Status : Draft, Revised, Final
Prepared by : Mr. Nara Prasanth
Quality Review : consultant
Authorized by : Zensar OBT
Distribution : Client PM
Document History : V3.1
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2008. ZENSAR
The information in this proposal shall not be disclosed outside CMI Flat Products Ltd. and shall not be duplicated, used or disclosed, in whole or in part, for any purpose other than to evaluate the proposal. Provided that if the contract is awarded to Zensar OBT as a result of or in connection with the submission of the proposal, CMI Flat Products Ltd. shall have the right to duplicate, use, or disclose the information to the extent provided by the contract. This restriction does not limit the right of CMI Flat Products Ltd. to use information contained in the proposal if it is obtained from another source without restriction.
All other company or product names mentioned in this document are used for identification purposes only and may be trademarks of their respective owners.
© Zensar OBT Technologies Ltd.
INDEX
(A) PROJECT SYSTEM
(A.1) Introduction to Project Structuring(A.1.1) Project Definition(A.1.2) Work Breakdown structure (WBS)(A.1.3) Network & Activities(A.1.4) Relationships(A.1.5) Milestones(A.1.6) Time Scheduling(A.1.7) Network Scheduling(A.1.8) Confirmation(A.1.9) Cost Planning/Controlling
(A.2) Organization structure(B) SAP PROCESSES
(B.1) Organization structure – Sap System(B.2) Project Objects with Structure(B.3) Coding Mask(B.4) Project Tools(B.5) Scheduling(B.6) Material Components to WBS/activities
Delivery from Project(B.7) Procurement of Bought out items(B.8) Planned & Actual costs in PS structure.(B.9) Project Version(B.10) Project Closing(B.11) Status Management(B.12) Work centers
(C) SAP Process Tree
(D) PS SAP Standard Reports(E) Appendix
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© Zensar OBT Technologies Ltd.
PROJECT SYSTEM
A.1 Introduction to Project Structuring
Project Structuring
Before you can run a project in its entirety, you must first describe the project goals precisely and create a structure for the project activities to be carried out. A clear project structure provides the basis for successful project planning, monitoring and control.
You create and manage your project structure in the R/3 Project System by means of work breakdown structures (WBS) and networks. The WBS describes the individual phases and functions of a project. You plan the processing itself in the network. This contains the individual project tasks and the dependencies between them in the form of activities and relationships.
Project system module will be covering Project structuring along with the following:
A.1.1) Project Definition A.1.2) Work Breakdown structure ( WBS) A.1.3) Network & Activities A.1.4) Relationships A.1.5) Milestones A.1.6) Time Scheduling A.1.7) Network Scheduling A.1.8) Confirmation A.1.9) Cost Planning/Controlling
A.1.1Project Definition
The Project definition is a general description of the project you want to manage. You use it to record the idea behind the project. The Project definition is the frame work for all the objects you create in later project planning phases.
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SAP AG 1999
Project definitions
Project Definition and Work Breakdown Structure
Project definitions
Work Breakdown Structures
WBS elements
A.1.2 Work Break down Structure (WBS)
The work breakdown structure (WBS) is the hierarchical model of the tasks to be performed in the project. It provides an overview of the project and:
o Forms the basis for project organization and co-ordination.o Shows the work, time and money spent on a project.
The WBS is the operative basis for a wide range of further planning steps. You can use it to plan dates and costs.
WBS elements
The individual tasks required to carry out the project are called work breakdown structure elements (WBS elements).Depending on the project phase, you can further breakdown the work with subordinate WBS elements.
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© Zensar OBT Technologies Ltd.
A.1.3 Networks & Activities
SAP AG 1999
Network Structure
* if the network is header assigned** if the network is activity assigned
Networkheader
NetworkInternal/external numbers
Network headerDefault values, control valuesAccount assignment object*
ActivitiesPlanning elementAccount assignment object**
Activity elements
Relationships
The network describes project processing. The essential elements comprising a network are activities and relationships. Networks form the basis for planning, analyzing and monitoring time schedules, costs, and resources (such as personnel, machines, production resources/tools and materials)
Activities
You use activities in the network to plan your project staffing, capacity, material, and service requirements. You can add detail to your planning by using sub networks and activity elements. When you assign the activities to WBS elements, you then obtain the detailed view of costs, dates, and capacities at the WBS level.
Activity types
You use different activity types depending upon on which tasks you want to carry out in the project.
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© Zensar OBT Technologies Ltd.
SAP AG 1999
Control key
Type ofactivity
Workpapers
Relevance toCapacity
Relevance toCosting Relevance to
Scheduling
Confirm-ation
Network Activities
Internal Processing
Work/services performed inhouse
External Processing
Purchasing of work/services
Services
Purchasing of services with service specifications
Costs activity
Planning of additional primary costs
For tasks that require capacity (machines or personnel) in your business, create internally processed activities.
For tasks that involve outside contractors, create externally processed activities. When you use such an activity, you create a link with purchasing referencing a purchasing info record. The purchasing info record (maintained by Purchasing department) contains prices and delivery dates for external activities. The system automatically creates a purchase requisition based on the data in the purchasing info record.
If you want to plan costs without referencing other objects in the R/3system, use general costs activities. An example would be planning travel expenses. In our case, you can plan at WBS level as actual costs are entered by FI at WBS level.
You can use activity elements to plan your work in more detail. You can use one or more elements of any type to achieve the level of detail you need.
You assign the material components to the appropriate activities to plan the materials you need to execute your project.
A.1.4 Relationships
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You use relationships to depict chronological and technical dependencies between activities. The relationship you define determines the nature of the link between the individual activities.
o FS relationshipAn activity does not start until the preceding activity is completed.
o SS relationshipAn activity cannot start unless another activity has started.
o FF relationshipAn activity cannot be completed until another activity has been completed.
o SF relationship
An activity cannot be completed until the activity succeeding it has started.
You can use relationships to link activities in different networks. This means, for example, that you can produce a time schedule for the whole project, regardless of whether you are planning in an overall network or in individual networks.
SAP AG 1999
Relationships
AssemblyAssemblyProductionProduction
Time sequence
Work Work schedulingscheduling
EngineeringEngineering
EngineeringEngineeringBestellung
Purchase orderPurchase order
TestTestrunrunTÜV
AcceptanceAcceptance
Logical sequence
FS relationship
SS relationship
FF relationship
SF relationship
A.1.5 Milestones
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Milestones are events within a project to which particular importance is attached or which trigger a predefined function implies sales document is triggered for milestone billing. In general, they indicate transitions between different phases or departments. You can assign milestones to activities and WBS elements.
A.1.6 Time Scheduling
Time scheduling is based on the project structure. When the work breakdown structure (WBS) represents the structure of the project, you use activities to plan the actual course of the project. This means that you first plan dates that are independent of each other. You plan the dates manually in the WBS to create a first, rough-cut schedule.
For more detailed planning you create activities and relationships, stipulate scheduling constraints, and plan durations. As part of scheduling, the R/3 Project System automatically calculates the start and finish dates that material will be required. You can then reconcile the dates calculated with those maintained manually in the assigned WBS elements.
Date types
The Project system distinguishes between the following date types:
o Basic datesFixed dates which you enter manually in the network or WBS element. You can use basic dates in scheduling as the framework for activity dates.
o Forecast datesExpected dates which you enter manually in the network or WBS element. You can use forecast dates to depict different scheduling situations. Example: best or worst case scenarios.
o Scheduled datesDates calculated by the system as part of the scheduling or confirmation processes.
o Actual datesDates reflecting current state of the project. You usually enter them manually in a confirmation, but can also have the system determine them from internal activity allocations or confirmations.
o Scheduling constraintsConditions for the start or finish date of an activity.
Time Scheduling in Work Breakdown Structures
You plan the dates manually in the work breakdown structure. The system supports you with consistency check, date comparison and date leveling tools. You can plan basic and forecast dates on any level in the hierarchy.
Various time scheduling methods are available:
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o In top-down planning, you plan dates starting from the top WBS element. All dates planned in subordinate WBS elements must fall within the time-span of the dates planned in the superior WBS element.
o In bottom-up planning, you plan dates starting from the subordinate WBS elements.
o In free planning, you can plan dates without any hierarchy dependencies and on any level.
Time Scheduling with Activities
The system automatically calculates activity dates as part of scheduling. The dates are calculated on the basis of the planned activity duration. In addition, you can plan time dependencies for activities in the form or relationships and constraints. For example, you can stipulate that an activity must be completed by a particular date.
Scheduling
Forwards and backwards scheduling are always carried out using activities and relationships. They calculate the earliest start and latest finish dates for activity execution. You can trigger scheduling from a network or WBS.
A.1.7 Network Scheduling
In network scheduling, the R/3 System determines the earliest and latest start and finish dates for activities. The resulting data is used to calculate floats. Floats supply information on the time reserves available for carrying out individual activities. In evaluations use the floats highlight activities where time is critical.
Overall Network Scheduling
If you have used relationships to link a number of networks, you can also use the overall network scheduling facility whereby all the linked networks are scheduled together using one start date and one finish date. The result is a consistent schedule covering the whole network.
WBS Scheduling
You schedule the project structure and all the activities assigned to it starting from one WBS element, sub hierarchy or from the whole project. You can copy the resulting dates to the basic or forecast dates for the assigned activity and can use them as the basis for new WBS scheduling.
Rescheduling with Actual Dates
Rescheduling may also be necessary if you already have made confirmations for activities-that is, if execution has already begun. Scheduling can start either from the actual finish date or from today’s date.
Controlling
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The project Information System will help you control your schedules effectively. You can compare the planned dates with actual dates or the expected date of completion. Statistics give you a quick overview of variances from the schedule due to for, example, late starts or delays during processing. In addition, you can display data according to different criteria –for example, you might want to see all the activities which are running late. This way you can spot delays early and take corrective action.
You can use project versions to record how the dates in your project have developed, starting with those originally planned through intermediate stages to the current dates.
A.1.8 Confirmation
Another important step in project execution is entering actual times. You can only find the answers to the following questions if you have access to up-to-date, reliable actual values for your project:
o Is the project running on schedule?o Are delays likely?
You enter actual values in the form of confirmations by entering actual start, actual finish and the degree of processing.
A.1.9 Cost planning / controlling ( Relevant for CO module)
Cost Controlling
Unlike dates and resources, which you can change directly, costs are usually calculated from valuation methods or agreed prices for internal and external materials and services. Accordingly, costs in the R/3 Project System are automatically calculated wherever a price and/or quantity structure exists. In the process, the system takes account of the dates of the planned project activities by assigning the planned costs calculated to the appropriate periods. Alternatively, you can enter planned costs manually.
Cost for External Procurement
You plan external activities, such as services, using externally processed activities. Material procurement is represented using material components. In both cases, you can copy procurement conditions, such as prices, discounts and so on from a purchasing info record. The system automatically uses this information to calculate the relevant planned costs.
Costs from Use of stock material
You use material components to plan stock material usage for an activity. The system calculates the plan costs by taking account of material stock valuation. When you later draw the materials, the system automatically charges costs to the appropriate activity.
Costs from Assigned orders
You can have the system automatically display costs from, calculated using either planned orders .This applies to the orders from Controlling (CO), etc.
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Travel Expenses, Insurance & other Costs at WBS level
You can plan other costs, such as travel expenses and insurance as general costs activities in the project which is done WBS level for cost elements defined by FI. Actual values are entered by FI for the cost element, amount, and currency in the WBS element defined in the structure.
Unplanned Costs (Actual costs booked by FI)
It is possible to enter actual costs which have not been planned or which do not reference any planning. So for example, in Controlling, you can make an internal activity allocation directly for an activity in your project .This ensures that actual costs are recorded correctly.
Actual Cost & Controlling (Not relevant, but used by FI & CO, MM)
As the project is executed, actual costs are incurred, arising from example:o Postings in Financial Accounting and Materials Managemento Activity Confirmationso Orders assigned to the project
To monitor and control actual costs and compare them with the planned values, you need a comprehensive cost controlling system.
Effective cost controlling requires very different aspects and level of detail. With R/3, you can generate evaluations from the project manger’s viewpoint and evaluations showing the view from further down the line. The flexible database system means you can choose individual valuations and display them in summarized form.
Highlights:
Automatic cost calculation keeps planning work to minimum.
The Project system is comprehensively integrated with systems such as Controlling
( CO),Financial Accounting ( FI),Production Planning(PP),and Materials
Management(MM)
Cost planning is possible in any level of detail.
Cost planning is correct by period and date.
The Project system is well integrated with the Enterprise controlling, ensuring that the
project agrees with the Cost Center Accounting and Profit & loss accounting.
(B) Organization Structure
In SAP System the several structures represent the legal and organizational structure of the
company. The organizational structures form a framework in which all business transactions can
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© Zensar OBT Technologies Ltd.
be processed. The organization structure of Project System is linked with Organization structure
of Financial Accounting and Materials Management.
This is the structure of the company, whereby each area of the business is represented in a hierarchical element.
(For details refer the FI & CO blue print)
Controlling areaControlling areas are the organizational units in a group which require their own complete, self contained cost accounting.You can use one controlling area to conduct joint cost accounting for a number of company codes.
Cost centerA cost center is an organizational unit within the controlling area. It represents a sharply delineated area within which costs arise. The delineation can be based on functions, cost settlement techniques, physical location or responsibility.
Company CodeA company code is an organizational unit within a client for which a separate balance sheet is drawn up. The balance sheets and Profit & loss statements required by legislation are produced at company code level.(For Material Management structure refer blue print of MM)
Purchasing Organization The purchasing organization is an organizational unit which procures materials or services for one or more plants and negotiates terms with suppliers.
Purchasing groupThe purchasing organization is divided into purchasing groups which are responsible for particular purchasing activities.
PlantPlants are units within logistics which divide the business as viewed from production, procurement, maintenance and material requirements. They manage their own inventory and material requirements.A plant can be production site or simply adjacent locations with their own stock of materials.
Storage location You can use storage locations to distinguish between material stocks within a plant .The term “storage location” usual refers to the physical location of the stock.
Work centerWork centers are means of dividing a plant into organizational units which perform a particular service. Examples include machines and employees.
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© Zensar OBT Technologies Ltd.
(II) SAP Processes
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(B.1) Organization Structure – SAP System
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 1.0 Date: 02/09/2008Name of Business Process: Organisation StructureModule: Project System Sub module: Organisation Structure –
SAP systemVersion Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.1.01 to Be Process
SAP Project System does not have the organization structure of its own. It uses the structure as defined in the TO-BE Process of the core modules Materials Management, Financial Management, Sales & Distribution.
For details we have to refer to the Blue print of the above modules.
In SAP Project System (PS), we shall be using the organization structure as defined by the other modules.
Following is the relevant Organization structure mentioned for SAP system.
a. The Company is defined as FPG – Flat Products Group.
b. The Controlling area is FPNT- Flat Products Controlling Area.
c. Under the Controlling area there are two Company Codes- FPE - Flat Products Equipments- NTS - N.T Strips & Automation.
d. The Plants & the Sales Organization associated with the Company code FPE & NTS is as follows:
Company Code
-FPE -Flat Products Eqp -NTS -N.T.Strips & Automation
Plant
-1000 - Flat HO -FPE -2000 -Flat HO- NTS-1100 - Taloja plant -2100 - Ghodbander Plant
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-1200 - Silvassa Plant -2200 - Bhayendar Plant
Purchasing Organization
-1000 -Purchasing flat -2000 -Purchasing NTS
Sales Organization
-1100 FPE Domestic Sales -2100 - NTS Domestic Sales-1200 FPE Export Sales -2200 - NTS Export Sales
-1300 FPE Misc Sales -2300 - NTS Misc Sales
The plants will be mapped as follows:
Plant Code DESCRIPTIONHO 1000 Flat Products Equipment (I) LTD- HOMfg 1100 Flat Products Equipment (I) LTD- TalojaMfg 1200 Flat Products Equipment (I) LTD- SilvasaHO 2000 NT Strips -HOMfg 2100 N T Strips & Automation Pvt Ltd- GhodbunderMfg 2200 N T Strips & Automation Pvt Ltd- Bhayendar
Following is the relevant Organization structure mentioned for SAP system.
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Company Code FPE NTS
Purchasing Organization
1000 2000
Bhayendar (2200)
Plant
Project SAFAL
HO(2000)
Godbhunder (2100)
HO(1000)
Taloja(1100)
Silvasa(1200)
© Zensar OBT Technologies Ltd.
a. The Controlling area is 2000- Controlling Area CMI FPE.
b. Under the Controlling area there are two Company Codes- 3000 - CMI FPE LIMITED- 4000 - CMI Industry Automation.
c. The Plants & the Sales Organization associated with the Company code CMIFPE & CMI INDUSTRY AUTOMATION is as follows: Company Code
-3000- CMI FPE LIMITED -4000 -CMI Industry AutomationPlant -3100 - CMIFPE HO -4100 -CMI Indutry Automation HO-3200 - Taloja plant -4200 - Bhayendar Plant-3300 - Silvassa Plant
Purchasing Organization-3000 -Purchasing CMIFPE -4000 - CMI Industry Automation Sales Organization-3100 CMIFPE Domestic Sales -4100 - CMI Industry Automation Domestic Sales-3200 CMIFPE Export Sales -4200 - CMI Industry Automation Export Sales
-3300 CMIFPE Misc Sales -4300 - CMI Industry Automation Misc Sales
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Company Code FPE NTS
Purchasing Organization
3000 4000
Bhayendar (4200)
Plant
Project PARIVARTHAN
HO(4100)
HO(3100)
Taloja(3200)
Silvasa(3300)
© Zensar OBT Technologies Ltd.
The plaCMI Industry Automation will be mapped as follows:
Plant Code DESCRIPTIONHO 3100 CMIFPE- HOMfg 3200 CMIFPE - TalojaMfg 3300 CMIFPE- SilvassaMfg 3400 CMIFPE- Navi MumbaiMfg 3700 CMIFPE-Taloja IITrd 3800 CMIFPE- ChennaiHO 4100 CMI Industry Automation -HOMfg 4200 CMI Industry Automation - GhodbanderO&M 4300 CMI Industry Automation - Jamshedpur
H.O- Head Office
Mfg- Manufacturing Plant
Trd- Trading Plant
O&M-Operation & Maintenance
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Plant
Purchasing Organisation
Company Code CMI Industry Automation
4000
4100
Head Office
4200
Ghodbander
4300
Jamshedpur
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© Zensar OBT Technologies Ltd.
(B.2 ) : Project Objects with Structure
PS Process overview
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 1.0 Date: 05/09/2008Name of Business Process: Project Management- StructuresModule: Project System Sub module: Project objects with
StructureVersion Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.2.01 AS-IS Process
There is no project object tool available in the present system. Till date the project software like MS project or Primavera was not used in the organization for project planning & monitoring.
B.2.02 TO-BE Process
SAP Project System uses the following project objects for the purpose of making the Project Structure planning & monitoring:
i. Project definition ii. WBS element iii. Network headers iv. Activity v. Activity elements vi. PS texts vii. Material components
I) Project Definition
The project definition contains default values and profile data for the WBS elements for example assignments to particular organizational units in the R/3 system. The basic dates for the entire project and the planning parameters for costs and dates are stored at the project definition level. The project definition thus forms a frame round the project.
Note: A project definition is not an account assignment object (that is, you cannot post to it).
In our case every customer project is unique with a defined basic start & finish date, defined revenue & cost associated for it. Thus for each customer there will be a unique Project definition.
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The Project definition contains the basic data, Control data, Administration data & long text.
Basic data: Under the basic data we can furnish the basic start & finish of a customer project which varies from 12 months-18months which is agreed between the customer & organization during the award. The required fields are description, Person responsible, start & finish dates which are made mandatory.
Control data: The control data requires the project profile. The Project profile is the most important profile for work break down structure & it contains default values and profile data for the project. The Project profile is mentioned in the appendix.
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Project Definition
WBS element
WBS Elements WBS Elements WBS Elements
Networks Networks Networks
Internal Activities
Gen. Cost Activities
Internal Activities
External Activities
Material Components
© Zensar OBT Technologies Ltd.
Administration data : It contains the user data and date like created by ( PS core),changed by ( PS consult) ,created on ( the day project definition is created), Last change (date on which latest changes made ) etc.
Long text: We can define the required project text in pages which is not available in the Project Definition screen.
ii) WBS element
WBS elements form the operative basis of a work Break down structure. WBS elements are the structure elements of the work break down structure .A WBS element describes a task or partial task that can be divided
WBS Elements inherit most of the Master Data from Project Definition.
a) Basic Data: Project Type – In our case the Project type is CP (Customer Project)
Basic Data: Project Type – In our case the Project type is
Sr.No. Project type Description
1 Z1 Rolling Mills
2 Z2 Coating Lines
3 Z3 Processing Lines
4 Z4 Finishing Lines
5 Z5 Miscellaneous/Modifications
6 Z6 CMI Projects
7 Z7 SPARE PROJECTS
8 Z8 SERVICE PROJECTS
Operative Indicators: The operative indicators are used to determine the controlling characteristics of a WBS element and define the tasks of the WBS element while realizing the project.
Planning Elements: WBS elements for which you want to plan costs are flagged as planning elements.
Account Assignment Elements: WBS elements for which we want to post actual costs are flagged as account assignment elements.
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Billing Elements: WBS elements for which we want to plan or post revenues are flagged as billing elements.
In our case we are checking in the operative indicators so that there will flow of all data from 4th level to top level WBS.
b) Dates:
Basic Start & Finish Dates with Duration & Unit Forecast Start & Finish Dates with Duration & Unit
Actual Start & Finish Dates with Duration & Unit
Calendar.
c) Assignments:
Organization:
CO Area Company Code
Plant
Currency
d) Control: Project profile for customer project.
iii) Network Headers
The network header of a network contains default organizational assignment data and control that applies to the entire network (similar to the Project definition for WBS elements).
A). Scheduling: Network header contains the field for basic start & finish of the networks as well as indicators for scheduling
Dates:
Release: Scheduled Actual Start Date Basic Scheduled Actual
Finish Date Basic Scheduled Actual
Scheduling:
Planning Type
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Scheduling Type
Reduction Indicator (Not Relevant)
Schedule Automatically
Capacity Requirements ( Not Relevant)
Exact Break Times (Not Relevant)
b). Assignments – Network header denotes the assignment to other object like Project definition, WBS element etc.
Allocation: Project Definition, WBS Elements
Organization:
CO Area Company Code
Currency
c) Control
General:
Network Profile Network Type
Plant
Costing:
Costing Variant Plan Costing Variant Actual
Plan Cost Calculation
Components:
Reservation/ Purchase Requisition: Immediately / release / never. Never is used & the authorized person has to change to immediately for generating requirement.
iv) Activities
Activities in SAP Project system are categorized in four categories
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1). Internal Activities (With or without costing)
2). External Activities.
3). External Service Activities.
4). General Cost Activities
The control keys identify these activities in the system. Different Tab Screens Identifies type of activity & system will automatically opens the relevant screen for Data maintenance based on the selection of activity.
a) Internal Activities is maintained for in house work to be carried for the project Like we are manufacturing a assembly in our premises. In this control key is PS01 which governs the type of activity,
b). External: is used for procuring activities outside the organization .It incurs purchasing process. The control key used is PS02.
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(This Indicator specifies if any service exists for the activity or Operation)
We are not using the Purchase requisition generated from external activity & never is greyed out.
We are not using external activity in our organisation
c) External Service Activity or Service Activity
A Service master record is used to maintain the descriptions of all services that may need to be procured, with Unit of measurement and Rate per Unit. Also it can be indented via Requisition. The Control key is PS05 & service Master is required to be maintained by MM module.
Dates:
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All service activities procured for project should assign to the project, no manual purchase requisition should be generated.
d) General Cost Activity : Used to planning the of additional primary costs for example travel costs. (Planning can be done at WBS level & actual costs will be booked by FI at WBS level)
We are not using the general cost activity
v) Activity elements
Activities are given detail by activity elements. Activity elements have almost the same functionality as activities. All activity elements have a date reference to the activity to which it is assigned. They do not affect the scheduling & do not have any relationships or durations.
In case of we can detail our activity Manufacturing of assembly recoiler by activity elements for detailing purposes. It functions same as activity with restrictions like assigning material components, scheduling etc.
Note: You cannot assign material components or relationships to the activity elements.
We are not using activity elements in the project
vi) PS texts
Ps text is similar to word file. We can enter PS text for each WBS element or activity. We can create the texts in SAP script editor or with Microsoft word.
vii ) Material Components
Material components can be either defined in the Material Master.
The material master contains information on all the materials that a company procures or produces, stores, and sells. It is the company's central source for retrieving material-specific data.
Material component can be assigned directly to the activity. It is required to define the item category and the procurement parameters.
In case of item category you have two options: 1) If you do not want to include the components in Inventory management but want to use them immediately in the network, choose item category (N), 2) If you want to post the components to a ware house & use the components in the network at a later stage, choose item category (L).
Initially we get the default values for procurement indicator; however we can change based on our requirement. The various options available for non stock item (N) & stock item (L) is as follows:
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---- Non Stock item (N) (No inventory Management)
You can choose between the options as Purchase requisition for network or Third –party order i.e. Block Transfer / Third Country i.e. from vendor to customer.
---- Stock item (Stock item)
You can choose between the options as Purchase requisition & reservation for WBS element or Reservation for network or planned independent requirement for WBS element.
Based on the project objects as per the SAP Process, the following is the structure of the project structure along with project objects.
a) The Project definition will be the customer project number given by the design department which is four digit number. We shall enter the basic start & finish date of the project before the detailed project planning. Based on the project profile defined, all the default values will be stored in the project definition level for use in further WBS elements or structure.
Every Project is a unique for a customer and for which different Projects, spare orders etc is treated as an individual project.
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The proposed project structure will be as follows:
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Customer Project
Proc. Bought out
Design Manufacturing
Assembly-2
Assembly-1
Assembly -10
Ist level WBS
2nd level WBS
3rd level WBS
Sub- Assembly-(1A)
Sub Assembly-(1B)
Sub Assembly – (1C)
Sub Assembly- (2A)
Sub Assembly-(10A)
Project Definition- Customer Project
4th Level WBS
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b) The first level WBS element is the customer project number as defined in the project definition. It shall be the root WBS with operative indicators (Planning, Account Assignment & Billing element).
c)The second level WBS element is the function or logical unit within the organization i. e Sales ,Design ,Procurement Bought out, Manufacturing ,Erection & commissioning etc with operative indicator Planning, Account Assignment.
The second level WBS element is the function or logical unit within the organization i.e. Design, Third party, Manufacturing –Taloja, Manufacturing – Silvassa, unplanned costs, expenses, Erection & commissioning etc with operative indicator Planning, Account Assignment and billing element.
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d) The third level WBS element will contain the assemblies under the Procurement Bought out, Manufacturing, Automation, Hydraulics etc. with operative indicators planning, account assignment.
The third level WBS element will contain the assemblies under the Procurement Bought out, Manufacturing, Automation, Hydraulics etc. with operative indicators planning, account assignment and billing element and assignment of material components as per the billing schedule.
e) The fourth level WBS element is the sub-assemblies of the assemblies. Network activities with material components are assigned to
The fourth level WBS element is the sub-assemblies of the assemblies. Network activities with material components are assigned as per the billing schedule
f) The network header is assigned to the first level WBS element or as required within the structure. We can give the basic dates for start & finish i.e the Project start & finish date committed to the customer.
The network header created automatically when ever we assign activity to WBS element or as required within the structure.
g) We shall define activities with relationships within the network along with the normal duration for scheduling.
h) Regarding the types of activities, all the in-house manufacturing activities are internal processing, Procurement BO as external processing etc
i) Scheduling is carried out with network determines the dates & scheduling type is forwards or backwards as per the requirement.
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(B.3): Coding Mask
PS Process overview
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 3.0 Date: 10/6/2006Name of Business Process: Project Management- StructuresModule: Project System Sub module: Coding MaskVersion Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.3.01 As- Is Process
As per the requirement & part of standardization, the design department has furnished the number range for projects & for use in the SAP system.
Based on the drawing number furnished by the design department for SAP system
1001 2000 ROLLING MILLS2 HI, 4-HI, 6-HI, SPM, HSM,TWIN STAND, TANDAM MILL ETC.
2001 3000 COATING LINES CGL, EGL, CCL, ETL, ETC
3001 4000PROCESSING LINES
PICKLING, ECL, ARP
4001 5000 FINISHING LINESREWINDING, CTL, SLITTING, TENSION LEVELLING, CORRUGATING M/C, ROLL FORMING ETC
5001 6000 MISCELENEOUSREVAMP / EQUIPMENT SUPPLY IN EXISTING LINE e.g. TENSION LEVELLER, PAY-OFF ETC.
XXXX-YYY-ZZ-XX
XXXX PROJ NO 1001 TO 9999
YYY ASSY 001 TO 999
ZZ SUB-ASSY 01 TO 99
XX SHEET NO A1 FOR ASSEMBLY DRG
B1...8 TO Z1…8 FOR DETAIL DRGS
e.g.
1001-010-15-B6
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B.3.02 To- Be Process
Project coding mask
Project coding mask serves as a display option for complex project numbers.
In this case the project coding mask will be defined in the following way
Prj ID Coding Mask DescriptionStart & end four digit number
R - 0000.0000.000.00 Coding mask for Rolling Mills1001 to 2000
C -0000.0000.000.00 Coding mask for Coating lines2001 to 3000
P -0000.0000.000.00Coding mask for Processing lines
3001 to 4000
F -0000.0000.000.00Coding mask for Finishing lines
4001 to 5000
M -0000.0000.000.00Coding mask for Miscellaneous
5001 to 6000
N -0000.0000.000.00 Coding Mask for NTS Projects 1001 to 6000
In the above scenario, following are in the indications of the coding mask,
i) The first letter R, C, P, F, M & N stands for the projects pertaining to Rolling mills,
Coating lines, processing lines, Finishing lines, Miscellaneous & Projects pertaining
CMI INDUSTRY AUTOMATION .
ii) -0000.0000.000.00 - The underlined four numeric digits indicates the project number
for the customer as given by the design department. In our case, it will denote the
Project definition & First level root WBS element.
iii) -0000.0000.000.00 - The underlined four numeric digit indicates the function or the
departments in the project structure i.e Sales(1000), Design(2000),
Manufacturing(3000), Automation(4000) , Electrical
( 5000),Hydraulics(6000),Erection & Commissioning(7000) etc . In our case , it is the
2nd level WBS element which is assigned to First level WBS element.
iv) -0000.0000.000.00 - The underlined three alphanumeric digit indicates the assembly
i.e. like Uncoiler (010), Recoiler (015) as defined the by the design drawing. In our
case, it is the third level WBS element which is assigned to the 2nd level WBS
element .Further the 2nd level is already assigned to Ist level WBS (Customer
Project).
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v) -0000.0000.000.00 – The underlined two alphanumeric digits at the end of the mask
indicate the sub –assembly as defined by the design drawing. In our case it is the
fourth (4th Level) WBS element which is assigned to the 3rd level WBS element
(Assembly). Further the 3rd level is already assigned to 2nd level WBS element
(Manufacturing / Procurement -BO) & 2nd level WBS is already to Ist level WBS
element (Customer Project).
vi) Example for the Project coding mask is R-1023.3005.010.00 Indicates the Rolling
Mill with Project number 1023, involving manufacturing 3005 & assembly
number 010 & sub-assembly -00
Project coding mask
Project coding mask serves as a display option for complex project numbers. Since previously
different types of projects are defined in different number ranges. Now standardise the prefix of
the project as follows
In this case the project coding mask will be defined in the following way
Prj ID Coding Mask Description
Z - 0000.0000.XXX.XX Coding mask for CMI FPE
T -0000.0000.XXX.XXCoding mask for CMI Industry Automation - Mechanical
A -XXXXXXX.0000.XXX.XXCoding mask for CMI Industry Automation- Automation
0 – numerical valuesX – Alphanumerical Values
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PS Process overview
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(B.4) Project Tools- Project Builder, Project Planning board
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 1.0 Date: 15/1/2006Name of Business Process: Project Management- StructuresModule: Project System Sub module: Project Tools-Project
Builder, Project Planning boardVersion Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.4.01 As-Is Process
Till date the existing software tools like MS Project or Primavera was not used to plan & monitor the Project. There is no legacy data available for the Project planning & monitoring.
B.4.02 To- Be Process
We shall be using the project tools provided by SAP Project system i.e., the Project Builder & Project Planning board.
Project Builder
i) The Project Builder is a clearly –structured tool in SAP Project System (SAP PS)
that is extremely user friendly and allows projects to be edited quickly and efficiently.
It covers almost 90 to 95% Functionality of the Project System Module.
ii) The Project builder consists of window divided into three areas: the structure
overview is in the top left of the window(Ex. Symbolic view of Project structure
Pickling line of WBS elements, Network, Activities) , the work list on the bottom left ,
and on the right is an area for displaying and editing data.
iii) The structure overview (top left of the window) contains the selected project data.
The work list tab (bottom left window) contains the list of last five projects edited; the
templates tab (bottom left window) contains project objects which can be added to
the project with further integration. The work area (right area of the window) displays
a detail view of the selected object directly.
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SAP AG 1999
Project Builder
Project Edit Goto Extras Settings System Help
Project - E-1145
Project structure: Identification
Templates: Identification
Identification and view selection
WBS element
Detail
Overview(s)
Engineering
Basic data Dates Assignments Control User fields Administr.
Proj. type
Priority
System status REL
Short ID
Project sum.
Responsibilities
System status
Responsibilities Operative Indicators
Respons. person
Applicant no.
Resp. cost cntr
Req. cost center
Req. co. code
Planning element
Acc. assign. element
Billing element
Grouping WBS el.Individual objects
Project definitions
WBS element
Network
ActivityActivity element
Material components
Milestone
PS text
Documents
Worklist and
Templates
Currentproject
Selectedobject
Detail Screenof objectselected
Overviewsof objectselected
iv) We can use work area to edit the individual project elements. We can navigate
between the various views (detail views and overviews), graphics, and project
planning board quickly and efficiently in the Project builder in order to maintain the
structures.
Project planning board
i) The project planning board is a graphical interface for creating and maintaining
project data: Project definition, WBS elements, activities, relationships, milestones,
PS texts. It is based on an interactive SAP Gantt chart and is especially suitable for
scheduling and monitoring. It also serves the 95 % functionality in Project System
module.
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ii) The planning board consists of the table area, diagram area and shows the
hierarchical set up of the project and corresponding scheduling situation. Along
with the dates view, we can show or hide the various other overviews of the project
in the lower part of the Gantt chart, such as capacity overview.
iii) The entire period we see in the project planning board is called the evaluation
period. The evaluation period consists of pre-evaluation period (prior to project
start), a planning period (Project period), and a post-evaluation period (after
completion of project).
iv) The planning board profile determines the appearance of the planning board. We
can adapt the graphical display of the project planning board to our needs by using
the project planning assistant. It is available as tool bar on the application.
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TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 1.0 Date: 10/1/2006Name of Business Process: Project Management- LogisticsModule: Project System Sub module: SchedulingVersion Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.5.01 As- Is Process
It does not reflect the Schedule of the project .However till date it is managed with knowing the
start & end date of the project. The schedule of the project was not known as the project
planning & monitoring was not implemented.
B.5.02 To-Be Process
i) Project Dates ( Can be done using project tools Project builder, Planning board or transactions mentioned in SAP Process tree)
The following types of dates are available in the system, and occur at all levels:
Basic dates are defined manually, and are often binding for lower-level objects. In case
of maintaining the full project, enter basic dates in Project definition which is unique for
any customer project.
Activities can be fixed by means of time constraints. In case, use types like Must start on
/Must finish on.
Scheduled dates (or earliest and latest dates for activities) are determined automatically
when network activities are scheduled. Scheduled dates are determined for WBS
elements by summarizing the scheduling data of the corresponding activities.
In the realization phase of the project, actual dates are set by entering actual dates for
WBS elements, or by confirming activities.
Forecast dates are a means of storing a specific scheduling scenario for information
purposes.
ii) Scheduling
Each time a network is scheduled; the system carries out forward and backward
scheduling and determines floats (if activated) and capacity requirements.
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Forward scheduling determines the earliest dates.
Backward scheduling determines the latest dates. Floats occur if the earliest dates are different from the latest dates.
The scheduling results:
Scheduled start and finish for the network header.
Earliest start and finish dates (earliest dates) and the latest start and
finish dates (latest dates) for
the activities.
Earliest and latest dates for the relationships.
Float times (total and free float) for the activities.
(Use project planning board which is based on Gantt chart is most user friendly in case of Scheduling)
iii) Scheduling –Duration
When scheduling internally processed activities and general costs activities, the system
uses the normal duration you maintained in the activity.
When scheduling externally processed activities, the system uses the number of
planned delivery days you maintained for an external activity. You can, however, also
use the normal duration from the internal processing screen of the external activity if you
activate this explicitly in the control key of the external activity.
Scheduling interprets the time interval for relationships as the minimum time interval.
When calculating the dates, scheduling can increase the time interval but not reduce it.
iv) Actual Dates for WBS & Activities
If You do not have details on dates for a WBS element in date scheduling via activities,
the following conditions apply to maintaining actual start and finish dates:
You can always maintain the actual start.
You can only maintain the actual finish if all lower-level WBS elements have an
actual finish date .In other terms the Work Manufacturing cannot be completed
unless all the associated assemblies are finished.
If we have details on dates for a WBS element in date scheduling via activities, the
following conditions apply to maintaining actual start and finish dates:
We can only maintain the actual start if the activity has the status "partially released"
or "released".
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We can only maintain the actual finish date if all the lower-level WBS elements also
have an actual finish date and all the activities for the WBS element have the status
"Finally confirmed
Actual dates are entered in networks by confirming activities. This can be carried out
using individual, collective confirmations, etc.
Once an activity has been finally confirmed, the earliest and latest dates match the
actual start and actual finish dates.
Partial confirmations affect the scheduling result for the earliest date in accordance with
the "shift order" indicator.
The "shift order" indicator is not set. The actual start date and forecast duration of the
partial confirmation are taken into account when the earliest date is calculated.
The "shift order" indicator is set: Neither the actual start date nor the forecast
duration of the partial confirmation is taken into account when the earliest date is
calculated.
To call up an overview of our planned dates at a certain point in time (baseline), you can
use either project versions.
v) Confirm activities.
You can confirm one activity or activity element using an individual confirmation. You
enter the data on the detail screen. The data includes for the actual start, actual finish or
duration in the confirmation screen activity. On the display mode you can know the
confirmed activities & you can also cancel/reverse the confirmation.
To get the progress of activities in the projects, we should confirm the activities in the
projects; without confirmation of activities we cannot close the project. We should select
each and every activity in a project and confirm
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(B.6)- Material Components to WBS/activities and Delivery from Project.
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 3.0 Date: 10/6/2006Name of Business Process: Project Management- LogisticsModule: Project System Sub module: Material Components to
WBS / Activities & Delivery from Project.
Version Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.6.01 AS-IS Process
It does not contain the Materials required & delivered for the customer project in total.
B.6.02 To- Be Process
i) We are maintaining the project through project builder with WBS elements along with activities.
We are doing the planning & monitoring of the project in total. As per the structure defined by us
earlier, the third level Work Break down structure / package is the assembly. All our monitoring
is based on the assembly wise. In case if required it can be further divided to fourth level Work
Break down structure (i.e. Sub-assembly level).
The material component / BOM can be assigned to the WBS element with the activity
associated to it. To make our structure complete for the project all the material component /
BOM should be assigned to WBS element or the Project in totality.
This assignment to activity of the WBS serves the following purposes:
The requirement quantity & date is given by which the material is required for the
activity. During the scheduling run if the activity is delayed then the requirement date of
the material component is delayed accordingly. We can set an offset to the finish date of
the activity so as to maintain the buffer.
Based on the requirement the system will generate the purchase requisition for non-
stock item & reservation for stock item.
Based on the reservations, the MRP run will be carried out for which planned order and
purchase requisition will be created.
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The materials to the customer can be delivered from Project. For the material to be
delivered from Project, the deliverable materials should be available in the project stock
which states it is a special stock for projects.
ii) The Materials for the project system has integration with MM & PP module.
To plan the material requirements for a particular project, we can assign material to the activities. The system differentiates between stock items (item category L) and non-stock items (item category N).
Stock items are entered for materials that are kept in stock (warehouse, sales order, or
project stock). Reservations are generated for stock items. Based on the reservation,
MRP is run under the PP module.
Non-stock items are entered if materials are to be procured directly for the network (that
is not using MRP). Purchase requisitions are created for non-stock items. These
requisitions are passed directly to Purchasing.
Material Plant Item category Procurement indicator
Remarks
Material produced
1100/1200/2100/2200
L ( Stock item) 130 Reservation for WBS .
Material with Procurement type F or X
1100/1200/2100/2200
L ( Stock item) 131 Purchase requisition generated from Project
Material with Procurement type E,F or X
1100/1200/2100/2200
L(Stock item) Remove default indicator (130) & put blank
On selecting third party WBS, Acc cat. Z will be made with PR & add custom add.
BOM to be exploded & assigned for third party
1100/1200/2100/2200
L(Stock item) Remove default indicator (130) & put blank
On exploding BOM, top item is text, child compo with Acc.cate N is assigned for TP
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Material Plant Item category Procurement type RemarksMaterial to be produced plant
3200/3300/3700/4200
L ( Stock item) Reservation for WBS
Material Procured from vendor and kept stock
3100/3200/3300/3700/4100/4200/4300
L ( Stock item) Preliminary purchase requisition for WBS element
Material Third party procurement
3100/3200/3300/3700/4100/4200/4300
N(Non Stock item)
Third party order for procurement
Now we have taken the approved billing schedule in to SD module. We should procure the components and delivery of components with the coincidence of the billing schedule. We have listed different types procurement process in corporate the sequence of steps to be followed in the detailed document in annexure.
SAP AG 1999
Integration with MM and PP:
Reservation(MRP)
PPPP MMMMMMMM
Purchaserequisition
DefinitionDefinition
Item categoryItem categoryItem category
Stock itemStock item"L""L"
NonNon--stock stock item "N"item "N"
Material required for performingan activity or manufacturinga product
MaterialMaterialMaterial
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iii) Procurement using Requirement planning stock items. (L)
The item category "stock item" ("L") is used for components kept in stock. When we
save, the system creates a reservation for the required material.
The main function of material requirements planning is to ensure material availability i.e.
It uses the Inventory Management to check the stock for availability (in other words, to
procure the required quantities on time - both in-house and for sales). This includes
monitoring stocks and, above all, creating procurement proposals for purchasing and
production.
We have assigned the material component to activity i.e. it contains the name of the
material, requirement quantity, item category as stock item (L). This trigger
requirements planning. In order to cover the requirements, order quantities and dates
have to be determined, and the corresponding procurement elements scheduled. The
procurement element for requirements planning is a planned order and, for external
procurement, a purchase requisition. Also, the dependent requirements for materials
produced in-house (in other words, the quantity of components required to manufacture
the assembly) are determined by exploding the bill of material. Planned orders are
created at each BOM level to cover requirements when a material shortage occurs.
( MRP is not relevant in PS module as the same will be done by the Production module)
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SAP AG 1999
Procurement Using Requirements Planning, Stock Item
MaterialMaterialMaterial
“L”
Material component procured via requirements planning.
Reservations are generated for stock items.
Item category
“L”
Materialreservation
MRPrun
Planned order/purch. req.
Convertplanned order/
purch. req.
Order/purch. order
handling
Warehousereceipt
Materialwithdrawal
Once quantities and dates have been planned in requirements planning, these planned
procurement elements are converted into "exact" procurement elements: for production,
this is the production order and, for external procurement, the purchase order by the
respective modules of PP & MM.
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SAP AG 1999
Total Purch.
Components
Item Material Plant Quantity Un Procurement Item cat Res. SLoc Description Reqs date ST FD RD
Cabin door
Engine Unit
Assigning Stock Items
T-20600
1
1 10.01.2000
Committed quantity
General data
General data
Proc. param. Long txt
Req. quantity
Req. date
Reservation
Recipient
Unloading point
Offset
Withdrawal quantity
13406 1 Reservation for WBS element
Manual req. date
Algn.Startdate.Comp
Align finish date
CostRel
UnitCost
Storage location
Batch
Sort string
ProcurementUnit cost.
1 PC
10.04.2000
In the above detail screen of component assignment for stock items with item category L
as mentioned, we can select the "General data" tab page to change the requirements
date, check the withdrawal and confirmed quantity, and check the reservation number.
On the "Procurement parameters" tab page, we can determine when the reservation will
take effect for planning.
The reservation either takes effect a) immediately, b) after release, or c) never. In case
of case c) this enables us to release the activity but leave the reservation inactive for
planning. We can make the reservation active for planning at a later stage.
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iv) Direct procurement of items i.e. Non stock items (N), which implies material procured
directly by means of activity
SAP AG 1999
Direct Procurement, Non-Stock Items
MaterialMaterialMaterial
“N”
Material procured directly by means of the activity.
Purchaserequisition
Bidinvitation
Entry ofquotation
Vendorselection
Orderprocessing
Purchase order
monitoring
Invoiceverification
Item category
"N"Goodsreceipt
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Non-stock item (N): where in Direct Purchase is involved without inventory
management.
The item category "non-stock item" ("N") is used for components that are not procured
by way of warehouse stock, project stock, or sales order stock, but are procured directly
by the network activity.
Purchase requisitions are created for these components. These requisitions are passed
directly to Purchasing. When the goods are received, they are not placed into stock, but
posted to the activity.
Non-stock items cannot be managed as project stock.
SAP AG 1999
Assigning Non-Stock Items
Total Purchasing
Components
Item Material Plant Quantity SU Procuremnt Item cat Res. Lag. Description Req. date ST FD RD
Cabin Door
Engine Unit
General data Purch. data Procmnt par. Long text
PReq Invoic. plan Unit costing Procurement PS text
Req. tracking no
Purch. data
Purch. requisition
Req. quantity
Req date
Offset
Purchasing group
Info record
Outl. agreement
Vendor
Material group
Requisitioner
Unloading point
POrg
PR for network
Costing
Unit costing
Man. requirements date
Align. finish date
Algn. Startdate. Comp
Price/currency
Price unit
UNI
FixPrice
G/L account
GR proc. time DelTime (T)
Sort string
Recipient
1002
If we choose direct procurement with item category N, we can choose between two
procurement types: Either "purchase requisition for the network" or "third-party
requisition for the network". The procurement type is displayed on the "Purchasing data"
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tab page on the detail screen for the assigned component. We can change the
procurement type at a later stage.
The purchase requisition number is displayed on this tab page. We can call up the
purchase requisition directly from here. If a purchase order is already available, its
number will be displayed on the "Procurement parameters" tab page. We can also call
up the purchase order from here.
In the Information system for materials in project system, we can know the reservations,
Purchase requisitions, purchase orders for the project i.e. WBS element, Network,
activity.
v) Delivery of items from Project.
SAP AG 1999
Delivery
PPP
P -1P P --11 P -2P P --22
Withdrawalquantity
SD SD
Sales orderSales orderDelivery noteDelivery note
Picking andgoods issuePicking andgoods issue
Quantity indelivery
Selecting thematerial
Orderdata
(optional)
AssemblyAssembly
After the assembly is manufactured in house, through Production order the assembly is
posted to stock & it has to be transferred to project stock.
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We can select material components that are to be delivered to the customer and create
an SD delivery note. Billing will be done in the SD module.
We can select components by specifying the project definition, the WBS element, a
sales order or a network.
By selecting the deliveries, we can select the delivery created .On the picking tab page
we can select the Pick quantity field to enter the delivered quantity. Further the goods
issue is to be done. All the Billing related item will be covered in the SD module.
By this case, the Project stock which was build up due to the production process of the
assembly is reduced due to by the goods issue from delivery.
After the assembly is manufactured in house, through Production order the assembly is
posted to stock & it has to be transferred to project stock.
Select the material components from sales order line items and delivery should be done
from sales order. With respect to the delivery Billing will be done in the SD module.
By this case, the Project stock which was build up due to the production process of the
assembly is reduced due to by the goods issue from delivery.
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(B.7) Procurement of Bought out items
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 1.0 Date: 12/1/2006Name of Business Process: Project Management- LogisticsModule: Project System Sub module: Procurement Bought
out items Version Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.7.01 AS-IS Process
i) The Project department is involved in the procurement for Bought out items for the
customer project. It receives the BOM/drawings for the design department.
ii) The Bought out items are either for manufacturing of the assembly in house or Block
transfer i.e. sending from the vendor to the customer directly without coming to the
premises.
iii) The Bought out item is checked with stock & if the same is available then it is
informed to stores to reserve for the project.
iv) If the Bought out item is not found in stock, it is classified under two heads like long
lead items which is planned manually and other normal Bought out items through the
existing system.
v) Enquires are floated and quotations are received from the approved vendors.
vi) Technical evaluation & comparison of technical specification, Price Payment terms
along with purchase department & Design.
vii) Order is finalized with the purchase department for final approval.
B.7.02 To- Be Process
i) Under the SAP system, it is related to the Material Management module.
In this procedure the MRP controller will be identified as Projects in the material
master created in the system.
ii) Following are the brief terms relevant to the Purchasing of materials.
a) Purchase Requisition
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A Purchase Requisition is a request or instruction to Purchasing to procure a certain
quantity of a material or a service so that it is available at a certain point in time. This is
an internal document and not used for outside communications.
Purchase requisition can be generated manually or By Automatic Assignment of Requirements
to Orders or Operations.
All Purchase requisition created manually will set for a release, which will be approved by
Authorized Person.
b) Request for quotation
A Request for Quotation (RFQ) is an invitation extended to a vendor by a purchasing organization to submit a quotation (bid) for the supply of materials or performance of services
c) Price comparison based on Quotations:
The Quotation received from the vendor is maintained in the system. The Price comparison is based on the minimum value/mean value comparison of the quotations.
d) Procurement of Non-stock bought out items: (Partly relevant for Projects & Purchase)
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Non-stock materials are not taken into inventory. The amount incurred in purchase is expensed
out. For any such Ad hoc requirements the procurement process may be with or without
material masters.
Purchase requisition will be created with an account assignment. Ideally account assignment
would be “N” which specified\s the Network with Activity. G/L account and the Network of the
Project for the specific requirement are filled in the PR.
Purchase requisition created will set for an approval process, which will be approved by the
Authorized person. Approved purchase order will be converted to purchase order. The Head of
Projects will approve purchase order.
Goods receipt will be done with reference to the purchase order.
e) Procurement of stock bought out items: (Partly relevant for Projects & Purchase)
Procurement of materials/Services required for projects will be routed through Materials
Management module.
Materials can be procured for stock as well as for consumption in Projects.
Procurement of project stock is identified in the system by the use of Account assignment (Q)
defined in the Purchase Requisition or Purchase Order.
Procurement cycle for project is similar to all other procurement process.
PO will be generated referring to the PR and for the approved Vendor.
PO created will set for a release by the purchase department with approval from projects.
For the third party order we should do logical GR and do invoice verification and no delivery for the third parties.
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iii) Under the above conditions the MRP controller Projects will be handling the purchasing
process. As defined earlier in the purchasing cycle, it involves the Request for quotation of
bought out item from vendors, Receipt of quotations from vendors, Price comparison and
evaluation, selection of vendor based on quotation comparison & final Purchase order will be
placed by the Purchase Department.
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(B.8)- Planned and Actual Costs
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 1.0 Date: 16/1/2006Name of Business Process: Project Management- AccountingModule: Project System Sub module: Planned and Actual
costs in PS structureVersion Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.8.1 As-Is Process
The costs for individual projects are not available in the present system.
B.8.2 To –Be Process
i) As defined in our earlier Processes, we have created the structure of the project
based on the customer. The structure of the project includes the WBS elements ( i.e.
First level for the customer project with one root,2nd level is the function
/department/logic functions like Sales, Design, Manufacturing, Procurement – BO,
Erection & Commissioning etc, 3rd level is the Assemblies under the Manufacturing
or Procurement-BO)
As defined in our earlier Processes, we have created the structure of the project
based on the customer. The structure of the project includes the WBS elements ( i.e.
First level for the customer project with one root,2nd level is the function
/department/logic functions like Design, Manufacturing -Taloja, Third party,
Expenses, unplanned costs, Erection & Commissioning etc, 3rd level is the
Assemblies under the Manufacturing or Procurement-BO)
ii) The WBS elements are known for the particular project within the organization.
iii) All the relevant modules in SAP i.e. PP module, CO module, MM, SD module shall
be assigning their orders to the relevant WBS element defined in the structure. In this
scenario, the costs of the orders from the respective modules will be assigned to the
WBS element. This gives rise to the planned cost for the WBS element. Due to the
hierarchical structure of the WBS elements, the planned costs will be rolled up to the
top WBS element giving the planned costs in total.
iv) Regarding the actual costs, it is based on the actual costs incurred in the relevant
modules in SAP. All the costs will be aggregated to the top WBS element.
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v) We can know the hierarchal based i.e. WBS element wise planned /actual costs from
the Information system of financials.
i) For planned costs, by using unit cost planning under CO Version 1 WBS
element wise detailed cost planning will be done.
ii) Regarding the actual costs, it is based on the actual costs incurred in the
relevant modules in SAP. All the costs will be aggregated to the top WBS
element.
iii) To analyse the variance between plan and actual cost of project, select plan
version for 1 and actual costs and revenues will default come from version 0
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(B.09)- Project Version.
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 1.0 Date: 17/1/2006Name of Business Process: Project Management- StructuresModule: Project System Sub module: Project Version(Base
line Project)Version Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.09.1 AS – IS Process
There is no existing mechanism to prepare the base line programme for any customer project &
monitor the project based on baseline Programme.
B.09.2 To-Be Process
i) In the SAP system, we are creating any project; say the Pickling line after award of
the order from clients by sales department.
ii) We can get all the inputs from the existing similar projects or design /create the
structure based on the contractual start, finish of project assemblies to be
dispatched, scope of work at client location etc.
iii) The initial plan or structure which is agreed upon is the base line programme. In SAP
system the same can be stored as Project Version.
iv) In Simple terms, the Project version is the snapshot of the project at any specific
point of time for documentation. It cannot be changed. It stores the data existing at
that point of time.
v) After creating the Baseline Programme, we shall store it using the Project Version.
As our operative Project is dynamic this is based on the latest scheduled dates,
actual dates, etc. In this scenario, we can compare it with the base line stored as
Project version.
vi) Additionally, during the course of the Project as and when required, we can create
Project version to know the status of the Project at that particular point of time.
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(B.10) Project Closing
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 2.0 Date: 06/10/2008Version Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.10.1 AS – IS Process
There is no concept of project closing in previous system.
B.10.2 To-Be Process
vii) In the SAP system, once the activities under WBS elements are completed and
confirmed, we will technically close the WBS element.
viii) We can technically close the WBS elements individually or we can technically close
the total WBS elements at a time
ix) Once the WBS element come to technically close and all the transactions pertaining
to the WBS element is complete, then we will close the WBS element.
x) Once all the WBS elements in a project are closed, finally we will close the project
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(B.11) Status Management
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 2.0 Date: 06/10/2008Version Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.11.1 AS – IS Process
In previous system, status management was created to control the business processes.
B.11.2 To-Be Process
I. Status management is used to control the business processes
II. As well we can status management without to know the progress of the activities in the
reports.
III. Status management without number are created as follows
Ass - Assembly
Des - Despatch
Drg - Drg / Engg Issue
Ins - Inspection
Man - Manufacturing
Pro - Procurement
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(B.12) Workcenters
TO-BE DocumentFor SAP R/3 Implementation at Flat Products Equipments (I) Ltd
Version Number: 3.0 Date: 06/10/2008Version Management This Document is subject to change control. Every change of the document has to undergo change control procedure and has to be registered in the following table
B.12.01 As-Is Process
In previous system, no concept of work centre
B.12.02 To- Be Process
In present system, we are using work centre concept is to capture the cost of internal activities and required for confirmation of activities where the actual costs not to be calculated but required to get the progress of activity with order quantity(Procurement scenarios). The following are the work centres created under different plants.
Sr.No. Work Centre Work Centre Description Plant1 DESGFURN Design - Furnace 31002 DESGMECH Design- Mechanical 31003 DESGPROC Design - Processing 31004 PROJDMUM Projects Dummy-mum 31005 PROJELEC Project - Electrical 31006 PROJMECH Project - Mechanical 31007 PROJSYST Project - Systems 31008 ERENCOMM Erection & Commissioning 31009 PROJDTLJ Projects Dummy-Taloja 320010 PLTALOJA Planning Taloja 320011 QATALOJA QA Taloja 320012 PROJDSIL Projects Dummy-Silvassa 330013 PLSILVAS Planning Silvassa 330014 QASILVAS QA Silvassa 330015 QATALEXT QA Taloja II 370016 AUTONMFG Automation Non Manufacturing 420017 AUTOTHER Automation Others 420018 PLGODH Planning Ghodbander 420019 PRSGODH Pre- Sale Activity Ghodbander 420020 QAGODH Quality Ghodbander 420021 RDPRJMEC R&D Project Mechanical 4200
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(C)SAP Process Tree
Business Scenario
Process Groups
Business Processes
BPP
Project SystemProject Structure
Project Builder
Building a new Project (CJ 20 N) involving all objects like WBS, Network, Activities, Activity Elements, Material Components, Milestone, and PS texts etc.
Project Planning Board
Creating a new Project (CJ 27) using the Gantt chart board & Project objects.Making Changes to existing Project ( CJ2B)Viewing a Project but changes cannot be made i.e. Display Project ( CJ2C)
Work Break down Structure
In case of WBS only ,Create WBS ( CJ01)
Change WBS ( CJ02) Display WBS ( CJ03)
Project Definition Create Project Definition ( CJ06) Change Project Definition ( CJ07) Display Project Definition ( CJ08)
Network In case of network only, Create Network ( CN21) Change Network ( CN22) Display Network ( CN 23)
Project version Used for creating the base line i.e. Create Project version using Structure overview ( CN71)
Scheduling Basic DatesAfter the Project is created, in case basic dates is be changed then Change Basic dates ( CJ21)Display Basic dates ( CJ22)
Forecast DatesAfter the project is created in case forecast dated is to be changed then Change Forecast Dates ( CJ23)Display Forecast Dates ( CJ24)
Actual Dates Change Actual dates ( CJ25)
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Display Actual dates ( CJ26)Project Scheduling Project Scheduling (CJ29)Network Scheduling Overall Network Scheduling ( CN24)Individual Confirmation
Create Individual Confirmation (CN25)
Display Individual Confirmation(CN28)Cancel/Reverse Confirmation (CN29)
Collective Confirmation
Collective Confirmation (CN27)
Capacity Planning
Work Centre Master Record
Create Work Center(CNR1)
Change Work Center(CNR2)Display Work Center(CNR3)
Work center view View based on Load(CM01),Variable (CM07),Extended work center view (CM50)
Project view Project view based on WBS element (CM53)
MaterialMaterials in Project & Delivery
Stock/Requirement List ( MD04)
Project-Oriented Procurement (CNMM)Delivery from Project (CNS0)
Procurement- Bought out
Purchase requisition Creation of Purchase requisition (ME51N)
Change of Purchase requisition(ME52N)Display of Purchase requisition(ME53N)
Quotation & RFQ Maintaining Quotation & RFQ (ME41,ME47)Changing RFQ’S (ME42)Display RFQ’s(ME43)Price Comparison for Quotations by Different vendors(ME49)
Contract Creating Contracts (ME31K) Displaying Contracts(ME33K) Changing Contracts(ME32K)
Reservation Creating reservation manually (MB21)Displaying reservation (MB23)Changing reservation (MB22)
Business Scenario
Process Groups
Business Processes
BPP
Project SystemProject Structure
Project Builder Building a new Project (CJ 20 N) involving all objects like WBS, Network, Activities, Activity
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Element, Material Components.
Project version Used for creating the base line i.e. Create Project version using Structure overview ( CN71)
Scheduling Project SchedulingProject Scheduling will be done in project builder (CJ20N)
Individual Confirmation
Create Individual Confirmation (CN25)
Confirmations will be done through project builder (CJ20N)Cancel/Reverse Confirmation (CN29)
Capacity Planning
Work Centre Master Record
Create Work Centre(CNR1)
Change Work Centre(CNR2)Display Work Centre(CNR3)
Work centre view View based on Load(CM01),Variable (CM07),Extended work centre view (CM50)
Project view Project view based on WBS element (CM53)Material Procurement
Material procurement will be done by assigning materials to activities in projectsProject-Oriented Procurement (CNMM)
DeliveryDelivery of assemblies and sub assemblies will be done from sales order (vl01n)
Quotation & RFQ Maintaining Quotation & RFQ (ME41,ME47)Changing RFQ’S (ME42)Display RFQ’s(ME43)Price Comparison for Quotations by Different vendors(ME49)
Contract Creating Contracts (ME31K) Displaying Contracts(ME33K) Changing Contracts(ME32K)
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(D)PS SAP Standard Reports
Standard Reports available in SAP – PS
SL DescriptionTransac
tion Code
Selection CriteriaOutput
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1 Structure Overview CN41Project Definition and / WBS element, and/Network, and /Activity
Project Objects, Basic dates, Scheduled dates, Person Responsible, System Statuses based on choose fields.
2 Work Center View CM01Work centre, Plant, and/capacity planner group.
Requirement, Available capacity, load %,Remaining available capacity, Unit.
3 Variable Overview CM07 WBS element, and/ Network,Plant,Work center
Requirements, Available capacity, load %,Remaining available capacity, Unit.
4Information system for Material based on Stock /Requirements
MD04 Material ,PlantDynamic up to date stock, Recd./Required qty, Available stock.
5Information System for Material based on Reservations
MB25
WBS element and/,Network and/,Activity and/,Material and /,Plant and / ,Requirement Date
Reservation number, Requirement date, material, Quantity.
6
Information System for Material based on Purchase Requisition for Project
ME5JDatabase Profile, Project Definition and/,WBS Element and /,Network, and /Activity
Material Requisitions, Required Qty, Delivery date, Release date, plant.
7
Information System for Material based on Purchase Order for Project
ME2JDatabase Profile, Project Definition, WBS Element, Network, Activity.
Purchase order, Vendor, Material, Plant, Order Qty, Price.
8
Information System for Material Based on Valuated Project Stock
MBBSSpecial Stock Indicator Q, Project Definition
Material, Plant, WBS element, Stock, Total Value.
9Material Planning Based on Execution by using Pro Man
CNMMProject Definition, Proman Profile
Details for Project material components Orders/ documents, Quantities, Dates, Stock, Deliveries
10Information System Based on Progress Analysis for Structure
CNE5Database Profile, Project Definition and/,WBS Element and/,Network, and/Activity
Project Object, choose fields, Agg.Plan compl, Agg.actual completion.
11
Information System under Financials for Plan Based Hierarchal structure involving Plan/Actual/ Variance
S_ALR_87013532
Database Profile, Project Definition and/,WBS element and/,Network and/,Activity and/,Plan Version
Project object, Planned-total, Actual-total, Variance.
12 Information System under Financials for Plan Based on Cost
S_ALR_87013542
Database Profile, Project Definition, Controlling Area, Version, From Fiscal Year to
Cost elements, Actual, Commitment, Total, Plan
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element structure involving Actual/ Commitment/Total/Plan In CO Currency
Fiscal year
13
Information System Under Financials for Costs/Revenues/Expenditure/Receipts
S_ALR_87013531
Database Profile, Project Definition/WBS Element/Network /Activity, Plan version
Objects, Plan Costs, Actual costs, Planned revenue., actual Revenue
SL DescriptionTransaction Code
Selection CriteriaOutput
1 Structure Overview CN41Project Definition and / WBS element, and/Network, and /Activity
Project Objects, Basic dates, Scheduled dates, Person Responsible, System Statuses based on choose fields.
2 Work Center View CM01Work centre, Plant, and/capacity planner group.
Requirement, Available capacity, load %, Remaining available capacity, Unit.
3 Variable Overview CM07 WBS element, and/ Network, Plant, Work centre
Requirement, Available capacity, load %,Remaining available capacity, Unit.
4
Information System for Material based on Purchase Requisition for Project
ME5JDatabase Profile, Project Definition and/,WBS Element and /,Network, and /Activity
Material, Requisition, Required Qty, Delivery date, Release date, plant.
5
Information System for Material based on Purchase Order for Project
ME2JDatabase Profile, Project Definition, WBS Element, Network, Activity.
Purchase order, Vendor, Material, Plant, Order Qty, Price.
6
Information System for Material Based on Valuated Project Stock
MBBSSpecial Stock Indicator Q, Project Definition
Material, Plant, WBS element, Stock, Total Value.
7Material Planning Based on Execution by using Pro Man
CNMMProject Definition, Proman Profile
Details for Project material components, Orders/documents, Quantities, Dates, Stock, Deliveries
8
Information System under Financials for Plan Based Hierarchal structure involving Plan/Actual/ Variance
S_ALR_87013532
Database Profile, Project Definition and/,WBS element and/,Network and/,Activity and/,Plan Version
Project object, Planned-total, Actual-total, Variance.
9 Information System S_ALR_ Database Profile, Project Cost element, Actual,
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under Financials for Plan Based on Cost element structure involving Actual/ Commitment/Total/Plan In CO Currency
87013542
Definition, Controlling Area, Version, From Fiscal Year to Fiscal year
Commitment, Total, Plan
10
Information System Under Financials for Costs/Revenues/Expenditure/Receipts
S_ALR_87013531
Database Profile, Project Definition/WBS Element/Network /Activity, Plan version
Objects, Plan Costs, Actual costs, Planned revenue., actual Revenue
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(E)Appendix
1. Project Profile:
The Project profile is divided into four sections: Control, organization, planning board / dates and controlling.
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Masters:
a) Control Data: Project Profile
Planning Dates:
Network Profile WBS Scheduling Profile
Scheduling Scenarios
Planning Method / Basic
Planning Method / forecast
Network Assignment
Accounting:
Planning Profile
Project Stock: Valuated / Non Valuated / No Project Stock.
b) Basic Data:
System Status: Automatically Maintained by the System.
Dates:
Start Date Finish Date
Factory Calendar
Time Unit
Forecast Start Date
Forecast Finish Date
Organization:
CO Area Company Code
Plant
Currency
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2) Icons used in the project planning board
SAP AG 1999
Icons Used in the Project Planning Board
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Projects department have different procurement cycles as per the billing schedule is considered. Detailed steps of procurement to dispatch will be discussed below.
1) Dispatch of complete assembly
Assign component to the WBS element
Select the appropriate plant
Select the item category ‘L’
Select the procurement type Reservation for WBS element
Delivery of complete assembly from plant
2) Dispatch of single assembly from main assembly
Block the single assembly from main assembly
Assign the single assembly for WBS element
Select the item category ‘L’
Select the procurement type Reservation for WBS element
Delivery of complete assembly from plant
3) Dispatch of single Bought out materials from Production Plant
Create a semi finished/finished material having same description of bought out material
Create the BOM for semi finished/finished material with assigning bought out material to the BOM
Assign the BOM material to WBS element
Select the item category ‘L’
Select the procurement type Reservation for WBS element
Delivery of complete BOM from plant
4) Procurement of single bought out material from vendor to customer (no liability of FPE) and billing to single line item
Assign material to 3100 plant
Assign component to WBS element
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Select the item category ‘N’
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Select the procurement type Third party order for network
Logical GR
Billing for the component once the Logical GR is happened
5) Procurement of Multiple bought out material from vendor to customer (no liability of FPE) and billing to single line item
Assign all materials to 3100 plant
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Assign components CMI Industry Automation to WBS element
Select the item category ‘N’
Select the procurement type Third party order for network
Logical GR
Create a material for billing purpose assign same in the sales order line item
Sum of the procurement quantity should be equal to the order quantity in the sales order line item
Billing for the component once the Logical GR is happened
6) Procurement of single bought out material from vendor to customer (liability of FPE) and billing to single line item
Assign material to 3100 plant
Assign component to WBS element
Select the item category ‘L’
Select the procurement type Preliminary Requisition for WBS element/Third party order for WBS element
GR and delivery of material
Billing for the component.
7) Procurement of Multiple bought out material from vendor to customer ( liability of FPE) and billing to single line item
Create a semi finished/finished material having same description of bought out material
Create the BOM for semi finished/finished material with assigning bought out material to the BOM
Assign material to 3100 plant
Assign the BOM material to WBS element
Select the item category ‘L’
Select the procurement type Reservation for WBS element
Delivery of BOM from plant
8) Dispatch of multiple Bought out materials from Production Plant and billing to single line item with different quantities
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Create a semi finished/finished material having same description of bought out materials with the quantities in the billing head
Create the BOM for semi finished/finished material with assigning bought out material to the BOM
Assign material to production plant
Assign the BOM material to WBS element
Select the item category ‘L’
Select the procurement type Reservation for WBS element
Delivery of complete BOM from plant
Assign all different BOM items in Sales order line item with quantity
9) Procurement of materials for site modifications and billing is not done for those materials
Assign the materials under un planned cost WBS element and follow the appropriate procurement type as mentioned above.
Procurement scenario for procuring assembly from CMI INDUSTRY AUTOMATION and issue of free goods from Flat products to CMI INDUSTRY AUTOMATION
1) Procurement of assembly from CMI INDUSTRY AUTOMATION (Dispatch from Production Plant) and issue of free goods from production plant to CMI INDUSTRY AUTOMATION
Flat Products
Assign assembly to the WBS element which we want to procure from CMI
INDUSTRY AUTOMATION
Select the appropriate plant
Select the item category ‘L’
Select the procurement type Preliminary requisition for WBS element
Assign free issue goods to WBS element which we want to procure from vendor
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Select the item category ‘L’
Select the procurement type Preliminary requisition for WBS element and Document
type ZNB
Select the item category ‘L’
For issue of free goods to CMI INDUSTRY AUTOMATION create free issue PR
Select the procurement type Preliminary requisition for WBS element and Document
type ZFI
Creation of PO for assembly incorporating all free issue PR’s in the PO
Issue of free issue goods to project with movement type 281 Q
Once assembly received from CMI INDUSTRY AUTOMATION GR will be done in
FPE
Delivery of complete assembly from plant
CMI INDUSTRY AUTOMATION
Creation of sales order
Creation of project
Assign all free issue goods as non valuated materials in BOM and block the valuated
materials
Assign the assembly to the WBS element
Select the procurement type Reservation for WBS element
Take all non valuated materials in to stock
MRP run for WBS Element
Delivery from CMI INDUSTRY AUTOMATION to FPE
2) Procurement of assembly from CMI INDUSTRY AUTOMATION (Dispatch from Production Plant) and Third party procurement of free goods to CMI INDUSTRY AUTOMATION
Flat Products
Assign assembly to the WBS element which we want to procure from CMI
INDUSTRY AUTOMATION
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Select the appropriate plant
Select the item category ‘L’
Select the procurement type Preliminary requisition for WBS element
Assign free issue goods to WBS element which we want to procure from vendor
Select the item category ‘N’ and select the 3100 plant
Select the procurement type Third party requisition for network and give CMI
INDUSTRY AUTOMATION as an vendor in PR
Creation of PO for assembly
Logical GR for Free issue goods
Once assembly received from CMI INDUSTRY AUTOMATION GR will be done in
FPE
Delivery of complete assembly from plant
CMI INDUSTRY AUTOMATION
Creation of sales order
Creation of project
Assign all free issue goods as non valuated materials in BOM and block the valuated
materials
Assign the assembly to the WBS element
Select the procurement type Reservation for WBS element
Take all non valuated materials in to stock
MRP run for WBS Element
Delivery from CMI INDUSTRY AUTOMATION to FPE
3) Third party Procurement of assembly from CMI INDUSTRY AUTOMATION and issue of free goods from production plant to CMI INDUSTRY AUTOMATION
Flat Products
Assign assembly to the WBS element which we want to procure from CMI
INDUSTRY AUTOMATION
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Select the 3100 plant
Select the item category ‘N’
Select the procurement type Third Party requisition for Network
Assign free issue goods to WBS element which we want to procure from vendor
Select the item category ‘L’
Select the procurement type Preliminary requisition for WBS element and Document
type ZNB
Select the item category ‘L’
For issue of free goods to CMI INDUSTRY AUTOMATION create free issue PR
Select the procurement type Preliminary requisition for WBS element and Document
type ZFI
Creation of PO for assembly incorporating all free issue PR’s in the PO
Issue of free issue goods to project with movement type 281 Q
Once assembly Delivered from CMI INDUSTRY AUTOMATION logical GR will be
done in FPE
CMI INDUSTRY AUTOMATION
Creation of sales order
Creation of project
Assign all free issue goods as non valuated materials in BOM and block the valuated
materials
Assign the assembly to the WBS element
Select the procurement type Reservation for WBS element
Take all non valuated materials in to stock
MRP run for WBS Element
Delivery from CMI INDUSTRY AUTOMATION to customer
4) Third party Procurement of assembly from NTSCMI INDUSTRY AUTOMATION and Third party procurement of free issue goods
Flat Products
Assign assembly to the WBS element which we want to procure from CMI
INDUSTRY AUTOMATION
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Select the 3100 plant
Select the item category ‘N’
Select the procurement type Third Party requisition for WBS element
Assign free issue goods to WBS element which we want to procure from vendor
Select the item category ‘N’ and select the 3100 plant
Select the procurement type Third party requisition for network and give CMI
INDUSTRY AUTOMATION as an vendor in PR
Creation of PO for assembly
Logical GR for Free issue goods
Once assembly Delivered from CMI INDUSTRY AUTOMATION logical GR will be
done in FPE
CMI INDUSTRY AUTOMATION
Creation of sales order
Creation of project
Assign all free issue goods as non valuated materials in BOM and block the valuated
materials
Assign the assembly to the WBS element
Select the procurement type Reservation for WBS element
Take all non valuated materials in to stock
MRP run for WBS Element
Delivery from CMI INDUSTRY AUTOMATION to customer
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Summarized scenario’s - CMI INDUSTRY AUTOMATION
Scenarios Inputs(free goods) Finished Goods
(assembly)
Remarks
1 FPE issues inputs to
CMI INDUSTRY
AUTOMATION under
excise annexure
FG returned by CMI
INDUSTRY
AUTOMATION to FPE
and FPE does
dispatch to customer
2 Vendor issues inputs
to CMI INDUSTRY
AUTOMATION excise
invoice W/o tax,
showing ship to party
is CMI INDUSTRY
AUTOMATION and
bill to party is FPE
FG returned by CMI
INDUSTRY
AUTOMATION to FPE
and FPE does
dispatch to customer
3 FPE issues inputs to
CMI INDUSTRY
AUTOMATION under
excise invoice W/o
tax, showing ship to
party and sold to party
is CMI INDUSTRY
AUTOMATION
FG can be directly
dispatch to customer
from CMI INDUSTRY
AUTOMATION. CT1
issued by FPE
4 Same as scenario 2 Same as scenario 4
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